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1. APPLICATION................................................................................................................... 1
2. TECHNICAL PARAMETER................................................................................................... 1
2.1 RS Ram BOP.............................................................................................................. 1
2.2 Technical parameter of shear ram BOP....................................................................... 3
3. WORKING PRINCIPLE........................................................................................................ 6
3.1 Working Principle of opening and closing operation..................................................... 6
3.2 Well pressure principle of sealing................................................................................ 8
4. STRUCTURE AND FEATURES OF MAIN PARTS................................................................ 9
4.1 Structure features........................................................................................................ 9
4.2 Pipe ram assembly.................................................................................................... 10
4.3 Shear Ram.......................................................................................................... 12
4.4 Ram Shaft Sealing Mechanism.............................................................................. 13
4.5 Second Sealing Mechanism................................................................................... 15
4.6 Locking Shaft Sealing Shaft Sealing Mechanism...................................................... 16
5. Details of products.............................................................................................................. 17
0
5/8””-5000psi Ram BOP (shear type)
13 5/8
1. APPLICATION
2. TECHNICAL PARAMETER
1)Model Indication
××× ×× ——××
Product code
1
5/8””-5000psi Ram BOP (shear type)
13 5/8
Product code:
FZ- single ram BOP
2FZ- double ram BOP
3FZ- Three ram BOP
List 1
23 9〃 53 20 3 4 〃
28 11〃 54 21 1 4 〃
35 13 5 8 〃 68 26 3 4 〃
43 16 3 4 〃 76 30〃
List 2
2
5/8””-5000psi Ram BOP (shear type)
13 5/8
List 3
T75 75 -59~121℃(-75~50℉)
T20 20 -29~121℃(-20~250 ℉)
T0 00 -18~121℃(0~250 ℉)
A 15℉(-26℃) A 180℉(82℃)
B 0℉(-17.8℃) B 200℉(93℃)
C 10℉(-12.2℃) C 220℉(104℃)
D 20℉(-6.7℃) D 250℉(121℃)
E 30℉(-1℃) E 300℉(149℃)
X 40℉(4℃) X 180℉(82℃)
3
5/8””-5000psi Ram BOP (shear type)
13 5/8
4
5/8””-5000psi Ram BOP (shear type)
13 5/8
5
135/8””-3000psi Ram BOP
135/8
3. WORKING PRINCIPLE
When pressure oil of hydraulic pressure system is pumped into the closing
cavity of left and right cylinder, it pushes the piston with the ram shaft and ram
assembly to move to the center along the orbit limited by the body ram
chamber, realizing well sealing. When pressure oil is pumped into the opening
cavity of left and right cylinder, it pushes the piston with the ram shaft and left
and right ram assembly to move away from the center, opening the wellhead.
The ram switch is controlled by the conversion valve of the hydraulic pressure
system. Normally, opening and closing operation can be accomplished in 3~5
seconds (but related to the hydraulic control system state, pipe line
specification and distance). When the ram should be locked tightly, do
manual control operation solely.
For manual locking mechanism, see the following product structure figure:
The ram manual locking mechanism consists of locking shaft, ram shaft, manual
operation rod and hand wheel. Manual locking system closes and locks the ram by the
manual wheel. Its application is to seal the well for a long time, lock the rams in
closing position after close the rams with hydraulic system. At this time, the hydraulic
pressure can be released. After closing the rams with hydraulic pressure, turn the hand
wheel to the right, drive the locking shaft rotation through operating rod. Because the
locking shaft shoulder presses against the cylinder head, it can not go back, thus it can
only drive the ram shaft to move toward the well head center and locking the rams.
Manual-lock system can only close the rams, but can not open the rams. If you want to
open the rams closed by manual system, you must unlock the system to original
position and then open the ram with hydraulic pressure. It is the only method to open
the rams. The operation procedure is as following: Turn the hand wheel to the left until
dead end, then turn back 1/8~1/4 circle to avoid the locking shaft from blocking at the
unlocking position because of temperature change. Open the rams with hydraulic
pressure.
When using normal ram, turn locking shaft 26~27.5 circles by using manual
lock. When seal 5” drill pipe by 2 7/8”~5” variable ram, turn locking shaft
23~27.5 circles by using manual lock.
7
5/8””-5000psi Ram BOP (shear type)
13 5/8
Ram BOP has four sealing parts in order to shut off the well head
effectively. The ram top seal and body seal; the ram front seal and pipe column,
body and sealing between the pipe and the ram front seal; sealing between the
body and the side door; sealing between the ram shaft and the side door.
Procedure of the ram sealing divided into two steps: First the ram shaft affected
by hydraulic oil pushes the ram front seal rubber to press the front part of
sealing distorted. Over compression between the top seal rubber and the body
seals the top part and accomplishes primary sealing. Second when there is
pressure in the well, the well pressure pushes the ram front seal front back part
of the ram to extrude distoration more deeply, at the same time, well pressure
pushes the ram up against the body seal face, thus making reliable sealing.
This is called "well pressure assisting sealing".
8
5/8””-5000psi Ram BOP (shear type)
13 5/8
� Main pressure-bearing assemblies such as the body and the side door are
casted with alloysteel of high strength and high toughness and properly
heat treated before leaving the factory, the BOP is water pressure tested to
ensure safety during operating under working pressure.
� There are high supporting ribs and obligue plane for settling sand sloping to
the well hole at the bottom of the ram cavity of the body, desanding autoly
when opening and closing the ram, reducing friction of the ram. It is also
helpful for well pressure assisting ram seal.
� Using floating ram sealing can reduce the resistance force of opening and
closing the ram, wearing of the ram rubbers, prolonging the ram life and
also preventing rustness between the body and the ram, accessible for
changing.
� Hydraulic pipe is used with buried structure to avoid damaging the pipe
during installating, transporting and operating.
� The top seal surface of inner cavity of body has been done anti-chemical
corrosion treatment. The gasket groove of flange, sealing ring groove of
bonnet and packing hole of ram shaft has been built-welded with stainless
steel. The retainer ring of ram shaft packing is manufactured by special
stainless steel with good anti-corrosive performance.
� Parts and its surfaces of contacting with fluid in inner cavity of BOP can be
H2S-service. It per to standard of NACE MR0175.
� Size of outer coupling conforms to API 16A specification.
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5/8””-5000psi Ram BOP (shear type)
13 5/8
13 5/8"-5000psi shear ram BOP has two type structures of ram assembly.
One type is one-piece ram, namely HF type. It is new structure. The other type
is two-pieces ram, namely S type. It is old structure. These two types of
structure can be used in BOP introduced in this operating manual.
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5/8””-5000psi Ram BOP (shear type)
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Item 1 2 3
Description Assembly Top Seal Front Seal Ram Block
Qty
1 1 1
Size
C.S.O FZ897.21.01.00 FZ897.21.01.01 RJ11148.09.01.02 FZ897.21.01.03
2 3/8" FZ897.21.02.00 FZ897.21.01.01 RJ11148.09.08.02 FZ897.21.02.03
2 7/8" FZ897.21.03.00 FZ897.21.01.01 RJ11148.09.02.02 FZ897.21.03.03
3 1/2" FZ897.21.04.00 FZ897.21.01.01 RJ11148.09.03.02 FZ897.21.04.03
3 1/2" Dual FZ897.21.10.00 FZ897.21.01.01 RJ11148.09.16.02 FZ897.21.10.03
4 1/2" FZ897.21.05.00 FZ897.21.01.01 RJ11148.09.13.02 FZ897.21.05.03
5" FZ897.21.06.00 FZ897.21.01.01 RJ11148.09.04.02 FZ897.21.06.03
5 1/2" FZ897.21.07.00 FZ897.21.01.01 RJ11148.09.05.02 FZ897.21.07.03
6 5/8" FZ897.21.10.00 FZ897.21.01.01 RJ11148.09.11.02 FZ897.21.10.03
7" FZ897.21.08.00 FZ897.21.01.01 RJ11148.09.06.02 FZ897.21.08.03
9 5/8" FZ897.21.09.00 FZ897.21.01.01 RJ11148.09.07.02 FZ897.21.09.03
10 3/4" FZ897.21.13.00 FZ897.21.01.01 RJ11148.09.17.02 FZ897.21.13.03
5"-5 1/2" FZ897.21.11.00 FZ897.21.01.01 RJ11148.09.14.02 FZ897.21.11.03
2 7/8"-5" RS11172.16.00 RS11172.16.03 RS11172.16.02 RS11172.16.01
Item 1 2 3 4 5
Description Assembly Sealing Element Ram Block Holder Ram Screw Screw
Qty
1 1 1 2 2
Size
GB70-85
C.S.O F751.14.24.00 F751.14.24.02.00 F751.14.24.01 F751.14.24.03.00 F751.14.24.04.03
M12×60
5-5 1/2"
F751.14.04.08.00 F751.14.04.08.02.00 F751.14.04.08.01 F751.14.24.03.00 F751.14.24.04.03
variable
11
5/8””-5000psi Ram BOP (shear type)
13 5/8
12
5/8””-5000psi Ram BOP (shear type)
13 5/8
1) When the Shear Rams are used as Blind Ram , BOP control unit’s
operating pressure is 8.4~10.5MPa(1200~1500psi);
2) normal size Ram can be exchanged with Shear Ram;
3) Shear Ram operation parameters:
� BOP control unit’s closing pressure should be increased to 21MPa,and
accumulator’s pressure will be used;
� Shear Ram 5″pipe,G-105,thickness 9.19mm,shear Ram’s closing
pressure≥14MPa;
� The Max. working pressure is 35 MPa。
▲!Caution:Shear Rams are not anti-H2S, so it must be watched out
Caution:
environment..
to use the shear Rams in H2S environment
The seal system between ram shaft and bonnet is divided to two parts.
13
5/8””-5000psi Ram BOP (shear type)
13 5/8
Details as follows:
3 FZ897.1.12 W-Ring 4
5 130×3.1 O-Ring 2
7 115×3.1 O-Ring 2
8 FZ897.1.30 Y-Ring 1
14
5/8””-5000psi Ram BOP (shear type)
13 5/8
Note: The ester bar hole’s position in the fig is at horizontal direction.
The seal system between ram shaft and bonnet is divided to two parts.
One part is used to seal off well pressure, and another seal off control pressure.
(See Figure 8.) The secondary seal system is between the two parts. Usually,
the seal here is very reliable because it has several different seal rings and
O-ring in the middle. But they occasionally would be damaged for some reason.
In this case, when shut well, there will be leaking. So we need the secondary
seal system to treat it emergently.
During a well is shut off, if there is liquid flowing out from the seeing hole
15
5/8””-5000psi Ram BOP (shear type)
13 5/8
(at the bottom part of the bonnet), indicating that the seal rings has been
damaged and we can know that the seal on well side or the seal on control side
is damaged from the liquid. At this time, immediately remove the plug of the
grease injection pore, install club-shaped in the pore, and then turn the screw
clockwisely with an inner hex wrench to inject the tightened plug, and inject the
secondary seal grease across the radial hole of the check valve and supporting
seal sleeve in the circular seam so as to achieve the seal remedy.
Caution to use secondary seal system:
� To prevent the grease from being solidified after long time, we do not put
grease in BOP in factory. And while the BOP is not used, it is also
without this grease. Only before the BOP is used in site, put in the
grease. And after a well is completed and the BOP is inspected and
repaired, take out and clean the grease.
� Get special tool ready.
� During working should often notice the following notice hole plug (on it
there is little hole) if there is liquid flowing out.
� Don’t inject too much grease when seal ring is damaged. Proper inject
quantity is that there is no liquid flowing out. Because the secondary
seal grease is more frictional and with granule substance, it impairs the
ram shaft when it returns.
16
5/8””-5000psi Ram BOP (shear type)
13 5/8
5. Details of products
Ram BOP with Manual Locking Mechanism is showed as Fig 6, 8, 9, 10, 11 and
Fig 12.
17
5/8””-5000psi Ram BOP (shear type)
13 5/8
18
5/8””-5000psi Ram BOP (shear type)
13 5/8
19
5/8””-5000psi Ram BOP (shear type)
13 5/8
Note:One repair kit includes all the sealing parts for one bonnet assembly.
After Ram BOP installed on well head, inspect the following before
completely and well fastened, and hang a plate where the hand wheel is
to indicate the open and close circles; all the connecting bolt should be in
20
5/8””-5000psi Ram BOP (shear type)
13 5/8
2) Inspect oil pipes to see whether they are in compliance with BOP switch
direction or not, provide 286 ~ 429psi control pressure to test each ram
twice (open and close), draining air from cylinders and pipes. If ram
switch action is not in compliance with the mark on the handle of control
closing and opening ram by manual rod is fixable or not, record hand
After finishing the tests, rotate hand wheel on left and make it unlocked,
6) Check whether the killing and choke manifolds are well connected or not.
water, and open and close ram at least twice so as to drain air in cylinders
and pipes.
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5/8””-5000psi Ram BOP (shear type)
13 5/8
2) When test the closing ram without string in hole, the max closing
3) When closing well for a long time, BOP controlled by manual locking
system should lock the ram by this system and indicate the condition
closed one time every day to see whether they are flexible lock in
normal condition or not and whether the manual locking system and
hydraulic locking system are flexible or not. After the drill string is
pulled out of the well, blind ram open and close test is needed. When
there is string in hole, do not close blind ram and shear ram.
from damage. Before opening ram, check the manual-lock system and
keep then in unlocking position. When opened rams, check the ram to
tools.
7) After using BOP, ram should be fully opened for easy repair.
7. MAINTENANCE
BOP shall be completely cleared and checked after being used for one
well at site. Replace damaged parts in time, anoint so as to prevent rust after
cleaned ram chamber and ram assembly, (suggest to oil them by synthetic
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5/8””-5000psi Ram BOP (shear type)
13 5/8
complex aluminium grease), and oil connecting thread part by thread grease.
2) Pull ram assembly out horizontally from the ram shaft tail. When take
out ram assembly, note to protect the bonnet seal surface, ram and ram
3) While replacing ram rubber, first remove ram screw, take ram holder
down, prize out the top seal rear of ram rubber upwards, then dismount ram
disassembling.
hydraulic oil passage. When seal ring damaged, there will be oil
24
5/8””-5000psi Ram BOP (shear type)
13 5/8
2) Remove two locating pins from hinge bracket, and four connected
out by M8 screw)
gently. Take care of the position of locating hole, fit two locating pins
Verify seal side intact, repair or replace them in time if existing damage.
1) For ram shaft seal, piston seal, locking shaft seal, if leaking oil, they
hydraulic pressure. If bonnet is opened fully, close bonnet and at least screw a
bolt at the opposite from hinge bracket, and then open the ram;
ground;
25
5/8””-5000psi Ram BOP (shear type)
13 5/8
⑶ Remove cylinder cover studs and nuts. Screw off cylinder cover and
locking shaft;
⑸ Remove cylinder;
⑻ Open bonnet, take off ram, and pull out ram shaft;
⑼ Remove retainer, take out ram shaft, sealing ring, and take down
prevent leaking oil even if change a new piston seal ring. A new cylinder
should be changed. At the same time, check related parts of piston and find
out scratching reasons and solve the troubles. If scratch is shallow line or
When there is scratch on sealing surface, use the same inspection and
treatment method as on cylinder. If coating peeling off, that will cause leakage,
⑶ Seal ring.
Check sealing parts and O-rings to ensure no scratch. If there is, change
26
5/8””-5000psi Ram BOP (shear type)
13 5/8
them.
⑷ Piston
surfaces.
Installation step are reversal disassembly steps of it. But note the
following items
items:
(1). Check whether there are burs and sharp edges on parts or not. If
there is, get rid of them to prevent seal ring from scratch, and keep them
clean.。
(2). When setting seal ring, lubricate seal ring area and related area for
easy assembly.
(3). Take care of seal ring lip direction; ensure lip mouth against
pressure side.
27
5/8””-5000psi Ram BOP (shear type)
13 5/8
rubber;
IV. Store rubber parts in a relaxed condition. They can not be bended,
squeezed or hanged.;
28
5/8””-5000psi Ram BOP (shear type)
13 5/8
Ram movement
direction is not BOP pipes are wrong connected to
2 Reverse BOP pipes.
conformance with plate control platform.
mark of control valve.
Hydraulic system is ok,
There are other materials, sand and
3 but ram can not clean ram and bonnet.
mud on ram contact ends.
opened, closed fully.
Change damaged ram
Fluids flow out from the Ram shaft on the side of body seal
shaft seal ring, and
4 ring damaged, ram shaft surface
bonnet sight hole 。 repair the damaged
scratched.
ram shaft.
Hydraulic oil flows out Change damaged ram
Ram shaft on the side of cylinder
from the bonnet sight shaft seal ring, and
5 seal ring damaged, ram shaft
repair the damaged
hole 。 surface scratched.
ram shaft .
Replace all seal rings
BOP cylinder, piston, locking shaft,
BOP hydraulic part can and repair seal
6 oil pipe, ram shaft seal ring
not hold pressure. surface or change new
damaged, seal surface scratched.
parts.
Ram seal rubber damaged, upper Change ram rubber,
It can not hold pressure
7 seal surface of the ram chamber and repair seal
when ram closed.
damaged. surface.
Control oil current is
Clear sand and mud
ok, but ram can't be
8 Ram plugged with sand and mud. increase hydraulic
opened with hydraulic
control pressure.
pressure.
29
5/8””-5000psi Ram BOP (shear type)
13 5/8
Unit:mm
d S m
P/N Metric English Nominal Tol. Nominal Tol. e Weight
system unit size size
11706.01 M12 1/2 22 12 ±0.3 25.4 0.03
11706.02 M16 5/8 27 0 16 ± 31.1 0.05
-0.21 0.35
11706.03 M20 3/4 30 19 34.6 0.07
11706.04 M22 7/8 36 22 41.6 0.1
±
11706.05 M24 1 41 25 47.3 0.19
0 0.42
11706.06 M27 41 28 47.3 0.19
-0.25
11706.07 M30X3 1 1/8 46 28 53.1 0.25
11706.08 M33X3 1 1/4 50 31 57.7 0.32
11706.09 M36X3 1 3/8 55 34 63.5 0.42
11706.10 M39X3 1 1/2 60 37 69.3 0.54
±0.5
11706.11 M42X3 1 5/8 65 41 75.1 0.7
0
11706.12 M45X3 1 3/4 68 44 78.5 0.8
-0.3
11706.13 M48X3 1 7/8 74 47 86.6 1.02
11706.14 M50X3 2 77 50 88.9 1.67
11706.15 M52X3 77 50 88.9 1.67
11706.16 M58X3 2 1/4 88 56 101.6 1.78
11706.17 M64X3 2 1/2 98 0 63 113.1 2.32
±0.6
11706.18 M70X3 2 3/4 105 -0.35 68 121.2 2.78
11706.19 M76X3 3 115 75 132.8 3.7
11706.20 M80X3 3 1/4 125 0 81 144.3 4.89
-0.4
30