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IS 210-1993 Grey Cast Iron PDF
IS 210-1993 Grey Cast Iron PDF
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lndian Standard
GRiJYIRON CASTINGS_ SPECIFICATION
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( Fourth Revision)
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BUREAU oF INDIAN STANDARDS
MN{AK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI IIOOO2
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Plg Iroa rsd Cart lron Scctionrl Conulttcc, MTD 6
FOREWORD
Thir Indian .ctandard(_Fourth Rcvirion ) was adoptcd by tbc Bureau of Iodian Standar&, after the draft
lnrlitd bVjF"- .Pig_Irou .-and Cast lron Scctiobal Committce had bccn approved by thc Mctallurgical
F.oglnecring Divirioa Couocil.
Thir rtaodrrri war 6nt publirhcd in 1950 and subsequently rcvircd i! 1962, 1970 and 1978. Whilc
tcvicwing this stand-ardin thc ligbt of tbc cxpcriencc gained during thcre ycan, the coomittce decided to
rcviscittoaiignwiththe pre3entpracticesfoilowedbythelndianlndurtriesandtobring it in line with
thc othcr ovcrreasstandardr.
Thc variougdiamctcrr 4 :9, bar accordiqg to tbc scction-dzc of thc castingr have bccn replaced by a
sioglc lzeo! tcst bar. Guidance on the effect of sectioo size of the casting 6n thc tensile strcngth is, hbw.
ever, givenin Annex A. A comparisonbetweengrader is given in AnnexB.
The prodrrctionofcartings-iothc higher-gradccof glcy castiron oftcn involver special techniqucs. It is
recommended, therefore,tbat for cithcr largt_or intricate caslingsor a castinginvolving both these condi-
tions,or wiiere the cartingshave to withrtand exccptionconditions,thegraddof creycist irontelected and
any heat trcatmcnt involvcd should be agreedbetween the manufacturci and tbd purcbascr. The hishcr
gradcsof grey-castiron ( that ir, Grade FO300, FG350 and FG400 ) presentspeciaidifficultics for section
l0 mm and tfrinner.
For thc irenefitof thc purcbarer,typicel propcrticsof grcy cart iron havc bccn addcd in Annex C.
lnformation to be rupplicd by thc purchaserwhile ordcring grey iron cactingraccording to tbis specification
is given in Annex D.
In the formulation of tbir rtandard a$istance lras becn dcrivbd from ISO 185 .Grcy Cast Iron - Spccifi-
cation' iuued by International Organization for Standardization.
Fo.rthc.Purporc of dccidiog _wbcthcra particular _rcguiremcntof thir rtrioderd is complicd with, thc final
value, obrcrved or cslcuLatcd,e:prersing thc reult of a tegt or analyrir, rhrU be rounded off io accordluce
witb IS 2: 1960 'Rule_r&r ro'iadiag-off numcrical valuer (wiid j'. Tbe of riguifcant plrce,
retaia*d in thc roundcd off value rhou-ldbc the senc ar thrt oi the rp;cificd valuc
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in tlis sta-ndnrd
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IS 210 : l99t
Indian Standard
GRBY IRON CASTINGS- SPECIFICATTON
( Fourth Revision)
1 SCOPE 6 CHEMTCAL COMPOSITION
This standard covers the requirementsfor grey 6.1 The compositionof cast iron shall be left to
iron castings. thc discrerion-of the manufacturer, but a mdxi-
2REFER"ENcEs f""S.:|fr:l
i';:,f$'S"11'"*,"ilo/:',.'t?.1,::.-"t
The following Indian Standards are necensary
6.2 ln case of' spccial castings, the rictailed
adjr.trrctsto this standard:
chemical composition shall be as agrecd to be-
/,S "l.irc. Titlc tween the purchaser and the manufactufer,
I 387 1993 General requirements for the
supply of metatlurrgical material 7 WORKMANSHTP AND FINISH
( secondrcvision)
7.1 The castings shall be accuratcly moulded in
I 500 1983 Method for Brinell hardnesstest' accordance with the pattern or working drawingr
for merallic materials ( second supphed by the purchaser, with thg addition of
rcaision) such letters, figuies or marks as may be specrfied.
2078 1979 Method lbr tensile testing of 7.2 The purchaser shall specify tolerances,
grey cast iron (y'rst reoision) machining location and allowances with reference
to all important dimensions On other dimensioos
4843 1968 Code for designation of ferrous tolerancesspecifiedin IS 5519 : 1979shall apply.
castings
5 1 3 9 1969 Recommended procedurc for 8 HEAT TREATMENT
repair of grey iron castings by
oxyacetylene and manual metal Castings are generally supplied without having
arc welding any hcat treatment. However, if required by the
purchaser, the heat treatment may bc carried out
5 5 t 9 1979 Deviations for untoleranced in accordance with 2 of IS 13655 : 1993.
dimensions of grey iron castings
(frst rcutsion) 9 MICROSTRUCTURE
l 3655 1993 Guidelines for heat treatment
of cast iron Where so required, thc microstructurc of grey
iron castings and the locatron for taking thl
3 SUPPLY OF MATERIAL sample_s!'all be as agreed to between the purcha-
ser and the manufacturer.
General requheqrents relating to the supply of
grey iron castings shall be as laid down in rO EREEDOM FROM DETECTS
lS l3B7: 1993.
l0.l The castings shall be sound, clean and free
4 GRADES from porosity, blow holes, hard spots,
-and cracks, hot
tears, coldshuts, distortion, gand slag inclu-
There shall be seven grades of grey iron castings sions and other harmful defects. They iball bc
namely, Grades FGl50. FG200, FG220, I,'G260, well-dressed and fettled, and shall bc readily
FG300, FG350 and FG 400. machinablc.
Grorp Mu,ol Indlvlilrd Tcrt Rcqrlrcacats f6.1.2 The location of the specific point on a
Cudafr casting for hardness measurehent shall be as
lr) Up to l2'5 Lg Oae tert for each 500 Lg agrced to between the purchaser and the manu.
of cartiogr or p.rt thereof facturer.
2l) Ovsr l2'5 Lg aad Ooe tert for overy I tonne
up to 5{, Lg 6fcutilgr or part rhereof 17 TRANSVERSETEST
31) Over 50 Lg ud up to One tert fo,r every 2 toones If requircd, the transvcrse test may be carried out
500 !g of curingr or p.rt rhereof by the manufacturer in accordance rvith the
4r) Ovcr 500 lg aud up Oas tcrt for every 3 tonaes mefhod given in Annex E. The minimum test
to I tonnc of castingsor part thereof requirements shall be agreed upon at the time of
Over I toaae
enquiry and ordcr.
5 One t.rt for every + tonner
ofcartiogr or pert tbcreof
ot one tert for cvery r8 HYDROSTATIC TEST
castiog weighing 4ronnec
or Eote If specificdat the time of enquiry and order tbe
r)Iurddition Groups--1,2, 3, aad 4all cartingrrepre- castingsmay bc tested lbr ihe-hydrostatic test
sentedby one tert rball be poured from the rame lidle pressure. The requirements for thi test pressure
G tatre beat as thc bar or barr provided for the test. shall be mutually agreed to between the prirch:ser
and the manufacturer.
I8 210 s 1993
Ls ISCREWEDI
ANNEX A
( Forewordand Clauselg.3 )
A-1 Thc Indian Standard grades of grey cast iron A-2 Figure 2 gives a guide to the likely variation
arc bascd oa the minimum teirsile stre.ngth ob- in tensile strength in different sections when a
tained when mctal is cast into test bars of 30 mm given grade ol grey iron is cast into a casting of
dinrneter. The strength developed by a given simple shape and uniform thickness or containing
mctal shall vary with thc coolingrate in the mould cored holes where the cooling rate in the mould
highcr strcngths being obtained if the same metal of a given section shall differ from that in a castrng
ic cast into smaller bars than 30 mm diameter of sample shape and uniform thickncss, the dia-
and lower strengths if the metal is cast into bars gram provides only an approximate guide to the
larger than 30 mm diameter. Similarly, the cool- likely tensile strength in different sections and
'ing ratc of a flat plate.is slower than that of a bar
design should be based on the measured tensile
whorc diameter is eciual to the thickness of the strength in critical parts of the casting.
platc so that the strength developed in the plate
will bc lower than that developed in the bar.
A-l.l The cooiing rate of a casting in a mould A-2.1 Table 4 gives guidance to the likcly varia-
( bence the strength developed in any pirticular tion in tensile strength f<rrdifferent casting section
lection thickncss by the metal employed for its thicknesses when a given grade ofgrey cast iron
manufacture ) is influenced also by the Presence is cast into a casting of simple shape and uni-
of cores, cbanges in section thickness, the presence form thickness. For casting of non.uniform
of bosscs projections and intersections, such as the section or castings containing cored holes, the
junctions of ribr and bosses. Thus, in castings of table provides only an approximate guide to
other tban simple shape and uniform thickness the likely tensile strength in drfferent sections,
the cooling rate of any part can be expected to and casting design should be based on the
differ from that of a Bat plate of similar section measured tensile strength in critical parts of the
thickness. casting.
C R 0 S S - S E C T I O N ATLH I C K N E S Sm, m
^ 350
E
E
- 300 3C0
z
1t
r!
(L
= 250
(9
3t no
E
F
a
3 rso
6
z
UJ
F
i00
01530s0 75 100
BARO I A M E T E m
(, m
This diagrem is for guideuce and rhould not be ured for acceptance purPo!€r.
Fro. 2 Vlrrrrrox oF TENsTLE SrneNcTH wrrn Cnoss-Ssottoner. TntcrNrss or GnE,Y Inon Cesrlrcs
IS 210 3 1993
Table 4 Anticipated Tensile Properties for the Castiogs ( for laformation Only )
( ClauseA-2.1 )
ANNEX B
( Foreword
I
MPa
( = N /m m 2 l
GRADE kg, I t n m 2 GRADE
FG4OO {00
10 a0
FG 350
35
FG 3OO
30
FG260
25
FG220
FO200 m
F Ot 5 0 r50 t5-15
MPa
(=N/mm2)
t Nfmm?= lMPa=0'1020kgffmml ,
FACTOR
CONVERSION
Frc. 3 Cor,rprnrsor.lBsrweeN GRross rN THIs EortroN ANDTHE Pnr,vrous Eorrron
BesBp oN Mtxruuv Ter.lsrrr SrnsNcrH
IS 2f0 s 1993
AT{NEX C
( Forcword
)
TYPICAL PROPERTIES OF GREY GAST T RON
Gl The followinginformation is given for the guidanceo[ engineersand designers. It doesiot form
part of the standardand shouldnot be usedfor acceptancepurpotes:
Ptoperdce Unlt Grrde
ANNEX D
( Foraword\
D-l BASIS FOR ORDER b) Any required limits on the sulphur and
phosphorus content
D-l.l While placing an order for the purchase
o[ grpV iron- casting covered by this standard, the c) Drawing or reference number of the
curchascr should specifythe following: pattern ( if supplied by the
a) Material specification; .purchaser ),
along with a copy of the qrawrng;
IS 210 | 1993
ANNEX E
( Clause17 )
TRANSVERSE TEST TOR GREY CAST IRON
L O A DP O S I T I O N
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i
tS 2r0: 1993
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Rcprogrephy
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