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Colloids and Surfaces A: Sciencedirect
Colloids and Surfaces A: Sciencedirect
School of Materials Science and Engineering, Wuhan University of Technology, Wuhan, 430070, China
GRAPHICAL ABSTRACT
Keywords: Maintaining the long-term stability of TiO2-based superhydrophobic (SH) coatings remains a considerable
Superhydrophobic challenge because of the strong photocatalytic properties of TiO2. The organic SH components that surround the
Photocatalytic TiO2 particles are often degraded when the coating is exposed to UV light, thus destroying the anti-wettability
Multifunctional properties. In our work, we fabricated a UV-stable SH coating from dispersions of polydimethylsiloxane (PDMS)
Self-cleaning
and TiO2 nanoparticles, which can be easily applied to a wide range of substrates by spray coating. The resulting
Environmental stability
films possess SH properties due to the combination of the low surface energy of PDMS, and the hierarchical
structure resulting from the different aggregation sizes of TiO2 nanoparticles. The coating can recover its SH
properties after exposure to organic pollutants, which can be photo-degraded and removed by TiO2. The coating
is highly durable due to the crosslinked PDMS, and SH properties are retained after 7 days under UV light, or 3
months exposure to sunlight in outdoor conditions. We also demonstrate the coating’s good resistance to cor-
rosion, water impact, and high temperature, all while maintaining superhydrophobicity. This multifunctional SH
coating represents a very promising material for commercial and industrial coatings applications.
1. Introduction (WCA) higher than 150°, and a sliding angle (SA) lower than 10°. Water
droplets can thus easily roll across these surfaces and carry away sur-
SH surfaces can be prepared through a variety of methodologies and face contaminants, hence SH films often display good self-cleaning
technologies [1–5] and are defined as having a water contact angle properties. In recent years, SH surfaces have showed wide industrial
⁎
Corresponding author.
E-mail address: dliu@whut.edu.cn (D. Liu).
1
These authors contributed equally.
https://doi.org/10.1016/j.colsurfa.2018.10.054
Received 3 September 2018; Received in revised form 19 October 2018; Accepted 21 October 2018
Available online 28 October 2018
0927-7757/ © 2018 Elsevier B.V. All rights reserved.
Y. Wang et al. Colloids and Surfaces A 561 (2019) 101–108
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WCAs quickly increased and became superhydrophobic (above 150°) at particles together, improving the compactness and continuity of the
a ratio of 4:3, and the highest WCA value of 162° is obtained when the surface structure.
ratio of PDMS:TiO2 is 4:4. When the TiO2 content is furthur increased,
the WCA decreased slightly and the film became uneven. This suggests 3.2. Self-cleaning properties
that the PDMS is unable to fully coat the TiO2 due to too many large
TiO2 aggregates. The same tendancy is also seen for the sliding angle, In real-life conditions, inorganic (e.g. dust) and organic (e.g. oil)
achieving an optimum SA of 1° for the 4:4 blend as shown in Fig. 2a. particles will inevitably contaminate surface coatings, hence the desire
Fig. 2b shows a water-rolling experiment to demonstrate the low sliding for SH sufaces with self-cleaning properties which can quickly and ea-
angle, and we observed that water droplets were able to roll across the sily clean the surface with lower cost and labor consumption. To de-
SH surface even with a very small SA of 1°. Hence, the optimal pre- monstrate the PDMS/TiO2 coating’s ability to resist contamination from
paration of 4:4 PDMS/TiO2 was used in further experiments. The WCA inorganic particles, a handful of dust collected from earth was scattered
measurements were repeated using a variety of different liquids ranging on the SH surface as shown in Fig. 4a. With a tilt angle of about 15°,
from strong acid to strong base, and this SH surface showed no sub- methylene blue-dyed water droplets were employed to clean the surface
stantial difference, with WCA values of more than 158° in each case as drop by drop, and the film returned to its original state after about 20
seen in Fig. 2c. Furthurmore, the suspension solution can be sprayed on water droplets. At this point the WCA was re-measured and found to be
a variety of substrates such as glass, cotton, silicon wafer, rubber and 162°, showing the self-cleaning to be very effective at restoring the
paper to form SH coatings, as verified by the round droplets with high original SH properties.
WCAs displayed in Fig. 2d. To demonstrate the photocatalytic self-cleaning properties of these
We employed SEM to investigate the surface structure of the PDMS/ PDMS/TiO2 coatings, we show the ability of the film to degrade organic
TiO2 coating on a glass substrate. The surface roughnesses gradually molecules under sunlight or UV light (wavelength = 365 nm) illumi-
rise with increasing TiO2 content from 33 wt.% to 50 wt.%, as can be nation. PDMS/TiO2-coated silicon wafers were submerged into 4 ml
seen from surface images in Fig. 3. In the low resolution image, it can be cuvettes containing MB solution (0.01 mmol/L methylene blue, dis-
seen that TiO2 nanoparticles (25 nm) agglomerate together and form solved in a 1:1 methanol:water mixture) as seen in Fig. 4b. One coated
spherical agrregates with sizes between 5 and 40 μm in diameter film (vile 1), and a control sample of uncoated Si wafer (vile 3) were left
(Fig. 3c). Fig. 3d shows a higher resolution image of one of these larger in natural light conditions for 6 days, after which time the MB solution
aggregates, in which nanoscale roughness is observed, attributed to in bottle 1 had lost its color, indicating that the MB molecules were
non-aggregated individual TiO2 nanoparticles distributed on the sur- broken down by the photocatalytic effect of TiO2 nanoparticles. There
face. Profilometry measurments were taken at increasing concentra- was no change to the color of the control sample, showing that sunlight
tions of TiO2, as shown in Fig. 3e. The size of TiO2 aggregates became alone will not cause degradation of MB molecules. A third vile con-
lager as the TiO2 content increased, correlating with the increasing taining a coated Si wafer (vile 2) was left in a dark room for the same
roughness of the SH coating. The multiscale roughness of the micro- time, and no color change was observed indicating that few MB mole-
nano TiO2 aggregates, covered by hydrophobic PDMS, provides the cules were degraded. These results show that the photocatalytic prop-
necessary conditions for achieving SH properties. The TiO2 nano- erties of TiO2 nanoparticles in these SH coatings can be activated by
particles are embedded in the hydrophobic PDMS matrix, where PDMS sunlight. Furthermore, the MB degradation process did not influence
not only serves as a low surface energy material but also binds TiO2 the SH properties of the PDMS/TiO2 coating, and the WCA value
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Fig. 3. SEM surface images of the coating for the PDMS/TiO2 ratios (a) 4:2, (b) 4:3, and (c) 4:4. (inset) water droplet on the SH surface of the 4:4 PDMS/TiO2 coating.
(d) SEM surface image of 4:4 PDMS/TiO2 coating at higher resolution, (e) Stylus profilometry measurements compararing the surface topography for the above
samples.
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Fig. 6. (a) WCA and SA values of the SH coating after each cyclic water impalement. (b) FT-IR spectrum of the SH coating before and after 24 h water impact. SEM
images of the SH surface (c) before and (d) after 24 h water impacting.
remained almost unchanged before and after the MB degradation pro- 3.3. Stability of PDMS/TiO2 SH coatings
cess.
Oleic acid was used to test and verify the ability of the coating to For practical applications, the long-term stability of SH surfaces is
degradade organic materials by photocatalysis under UV light illumi- one of the important issues that needs to be considered. The photo-
nation. One 25 ul oleic acid droplet was dropped on the SH surface and catalytic nature of the TiO2 introduces the possibility of the degradation
allowed to fully wet the surface for 5 min. The WCA decreased from of the surrounding organic material (PDMS) which would damage the
162° to 110° because of the hydrophillic groups in the oleic acid mo- SH properties and durability of the coating. To investigate the coating’s
lecules. The sample was then placed under UV light (wavelength = durability, coatings were irradiated under UV light (wavelength =
365 nm) and the WCA values were recorded at regular intervals to 365 nm) for 7 days (∼170 h). There is almost no reduction of WCA
monitor the photocatalytic self-cleaning process as shown in Fig. 4c. from 162° to 161° (Fig. 5a), and only 2° increase in SA from 2° to 4°.
After 15 min UV illumination, the WCA value began to improve, in- When SH coated substrates were put outside for 3 months (March – May
dicating that the photocatalysis can degrade and remove the organic 2018 on a windowsill, temperatures from 5 °C to 30 °C, moderate hu-
contaminants. After 30 min, the WCA was above 150° indicating the midity and rainfall), WCA values of these coatings changed only slightly
coating had returned to an SH state, and the SH properties were totally from 162° to 160° and SAs changed from 2° to 4°, and the water droplets
recovered after about one hour. Furthurmore, even after five cycles of remain spherical on both dirty (after 3 months outside) and cleaned
the aforementioned contamination/cleaning, the oleic acid can still be (same coating after rinsing with water) SH surfaces (as shown in the
degraded successfully and the surface restores its SH properties within photograph in Fig. 5b). The SH properties of these coatings are in-
1.5 h under the same irradiating conditions (Fig. 4d), indicating the sensitive to UV light, and impressively remain almost unchanged in
longevity of the coating. ambient outdoor conditions. The crosslinks in the PDMS contribute
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Fig. 8. SEM images of the SH surfaces with higher (upper row) and lower (lower row) resolutions (a, e) at room temperature, and after calcination for 30 min at (b, f)
400 °C, (c, g) 500 °C, (d, h) 600 °C.
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Fig. 9. (a) water-oil (MB dyed water and dichloromethane) separation by the SH nylon filter membrane. (b) Combustion tests of untreated and PDMS/TiO2 coated
paper. (c) Dyed water droplet on the burned paper. (d) The FT-IR spectrum of the burned PDMS/TiO2 coating.
vibration of PDMS [32,33]. After 24 h water impact, the peaks per- displays superhydrophilic properties with a WCA of 5°. As the sur-
taining to PDMS (2963, 1262, 1097, and 802 cm−1) have negligible rounding PDMS molecules degrade, and the hydrophilic TiO2 particles
changes compared with the fresh PDMS/TiO2 coating, indicating that are exposed.
most of the PDMS is not lost. It appears that the water impact can re- SEM images of the SH surfaces at room temperature and after cal-
move the smaller TiO2 particles and some of the PDMS on the top cination at 400 °C, 500 °C, and 600 °C are shown in Fig. 8 to confirm
surface, but this does not influence the multiscale structure of the this high temperature degradation. In the images of original film
PDMS/TiO2 aggregates. This is a vast improvement building on pre- (Fig. 8e), many micrometer-sized papillas are present, and on each
vious work [28] and is attributed to the robustness of the crosslinked papilla (Fig. 8a) there are many nanometer-sized protuberances, in-
PDMS in the bulk of the TiO2 spheres. dicating TiO2 aggregates are encased in PDMS, with some TiO2 particles
Thermal stability is another important factor in evaluating the on the sphere’s surface. This multiscale structure combined with low
ability of an SH coating to resist extreme conditions. To test this, surface energy of PDMS resulted in a maximum WCA of 162° and
PDMS/TiO2 powder (collected by scraping from a coated slide) were minimum SA of 1°. When the surface was calcinated at 400 °C, the
tested by TGA up to 1000 °C as shown in Fig. 7a. The material starts smooth nature of the aggregates are lost and cracks appear (Fig. 8f), and
decomposing at about 340 °C, which is due to the decomposition of nanometer-sized protuberances from individual TiO2 nanoparticles
PDMS – there is no decomposition of the TiO2 nanoparticles below become more distinct as the PDMS is partly degraded (as seen in
∼1000 °C [34]. The weight loss stabilises at about 650 °C indicating the Fig. 8b). The multiscale structure is preserved and only 6.5% PDMS is
PDMS has decomposed, amounting to about 34% of the total weight. lost, so the surface can still retain its SH properties with a WCA of 155°.
This is confirmed by the PDMS characteristic peaks in the FT-IR spectra When the temperature was increased to 500 °C, many nanosized TiO2
(at 2963 cm−1 and 1262 cm−1, related to the vibration of Si−CH3) particles were exposed (Fig. 8c) and more PDMS molecules were de-
which have almost disappeared after 600 °C calcination. To further composed, which results in the WCA decreasing to around 130°. After
study the influence of temperature, we sintered prepared samples at heating at 600 °C, when PDMS on the SH surface was almost decom-
temperatures from 160 °C to 600 °C for a period of 20 min. and mea- posed, the hydrophilic TiO2 nanoparticles were completely exposed to
sured their WCAs and SAs (Fig. 7c). The films show good SH properties the surface (as seen in Fig. 8d and 8 h). Thus the surface wetting be-
up to 400 °C, with a WCA value of 155°. With increasing temperature, havior changed dramatically from superhydrophobic to super-
the surface hydrophobicity drops very quickly and at 600 °C the surface hydrophilic with a WCA of only 5°.
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