Professional Documents
Culture Documents
uip. :--~--'~.,---:"'.--r----:.-.-~--.: ,-
people and the environment against
,,
harmful and unnecessary noise, and ,
",":1
, ,,
this has been supported by govern- ,
ment guidelines and legislation. In :
the USA there was the Wilson
Committee recommendation in '63
and the Walsh-Healey Act for the
protection of industrial workers has
been around since the early '70's. In
for the protection of people and the
P environment, the engineering rea-
sons should not be overlooked.
·RI Since noise is a form of energy it
requires the expenditure of energy to
generate it - so it is a waste of ener-
gy. Unfortunately the techniques for
·_o..P~---------_t:~_¥ __ 'VV'~ .r---'----'--'-I---" p".p~ removing noise do not always result
, in a conservation of useful energy
r - - f - - - ·p'",~-... 4 but very high noise levels can be
damaging to the valve and to other
:-:_""--.-r-- adjacent equipment including the
j downstream pipework. This
CI~ ---------------i-----
, depends on how the generated peak
frequency relates to the pipe natural
i
J
frequencies but without a knowledge
vc of frequencies it can be said that a
. FL()WPATH Val.... oUl·
ffj/
I
I accurate results for in supersonic flow. Most manufac-
~ ~<9 larger pipes with turers methods consider the trans-
~o 1
1X10·s / ~<1;'
I
lighter walls, and a mission loss to be a constant for the
~
0:
new section concern- particular size and pipe specification,
I---
ing the noise levels avoiding the complex transmission
/ I
emitted by valves with loss equation of lEe. Some make an
I / 1
Expanders and Higher attempt to allow for the effects of the
/ I
1X10-tl
I Mach Numbers is generated frequency on transmission
included. Again the loss by applying a simple multiply-
IEC sub committee ing factor based on the valve pres-
1 S65BIWG9 is indebt- sure drop.
I ed to Hans Baumann Manufacturers methods can give
I
I for his original work acceptable results. Most have been
1
1X10·
in this area. The IEC modified over the years as more
I I.l 12 1.3. 1.4 L? 1.6 1.7 1.8
I.' 2.0 Pt
p... PREssuu" AT VENA CONTRACTA
::1
Pv Aerodynamic Noise operating data has become available.
Prediction Standard is Their big advantage is that they are
FIgure 3 AcoustIc effinency factor for dIpole and
now finding general easy to use. Answers can be pro-
quadrupole sources against P/P v
acceptance among duced in a few minutes even without
designing oil platforms where per- valve users and manufacturers. As the aid of a computer. Their big dis-
sonnel were in close proximity to one representative of a large interna- advantage, from the user point of
valves for very long periods. tional oil company said, "It is not so view, is that they are all different.
Control valve manufacturers pro- important whether or not this IEC
duced their own prediction methods method is exactly right, it is a 'stan- The 5 Regimes of IEC 534-8-3
based on some theory with a large dard' and provides us with a bench
input of empirical data. Kent Introl mark for noise predictions". Figure 1 shows the pressure relation-
published the first version of its pre-
diction method in 1970 (Eng. Report Essential I
owing much to the work of Hans to make one wonder -<:)~3:. =; .:::;
Baumann, it was for some time only what IEC sub-com-
/ I
used as a crosscheck by valve users mittee S65BIWG9 has
/ / I
to see if the manufacturers 'in- been doing for the last V
I
I
1
house' calculations were realistic. 10 years. Others 1X10"
Manufacturers, having developed address most of the -
their own prediction methods, were contributory factors in
I I
somewhat reluctant to switch over to a fashion - usually I
/ /
ISA S75.17. taking short cuts to REGIME I O&W IV
~lrecsm I
SUM OF DJl'OlL AliD '-
pressure drop is that which produces QUADRt..'POU: COUro:-:£NTS
I
I
sonic velocity at the vena contracta Flow is sonic at the I~
and for single stage trims it is given vena contracta. There
by (FL2 OA7P 1)' Choke flow pres- is isentropic recom- If I
sure drop is higher than the critical pression but this L++ I
lX10~
11/
f..........sLOI"£.).J I
I
1X10·
I
I
I tf-
&"1
1.6 X 10·
-
lEG - Regime IV
acoustic efficiency factor is constant.
The break point at which regime V
~ starts coincides with the Mach NO of
-~
the fully expanded jet equalling -17 x
0;:'
~'.f-~
4X 10·
- Fl 2
(where FK = L ).
, O~·' lA
, j; <ft ' : Stream Power
- /J: I
I
, Having decided which Regime is rel-
evant the procedure for calculating
the noise level can be set in motion.
11
1 The IEC noise prediction method
1 I like all its predecessors owes much
I I to the work carried out by Professor
I
II&IU I REGlM EN 'REGIMEV Lighthill in 1952. He postulated that
M=v2 I M=Y7~1 the noise from a freely expanding jet
1X10' I "-..., I of air would be equal to some
I 4 6 7 8 M
J acoustical efficiency factor multi-
Figure 4b Contributions from dipole and quadru- plied by the power of the jet Wm
pole sources against Mach numbers In regime I the maximum power
m Uvc
Regime I Wa=11 _ _
2
11
-1 V
-r,
V
+-_.~
-
FL = 0.65 9.20 x 10')
I-- f--
II to V.
5X10-C
VII
I
L'I l / !
//IF
/; WJ -- Regime 1I (sonic -- supersonic)
1X10'" Ah Pz ~ Pzc
1 2 4 6 8 10 20 40 P.!---"b
P,
Pz ~ Pzc
Regime IV (supersonic)
Pz < P ZB
Pz ~ P ZCE
TJ4 +
=( I x 10-4 ) { M2} (Y2)6.6F 2 L
Regime V (supersonic)
Pz < PZCE
noise sources 2
Peak Frequency fp
100
• I ,..'-r ...
" 31 03 '25 '000 3000 <000 0300 10000
~8MdCmtNF~{H.t)
100
90 ~~
-- ~ =-- is radiated into the
downstream pipe. It
has been argued that
in noise transmission are.
1. The exciting frequency - the peak
frequency of the noise source.
.~ /'
/
IECr"fDICTIO~ ~ - this statement could 2. The natural frequencies of the pipe
80
7 AB. PfEDIC'nON~-
be misleading and - dependent on the diameter, thick-
~-
MEASURED
70 should be changed to ness and density.
60
indicate that only a
quarter of the jet Natural Frequencies of Pipe
50
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 stream power is avail-
PI - 12.4 bara
47- able for noise genera- Cut-off frequency fc
AHnt20°C VALVETVPE;- ABB Control Valve series 12
21,770kgibt
siz.o4" tion and the whole of This does not get a mention in the
at Ap~O.7
triin3" portod cage
-r, this noise is radiated standard because it is below the fre-
C,,<;'ated constant at 0.83 into the downstream quency level which will excite any
Figure 11 Comparison of noise prediction results pipe. This makes no vibration in the pipe walls. This cut-
difference to the cal- off frequency corresponds to a wave-
uncontrolled supersonic expansion culated results. length of:
after the vena contracta. To arrive at the pressure level on
Di
Determining the jet diameter Dj the decibel scale the relationship A.c = 0.586
presents no problems if the trim con- between noise power and acoustic
e2 ~
sists of circular holes of equal diam- pressure is used:- f c =---r;=0.586 Di
eters but complications can arise
with the many trim designs involv- where w= Wa If A. is greater tha n O.~~6 there will
ing variously shaped orifices. The 4 be no noise transmitted.
standard overcomes this by introduc- A = area of pipe
ing the Valve Style Modifier - Fd. P2 = density of fluid downstream First internal coincidence
which was first introduced in the c2 = sonic velocity of fluid down frequency fo
lEe sizing standard to overcome stream
similar problems in laminar flow cal- For frequencies higher than the cut-
culations. The sound pressure is then con- off frequency (wavelengths shorter)
Hydraulic dia. of verted into sound pressure level on the acoustic pressure waves are able
Fd = single flow passage = the decibel scale:- to travel in transverse direction
Equivalent circular dia. rebounding off the pipe walls as they
L i = 1Olog 10 { : } 2
For a fully open circular flow orifice o
Fd= 1 where P o=2 x 10-5 Pa
p!-SLOPE~'20dBT,
For numerous equal circular flow Transmission Loss .:\ \
I
I
.
orifices Fd
o
=k TL
:\
:I \
\ .....--
\',
I.
:.,
'I,'
!;l ~,.-\-\t-~'~'-+--+--I·-f-,-I+·
log 10Hz ..
/ I
I
J . /. •
-,..+.~.I~·+'/.f~.-+----1
No = number of orifices The only way in '" :\.:-
which noise within the § :~.. \\:: . 7 .IOglO~ ..
SLOPE-+13riBt,
. ~~,rstoPE:=+20dBT'
.:/" .
The equation for Dj relates the downstream pipe can !' I~CL,.(~;~n.>:i...lOglO~
required Cv to the Fd factor
:i~eex~~~en~~:e ou:~ ·r j:\: ,!,: !'~r:; ;;;; ::",::::: >..
through vibration of . :r:. co': .. : 'l, ::.:.-~ .....
the pipe walls. If i: i 1:1 ,:: .
Figure 8 shows a typical frequency there is no vibration'f~. f. .. f,
spectrum for a control valve. In this no sound will be. . FREQl)EN~ H.. . .._
H, dB H, dB with IDCtco.sC
respond to this in the form of a and the three straight (RU>g I'>equmcyj
(Peak FrequtmeyJ in F'Tequency dB
the noise source and it can coincide loss equation (37 in 00 40 7836 -50.8 10 187 -53.1 2.3
with a natural frequency of the pipe. the standard). so 40 6369 -SO.3 8916 -53.3 3.0
produce a much greater amplitude of ly the same for all;oo 40 . 3334 -48.S· 5001 -52.3 3.5
other frequencies and is therefore a slopes of the three Figure 10 Increase in transmission loss with
point of minimum transmission loss. regions as represented increase in frequency for schedule 40 pipe
This frequency is termed the First by the straight lines
Internal Coincidence Frequency - fo. remain reasonably
constant. It is therefore possible to noise pressure level which is then
f'
lO
= l25~
JIDI
{.2.}
Co write an equation for transmission adjusted to compensate for the
loss, satisfying all modes of vibra- velocity of the downstream fluid Lg
Cz = vel. downstream tion for different pipe sizes and and for the effect of other frequen-
Co = speed of sound in air 343m/sec. schedules. Having said that - the cies (A weighting +5dB).
equation will be quite complicated.
External coincidence The one in the IEC standard is the LpAe = 5 + Lpi + (-T L) + Lg
frequency fg result of work carried out by C.
Chow and A.C. Fagerlund. It gives This gives the noise pressure level
The frequency at which the external the transmission loss in decibels so it adjacent to the pipe.
acoustic wave speed is equal to the can be subtracted from the internal The recognised observation point
velocity of a flexural wave is the noise pressure level. for noise predictions is Im down-
pipe wall. Most control valves designed to stream from the valve and 1m from
-J3c o2 reduce noise depend on the fluid the pipe wall. (The pipeline is con-
fg =- - Cs = speed of sound in being constrained to flow through sidered as a line source). LPAe is
ITtc s steel 5,000 m/sec small orifices. This increases the adjusted for this location by:
peak frequency of generated noise -
Ring frequency fr so with a low noise valve it is usual LPAe,lm = LPAe-10loglO{ Db:
2
}
for the peak frequency on a poten-
As its name implies, this is the fre- tially noisy application to be well
quency at which a ring section of the above the ring frequency and there- The present and the future
pipe vibrates naturally circumferen- fore in the region of maximum trans-
cially. The frequency of the exciting mission loss. Figure 10 tabulates the The IEC noise prediction standard
force is such as to enable each stress noise reduction that can be expected 534-8-3 has much to commend it. It
wave travelling round the circumfer- with increases of peak frequency has achieved the difficult task of pro-
ence of the pipe to be 'in phase' with above the pipe ring .",.,...."....-----...---------------,
SPLdBA
the next stress wave - so there is a frequency.
resonant condition. For this condi-
tion to apply the wave length of the External noise ---::: ~.
100
exciting source must be equal to the pressure level cor-
~
circumference of the pipe. rected for down-
Cs stream velocity, 80
./ ~V l.£CP~D1CTIO ~f-
r-
~V
ADD rREDlC1JON -
fr= JIDi 'A' weighting and MEAS1w ~f--
distance to listen- 10
I
It will be seen that ing point 60
i
fo=~{~}
4 Co
Having calculated the 50 0 0.1 0.2 0,3 0.4 0.5 0.6 0.7 0.8 0.' ~
P,'
internal noise pressure .P... i 8.3 baIa
Airat20CC VALVETYPE:-ABB·Comr:olVlllvescrics l2
Figure 9 shows the relationship level Lpi and the 44,650 kglhr
at.!£.::i!: 0.85
size 6"
trim 4" HFD (2 "'8c)
P,
between the transmission loss and transmission loss T L
evC;:tcd constanl at 0.93
the frequency for a circular pipe. these can be combined
The smooth curve is the realistic to give the external Figure 12 Comparison of noise prediction results