SP-2154 - REV.1 Valves Technical Specification - 2014

Petroleum Development Oman L.L.C.

Document title:

Document ID SP‐2154
Document Type Valves Technical Specification
Security Unrestricted
Discipline Mechanical – Static/Piping
Owner Abdulnabi Al‐Balushi, UEP/1S
Issue Date 15‐July‐ 2014
Version 1
Keywords: This document is the property of Petroleum Development Oman, LLC. Neither the whole nor any
part of this document may be disclosed to others or reproduced, stored in a retrieval system, or transmitted in
any form by any means (electronic, mechanical, reprographic recording or otherwise) without prior written
consent of the owner.
Revision: 1
Petroleum Development Oman LLC Effective: July-14
This page was intentionally left blank
Page 2 Valves Technical Specification 15/07/2014
The controlled version of this CMF Document resides online in Livelink®. Printed copies are UNCONTROLLED.
Revision: 1
ii Revision History
The following is a brief summary of the 4 most recent revisions to this document. Details of all
revisions prior to these are held on file by the issuing department.
Version No. Date Author Scope / Remarks

0 15 July Mahesh Manjakuppam Srinivasan First Issue
2013
1 15 July Mahesh Manjakuppam Srinivasan Second Issue
2014
iii Related Business Processes

Code Business Process (EPBM 4.0)
EP 64 Design, Construct, Modify or Abandon Facilities
iv Related Corporate Management Frame Work (CMF) Documents

The related CMF Documents can be retrieved from the Corporate Business Control Documentation
Register CMF.
Revision: 1
TABLE OF CONTENTS
i Document Authorisation .................................................................................................................. 3
ii Revision History ............................................................................................................................... 4
iii Related Business Processes ........................................................................................................... 4
iv Related Corporate Management Frame Work (CMF) Documents .................................................. 4
1 Introduction ...................................................................................................................................... 6
1.1 Purpose ...................................................................................................................................... 6
1.2 Changes to the Specification ..................................................................................................... 6
1.3 Priority documents ..................................................................................................................... 6
1.4 Exceptions .................................................................................................................................. 6
1.5 Reference Documents ............................................................................................................... 6
2 General requirements: ..................................................................................................................... 8
2.1 Design and Construction............................................................................................................ 8
2.2 Seat rings, Stem and Sealing (For ball valves).......................................................................... 8
2.3 Seal Materials ............................................................................................................................ 9
2.4 Valve Operator ........................................................................................................................... 9
2.5 Valve lifting and supporting provision ...................................................................................... 10
2.6 Weld overlay ............................................................................................................................ 10
2.7 Vent / Drain Connection (For ball valves) ................................................................................ 10
2.8 Painting and Coating ................................................................................................................ 11
2.9 Sub Contracting ....................................................................................................................... 11
3 Special Valves ............................................................................................................................... 12
3.1 ESD/ HIPPS Ball Valves (Additional requirements)................................................................. 12
3.2 Choke Valves (Additional requirements) ................................................................................. 12
4 Inspection and Testing ................................................................................................................... 13
4.1 Inspection / Testing Requirements: ......................................................................................... 13
4.2 TAT (Type Acceptance Testing) requirements: ....................................................................... 14
5 Appendix A - Glossary of Definitions, Terms and Abbreviations ................................................... 15
6 Appendix B – Typical Lip seal Arrangements ................................................................................ 17
7 Appendix C–Typ. Arrang. of CRA sleeve weld detail in drain/vent port of Weld overlay valves: .. 19
8 Appendix D–Typical arrangements of Vent and Drain with threaded plug or flanged connection:
20
9 Appendix E- Points to be clarified in TBE ...................................................................................... 21
10 Appendix F- User Feedback Page ................................................................................................. 22
Revision: 1
1 Introduction
1.1 Purpose
This specification shall apply to on plot valves (MESC and Non-MESC categories) under
Hydrocarbon / sour / toxic / steam service. This is in addition to the applicable International
codes, MESC specification, SHELL SPE and technical requisition. The purpose of this
specification is to upgrade the valve integrity in terms of reliability and safety. In general the
specification is applicable for Ball, Gate, Globe, DBB valve and Triple Eccentric Butterfly valve.
1.2 Changes to the Specification

This specification shall not be changed without approval from the Custodian, CFDH Mechanical
(Static), who owns this specification. If you think any part of this specification is not correct,
write your comments on a copy of the User Comments Form. The form is included as the last
page of this specification. Send the copy with your comments and personal details to DCS after
discussion with (CFDH –Static).
1.3 Priority documents

In case of conflict between documents relating to an enquiry or order the following priority of
documents shall apply:
 This document
 PO / Requisition Sheet and Project Specification.
 Standards, Specifications and Codes referred to in this document.
1.4 Exceptions
Any proposed exceptions or variations to this specification shall be submitted to the Company
or its representative for approval prior to manufacture.
In case of any conflict between the requisition/datasheet and this specification, vendor shall
seek approval from the Company.
Any work completed with unauthorised modifications may be rejected by the Company. Any
subsequent re-work shall be in accordance with this specification and shall be to the
Manufacturer’s/Supplier’s account.
1.5 Reference Documents

API 6D Specification for pipeline valve
ISO 14313 Petroleum and Natural Gas industries - Pipeline

transportation system Petroleum and Natural Gas
industries-Pipeline valves
ISO 17292 Metal ball valves for petroleum, petrochemical and allied
industries
ISO 10434 Bolted bonnet steel gate valves for the petroleum,
petrochemical and allied industries
ISO 15761 Steel gate, globe and check valves for sizes DN 100 and
smaller, for the petroleum and natural gas industries
BS 1868 Specification for Steel check valves (flanged and butt-
welding ends) for the petroleum, petrochemical and allied
industries
Revision: 1
BS 1873 Specification for Steel Globe and Globe Stop and Check
Valves (Flanged and Butt-Welding Ends) for the
Petroleum, Petrochemical and Allied Industries
API 609 Butterfly Valves: Double-flanged, Lug- and Wafer-type
API 6A Specification for Wellhead Equipment
ASME B16.34 Valves – Flanged, Threaded and welding end
ASME B16.10 Face to Face and End to End Dimensions of valves
ASME B31.3 Process Piping
BS EN 10204 Metallic products Types of inspection documents
ISO 10474 Steel and Steel Products- Inspection documents
DEP 30.00.60.13-Gen Human Factors Engineering-Valves.
SPE77/130 Ball valves (Amendments/Supplements to ISO 14313)
SPE77/300A Synopsis of Procedure and Technical specification for

Type Acceptance Testing (TAT) of Industrial valves
SPE77/313 Valves with CRA Cladding
SPE77/312 Fugitive Emission Production Testing
SPE77/302 Valves-General requirements
SP-2041 Selection of cracking resistant material for H2S containing

Environments
SP-1246 Specification for Painting and Coating of Oil and Gas
Production Facilities
Revision: 1
2 General requirements:
2.1 Design and Construction

Vendor shall have performed required design calculations for all the valves for which they are
approved in the PDO PGSC list. The detailed calculation report should be made available if
required by company or buyer at any time of execution of job. FEM analysis shall be performed
for all the valve categorised to API 6A rating and materials not listed in the ASME B 16.34.
For carbon steel valve, minimum 3 mm corrosion allowance shall be considered in the design
unless otherwise specified in the requisition.
The cast body of valve shall not have any sharp contour which may see crack, shrinkage and
blow hole as the molten materials may not flow smoothly to the sharp corner of the valve during
casting.
For the valves of “multi-piece construction e.g. a three-piece ball valve, wall thickness shall be
based on Paragraph 6.1.2 (c) of ASME B16.34 Latest version.
The API 6A rated valves used for gas service shall be minimum comply with PSL3G and PR2
requirements.
2.2 Seat rings, Stem and Sealing (For ball valves)

The stem or shaft retainer ring or collar shall be integral with the stem. Stem or shaft retention
by means of body/stem threads are not allowed.
If the seal material specified in the requisition as thermoplastic, it should be of Lip seal type for
ball valves. PTFE flat ring, instead of Lip seal on stem side is acceptable for the floating Ball
valves, if vendor qualifies his design with TAT. Chevron or V pack may be acceptable for stem
sealing in lieu of Lip seals,
If the seal material is specified as elastomeric materials it shall be AED (Anti Explosive
decompression) type.
Refer Appendix-B for the typical arrangement of lip seal arrangement in the ball valve. Ball
valve Seat ring shall have primary lip seal with a fire safe graphite ring. The valve without
secondary graphite seal on the seat side may be acceptable. If vendor qualifies such design
with fire safe design test.
The metal seated ball valve shall have hard facing with satellite-6 or Tungsten carbide or
chromium carbide. The hard facing of metal seated high pressure ball valves (ASME 1500 #
and higher) shall be with Tungsten carbide or Chromium carbide. The temperature limit for the
tungsten carbide is max. 200 °C, for higher temperature Chromium carbide shall be used.
The requirements of hard face coating of tungsten carbide (TC) or chromium carbide shall be:
 Thickness of minimum 250 microns after grinding and polishing.
 Tensile bond strength > 10,000 psi
 Min. Hardness 1050HV.
The ball Valve rated API 10000# and above shall be metal seated.
For CS ball valve with trim material of DSS or SDSS or Alloy 825 / 625 construction, the seal
pocket of static/dynamic lip seal or chevron seal shall be with Alloy 625 weld overlay in
accordance with MESC SPE 77/313. If vendor is unable to carry out weld overlay on the seal
pocket areas in the smaller size of valve (like 2 inch and below), the valve body/bonnet shall be
supplied with the same material of trim.
Revision: 1
The body/bonnet joint shall have primary static seal or gasket suitable for the designated
pressure class and secondary static seal which is of fire safe gasket/seal. No “O” ring
(elastomeric) is allowed in the Body /bonnet joint as pressure containing seal.
2.3 Seal Materials

Spring for the Lip seal shall be of Eligiloy (UNS R30003) material. The make of the lip seal may
be Saint Gobain / GFD / ESA srl.
The recommended elastomeric O-ring material is Viton-AED type (James Walker Type 58/90,
James Walker Type 58/98).
Vendor shall have the material specification and EN10204 2.1 certificates for the type of seal
proposed in the valve and if Company / buyer requests at any time during execution of job shall
provide the same for information/reference.
2.4 Valve Operator

Manually operated valves shall be operated by a lever, wrench or hand wheel. The direction of
operation shall be clockwise for closing the valves. The maximum force required to initially
crack open a valve at maximum differential pressure with a hand wheel or lever of more than
125 mm (5 in) in diameter or length shall not exceed 445 N (100 lbf), as measured on the rim of
the hand wheel or the end of the lever or wrench.
For hand wheels or levers between 50 mm (2 in) and 125 mm (5 in) in diameter or length(i.e.
intended for one-handed operation) the maximum force shall not exceed 66 N (15 lbf), as
measured on the rim of the hand wheel or end of lever or wrench.
The maximum dimension of hand wheel and lever shall be according to requirements of ISO
14313 except the maximum hand wheel diameter is limited to 500 mm.
Gear Operator shall be provided for manual valves in accordance with the following table:
ASME Valve Type
Class Gate Globe / Plug Ball Butterfly
DN 350
DN 250 (NPS 10”) DN 150 (NPS 6”) DN 200 (NPS 8”)
150 (NPS 14”)
and larger and larger and larger
and larger
DN 300 (NPS
300 12”)
and larger
600
900
1500
=>2500
Notes: 1. Valve torques can vary for different manufacturers and shall be checked to
ensure appropriate selection of gear operators based on the maximum and
sustained force requirements provided in this specification..
2. Manufacturers can provide gear operators for lesser size also as per their
standards.
3. The size indicated in the table represents flange size.
Revision: 1
Valve that requires more than 100 turns to go from fully open to fully closed should be
equipped with actuators (hydraulic, electric or pneumatic) or mobile operators upon approved
by company.
The gear box output torque rating shall be at least 1.5 times the maximum required operations
torque of the valve.
Gear operator shall be heavy duty, totally enclosed, grease-filled, self-locking type, and dust
and weather proof to IP 55, suitable for outdoor installation. [Where specified, the gear
enclosure shall be water proof/splash proof to IP 65.] The gear operator shall be adjustable at
180 degree increments in the field.
2.5 Valve lifting and supporting provision

Valves of sizes 8”NPS (200DN) and above or 250Kg and heavier shall be equipped with lifting
lugs. Lifting provision shall be designed with supporting calculations and weight bearing data.
Lifting provision position shall allow for safe handling of valve with Gear box or actuator.
Valve shall have saddle or leg bottom support for the valve weighing more than 750kg with
gear box/actuator and the supports should be designed to take care of the vertical and lateral
loads of valves with operators. The support height shall be as minimum as possible.
2.6 Weld overlay

For top entry ball valve with requirements of CRA body & bonnet, the CRA internal weld overlay
shall be done, only for size 8”NPS (200DN) and above.
If stellite is specified as hard facing, it shall be weld overlay and minimum finished thickness of
welded-on hard facing material shall be 3.0 mm, unless otherwise specified. However for small
bore valves (2” NPS and below), 1mm thickness is acceptable. The hard facing shall be as per
SPE 77/302(latest).
The weld overlay of valve body vent /drain port shall be similar to the arrangement shown in the
Appendix-C.
2.7 Vent / Drain Connection (For ball valves)

Flanged or threaded vent and drain connection shall be selected based on the requirement
specified in the MESC SPE 77/130.
The minimum size of threaded vent and drain connection shall be as per Table 7 of API 6D/ISO
14313.
The plug material shall be same as the trim material. If the drain port is at the bottom most
portion of the body, the plug shall be extended to full length of port so that no accumulation of
solid particles / debris is entrapped in the drain port. Refer Appendix-D
No seal welding should be performed on the plug after shop or field Hydro testing. The vent
/drain plug shall have threaded cover cap as shown in the sketch.
The minimum size of flanged vent and drain port shall be one (1) inch.
The flanged connections shall be butt welded to the body or pad type flanged. No socket
welded pipe with flange connection is permitted. If a pad type flanged connection is applied, it
may be integrally machined with the valve body. The bolting, gasket and flange rating shall be
same as for the valve.
Vendor shall show the details of vent / drain arrangement in the valve general arrangement
drawings for company approval.
Revision: 1
For smaller size of valves (4” NPS, 300# and below) the drain can be utilised as vent and can
avoid separate provision of vent.
2.8 Painting and Coating

The painting and coating of valve body shall be as per SP-1246. Type of coating system shall
be selected based on the design temperature of the valve. The Alloy 625 /825 / Alloy28 body
does not require any coating / painting. Coating requirement of SS/DSS material shall be based
on project specific material selection report.
Valve ends shall be covered with close fitting protectors made of plastic caps to protect the
machined parts and prevent ingress of dirt and moisture.
2.9 Sub Contracting
All valves are deemed to be machined, assembled and tested at the company approved
premises. Any deviation to this requires a prior approval from the company, which must be
obtained at the time of bidding stage.
If any works are outsourced after company approval, the manufacturer shall maintain full
QA/QC control over sub contracting activities.
The sub contractor of Weld overlay works shall be approved by company prior to commence of
any weld over lay works.
Revision: 1
3 Special Valves
3.1 ESD/ HIPPS Ball Valves (Additional requirements)
These additional requirements are applicable only for the HIPPS & plant boundary ESD valves.
These valves shall be of trunnion type with metal seat arrangement and minimum size of 2”
NPS. The upstream of the valve seat shall be with single piston effect and the downstream seat
with double piston effect. The SP (single Piston) and DP (Double Piston) shall be marked
permanently on the respective seat side and flow arrow shall be embedded on the body.
However, the valve shall be suitable for bi-directional isolation.
The Seat ring shall have primary lip seals (2 nos.) with a fire safe graphite ring on the DPE
side. Single Lip seal is acceptable on the SPE side. The stem side shall have minimum two (2)
primary lip seals or U or V shaped packing with fire safe secondary seals. The grease fitting
shall be provided between primary and secondary seal on the stem side with two in-built check
valves. The Grease thread fitting shall be anti blow out plug type and with two (seals). The
material of grease fitting shall be same of valve trim material.
No seat sealant injection shall be provided for these valves.
3.2 Choke Valves (Additional requirements)

Choke valves shall comply with PSL/PR requirements as follows
 Valves used for sweet gas service or with ASME class≤ 1500# shall be minimum
comply with API 6A PSL2 and PR1 requirements.
 Valves used for sour gas service or ASME class >1500# & ≤ 2500# shall be minimum
comply with API 6A PSL2 and PR2 requirements.
 Valves used for ASME class >2500# shall be minimum comply with API 6A PSL3G and
PR2 requirements.
 Flow characteristic shall be of equal percentage characteristic.
 Choke valve shall comply with fugitive emission Class B as per SPE 77/312.
 The valve material requirements for choke valves shall fully comply with SPE 77/302
(Valve General Requirements).
Revision: 1
4 Inspection and Testing (Applicable for Ball, Gate, Globe, DBB valve
and Triple Eccentric Butterfly valve)
4.1 Inspection / Testing Requirements:
Vendor shall not commence the manufacturing of valves unless the ITP is approved by
company or buyer.
The duration of shell test (at 1.5 times of rated pressure) shall be as per ISO 14313. However,
valve samples from each category (Based on PO, Type, Material, size, rating) of ordered lot
shall be tested with minimum test duration of 1 hour for high pressure shell test. High pressure
shell test for 1 hour duration shall be at rated pressure instead of 1.5 times of rated pressure
and this requirement is applicable only for all casting valves. Criteria for selecting the number of
samples for each category shall be as per the below requirement.
If valve quantity in each category is:
(a) >10 & <500, then 2% or 5 nos. of valves whichever is lesser shall be selected for testing.
(b) >500 & <1000, then 1% of valves shall be selected for testing.
(c) >1000, then 10 nos. of valves shall be selected for testing.
The minimum duration of high pressure seat leak test (at 1.1 times of rated pressure) shall be 5
minutes for all size of valves and one (1) valve from each category shall undergo 15 minutes
seat test at rated pressure. In the event of failure, the valve shall be repaired and retested and
another two (2) valves from same category to be selected in random for 15 minutes seat test.
2% of valve from each category shall be tested as per B12/B11 of ISO 14313 in case the
valves are identified with single and double piston effect combination or both seats are with
double piston effect respectively.
All butt end valves (Both forging and casting) shall be considered as IC-IV of SPE 77/302.
For metal-seated ball valves, a low-pressure gas seat test shall be executed in accordance with
Annex B.3.3 of API 6D/ISO 14313 specification. However the acceptance leakage rate shall be
in accordance with ISO 5208 Rate B.
For all the ball Valves rated API 10000# and above, seat leakage criteria shall be PSL 3G as
per API 6A.
For steam service valves, the TAT as per SPE 77/300A is mandatory and no waiver is
applicable. In addition 2% or 5 no’s of valve whichever is lesser shall undergo elevated
temperature seat test at rated pressure.
The ITP shall include minimum the following activities:
 Materials inspections/ testing( body/bonnets/closure members/stem/bolts/nuts/seals)
 Soft seat material certificates (EN10204 2.1).
 Visual inspections(rough / machined )
 WPS / PQR for the weld overlay
 Required NDEs for the valve and weld overlay.
 Test and inspection of hard facing including sample bond /hardness test.
 All required testing on assembled valves including valve stem torque tests, cavity relief tests,,
 Inspection /testing of Painting (Visual/thickness/ adhesion).
 Tagging and marking
 Visual inspection prior to packing(internal/external/ fittings on the valve body)
 Preservation and Packing.
Revision: 1
4.2 TAT (Type Acceptance Testing) requirements:

The TAT as per SPE 77/300A is mandatory which shall be witnessed by PDO or PDO
approved TPI in case the valves were not already qualified by SHELL with TAT.
If the waiver to TAT is required, vendor shall fully comply with the following requirements in
addition to MESC, SPE 77/302 and section 4.1 of this specification applicable to each of the
specific Purchase Order.
 All the cast & forged valves irrespective of materials shall be assigned IC-IV for the
class above 900# and IC-III for the casting valves class 900# and below or as per
inspection criteria of SPE 77/302, whichever is stringent.
 For ball valves the soft seal material (Lip seals) material shall be from Saint-Gobain or
GFD and provide 2.1 material certificates for TPI witness prior to assemble the valves.
 All valves shall undergo production FE (Fugitive Emission) testing.
 The final inspection and testing including visual inspections prior to packing shall be in
accordance with ISO 10474 3.2 certificate or EN10204 3.2. TPI shall be involved in all
inspection / testing which shall be at vendor cost and the TPI agency shall be PDO
approved one
Revision: 1
5 Appendix A - Glossary of Definitions, Terms and Abbreviations
A.1 Terms and Definitions

Company Petroleum Development Oman LLC. The Company may also
include an agent or consultant authorised to act for and on
behalf of the Company.
Buyer EPC/EMC/ODC contractors.
Corporate Functional The person within the Company responsible for the discipline
Discipline Head to which the standard belongs
Manufacturer/Supplie The party which manufactures or supplies equipment and

r services to perform the duties specified by the Company.
User The Company Manufacturer/Supplier or Consultant that uses

this document.
shall Indicates a requirement.
should Indicates a recommendation.
may Indicates a possible course of action.
Fire tested design A design subjected successfully to fire testing
Fire safe design A design that by the nature of its features and materials is
capable of passing a fire test
A.2 Abbreviations
ASME American Society of Mechanical Engineers
BCD Business Control Document
CFDH Corporate Functional Discipline Head
DCS Document Control Section
NDE Non Destructive Examinations
HIPPS High Integrity Pressure protective system
ESD Emergency Shut Down
MPI Magnetic Particle Inspection
RED Requisition for Engineering Documents
TBE Technical Bid Evaluation
CRA Corrosion Resistant Alloy
EPC Engineering, Procurement and Construction
EMC Engineering and Maintenance services Contract
ODC Off-plot Delivery Contract
MESC Material and Equipment Standards and Code
PGSC Product Group Service Code
Revision: 1
DSS Duplex Stainless Steel

SDSS Super Duplex Stainless Steel
NPS Nominal Pipe Size
DN Diameter Nominal
PTFE Polytetraflouroethylene
ISO International Standards Organization
ITP Inspection & Test Plan
WPS Welding Procedure Specification
PQR Procedure Qualification Record
TAT Type Acceptance Testing
TPI Third Party Inspection
Revision: 1
6 Appendix B – Typical Lip seal Arrangements
Typical Ball Valve Body/Bonnet arrangement with Lip seal
Typical Stem side seal Arrangement with Lip seals
Revision: 1
Typical Arrangement of Lip seal on the ball valve seat ring
Notes:
1. The arrangement shown in the above sketch is just representative only. Vendor should
provide as per their approved standards meeting all the required specifications.
2. The Lip seals provided on the CS body / bonnet, the seal pocket shall be weld overlay as per
section 2.2.
3. The requirement of 2 nos. of primary lip seals for seat ring is applicable for DPE seat. Single
lip seal is acceptable for SPE seat.
4. Secondary fire safe Graphite seal on seat side may not be required, if vendor qualifies his
design with the fire safe certificate.
Revision: 1
7 Appendix C–Typ. Arrang. of CRA sleeve weld detail in drain/vent

port of Weld overlay valves:
Notes:
1. The arrangement shown in the above sketch is just representative only.
2. The sleeve shall be with Anti blow out arrangement.
3. Drilling of port shall be done after completion of internal body weld overlay. Vendor to
ensure concentricity of drill.
4. The sleeve should be cold fitted.
Revision: 1
8 Appendix D–Typical arrangements of Vent and Drain with

threaded plug or flanged connection:
THREADED VENT AND DRAIN DETAIL
Revision: 1
9 Appendix E- Points to be clarified in TBE
SP-2154 – VALVES TECHNICAL SPECIFICATION –Points to be clarified

in TBE for Critical / Bulk orders.
GENERAL
1. Capacity of the factory along with the current work load for the ordered period.
2. Shutdown time if any for factory / foundry.
3. Is holidays considered in the delivery schedule
4. Vendor delivery period shall mention clearly if any hold point from client side
like:
i) Production will not take place unless drawing approved.
ii) Production will not take place unless ITP approved.
5. Location where the machining, testing (In house or outsourced) will be done
shall be clearly mentioned.
6. Sub vendors name and location for Casting / forgings.
7. In the event of order, Vendor’s agreement for submission of the Supplier

document register list on regular basis. It shall be with the revision status of
the vendor documents along with the dates.
8. Agreement on vendor document turn around cycle as per the project
requirement.
TECHNICAL
9. Design spec and material compliance followed for the quoted valves
10. Compliance to the Lip seal arrangement (For Stem seal, Shell seal and Seat
back seal) as per the specification.
11. Minimum coating thickness (after grinding and polishing) for the metal seated
valves as per the specification.
12. Compliance to valve operator requirement as per the specification.
13. Compliance to lifting and supporting provision for the valves as per the
specification.
14. Compliance to Vent and Drain connection for the valves as per the
specification.
15. Regarding painting and coating of valves as per the specification.
16. Compliance to additional Inspection and Testing requirements as per the
specification.
Revision: 1
10 Appendix F- User Feedback Page
SP-2154 – VALVES TECHNICAL SPECIFICATION USER FEEDBACK

FORM
Any user who identifies an inaccuracy, error or ambiguity is requested to notify

the custodian so that appropriate action can be taken. The user is requested
to return this page fully completed, indicating precisely the amendment(s)
recommended.
Name:
Ref ID Date:
Page Ref: Brief Description of Change Required and Reasons
UEP/10S - Mahesh Manjakuppam Srinivasan

Custodian of Document Date:

SP-2154 - REV.1 Valves Technical Specification - 2014

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Page 2 Valves Technical Specification 15/07/2014

Version No. Date Author Scope / Remarks

iii Related Business Processes

iv Related Corporate Management Frame Work (CMF) Documents

Page 4 Valves Technical Specification 15/07/2014

Page 5 Valves Technical Specification 15/07/2014

1.2 Changes to the Specification

1.3 Priority documents

1.5 Reference Documents

ISO 14313 Petroleum and Natural Gas industries - Pipeline

Page 6 Valves Technical Specification 15/07/2014

API 6A Specification for Wellhead Equipment

ASME B16.34 Valves – Flanged, Threaded and welding end

ASME B16.10 Face to Face and End to End Dimensions of valves

ASME B31.3 Process Piping

BS EN 10204 Metallic products Types of inspection documents

ISO 10474 Steel and Steel Products- Inspection documents

DEP 30.00.60.13-Gen Human Factors Engineering-Valves.

SPE77/130 Ball valves (Amendments/Supplements to ISO 14313)

SPE77/300A Synopsis of Procedure and Technical specification for

SPE77/312 Fugitive Emission Production Testing

SPE77/302 Valves-General requirements

SP-2041 Selection of cracking resistant material for H2S containing

Page 7 Valves Technical Specification 15/07/2014

2.1 Design and Construction

2.2 Seat rings, Stem and Sealing (For ball valves)

Page 8 Valves Technical Specification 15/07/2014

2.3 Seal Materials

2.4 Valve Operator

Page 9 Valves Technical Specification 15/07/2014

2.5 Valve lifting and supporting provision

2.6 Weld overlay

2.7 Vent / Drain Connection (For ball valves)

Page 10 Valves Technical Specification 15/07/2014

2.8 Painting and Coating

2.9 Sub Contracting

Page 11 Valves Technical Specification 15/07/2014

3.1 ESD/ HIPPS Ball Valves (Additional requirements)

3.2 Choke Valves (Additional requirements)

 Flow characteristic shall be of equal percentage characteristic.

Page 12 Valves Technical Specification 15/07/2014

4.1 Inspection / Testing Requirements:

Page 13 Valves Technical Specification 15/07/2014

4.2 TAT (Type Acceptance Testing) requirements:

 All valves shall undergo production FE (Fugitive Emission) testing.

Page 14 Valves Technical Specification 15/07/2014

5 Appendix A - Glossary of Definitions, Terms and Abbreviations

A.1 Terms and Definitions

Buyer EPC/EMC/ODC contractors.

Manufacturer/Supplie The party which manufactures or supplies equipment and

User The Company Manufacturer/Supplier or Consultant that uses

shall Indicates a requirement.

should Indicates a recommendation.

may Indicates a possible course of action.

Fire tested design A design subjected successfully to fire testing

Page 15 Valves Technical Specification 15/07/2014

DSS Duplex Stainless Steel

Page 16 Valves Technical Specification 15/07/2014

6 Appendix B – Typical Lip seal Arrangements

Typical Ball Valve Body/Bonnet arrangement with Lip seal

Typical Stem side seal Arrangement with Lip seals

Page 17 Valves Technical Specification 15/07/2014