Professional Documents
Culture Documents
Catalog
MDKBL
MDKBM
MDKBN
Service and repair of Onan equipment must be performed by trained, experienced personnel only. Im-
proper service or repair may result in property damage, severe personal injury or death. Do not use this
catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUC-
TIONS in the Service Manual appropriate for the equipment you are working on.
Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA
state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine
oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and some USA state
agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all
necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ven-
tilation and wear protective gloves, masks and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified
by a United States federal agency and some USA state agencies as causing CANCER or REPRODUC-
TIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take
all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventila-
tion and wear protective gloves, masks and protective clothing!
PSP-1
Introduction
This catalog applies to the standard marine generator sets listed below. Parts are arranged in groups of related items
and each illustrated part is identified by a reference number corresponding to the same reference number in the parts
list. Parts illustrations are typical. Unless otherwise mentioned in the description or page heading, parts are inter-
changeable between models. Throughout this catalog left and right sides are determined by facing the engine end
(front) of the set.
MODEL HERTZ
MDKBL/* 50/60
MDKBM/* 50/60
MDKBN/* 50/60
* − The diagonal line (/) in the model and specification number separates generator
set characteristics from the specification number and letter. The specification
number denotes customer requested options or deviations from the standard
model. The specification letter advances (A to B, B to C, etc.) with major
manufacturing changes.
Index
2
Index
3
Index
4
Index
5
Index
6
Cylinder Block
25
21 27
26 16 13
12
19 18 22 17 15
20 16 14
2
1
20
8
12
2
3
13
4
5 11
10
7 24
6 5
23
9
8
8
28
7
MDKBL/M/N
Crankshaft
8
4
8
5
6
10
9
10
13
12
11
4 4
1
3
8
6 15
14
13
8
12 10
9
11
9
MDKBL/M/N
Piston
7 6
6 1
10
MDKBL/M/N
Flywheel
8
6
7 3
5
2
1
9
12
4
11
10 12
11
MDKBL/M/N
Starter Components
(12V)
1 3
6 5
7
8
9
12
MDKBL/M/N
Starter Components
(24V)
4
5
7 6 3
10 11
9
12
13
MDKBL/M/N
Main Bearing Case
8
4 5
6
3 7
2
2
2 1
2
12
11
9 10
10
10
14
MDKBL/M/N
Fuel Camshaft
11
10
9
8
7
12
6 13
5
4
3
18
2 19
20
21 16 14
22
22
1 16
17
24 23 15
25
25
22 20
21
19
17
2
1
6
11
10
4
5
8 6
7
3
2
16
MDKBL/M/N
Governor Lever
12
11
10
5
6
5
2
4 1
3
17
MDKBL/M/N
Governor
10
9
11 8 14
15
12
13
7
2
6
5
16
2
1
9 3
4
4
3
2
1 185−7254 1 Lever Assy, Fork (Includes Parts 12 185−6602 1 Cover, Fork Lever Shaft
Marked *) 13 185−6603 1 Gasket
2 185−7255 1 *Lever, Fork (Includes Washer 14 Spring, Governor
and Bearing) MDKBL
3 185−5960 2 Washer 185−7377 1 60 Hz
4 185−5959 2 Bearing 185−7378 1 50 Hz
5 185−6163 1 *Washer, Plain 185−7253 1 MDKBM, MDKBN
6 185−6598 1 *Lever, Fork 15 Spring, Start
7 185−6599 1 *Shaft, Fork Lever 185−6891 1 MDKBL
8 185−6600 1 *Bearing, Miniature 185−7252 1 MDKBM, MDKBN
9 185−6601 1 *Circlip, External 16 185−6605 1 Bearing, Miniature
10 185−6604 1 Collar
11 185−2387 2 Bolt * − Parts Included in Fork Lever Assy.
18
MDKBL/M/N
Injection Pump
8 10
9
4
7
11
5
4
6
13 3
14 2
12 4
1
19
MDKBL/M/N
Injection Pump Components
27
26 25
24
1
23
22
2
4
21
5 20
10 19
16
6
15 18
7
14
17
8 13
12
11
20
MDKBL/M/N
Injection Pump Components
21
MDKBL/M/N
Cylinder Head
7 4
8
5 3
6 15
9 14
13
2
1
6
12
10
11 2
22
MDKBL/M/N
Nozzle Holder and Glow Plug
8 16
7
9
10
11
15 12 17
14
2 4
1
3 5 6
13
23
MDKBL/M/N
Nozzle Holder Components
6
1
2
7
8
3
2 9
3
10
11
24
MDKBL/M/N
Nozzle Holder Components
25
MDKBL/M/N
Valve and Rocker Arm
11
10
3
2
1
3 4
2 4 7
8 8
21 4
20 7
4
18
3 19
2 17
21 16
4 6 15
5 14
3 4
2
7
4
8
1 4
7 13
9 12
10
11
26
MDKBL/M/N
Valve and Rocker Arm
27
MDKBL/M/N
Water Flange
* and 6 10
7
11
3
2
3 1
12
14 13
28
MDKBL/M/N
Cylinder Head Cover
13
14
12
11
2 9
1 8
9
2
3 10
7
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
2
1
13
24
23
25
26
27
28
29
2
3
30
13 31 4
22 5
6
21 7
12
14 16 11
18 12 10
15 19 9
17 20 8
4
1 6
7
9
31
MDKBL/M/N
Alternator
(12V)
14 13
2
3
12
11
4 1
5
10 6
9
7
32
MDKBL/M/N
Alternator
(24V)
12
14
13
2
4
3
10
11
9
8
6 5
33
MDKBL/M/N
“Blank Page”
34
MDKBL/M/N
Alternator Components
(24V)
2
3
4 5
6
7
35
MDKBL/M/N
Fuel Pump
29 30
27 28
22
21
10
23
18
19
38
32 31
20
9
5 2
6
12
7 14 13
4
10
8
12
26
3
151617
34
1
35 33
25 11
36 24
37 34
36
MDKBL/M/N
Fuel Pump
37
MDKBL/M/N
Water Separator/Muffler
3
7
5, 7 , 8
4
1
8
5
5
8
4
2
6
5
5
5
6
2
4 3
39
MDKBL/M/N
Remote Water Separator Components
3
8
40
MDKBL/M/N
Governor Actuator
1 Actuator, Governor
306−5006−01 1 (12V)
306−5006−02 1 (24V)
2 725−1027 2 Screw, Slotted Head Cap
(M6 x 1 x 16mm)(1/32”)
3 526−0063 2 Washer, Copper
4 184−0071 1 Gasket, Solenoid Cover
41
MDKBL/M/N
“Blank Page”
42
MDKBL/M/N
Heat Exchanger
3
1
4
5 7
6
8
3
2
9 6
12
10
13
11
43
MDKBL/M/N
Cooling System
2
6
18 6 9 14 11
6 12
16
15 8
6
14
5 13
10
6
6 1
4
7
17
6 6 10
44
MDKBL/M/N
Cooling System
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
45
MDKBL/M/N
Raw Water Pump Components
15
19 20
18 15 & 16
17
16
15
21
14
5 thru 17
13
12
11
10
9
2
7
3 4
8
7
6
5
47
MDKBL/M/N
Coolant Recovery Tank
4
2
4
4
48
MDKBL/M/N
Oil System
2
1
9
6
3 5 8
4
49
MDKBL/M/N
Oil Pan
4
2
5
3
50
MDKBL/M/N
Resonator
19 17
14 18
19 16 13
14
15
20
11
10
9
9
21
8
7
6
22
23
3 12
1
2
20
14
3
2
11
13 12
13 7
4
15
4
8
7 5 19
21
10
18
9
16 18
22
23
24
17
25
52
MDKBL/M/N
Exhaust Manifold
53
MDKBL/M/N
“Blank Page”
54
MDKBL/M/N
Isolation Ground
4
3
5
7
9 7
10 11
8
9
55
MDKBL/M/N
Mounting Base
5
1
8
7
6
5 6
15
16
9
14 11
18
17
13
10 2
4
3
10
4
12
3
4 5
3
2
1
57
MDKBL/M/N
Generator Sound Shield Housing
14
11 8
7
9
6
15 7
10 16
5 12
1
10
13
2
10
10
2
2 1
18 13
18 9
16 15
17
8
17 19 22
12
7 14
11
21
6 10
2 12
13
21
15
4
20
3
4
60
MDKBL/M/N
Engine Sound Shield
5 5
4
3
61
MDKBL/M/N
Engine Panel Sound Shield
62
MDKBL/M/N
Engine Panel Sound Shield
11 13 12 11 10
14
2
9
1
8
2
14
11
3
15 6
11
16 5
17
18
405−6958 1 Kit, Front Panel (Includes Parts 11 Screw, Hex Sems Stainless
Marked *) (M6 x 1 x 16mm)
405−6960 1 Kit, Panel Duct (Includes 821−6006−01 16 MDKBL
Insulation and Panel) 821−6006−01 23 MDKBM, MDKBN
405−6961−01 1 Kit, Roof Extension Panel 12 405−4445−03 1 >+Panel, Roof End Insulation
(Included Catch & Rivets +) 13 405−6523−03 1 +Panel, Roof End
405−6961−02 1 Kit, Roof Extension Panel 14 405−6811 3 >Insulation, Panel Roof
(Included Catch & Rivets >) Extension (MDKBM, MDKBN)
1 818−0231−01 8 >+*Rivet, Pop 15 800−6033 1 Screw, Hex Head Cap
2 406−1032 4 >+*Catch, Door (M6 x 1x 16mm)
3 405−6513−03 1 *Panel, Front 16 853−2006 1 Washer, ET (M6)
4 517−0138−07 1 *Plug, Hole 17 850−2056 3 Washer, Lock (M6)
5 517−0138−04 1 *Plug, Hole 18 860−2057 3 Nut, Hex (M6)
6 517−0138−09 1 *Plug, Hole
7 508−0021 1 *Grommet, Rubber
8 405−6700 1 Insulation, Duct * − Parts Included in Front Panel Kit.
9 405−6515−03 1 Panel, Duct +> − Parts Included in Roof Extension Panel Kit.
10 405−6521−03 1 >Panel, Roof Extension
(MDKBM, MDKBN)
63
MDKBL/M/N
Generator
11
10 9
8 3
12 7
13
4 1
6
5
14
15
16 18
22
17 23
21
19 20
4
3
65
MDKBL/M/N
Control Box
2
20
4
3
31 26
10 21
24
25
7
30 20
6
28
1
29
19
14 15 18 7
9 17 16
13 5 24
16 25
15 10
22
23
15 25
15
9 22
23 9
16 27
8 15
11
12
12
66
MDKBL/M/N
Control Box
67
MDKBL/M/N
Control Panel Components
7
3
6
Relay Postion w/ Nim
11
3
2 4
68
MDKBL/M/N
Control Panel Components
(eSDD Display)
12
4
11
4
10
1
7
5
2
69
MDKBL/M/N
Control Panel Components
(Breaker Switch Option)
3 11
10
1 320−1862−01 1 Breaker, Circuit (50 Amp) 8 320−1140 1 Breaker, Circuit (15 Amp)
2 319−4467−02 1 Panel, Control (Ground) 9 302−2048 1 Meter, Hour
3 319−4368−06 1 Panel, Control 10 856−0003 1 Washer, EIT Lock (#10)
4 98−7781 1 Label, Control 11 870−0131 1 Nut, Sems EIT
5 526−0399−05 2 Washer, Flat (#6)
6 800−0309−10 2 Screw, Hex Head (6−32 x 1/4’’)
* − See Control Box for Location.
7 Switch, Rocker SPDT
308−1102 1 24VDC
308−1101 1 12VDC
70
MDKBL/M/N
Remote Control Panel
10 5
4
6 3
5
7
8
S11 P4
2
71
MDKBL/M/N
Remote Control Panel
w/Hour Meter
9
10
1
4
S11
5 8
6
7
P4
2
11
3
REF PART QTY. PART REF PART QTY. PART
NO. NO. USED DESCRIPTION NO. NO. USED DESCRIPTION
72
MDKBL/M/N
Control Harness
10
J4
11
J4
6 S4
8
7
S3
3
P3
2 4
P2
13 P1
12 4
9
5
1
6
7
3
2
22
19 21
9
20
11
10
P1
12
8
13 12
14 13
14
J1
J2
74
MDKBL/M/N
Wiring Harnesses
16
15
17
18
75
MDKBL/M/N
Labels / Kits
76
MDKBL/M/N
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
77
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
78
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
79
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
80
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
81
Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
82