Professional Documents
Culture Documents
1. INTRODUCTION
Bitumen is defined as a binder that holds the mineral aggregates together or thermo visco
elastic material of hydrocarbons obtained naturally or as a residue from petroleum
distillation, with excellent binding properties. Bitumen production through distillation
removes lighter crude oil components, such as gasoline and diesel, leaving the “heavier”
bitumen behind. Bitumen can also occur in nature: Deposits of naturally occurring
bitumen form at the bottom of ancient lakes, where prehistoric organisms have decayed
and have been subjected to heat and pressure. Bitumen is composed of
complex hydrocarbons, and contains elements such as calcium, iron, sulphur, and oxygen.
The quality of material and ease of production depends on the source and type of crude oil
it is derived from.
The earliest use of bitumen known to mankind is in Mohenjo Daro, in Indus valley, there
is well preserved water tank which dates back to around 3000 BC.The walls of the tank are
bonded with natural bitumen giving it an excellent waterproofing and adhesive properties.
Bitumen was used by ancient Egyptians to embalm mummies. The Egyptians' primary
source of bitumen was the Dead Sea, which the Romans knew as Palus
Asphaltites (Asphalt Lake).
In the ancient Far East, natural bitumen was slowly boiled to get rid of the higher fractions,
leaving a thermoplastic material of higher molecular weight that when layered on objects
became quite hard upon cooling. This was used to cover objects that needed waterproofing.
There are, of course, extensive crude oil deposits in the Middle East and for thousands of
years there has been corresponding surface seepage of ‘natural’ bitumen. The ancient
inhabitants of these parts were quick to appreciate the excellent waterproofing, adhesive
and preservative properties of the material which was so readily placed at their disposal.
For over 5000 years [1], bitumen, in one form or another, has been used as a waterproofing
and/or bonding agent; the earliest recorded use was by the Sumerians whose empire existed
from around 3500 BC to approximately 2000 BC.
The ancient uses of ‘natural’ bitumen undoubtedly continued in those inhabited parts of the
world where deposits were readily available. However, there seems to have been little
development of usage elsewhere.
This is the most extensively used and best known form of ‘natural’ asphalt. It is found in
well-defined surface deposits, the most important of which is located in Trinidad. It is
generally believed that this deposit was discovered in 1595 by Sir Walter Raleigh. The lake
occupies an area of approximately 35 hectares and is estimated to be some 90 m deep
containing well in excess of 10 million tonnes of material. The enormous mass of the lake
appears to be in constant, very slow, circulatory movement from the centre outwards at the
surface. It is assumed that material returns to the centre within the body of the lake.
Excavated material is refined by heating the material to 1608C, vaporising the water. The
molten material is passed through fine screens to remove the coarse, foreign and vegetable
matter.
The composition of matter obtained from the lake is as follows:
Binder 54%
Mineral matter 36%
Organic matter 10%
Rock asphalt is extracted from mines or quarries depending on the type of deposit. Rock
asphalt occurs when bitumen, formed by the same concentration processes as occur during
the refining of oil, becomes trapped in impervious rock formations. The largest deposits in
Europe were found at Val de Travers in Switzerland, Seyssel in France and Ragusa in Italy,
all of which were mined in underground galleries. These natural asphalts are composed of
limestone or sandstone impregnated with bitumen at concentrations up to 12%.
Today rock asphalt have a very minimal use therefore no attention is given on extracting
the rock asphalt bitumen.
1.2.3 Gilsonite
1.1.4 Tar
Tar’ is a generic word for the liquid obtained when natural organic materials such as coal
or wood are carbonised or destructively distilled in the absence of air. Different types of
tars are made from different materials which are as follows:
Coal tar
Wood tar
Mineral tar
Various types and sizes of bitumen deposits and reserves are found in the word. The main
oil producing countries are Venezuela, Saudi Arabia, Iran, Iraq, Kuwait etc. forming the
OPEC (Organisation of petroleum Exporting Countries).These counties have the major
share in oil production and exports. The annual oil export exports of OPEC is about $711
billion. Other oil producing countries which are not part of OPEC are Canada, USA, and
Russia etc. India have a very limited amounts of oil reserves located mainly in Bombay
High off the coast of Maharashtra, Gujarat, Rajasthan and in eastern Assam that meet 25%
of the country's demand.
Production of bitumen by different countries depends upon the usage and type of bitumen
produced. The last seven years have seen significant shifts in the demand for bitumen
globally. In 2005, according to figures from Argus Asphalt Report, a weekly publication
that records bitumen prices worldwide, the Americas led demand, using 39% of the
world’s total 105.5 million tonnes; second was Europe and third Asia. The average
annual demand of bitumen in India is around 4MMT (million metric tonnes) and it is
estimated that bitumen works alone cost about 45% of the overall road construction cost.
Bitumen that is generated during the refining process of petroleum tends to become
scarce while the demand is increasing. This has resulted into a situation where the gap
between supply and demand is fast increasing. With the road construction industry
outgrowing, local demand has exceeded the bitumen production and supply. The
completion targets of many road projects thereby are adversely affected and hence the
construction and maintenance require long spreading/deferring of works.
Rheology is the science that deals with the flow and deformation of matter. The rheological
characteristics of a bitumen at a particular temperature are determined by both the
constitution (chemical composition) and the structure (physical arrangement) of the
molecules in the material.
The methods available for separating bitumen into fractions can be classified as:
solvent extraction
Adsorption by finely divided solids and removal of unadsorbed solution by
filtration.
Chromatography.
Molecular distillation used in conjunction with one of the above techniques.
Chromatographic techniques [30–32] have, therefore, been most widely used to define
bitumen constitution as this method gives best results.
Bitumen is better characterized into various classes on the basis of different solvent
extraction techniques. The two most popular classifications are known by their acronyms:
2.4.2 Maltenes
The maltene fraction is further separated by a clay-packed chromatography column, using
pentane as solvent. The lower-molecular-weight (<800) fraction is eluted out from the
maltene as the pentane-soluble portion, considered as oil, and the higher-molecular
weight (>800) fraction is retained in the column and is considered as resins.
2.4.3 Resins
The resin fraction retained in the column is further separated into low-density and high-
density resin fractions. Low-density resin is a dark-coloured liquid (yield 75–80 wt% of the
total resin), whereas the high-density resin (yield 20–25 wt% of the total resin) is obtained
as a dark-coloured crystalline semisolid.
3.2.1 Viscosity
The viscosity of the bitumen at the time of mixing and compaction should be adequate.
This is achieved by heating the bitumen and aggregate prior to mixing or by use of cutbacks
or emulsions of suitable grade.
3.2.2 Temperature Susceptibility
The bituminous material should not be highly temperature susceptible. During the hottest
weather of the region the bituminous mix should not become too soft or unstable. During
cold weather the mix should not become too hard and brittle, causing cracking. The
material should be durable.
In presence of water the bitumen should not strip off from the aggregate. There has to be
adequate affinity and adhesion between the bitumen and aggregate used in the mix.
4. Tests on bitumen
There are a number of tests to assess the properties of bituminous materials. The following
tests are usually conducted to evaluate different properties of bituminous materials.
Penetration test
Softening point test
Ductility test
Viscosity test
Specific gravity test
Heat stability test
1. Flash point test
2. Fire point test
3. Loss on heating test
Solubility test
Thin film oven test
Float test
Water content test
Temperature= 250 ᵒC [test to be performed after sample is kept for 1hr in H2O bath at this
temperature]
In cold region bitumen with High penetration value is used. In warm region low penetration
value is used ex. 30/40 grade.
The factors which affect the Penetration test is test temperature, needle size and weight and
period of cooling
The softening point is the temperature at which the substance attains a particular degree of
softening under specified condition of test. A viscosity material like bitumen or tar doesn’t
have a well-defined softening point. However a std test determines the temperature at
which a std ball will pass through a disc of bitumen contained in ring. The test is known as
ring & ball test.
A brass ring of internal dia 17.5 mm at top and 15.9 mm at bottom and of depth 6.4mm.The
steel ball of 9.5mm dia and 2.5g. Support distance is 25mm between the bottom of the ring
and top surface of the bottom plate of support is provided. Glass container of 85mm dia
and 120mm depth is used. The bitumen is heated to poring consistency and poured into
ring and cooled for half an hour before testing. A brass ring containing the bitumen sample
is suspended in H2O or glycerine at given temperature a steel ball is placed on the disc of
bitumen. The liquid medium is then heated at a rate of 50 ᵒC increase per minute. Metal
plate placed at a specified bituminous material touches the bottom at the softening point.
With increase in temperature bitumen melts and come down with the weight of ball at
particular temperature it touches the bottom plate that point temperature is noted.
Higher softening point indicates lower temp. susceptibility and in warm climate.
The factors which affect the softening points are quality and type of liquid used, weight of
ball, distance between bottom of the ring and bottom base plate and rate of temperature.
In flexible pavement construction it is important that the binders form ductile thin film
around the aggregate. This serves as a satisfactory binder in improving the physical
interlocking of the aggregate bitumen mixes. Under traffic loads the bitumen layer is
subjected to repeated deformation and recoveries. The binder material which does not
possess sufficient ductility would crack and thus provide pervious pavement surface. The
test is believed to measure the adhesive property of bitumen and its ability to stretch. The
ductility of a binder is an indication of its elasticity & ability to deform under load & return
to original condition upon removal of the load. A material which doesn’t possess adequate
ductility would crack under a load.
This is unsatisfactory since water can penetrate into the surfacing through there cracks.
The property is determined by measuring the distance that a std briquette of bitumen,
necked to a cross section of 1 sq-cm will stretch without breaking when elongated at a
rate of 5 cm/min at 270ᵒC. The ductility values should be a minimum of 50 as per IS.
The briquette mould is filled with bitumen and cool for 30 min in air and 30 min in water
before testing. Then it is fixed to expanding machine assembly which stretches the
bitumen at a rate of 5cm/min and expands till to break and the point is noted by scale.
The factors which affect the ductility is pouring and test temperature, dimension of
briquette mould, rate of pulling and period of cooling.
Viscosity is the property of a fluid that determines the resistance offered by the fluid to a
shearing force under laminar flow conditions, it is thus the opposite of fluidity.
The bitumen is placed in to a standard tar viscometer or efflux viscometer and its
temperature is raised to test temperature specified (35, 40, 45, 55& 600ᵒC). When the
temperature reaches respective test temperature orifice valve is open time elapse is noted
to collect the bitumen of 50ml. The time required to collect a bottom container of 50ml is
five indirectly the viscosity of bitumen. Then is specified in VG 10, VG20, VG 30 and VG
40.
In most applications bitumen is weighed, but finally in use with aggregate the bitumen
content is converted on volume basis. Hence determine of specific gravity value is required
for conversion of weight to volume. Specific gravity of a binder doesn’t influence its
behaviour but all the same, its value is needed for mix design.
1. Pycnometer method
2. Balance method
Generally balance method is used in that a cup of 50ml capacity is used and it is oiled
before using. The bitumen is poured in to cup and cooled and its weight is noted and weight
of cup with bitumen when immersed in distilled water is weighed f. Specific gravity of
bitumen is the ratio of e to the difference between (e and f).
It is used to convert the weight in to volume. Determines Purity of bitumen if the impurity
present in the bitumen by showing high value of specific gravity.
When a bituminous binder is heated continuously it starts emitting volatile vapours above
a certain temperature and these volatile vapours can momentarily catch fire in form of flash
and continued heating get fired.
The flash point of bitumen is that temperature at which it gives off vapours, which ignites
in the pressure of a flame, but don’t continue to burn. The flame point is an induction of
critical temperature at & above which suitable precautions should be taken to eliminate fire
hazards. The ISI test describes the Penske-Martin method. The method involves a cup into
which the bitumen is filled. The bitumen sample is then heated at a rate of 5-6 ᵒC/min
stirring the material continuously.
The test flame is applied at intervals. The flash point is taken at the temperature read on the
thermometer when flame causes a bright flash in the interior of cup in a closed system &
at the surface of material in open system. It is 220ᵒ C.
If heating is continued beyond the flash point, the vapours ignite in the pressure of a flame
& continue to burn indicating the fire point temperature. There is no standard method to
determine the spontaneous ignition temperature, which can only broadly indicate.
The effect of heat on a bituminous binder is the loss of volatile constituents. This loss causes
the binder to harden. Thus one method of testing the desirable property of a binder is to
find out the loss on heating. This is achieved by an accelerated heating test a 50 gm sample
is weight is taken and maintained at a temperature of 160 ᵒC for 5hours. Then it expressed
as a percentage of loss in original weight is determined.
It has already been indicated that all bitumen are substantially soluble in CS2. This is one
of the points that define bitumen. Hence any impurity in bitumen in the form of inert
minerals, carbon, salts etc. could be quantitatively analysed by dissolving the samples of
bitumen in any of the two solvents.
Certain additives or blend of additives called as bitumen modifiers can improve properties
of Bitumen and bituminous mixes. Bitumen treated with these modifiers is known as
modified bitumen. Polymer modified bitumen (PMB)/crumb rubber modified Bitumen
(CRMB) should be used only in wearing course depending upon the requirements of
extreme climatic variations. The detailed specifications for modified bitumen have been
issued by IRC: SP: 53-1999.
For many years, researchers and development chemists have experimented with modified
bitumen, mainly for industrial uses, adding asbestos, special fillers, mineral fibres and
rubbers. In the last thirty years many researchers have looked at a wide spectrum of
modifying materials for bitumen used in road construction.
5.2 Modifiers
Styrene–butadiene–rubber (SBR)
Styrene–isoprene–styrene (SIS)
Natural rubber
Polyisoprene
Polyurethane resin
Sulphur
Lignin
Hydrated lime
Fly ash
6. Literature review
The two major distresses associated with flexible pavement are rutting deformation and
fatigue cracking in world highways. This is mainly because of the increasing load and
higher tire pressure of vehicles which are applied to highway pavements today. Tire rubber
can be used as a modifier which increases the resistance to permanent deformation and
thermal and fatigue cracking. It also decreases the penetration values. Scrap or waste tire
are used for this which also helps in the safe disposal of the waste rubber which harmful
for the environment and also difficult to get rid off.
This paper presents the potential benefits of nanopolyacrylate (NPA) for the asphalt
mixtures used on pavement. This research evaluates the resilient modulus performance of
dense graded Super pave-designed HMA mix. The bitumen modified with
Nanopolyacrylate polymer is compared with the normal bitumen. The physical properties
of asphalt bitumen are improved by means of nanopolyacrylate polymer modifications.
This is evident when 6 percent of NPA polymer was the optimum content that could be
added to the asphalt bitumen which is increase in softening point and decrease in
penetration value whereby indicate that Nanopolyacrylate bitumen mix have more
strength and durability than using unmodified bitumen mix.
6.3 “Effect of E-Waste Plastic as Aggregate Replacement on
Marshall Mix Design of Dense Bituminous Macadam”
In this study, E-waste plastic is used as aggregate replacement to modify the properties of
Dense Bituminous Macadam (DBM) mix. Two sizes of aggregates 20mm and 2.36mm
are replaced with E-waste which includes abandoned computers and other electronic
appliances. Stability of the mix increases, and bulk modulus decrease E-waste improves
interlocking between the particles.
High Carbon Ferro Chrome Slag is generated as waste material at Ferro Alloys
manufacturing units. This can be used in construction as be Ferro chrome slag satisfies all
the requirements specified by MORTH 2001 and can be used in construction of different
layers of pavement.
In this research study, relative performance of a series of ethylene vinyl acetate (EVA)
and gilsonite modified bitumens were evaluated in terms of three main distress modes of
flexible pavement namely rutting, fatigue damage and low temperature cracking. The
experimental tests performed were dynamic shear rheometer (DSR), bending beam
rheometer (BBR) and rotational viscosity (RV). Both EVA and gilsonite improve rutting
resistance of unmodified bitumen. Addition of EVA increases fatigue cracking resistance
of modified bitumens while addition of gilsonite decreases fatigue resistance of modified
bitumens.