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PII: S0360-5442(18)30716-3
DOI: 10.1016/j.energy.2018.04.103
Please cite this article as: Oleg V. Manaenkov, Ekaterina A. Ratkevich, Olga V. Kislitsa, Bret
Lawson, David Gene Morgan, Antonina A. Stepacheva, Valentina G. Matveeva, Mikhail G. Sulman,
Esther M. Sulman, Lyudmila M. Bronstein, Magnetically recoverable catalysts for the conversion of
inulin to mannitol, Energy (2018), doi: 10.1016/j.energy.2018.04.103
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ACCEPTED MANUSCRIPT
2 inulin to mannitol
4 Oleg V. Manaenkova*, Ekaterina A. Ratkevicha, Olga V. Kislitsaa, Bret Lawsonb, David Gene
7 aTver State Technical University, A. Nikitin str. 22, 170026, Tver, Russia
9 c King Abdulaziz University, Faculty of Science, Department of Physics, Jeddah, Saudi Arabia
12
14
15 Abstract
16 Inulin is a naturally occurring polysaccharide, widely available as plant biomass. Here, we report
18 SiO2) in the inulin hydrolytic hydrogenation to mannitol (a sweetener used in diabetic foods). The
19 influence of the reaction parameters on the selectivity to mannitol has been studied. Under the
20 optimal conditions the maximum selectivity to mannitol reached 44.3% at 100% conversion of the
21 initial polysaccharide, exceeding that obtained with conventional Ru/C. The catalyst used in this
22 work is stable under hydrothermal conditions of the process. It can be easily magnetically
23 separated from the reaction mixture and reused without any loss of selectivity and activity, making
25 Key words
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1 Inulin, magnetically recoverable catalysts, hydrolytic hydrogenation, mannitol, ruthenium
2 1. Introduction
3 Polyols are important materials which are widely used in various fields. Mannitol, C6H14O6,
5 to treat brain diseases [1 - 3], as a food supplement (E421) and a sweetener in diabetic foods [4,
6 5], in the production of resins, linseed oil, coatings, surfactants, explosives, and cosmetics [6, 7].
7 In addition, nontoxic and inexpensive mannitol can be utilized as a phase change material for latent
8 heat storage [8]. These applications determine the high demand for mannitol.
9 There are several methods for mannitol syntheses. It can be obtained by electrolytic reduction
11 of the above methods is it uses food sugars, thus interfering with the food supply. This makes the
12 development of novel, effective methods for mannitol syntheses using non-food polysaccharides
13 a high priority. One of such methods is the hydrolytic hydrogenation of inulin [10, 11], a
14 polysaccharide which is not digested by humans and which is present in significant amounts in
15 such plants as Heliánthus tuberósus (16 - 18%) and Cichorium intybus (up to 20 %). Due to high
16 inulin content Heliánthus tuberósus (also known as Jerusalem artichoke, JA) is considered as
17 preferred source of bioethanol [12]. Inulin is also a promising renewable raw material to obtain
19 The polysaccharide hydrolytic hydrogenation can be carried out as a one-pot procedure in the
20 presence of heterogeneous catalysts containing various precious metals. The reaction is performed
21 in subcritical water, which is both a hydrolysis catalyst [16] and a reagent, allowing one to carry
22 out biomass conversion without additional energy consumption for biomass drying as is needed in
23 the case of pyrolysis [17]. From this point of view, the direct conversion of inulin or inulin-
25 similar to many other processes of biomass liquefaction using subcritical and supercritical fluids
26 [18, 19]. Because polysaccharide (including inulin) hydrolysis in subcritical water is fast, the
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1 hydrolytic hydrogenation efficiency is mainly determined by the activity of the hydrogenation
2 catalyst. Ru-containing catalysts are considered most active in hydrolytic hydrogenation and
5 separation from reaction mixtures, facilitating the catalyst repeated use and allowing one to save
6 energy and materials, thus decreasing the target product costs [22]. To date, Ru-containing
7 magnetically separable catalysts have been used in olefin metathesis [23], azide-alkyne
8 cycloaddition [24], hydrogenation [25, 26], oxidation [27], nitrile hydration [28], etc. Among other
9 reactions where such catalysts were employed, the biomass conversion is one of the most
10 promising for utilizing renewable resources. Magnetically separable catalysts have shown good
11 results in cellulose conversion [29 - 31]. It is noteworthy that when the biomass conversion is
12 incomplete, the magnetic separation is especially valuable for the catalyst recovery and the process
13 optimization.
15 magnetic silica (Fe3O4-SiO2), where magnetite and Ru nanoparticles are formed in the silica pores
16 [32]. This catalyst allowed 100% of cellulose conversion and the formation of ethylene glycol and
18 separable catalyst in the inulin hydrolytic hydrogenation to mannitol. We demonstrate the catalyst
19 high activity and stability in repeated uses with the 100% inulin conversion and the 44.3%
20 selectivity to mannitol.
22 2.1. Materials
23 Iron (III) nitrate, mesoporous silica gel (6 nm porosity, 200-425 mesh particle size) and
24 ruthenium (III) acetylacetonate (Ru(acac)3, 97%) were purchased from Sigma-Aldrich and used
25 without purification. Ethylene glycol (99.0 %) and tetrahydrofuran (THF) were purchased from
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1 Macron Fine Chemicals and used as received. Inulin (99 %) was purchased from TCI (Japan) and
2 used without purification. D-fructose (≥ 99 %) was purchased from Merck and used as received.
4 The catalyst synthesis was carried out according to the procedure published elsewhere [32].
6 silica gel was added. The mixture was allowed to stir overnight in air for ethanol evaporation. The
7 sample was then dried in a vacuum oven at room temperature for a minimum of 2 hours. The
8 powder was then stirred with a spatula, adding 25 drops of ethylene glycol. This sample was then
9 loaded into two porcelain boats and heated in a quartz tube under argon to 250 °C with a heating
10 rate of 2 °C/min. The heating at 250 °C was held for 5 h and then the sample was cooled to room
11 temperature.
12 Ru(acac)3 (0.495 g) was dissolved in 10 mL of THF and mixed with Fe3O4-SiO2 prepared in
13 the previous step. The suspension was stirred overnight in air to allow THF evaporation. The
14 sample was then dried in vacuum at room temperature until it was entirely dry. The powdered
15 product was stirred with 25 drops of ethylene glycol. The sample was then loaded into two
16 porcelain boats and heated in a quartz tube in a tube furnace under argon to 300 °C with a heating
17 rate of 2 °C/min followed by 3 h heating at this temperature. After that the product was allowed to
19 Reduction of this sample was carried out before catalytic experiments by hydrogen at 300 C
20 for 2 h. After cooling the catalyst was stored in a sealed container at room temperature.
21 2.3. Characterization
22 The transmission electron microscopy (TEM) images were acquired on a JEOL JEM1010
23 transmission electron microscope. Images were analyzed with image-processing package ImageJ
24 to estimate nanoparticle diameters. High resolution TEM (HRTEM) images and scanning TEM
25 (STEM) energy dispersive X-ray spectra (EDS) were acquired at an accelerating voltage of 300
2 measurements to determine the Ru content were performed with a Zeiss Jena VRA-30
3 spectrometer. X-ray powder diffraction (XRD) patterns were collected on an Empyrean from
4 PANalytical. X-rays were generated from a copper target with a scattering wavelength of 1.54 Å.
5 The step-size of the experiment was 0.02. Atomic adsorption spectrometry (AAS) to determine Ru
6 and Fe contents in the liquid phase after the catalytic reaction was carried out with MGA-915
7 (Lumex, Russia), equipped with hollow cathode lamps for Ru (349.9 nm) and Fe (248.3 nm).
9 The experiments were performed in a steel reactor (50 mL, Parr Instruments, USA) equipped
10 with a controller PARR4843. Inulin (0.3 g), a catalyst (0.07 g), and 30 mL of distilled water were
11 loaded into the reactor. Then the reactor was purged with hydrogen three times under 60 bar
12 pressure. The mixture was heated and stirred (~100 rpm) to prevent the formation of local hot spots
13 and the catalyst surface was saturated with hydrogen. After reaching the operating temperature the
14 stirrer speed was increased to 600 rpm. This moment was chosen as the reaction starting time. At
15 the end of the experiment the catalyst was separated by a neodymium magnet. The non-hydrolyzed
16 polysaccharide, if any, was separated by filtration. The content of the main products was
18 Inulin conversion was calculated as X = (mi0 – mi)/mi0×100 %, where mi is the weight of the
19 recovered inulin and mi0 is the initial inulin weight. A selectivity was calculated as S = mp/(mi0 –
23 Fig. 1 displays the TEM and HRTEM images, EDS spectrum and XRD pattern of 5% Ru-
24 Fe3O4-SiO2 as well as the XRD pattern of magnetic silica. The EDS spectrum shows Ru, Fe, Si,
25 and O from the catalyst, Cu from the TEM grid and Cr from the grid holder. TEM and HRTEM
26 images confirm the presence of nanoparticles. While the iron oxide NP diameter is difficult to
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1 determine from TEM because of the low electron contrast difference between iron oxide and silica,
2 the Ru-containing nanoparticles are well visible and have a diameter of 2.0 nm [32]. The XRD
3 pattern of this sample displays a broad signal at approximately 22 degrees two theta which is due
4 to amorphous silica and the set of reflections that is typical of that of magnetite [33, 34]. Analogous
5 XRD pattern is observed for Fe3O4-SiO2 (Fig. 1c). The magnetite crystallite size calculated using
6 Scherrer’s formula for the (311) reflection is 12.3 nm. Considering that the magnetite NPs are
7 located in the 6 nm silica pores (Fig. 1a), it is surprising that the crystallite size is larger by a factor
8 of 2. We assume that two or more magnetite NPs are joined together due to oriented attachment
10 Fig. 1. TEM image (a), EDS spectrum (b), and XRD pattern (d) of 5 % Ru-Fe3O4-SiO2. XRD
11 pattern of Fe3O4-SiO2 is shown in (c) for comparison. Inset in (a) shows the HRTEM image.
12 It is worth noting that the (400) reflection of magnetite is overlapped with the (101) reflection
13 of the Ru (0) phase. The X-ray photoelectron spectroscopy (XPS) data presented in our preceding
14 paper [32] demonstrated the presence of Ru (IV) and Ru (0) species at the 1/1 atomic ratio,
15 indicating that the RuO2 phase is amorphous. It is worth noting that the XPS is a surface method,
16 allowing one to conclude that RuO2 is most likely located on the nanoparticle surface.
17 Liquid nitrogen adsorption measurements show that for Fe3O4-SiO2 and 5% Ru-Fe3O4-SiO2,
18 the BET surface areas are 304 m2/g and 280 m2/g [32], respectively, indicating that the
19 incorporation of Ru-containing NPs in the magnetic silica pores decreases the surface area by ~8%.
24 After the catalytic reaction, the liquid phase contained mannitol as well as sorbitol, glycerol,
25 and propylene glycol along with other trace polyols, whose amounts depend on the experimental
26 conditions. To achieve the highest possible selectivity and the complete inulin conversion as well
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1 as high activity, a number of reaction parameters such as temperature, reaction duration, hydrogen
3 Fig. 3. Selectivity to mannitol, sorbitol, glycerol, and propylene glycol over temperature
4 (0.1167 mmol Ru per 1 g of inulin; 0.3 g of inulin; 0.07 g of catalyst; 30 mL of H2O; P(H2) 60 bar,
5 45 min).
6 Fig. 3 displays temperature dependencies of selectivity values in the temperature range of 140-
7 180 °C. The selectivity to mannitol reaches its maximum at 150 C. With the temperature increase
8 the selectivity considerably decreases due to the acceleration of the hydrogenolysis reaction of
9 fructose formed due to inulin hydrolysis. It is confirmed by the increase of the lower polyol
10 (hydrogenolysis product) concentration in the target product. It is noteworthy that the maximum
11 selectivity to sorbitol (14.7 %) was achieved at the higher temperature (160 °С) which is most
12 likely due to the acceleration of the fructose-to-glucose isomerization (according to the Lobry de
14 Fig. 4. Dependencies of the mannitol, sorbitol, glycerol, and propylene glycol selectivities on
15 time (0.1167 mmol Ru per 1 g of inulin; 0.3 g of inulin; 0.07 g of catalyst; 30 mL of H2O; P(H2)
18 glycol depending on the reaction time. A typical chromatogram of the liquid phase after the
19 experiment is presented in Fig. 5a, showing mannitol along with other products. At the starting
20 reaction time (the moment when the temperature reached 150 °С), the inulin conversion was
21 already 100% (Fig. 5b) and the liquid phase contained inulin oligomers, fructose (6.3%) and
22 mannitol (16.7%). The highest selectivity to mannitol was observed after 45 min of the reaction.
23 Longer reaction times resulted in the decrease of the selectivity to hexitols due to their
24 hydrogenolysis to lower polyols, the noticeable amount of which began to form only after 30 min.
25 Fig. 5. Chromatogram of the liquid phase in the experiment with 5 % Ru-Fe3O4-SiO2: (a) after
26 45 min; (b) at the starting reaction time. The products: mannitol (1), sorbitol (2), glycerol (3),
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1 propylene glycol (4), fructose (5), and inulin oligomers (6). (0.1167 mmol of Ru per 1 g of inulin;
3 Fig. 6. Selectivity to mannitol, sorbitol, glycerol, and propylene glycol over hydrogen pressure
4 (0.1167 mmol Ru per 1 g of inulin; 0.3 g of inulin; 0.07 g of catalyst; 30 mL of H2O; 150 °C, 45
5 min).
6 Fig. 6 displays the dependence of the selectivity to mannitol and other products on the
7 hydrogen pressure. The maximum selectivity to mannitol (44.3%) exceeding that of Ru/C [11]
8 was observed at the hydrogen pressure of 60 bar. Al lower pressures the selectivity to mannitol
9 significantly decreased: to 32.1% at 40 bar. This could be explained by the decrease of the
10 hydrogen concentration in the liquid phase and as a consequence, on the catalyst surface. This is
11 confirmed by the characteristic smell and the yellowish solution color at low hydrogen pressures
12 due to fructose caramelization because fructose is too slow to convert to mannitol at the hydrogen
14 decomposition [10], which is confirmed by higher selectivities to glycerol and propylene glycol at
15 the 40 bar hydrogen pressure (Fig. 6). A minor decrease of the selectivity to mannitol at 70 bar
16 could be explained by oversaturation of the catalyst active centers with hydrogen, limiting the
17 access of the reacting molecules. In addition, fructose hydrogenolysis to low polyols intensifies at
19 Fig. 7. Dependence of the selectivity to mannitol on the Ru/inulin (mmol/g) ratio (0.3 g of
21 Fig.7 depicts the dependence of the selectivity to mannitol on the Ru/inulin (mmol/g) ratio.
22 The maximum selectivity to mannitol is achieved at 0.1167 mmol of Ru per 1 g of inulin. When
23 the catalyst amount is insufficient, again caramelization of fructose and glucose is observed,
24 decreasing the selectivity to mannitol to 21.6 %. The increase of the Ru/inulin ratio also leads to
25 some decrease of the selectivity to mannitol, most likely due to the acceleration of hydrogenolysis
2 a neodymium magnet (Fig. 8) and used in the successive experiments. The results presented in
3 Table 1 show that the selectivity to mannitol and the catalyst activity do not change after three
5 analysis of the liquid phase by AAS showed no Ru leaching and only traces of Fe after the first
7 Fig. 8. 5% Ru-Fe3O4-SiO2 before (left) and after (right) magnetic separation (0.1167 mmol of
8 Ru per 1 g of inulin; 0.3 g of inulin; 0.07 g of catalyst; 30 mL of H2O; 150 °С; P(H2) 60 bar; 45
9 min).
12 The presence of fructose in the reaction solution (Fig. 5) indicates that among two processes
13 - inulin hydrolysis and fructose hydrogenation (Fig. 2) - the latter is the rate determining step.
14 Because of this reasoning fructose hydrogenation was chosen for kinetic and thermodynamic
15 studies. To determine the order of reaction, we carried out kinetic experiments, evaluating the
16 influence of the initial substrate (fructose) concentration on the reaction rate. The data (not
17 presented) showed that in optimal conditions (60 bar H2, 150 °С) the fructose hydrogenation is the
18 first order reaction, in a good agreement with the literature data [37, 38].
19 To assess the activation energy (Ea) of the fructose hydrogenation with 5% Ru-Fe3O4-SiO2,
20 we carried out experiments varying the temperature in the range 130-160 °С in otherwise optimal
21 conditions (0.3 g of fructose; 0.07 g of catalyst; 30 mL of H2O; P(H2) 60 bar). For calculations,
22 we used the time for 30% fructose conversion (τ0.3). The dependencies obtained are displayed in
23 Fig. 9.
24 Fig. 9. Dependences of the fructose conversion on time for different reaction temperatures
2 – 1/T coordinates (Fig. 10) and the value of Ea was calculated from the following relation:
𝐸
𝑎
𝑅∙𝑇
3 𝑘 = 𝑘0 ∙ 𝑒
5 Еa was found to be equal 7.5 ± 0.5 kJ/mol which is lower than the activations energy values
7 CONCLUSIONS
10 hydrogenation of inulin the maximum selectivity to mannitol of 44.3% was obtained at 150°С,
11 P(H2) 60 bar, 0.1167 mmol of Ru per 1 g of inulin for 45 min with the catalytic activity of 2.53
12 h-1. Under these conditions, the inulin conversion reached 100%. It is noteworthy that the
13 selectivity reported here exceeds that of commercially available Ru/C. Moreover, the 5% Ru-
14 Fe3O4-SiO2 catalyst is more efficient than other catalysts reported in literature, judging by the
15 activation energy. These factors and the excellent catalyst stability under hydrothermal conditions
16 as well as easy magnetic separation make 5% Ru-Fe3O4-SiO2 the catalyst of choice for practical
18 Acknowledgments
19 The research leading to these results has received funding from the Russian Foundation for
20 Basic Research (16-08-00401, 18-08-00404). M.S., O.M., O.K. thank Russian Science Foundation
21 (project 18-19-00240) for the financial support. We also thank the Indiana University Nanoscale
22 Characterization Facility for access to the instrumentation as well as NSF grant #CHE-1048613
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3
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1 Table 1
1 44.3 2.53
2 43.7 2.50
3 43.6 2.49
0.1167 mmol of Ru per 1 g of inulin; 0.3 g of inulin; 0.07 g of catalyst; 30 mL of H2O; 150
2 Fig. 1. TEM image (a), EDS spectrum (b), and XRD pattern (d) of 5 % Ru-Fe3O4-SiO2. XRD
3 pattern of Fe3O4-SiO2 is shown in (c) for comparison. Inset in (a) shows the HRTEM image.
5 Fig. 3. Selectivity to mannitol, sorbitol, glycerol, and propylene glycol over temperature (0.1167
6 mmol Ru per 1 g of inulin; 0.3 g of inulin; 0.07 g of catalyst; 30 mL of H2O; P(H2) 60 bar, 45 min).
7 Fig. 4. Dependencies of the mannitol, sorbitol, glycerol, and propylene glycol selectivities on time
8 (0.1167 mmol Ru per 1 g of inulin; 0.3 g of inulin; 0.07 g of catalyst; 30 mL of H2O; P(H2) 60 bar,
9 150 °С).
10 Fig. 5. Chromatogram of the liquid phase in the experiment with 5 % Ru-Fe3O4-SiO2: (a) after 45
11 min; (b) at the starting reaction time. The products: mannitol (1), sorbitol (2), glycerol (3),
12 propylene glycol (4), fructose (5), and inulin oligomers (6). (0.1167 mmol of Ru per 1 g of inulin;
14 Fig. 6. Selectivity to mannitol, sorbitol, glycerol, and propylene glycol over hydrogen pressure
15 (0.1167 mmol Ru per 1 g of inulin; 0.3 g of inulin; 0.07 g of catalyst; 30 mL of H2O; 150 °C, 45
16 min).
17 Fig. 7. Dependence of the selectivity to mannitol on the Ru/inulin (mmol/g) ratio (0.3 g of inulin;
19 Fig. 8. 5 % Ru-Fe3O4-SiO2 before (left) and after (right) magnetic separation (0.1167 mmol of Ru
20 per 1 g of inulin; 0.3 g of inulin; 0.07 g of catalyst; 30 mL of H2O; 150 °С; P(H2) 60 bar; 45 min).
21 Fig. 9. Dependences of the fructose conversion on time for different reaction temperatures (0.3 g
24
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2 Fig. 1. TEM image (a), EDS spectrum (b), and XRD pattern (d) of 5 % Ru-Fe3O4-SiO2. XRD
3 pattern of Fe3O4-SiO2 is shown in (c) for comparison. Inset in (a) shows the HRTEM image.
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glucose OH OH catalyst sorbitol OH OH
+H2
O OH
HO HO
OH OH OH OH
catalyst
+H2
Inulin hydrolysis isomerization
hydrogenation
2 Fig. 3. Selectivity to mannitol, sorbitol, glycerol, and propylene glycol over temperature
3 (0.1167 mmol Ru per 1 g of inulin; 0.3 g of inulin; 0.07 g of catalyst; 30 mL of H2O; P(H2) 60
4 bar, 45 min).
5
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1
50 mannitol
sorbitol
glycerol
40 propylene glycol
Selectivity, %
30
20
10
0
0 15 30 45 60 75 90
2
Time, min
3 Fig. 4. Dependencies of the mannitol, sorbitol, glycerol, and propylene glycol selectivities
4 on time (0.1167 mmol Ru per 1 g of inulin; 0.3 g of inulin; 0.07 g of catalyst; 30 mL of H2O;
6
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1
2
3 Fig. 5. Chromatogram of the liquid phase in the experiment with 5 % Ru-Fe3O4-SiO2: (a) after
4 45 min; (b) at the starting reaction time. The products: mannitol (1), sorbitol (2), glycerol (3),
5 propylene glycol (4), fructose (5), and inulin oligomers (6). (0.1167 mmol of Ru per 1 g of
6 inulin; 0.3 g of inulin; 0.07 g of catalyst; 30 mL of H2O; 255 °С; P(H2) 60 bar).
7
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50
40
Selectivity, %
mannitol
30 sorbitol
glycerol
propylene glycol
20
10
0
40 50 60 70
Hydrogen pressure, bar
1
2 Fig. 6. Selectivity to mannitol, sorbitol, glycerol, and propylene glycol over hydrogen
3 pressure (0.1167 mmol Ru per 1 g of inulin; 0.3 g of inulin; 0.07 g of catalyst; 30 mL of H2O;
5
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1
50
40
Selectivity, %
30
20
10
0
0
01
01
02
03
04
0
0
00
00
00
00
00
00
00
00
00
00
Ru loading (mmol) per 1 g of inulin
05
10
15
20
25
2
0.
0.
0.
0.
3 0.
Fig. 7. Dependence of the selectivity to mannitol on the Ru/inulin (mmol/g) ratio (0.3 g of inulin;
5
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2 Fig. 8. 5% Ru-Fe3O4-SiO2 before (left) and after (right) magnetic separation (0.1167 mmol of Ru
3 per 1 g of inulin; 0.3 g of inulin; 0.07 g of catalyst; 30 mL of H2O; 150 °С; P(H2) 60 bar; 45
4 min).
5
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100
Fructose convertion, %
80
60
40 130 °С
140 °С
20 150 °С
160 °С
0
0 50 100
τ, min 150 200 250
1
2 Fig. 9. Dependences of the fructose conversion on time for different reaction temperatures (0.3 g
4
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1/T
-5.4
0.0023 0.0024 0.0025
-5.6
Ln1/τ0.3
-5.8
-6
-6.2
-6.4
-6.6
-6.8
-7
-7.2
1
Table 1
1 44.3 2.53
2 43.7 2.50
3 43.6 2.49
0.1167 mmol of Ru per 1 g of inulin; 0.3 g of inulin; 0.07 g of catalyst; 30 mL of H2O; 150