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Assemblies vs. Devices
Mechanical backflow prevention devices and assemblies offer the best
protection against cross-connection hazards.
Selecting a
Backflow prevention assemblies include an inlet and outlet shut-off
valve and test cocks to facilitate testing of the assembly while it is in its
Backflow Preventer
functional in-line position
Backflow prevention devices prevent backflow by stopping the reversal
of flow, and are not testable once installed because they do not have
Zurn provides numerous types of backflow
inlet and outlet shut-off valves or test cocks preventers to meet industry standards, which
are set to provide the right level of protection
Containment and Isolation
An effective cross-connection control program will include requirements depending on system conditions.
for both premise containment (meter or service protection) and
isolation (internal protection).
Service protection is installed on a water connection at the point where What type of backflow preventer should be used?
the water purveyor transfers control of the water to the consumer’s Backflow prevention devices and assemblies include:
water system.
• Atmospheric Vacuum Breakers
Internal protection is installed in the consumer’s potable water system
at the point of use of the water. • Dual Check Valves
System Characteristics
Each backflow preventer is designed to handle a specific group of
system characteristics. System characteristics include the hydraulic
requirements of the specific backflow prevention design, such as:
Backpressure versus backsiphonage
Continuous pressure versus non-continuous pressure
• A 10 story building can lose almost 35 psi in water pressure from the
ground floor to the top floor
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Degree Of Hazard Type of Installation
Should a backflow condition occur, the degree of hazard must be Installation types include outdoor, indoor, below grade
understood in order to provide the proper backflow preventer. The (pit installations), horizontal, and vertical installations.
degree of hazard is the primary factor when determining the proper
Facilities that require uninterrupted supply of water, such as hospitals,
product.
resort hotels, or industrial applications, will require multiple connections
Low hazard application: potential backflow can pollute the or manifold assemblies.
drinking water
• Outdoor installations face the potential of vandalism, theft, soil
• Pollution is defined as materials that can cause undesirable effects erosion, and freezing temperatures. Protective enclosures can help
to the water, such as discoloration, smell or taste, but will not cause to mitigate some of these issues.
sickness or death
• Indoor installations might need to address the issue of water
High hazard application: potential backflow can contaminate the discharge. Of the five standard types of backflow preventers, three
water supply spill water, two at start-up and one as a normal function.
• Contamination is defined as any impairment to the water quality such • Below grade installations can be convenient, but are limited to
that contact with this water can result in illness or death certain types of backflow preventers. Care must be taken to provide
A lethal hazard involves radioactive material or raw sewage. An air gap accessibility for testing and maintenance.
is the only effective means of protecting against lethal hazards. Under
• Horizontal installations are the most common.
no circumstance would a mechanical backflow preventer be used to
protect against a lethal hazard. • Vertical installations are limited to certain types of backflow
preventers. Reduced Pressure Principle Backflow Preventers
Type of Application may not be suitable for vertical installations. Understanding the
direction of flow (flow-up or flow-down) is important from an
The type of application and industry, such as fire protection, irrigation, approval standpoint.
waterworks, and plumbing, each have particular requirements. Fire
sprinkler systems may require detector assemblies, and irrigation Accessibility is required for testing, maintenance or repair, yet is often
systems may require products that are not used universally in plumbing overlooked. Height requirements are defined by industry standards.
systems.
Each application is also unique in regards to flow require- Testable Backflow Prevention Assemblies
ments. Plumbing and waterworks require consistent flow of water. vs. Non-Testable Backflow Devices
Irrigation requires flow perhaps 2% of the time and the remaining 98%
of the time is in a static condition. Fire protection must stand ready for The local authority having jurisdiction will ultimately determine whether
action with 100% static water pressure. Each application can present a a testable backflow prevention assembly or non-testable backflow
unique situation, which will affect a backflow preventer differently. device is used.
Typically, testable backflow prevention assemblies are required
for use at a service connection, but may also be used for internal
protection. Since their proper function is imperative in order to prevent
contamination of the public potable water supply, a method of testing is
necessary.
Non-testable backflow devices are usually used for internal protection,
within the consumer’s potable system. If these types of valves fail,
protection of the public potable supply is still facilitated by the testable
assembly installed at the service connection.
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Determining Which Type
of Backflow Preventer to Use
Selection Guide for All Zurn Wilkins Backflow Assemblies
APPLICATION
MODEL TYPE CONTINUOUS EXAMPLES OF INSTALLATION
BACKSIPHONAGE BACKPRESSURE LOW HAZARD HIGH HAZARD
PRESSURE
375XL/375
375AST/375A/375
475 Irrigation, Plumbing,
975 Reduced Pressure Waterworks,
Principle Industrial, Medical,
975XL Fire Sprinkler
975XLV
975XLSE
350XL/350
350AST/350A/350
450 Irrigation, Plumbing,
Double Check Waterworks,
Assembly Industrial, Medical,
950XL Fire Sprinkler
950XLT
950XLV
700XL
Residential Supply Lines
700XLFP Dual Check
and Fire Sprinkler Systems
705
In-Line Spring-Loaded
40XL2 Irrigation, Pump and Water
Check Valve
Hammer Applications
310 Single Check
420XL
Pressure Vacuum Irrigation and Lawn
460XL
Breaker Sprinkler Systems
720A
Laboratory Sinks,
Atmospheric Vacuum
35XL Lawn Sprinklers,
Breaker
Commercial Laundry
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Types of Backflow Preventers
Atmospheric Vacuum Breaker (AVB) TYPICAL INSTALLATION
MODEL 35XL
An AVB is a device containing a float-check, a check seat, and TESTING
an air inlet port. The flow of water into the body causes the float
to rise and close the air inlet port. When the flow of water stops, This device is not testable once
the float falls and forms a check valve against backsiphonage installed.
and, at the same time, opens the air inlet port to allow air to SUPPLY 6" MIN. ABOVE
enter and satisfy the vacuum. A shut-off valve immediately HEIGHT REQUIREMENT VALVE
HIGHEST OUTLET
35XL INSTALLATION
SYSTEM CHARACTERISTICS
Continuous and non-continuous pressure applications DIRECTION OF FLOW
TESTING
1 The air inlet valve shall open when the pressure in the body
12" MIN. ABOVE
is no less than 1.0 psi above atmospheric pressure. And, the HIGHEST PIPING
air-opening valve shall be fully open when the water drains
720A
from the body.
2 The check valve shall be drip tight in the normal direction of
flow when the inlet pressure is 1 psi and the outlet pressure
DIRECTION OF FLOW
is atmospheric.
720A INDOOR INSTALLATION
DIRECTION OF FLOW
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Double Check Valve Assembly (DC)
A DC is an assembly containing two independently acting approved check valves, four resilient-seated test cocks, and two resilient-
seated isolation valves.
TYPICAL INSTALLATION
OPTIONAL LEAD-FREE STRAINER PROTECTIVE
(MODEL SXL) ENCLOSURE
95
0X
W
LT
IL
KIN
2
D
C
17 80˚F
S
5
1
PS
I
W
IL XL
KIN
S
12" MIN. 95
0X
30" MAX. 1
W
IL
KIN D
C
LT
2
18 75 S
0˚F PS
I
DIRECTION OF FLOW
DIRECTION OF FLOW DIRECTION OF FLOW
12" MIN.
PROTECTIVE 30" MAX.
ENCLOSURE
ZURN WILKINS MODEL 350ASTBG
INDOOR VERTICAL INSTALLATION
OUTDOOR INSTALLATION
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Reduced Pressure Principle Assembly (RP)
A RP is an assembly containing two independently acting 2 The No. 2 check valve shall be tight against reverse flow under
approved check valves together with a hydraulically operated, all pressure differentials.
mechanically independent differential pressure relief valve 3 The static pressure drop across check valve No. 1 shall be
located between the two check valves. greater than the relief valve opening point (test no. 1), and at
least 5.0 psid.
SYSTEM CHARACTERISTICS 375XL
TYPICAL INSTALLATION
MODEL 375XLAG (1 1/4” - 2”)
PROTECTIVE
ENCLOSURE
12" MIN.
30" MAX.
12” MIN.
30” MAX.
FLOOR
DRAIN
Reduced Pressure
Principle Detector Assembly (RPDA)
A RPDA is a specially designed assembly composed of a line- 2 The No. 2 check valve shall be tight against reverse flow under
sized approved reduced pressure principle backflow assembly, all pressure differentials.
with a specific by-pass water meter and a meter-sized approved 3 The static pressure drop across check valve No. 1 shall be
reduced pressure principle backflow prevention assembly. The greater than the relief valve opening point (test no. 1), and at
meter shall register accurately for all flows up to and including least 5.0 psid.
two gpm. The meter shall show a registration for all flows above 375ASTDABG
two gpm.
HEIGHT REQUIREMENT TYPICAL INSTALLATION
SYSTEM CHARACTERISTICS Installed between 12"-30" above the floor or finished grade with PROTECTIVE
ENCLOSURE
adequate clearance for testing and maintenance.
Continuous and non-continuous pressure installations
Side clearance requirement from the wall of Double Check and
Backsiphonage and backpressure conditions Reduced Pressure Principle Assemblies (1/2"-3") are 24" from side
Provides protection in low and high hazard situations test cocks, 12" from top mounted test cocks, with 24" access from
one side. For sizes 4" and above, these requirements are doubled.
TESTING The weight of the checks must also be considered, especially
if you are looking at a vertical installation. The check assembly
1 The pressure differential relief valve must operate to maintain weight for an 8"-10" device may require lifting assistance.
the “zone” between the two check valves at least 2 psi less 12” MIN.
30” MAX.
than the supply pressure.
DIRECTION OF FLOW
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Operating Principles of the Zurn Wilkins
Model 975XL Reduced Pressure
Principal Backflow Preventer
KEY:
W Inlet pressure
95
0X
L
IL D T2
17 KI C
N
18 5 S
0˚ PS
F I
Zone pressure
Outlet pressure
Atmospheric pressure
DIRECTION OF FLOW
Static Condition with 1st Check Fouled
Fluid will leak from the inlet into the reduced pressure zone. As the zone pressure increases to
within 2 psi of the inlet pressure, the relief valve begins to open and discharges to the atmosphere.
The amount of fluid discharging from the relief valve is proportional to the extent of the foul across
the 1st check.
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Reduced Pressure Backflow Assembly
Troubleshooting Guide
Below is a simple troubleshooting method that does not require a test kit to identify the root causes
for relief valve discharge.
Solution
Disassemble and clean affected components and remove debris from the backflow preventer.
If you are still experiencing issues after completing these initial troubleshooting steps,
contact our OneZurn Customer Care department for further assistance.
REFERENCES
1
Centers for Disease Control and Prevention (August 14, 2015). Surveillance for Waterborne Disease Outbreaks Associated with Drinking Water — United States, 2011–2012 (64(31);842-848).
Retrieved from http://www.cdc.gov/mmwr/preview/mmwrhtml/mm6431a2.htm
2
Environmental Protection Agency (September 27, 2001). Potential Contamination Due to Cross-Connections and Backflow and the Associated Health Risks. Retrieved from https://www.epa.gov/
sites/production/files/2015-09/documents/2007_05_18_disinfection_tcr_issuepaper_tcr_crossconnection-backflow.pdf
3
ABPA cited in: A.M. Petrillo, ‘Backflow Basics’, Reeves Journal. March 2006. pp.50-2.
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How to Read Performance Curves
The flow characteristics of a backflow preventer is defined by a “Performance Curve,” depicting the relationship of pressure drop and flow rate
throughout its full range of operation. The full range of operation is referred to as the “usable range.” Flow rates beyond the usable range will have
velocities destructive to the piping system or excessive pressure loss. The basis for flow capacity and pressure loss in a backflow prevention assembly
begins at zero gpm and goes up to the industry standard, American Water Works Association (AWWA) required maximum flow capacity. This
maximum rate is known as “rated flow.” For any flow rate from zero gpm up to the rated flow, there is an established maximum allowable pressure loss.
Failure to meet the required flow rates or exceeding the maximum pressure drop at any point up to the rated flow would prevent the assembly from
being approved.
All Zurn Wilkins Backflow Prevention Assembly performance curves are constructed with the “flow rate” in gallons per minute (gpm) or liters per
second (l/s) on the horizontal axis and the “pressure loss” in pounds per square inch (psi) or kilopascals (kpa) on the vertical axis. Additionally,
a diamond will be placed on the curve to indicate the maximum rated flow for each given assembly, according to its pipe size.
Example
Find the pressure loss exhibited by a 4" 350A Reduced Pressure Principle Backflow Prevention Assembly while the valve is flowing at 400 gpm
(see chart below).
Solution
Follow the horizontal axis out to 400 gpm. Next, move upward until the 400 gpm axis intersects the 4" 350A curve. At this juncture, moving to the
left, read the pressure loss from the vertical axis that corresponds with the intersection of the 400 gpm axis and the 4" 350A curve. The pressure loss
at 400 gpm is taken to be 3.5 psi. Also, from the curve, we see that the diamond is at the value of 500 gpm. Therefore, the maximum rated flow of
a 4" Zurn Wilkins 350A is 500 gpm.
Note: To properly interpret the following Zurn Wilkins backflow performance curves, the flow rates on the top are indicated in “liters per second”
and the bottom flow rates are in “gallons per minute.”
5 35
0 0
0 200 400 600 800
FLOW RATES (gpm)
10 69
5 35
0 0
0 1000 2000 3000 4000
FLOW RATES (gpm)
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Zurn Engineered Water Solutions® is a recognized leader in commercial, municipal, and
industrial markets, delivering sustainable building solutions for new construction and
retrofit applications. At Zurn we are committed to providing smart solutions that save
both time and money. Our goal is serving the customer through innovation, continuous
improvement, and assurance behind every installation. Choose Zurn for a reliable,
recognized manufacturer to supply your entire installation, from behind the wall rough-
in, to finish trim product and fixture systems.
Zurn Wilkins
1747 Commerce Way
Paso Robles, CA 93446, 855-663-9876
In Canada
Zurn Industries Limited
7900 Goreway Drive, Unit 10
Brampton, Ontario L6T 5W6, 905-405-8272