Cummins X2.7TAA-G2 Engine

Parts Manual
Generator Set
with PowerCommand 1.1 or PowerStart 0600 or Pow-
erStart 0500 Control
C17 D5 (Spec F− Spec G)

English
Original Instructions 8-2019 A030H979 (Issue 8)
Publication A030H979 Parts Manual
Issue 8 − 8-2019 Model: C17 D5 − C20 D6 and C17 D5e − C20 D6e
Table of Contents
Description Page
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Quick Serve Online (QSOL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Section A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Air Induction System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Alternator Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Crank Shaft & Piston Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Cylinder Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cylinder Head Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fan Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Flywheel / Housing / Rear End Oil Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fuel Injection Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Joints and Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Lubricating Oil Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Lubricating Oil Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Lubricating Oil Sump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Rocker Shaft Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Starter Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Timing Gear and Camshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Water Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Section B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Actuator Installation (A024T933) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Air Cleaner Installation (Heavy Duty) (A024V278) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Battery Charger Installation (A024V354) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Chasis Installation (A057T967) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Circuit Breaker Installation (0179−6451−02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Copyright  2019 Cummins Inc. Page 3

Parts Manual Publication A030H979
Model: C17 D5 − C20 D6 and C17 D5e − C20 D6e Issue 8 − 8-2019
Circuit Breaker Installation (A041H743) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Control Panel Installation (PS0500) (0179−6449−02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Control Panel Installation (PS0600) (0179−6449−02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Control Panel Installation (PC 1.1) (A057T323) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Coolant Heater Installation (A048V367) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Cooling System Installation (A047X769) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Cooling System Installtion (A032W724) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Enclosure Installation (A057A157) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Engine Accessory Installation (A045C652) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Engine Accessories Installation (A045C649) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Engine Accessories Installation (A053F815) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Engine Accessories Installation (A053F817) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Fuel System Installation (0179−6479−01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Fuel System Installation (0179−6526−01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Generator Installation (A057S717) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Heater Installation (A058D409) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Heater Installation (A058D411) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Harness Installation (A024V477) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Kit Installation (A024V039) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Kit Alternator Installation (A057P764) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Kit Alternator Installation (A057P765) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Oil drain Installation (A041H801) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Oil heater Installation (A024T670) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Sensor Installation (A024V136) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Stop Solenoid (A024T928) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Voltage Regulator Installation (A057P780) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Wiring Shield Installation (A057R840) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Wiring Shield Installation (A057S621) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Wiring Shield Installation (A057S640) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Page 4 Copyright  2019 Cummins Inc.

Safety Precautions
The following symbols are used in Cummins Inc. manuals to alert users to the potentially dangerous condi-
tions relating to maintenance of equipment and replacement of parts. Please read and observe.
This symbol warns of immediate hazards which will result in severe personal injury or
death.
This symbol refers to a hazard or unsafe practice which can result in severe personal
injury or death.
This symbol refers to a hazard or unsafe practice which can result in severe personal in-
jury or product or property damage.
Product Safety Precautions

Before operating the generator set, read the manuals and become familiar with them and the equipment.
Safe and efficient operation can be achieved only if the equipment is properly operated and maintained.
Many accidents are caused by failure to follow fundamental rules and precautions.
Note: It is in the Operator’s interest to read and understand all Health and Safety information
together with all Warnings and Cautions contained within the documentation relevant
to the generator set, its operation and daily maintenance.
Improper operation and maintenance can lead to severe personal injury or loss of life
and property by fire, electrocution, mechanical breakdown or exhaust gas asphyxiation.
Read and follow all safety precautions in the health and safety manual 0908−0110.
Service and repair of Cummins Power Generation equipment must be performed by

trained, experienced personnel only. Improper service, repair or replacement of parts
may result in damage to equipment & property, severe personal injury or death. Do not
use this catalog as a guide to servicing your equipment. Read and follow the IMPOR-
TANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you
are working on.
Contact with USED ENGINE OILS has been identified by a United States federal agency
and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
checking or changing engine oils take all necessary precautions not to ingest, breathe
the fumes or contact the used oil.
Contact with ASBESTOS has been identified by a United States federal agency and
some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When
handling engine gaskets take all necessary precautions not to ingest, breathe or contact
the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks
and clothing!
Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has
been identified by a United States federal agency and some USA state agencies as caus-
ing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gaso-
line and fuel additives or using solvents take all necessary precautions not to ingest,
breathe the fumes or contact the liquids. Use adequate ventilation and wear protective
gloves, masks and protective clothing!

About This Manual

This manual applies to the generator model C400 D6F. Parts illustrations are arranged in groups relating to
their position and function on the generator set. Each part illustrated is identified by a reference number corre-
sponding to the list of part numbers in the accompanying table.
Engine and alternator parts that have been modified or added by Cummins Power Generation are identified
in this catalog. Contact your nearest authorized distributor for assistance in ordering replacement parts. All
other replacement parts must be ordered from the engine/alternator manufacturer by referring to the item
nameplate and supplying all available information.
50Hz
Genset Standby Prime Engine Alternator

Model
M d l kW kVA kW kVA Model 190V~416V WD
C17D5 13 16.5 12 15 190/110−416/240 311
C22D5 17 22 16 20 X2.5 190/110−416/240 311
C28D5 22 27.5 20 25 190/110−416/240 311
60Hz
Genset Standby Prime Engine Alternator

M d l
Model kW kVA kW kVA Model 220V~480V WD
C12D6 12 15 11 13 220/127−480/277 311
C16D6 16 20 15 18 X2.5 220/127−480/277 311
C20D6 20 25 18 22 220/127−480/277 311
Replacement parts not identified in this catalogue can be ordered by contacting:
Engine Parts: Alternator Parts:

Cummins Engine Company, Ltd Cummins Generator Technologies
+1 (800) 343−7357 Within the US: 1−763−528−7301
Web: http://www.quickserve.cummins.com Outside the US: +44 (0) 1780−484744
Web: http://www.cumminsgeneratortechnolo -
gies.com

Quick Serve Online (QSOL)

Documentation and operator manuals pertaining to the generator set are available on QuickServe Online.
QuickServe Online: https://quickserve.cummins.com/info/index.html
The information contained within this manual is based on information available at the time of going to print.
In line with Cummins Power Generation policy of continuous development and improvement, information may
change at any time without notice. Make sure that the documentation is the latest information available. Con-
tact your authorized distributor for assistance.
If further information is required, contact your authorized distributor.

Model Identification
This manual covers generator set models produced under the Cummins Power Generation and Cummins
Onan brand names.
To avoid errors or delay in filling your parts order, always state the MODEL and SERIAL NUMBER from the
Cummins Power Generation nameplate.
The engine serial number is located on a data tag on the engine or is stamped on the engine block.
The control software number is located on the electronic control module (ECM) or can be obtained via the
digital interface if one is available.
For reference document your genset information in the spaces below.
Generator Model Number: _________________________________
Generator Set Serial Number: _________________________________
Engine Serial Number: _________________________________
Digital Control Software: _________________________________

Abbreviations
Some of the following abbreviations may be used throughout this Parts Manual:
AC Alternating Current LED Light−Emitting Diode
ACB Air Circuit Breaker LTP Limited Time Power Rating
ACH Anti−Condensations Heaters LTA Low Temperature Aftercooling
ATS Automatic Transfer Switch LV Low Voltage
Amp Ampere
M Meter
A/R As Required
MCB Miniature Circuit Breaker
AVR Automatic Voltage Regulator
MCCB Moulded Case Circuit Breaker
AWG American Wire Gauge
MF Mains Failed
BHP Brake Horsepower MFSS Master First Start Sensor
BMS Building Measurement System mm Millimeter
BST Busnar Sensing Transformer MOH Mobile Off Highway
CAN Controlled Area Network MR Mains Returned
CB Circuit Breaker MST Mains Sensing Transformer
CCA Cold Cranking Amps MSU Mains Sensing Unit
CHP Combined Heat and Power MV Medium Voltage
COP Continuous Power Rating NEC Neutral Earthing Contact
CT Current Transformer NFS Not For Sale
dB(A) Unit of noise level NPT National Pipe Thread
DC Direct Current
OD Outside Diameter
Deg Degree
oz. Ounce
DIP Dual In−line Package
DMC Digital Master Control PC PowerCommand 3.3
DMSU Demand Load Standby Unit PC Printed Circuit
ECM Engine Control Module PF Power Factor
EFC Electronic Fuel Control Ph Phase
EIT External/Internal Tooth PFC Power Factor Controller
EMCU Engine Monitoring and Control Unit PLC Programmable Logic Controller
EMF Electromotive Force PMG Permanent Magnet Generator
EPROM Erasable Programmable Read PRP Prime Power Rating
Only Memory PSU Power Supply Unit
EPU Engine Protection Unit PT/CT Potential Transformer/Current
ET External Tooth Transformer
PTC Power Transfer Control
FAE Full Authority Engine
FSS First Start Sensor QCC Quadrature Current Control
GCP Generator Control Panel RFI Radio Frequency Interference
Genset Generator set RMS Root Mean Square
GFI Ground Fault Interrupter RPM Revolutions Per Minute
GKWT Global Kilowatt Transducer RT Right
RTD Resistance Temperature Detector
HMI Human/Machine Interface
HV High Voltage Spec Specification
IC Integrated Circuit Thk Thick
ID Inside Diameter
IEC International Electrotechnical UL Underwriters Laboratories Inc.
Commission UNC Union National Coarse
I/O Input / Output UNF Union National Fine
IT Internal Tooth V Volts
kVA Apparent Power VAC Volts, Alternating Current
kVAR Reactive Power VCB Vacuum Circuit Breaker
kW Active / Real Power (Kilowatt) VDC Volts, Direct Current
kWh Unit of electrical energy or work VF Volt−free
VT Voltage Transformer
LPG Liquid Petroleum Gas
LT Left W/(ET, IT, EIT) With

Labels
1 2 3 4 5 7
12
6 8
9
11
13 10
14 15
16
18
21
19
17
20

Labels
Item Part No. Description Qty

1 0098−8130 Label, Caution (Rotating Parts) 2
2 0098−8219 Label, Warning (Voltage) 5
3 0098−7894 Label, Information (Lifting Eye) 4
4 0098−8095 Label, Warning (Hot Surface) 6
5 0098−7895 Label, Warning (Do Not Lift) 2
6 C230−0049 Label, Logo (Web) 2
7 0098−8097 Label, Information (Earth / Ground) 2
8 Label, Logo
0098−7902−03 299.2mm x 118.2mm 2
0098−7902−05 554.2mm x 218.8mm 4
9 0098−8099 Label, Danger (Autostart) 1
10 0098−8312 Label, Instruction 2
11 0098−8094 Label, Warning (Pressurized Liquid) 1
12 0098−8098 Label, Instruction (Isolate Batteries) 1
13 0098−8103 Label, Fuel Out 1
14 0098−8102 Label, Fuel In 1
15 C230−0054 Label, Phase Information 1
16 C230−0059 Label, Information (Tag − Oil Fill) 1
17 0099−2433 Label, Information (Cummins Powergen Rating Plate) 1
18 C230−0062 Label, Warning 1
19 0098−8381 Label, Information 2
20 0098−8505−02 Label, Logo (Web) 2
21 0098−8101 Label, Information (Lifting Eye) 2

Section A
(Base Engine Parts)

Air Induction System

1 0154−3305 Manifold Induction 1
2 0154−3276 Joint− Induction Manifold to Cylinder Head 1
3 0850−2103−01 Washer Sping− Induction Manifold to Cylinder Head 7
Setscrewwasher Spring LK
4 0800−6457−01 Setscrew− Induction Manifold to Cylinder Head 7
5 A055M128 Plug Induction Manifold 1
6 A055M132 Washer Induction Manifold to Plug 1
7 0154−3273 Manifold Exhaust 1
8 0155−4807 Gasket EXH M/F Outlet Flange 2
9 0520−2684−23 Stud− Cylinder Head to Exhaust Manifold and Outlet Flange 4
10 0509−0501−04 Washer Plain− Cylinder Head Stud to Exhaust Manifold 4
11 0860−2095−04 Nut− Exhaust Manifold Retaining 4
12 0509−0501−08 Washer Plain− Exhaust Manifold Outlet Flange 3
13 0850−2103−02 Washer Sping− Exhaust Manifold Outlet Flange 3
14 0800−6461 Setscrew− Exhaust Manifold Outlet Flange 3
15 A055L759 Dust Cap 1

Alternator Mounting

1 0191−2459 Alternator (Type A115 with ’W’ Terminal) 1
1a 0512−0440 Pulley− Alternator 1
2 0191−2490 Bracket Alternator 2
3 0520−2684−04 Stud, Bracket Alternator 2
4 0850−2103−02 Washer Spring 2
5 0860−2095−02 Nut, Stud Bracket Alternator 2
6 0800−6457−08 Bolt Alternator to Bracket 1
7 0850−2103−02 Washer, Spring 2
8 0512−0439 Nut, Alternator 1
9 0520−2684−08 Stud 1
10 0850−2103−02 Washer Spring 1
11 0860−2095−02 Nut 1
12 0512−0439 Lever− Alternator 1
13 A051F718 Bolt 1
14 0850−2103−02 Washer− Spring 1
15 A051F917 Nut 1

Crank Shaft & Piston Assembly

1 0104−2186 Crankshaft Assembly (Consist of Crankshaft, Balancing weights and Bolts 1
and Nuts)
2 0515−0326 Key Crankshaft 1
3 0507−0038 Gear−Crankshaft 1
4 0512−0442 Pulley Crankshaft 1
5 0104−2136 Washer− Crankshaft Pulley Retaining Setscrew 1
6 0800−6457−02 Setscrew− Crankshaft Pulley Retaining 1
7 0541−1538 Bearing Crankshaft Main− Complete Set− Standard Size 1
7a 0114−0440 Bearing, Crankshaft Main, Complete Set 0.010” Over Size 1
7b 0114−0441 Bearing, Crankshaft Main, Complete Set 0.020” Over Size 1
7c 0114−0442 Bearing, Crankshaft Main, Complete Set 0.030” Over Size 1
8 0541−1565 Washer Main Bearing Thrust Set Standard 2
9 A044Y197 Washer Main Bearing Thrust Set Standard− 0.007” Oversize 2
10 0114−0433 Connecting Rod Assembly with Bush, Bolt & Nut Less Bearing 3
11 0114−0439 Bush Connecting Rod Small End 3
12 0114−0431 Bolt, Connecting Rod to Cap 6
13 0114−0434 Nut Connecting Rod to Cap Bolt 6
14 0114−0429 Bearing− Connecting Rod Big End (Standard) 6
14a 0114−0435 Bearing− Connecting Rod Big End 0.010” Oversize 6
14b 0114−0436 Bearing− Connecting Rod Big End 0.020” Oversize 6
14c 0114−0437 Bearing− Connecting Rod Big End 0.030” Oversize 6
15 0112−0331 Piston Assembly Kit (X2.5 G2) 3
# 0112−0318 Piston Assembly Kit (X2.5 G4) 3
16 0541−1441 Piston Rings Assembly S2/S325/S433 TR II & TR III (X2.5 G2) 3
# 0541−1560 Piston Rings Assembly 3
17 0518−0789 Circlip− Gudgeon Pin Retaining 2

Cylinder Block

1 0110−4007 S3 Cylinder Block Assembly− Cummins Application 1
# A050H231 Long Block Assembly 3
2 0110−4010 Liner− Cylinder Block 3
3 0517−0419 Plug− Cylinder Block Water Jacket 5
4 0517−0427 Plug− Cylinder Block Water Rail 1
5 0517−0424 Plug− Cylinder Block Pressure Rail Front and Rear 2
6 0155−4819 Joint− Tachometer Blanking Plate 1
7 A044S153 Plate− Tachmoter Drive Blanking 1
8 A051F719 Flanged Bolt (M8 * 1.25 * 20)− 10.9 2
8a A055M122 Flanged Bolt (M8X1.25X20)− 10.9 (Pre−Coated) 1
9 0520−2684−10 Stud− Cylinder Block (Fuel Filter Facing) 1
10 0517−0458 Drain Plug− Cylinder Block 1
11 0502−1768 Adaptor− Lubricating Oil Pressure Gauge 1
12 0509−0505 Washer− Pipe Cylinder Block to Fuel Injection Pump 1
13 0502−1629 Banjo Bolt−Cylinder Block to Fuel Injection 1
14 0509−0511 ’O’ Ring− Rear Bearing Cap Thimble 2
15 0502−1661 Thimble− Crankshaft Bearing Cap Locating 8

Cylinder Block (Contd.)

16 0800−6457−03 Setscrew− Main Bearing Cap to Cylinder Block− Rear Cap 2
17 0800−6457−04 Setscrew− Bearing Cap to Cylinder Block 6
18 0323−2631 Joint− Cylinder Block Water Inlet Connection 1
19 0130−8071 Connection− Cylinder Block Water Inlet 1
20 0509−0496 Washer− Water Inlet Connection Setscrew 2
21 A055M122 Flanged Bolt (M8X1.25X20)−10.9 (Pre−Coated) 1
21a A051F719 Flanged Bolt (M8X1.25X20)− 10.9 1
22 A055M137 Pipe− Pressure Rail to Cam Chamber Assembly 1
23 0502−1629 Banjo− Bolt 4
24 0509−0505 Washer, Banjo Bolt 8
25 0123−2388 Pipe− Cam Chamber to Cylinder Head Assembly 1
26 0110−3998 Gasket− Cylinder Head 1

Cylinder Head

1 A055M144 Cylinder Head Assembly (Major)− S3 Engine (1257) 1
# 0110−4148 Cylinder Head Assembly Major Kit 1
2 0110−4011 Joint− Cylinder Head Rear End Cover Plate 1
3 0319−7108 Plate− Cylinder Head Rear End Cover 1
4 0850−2103−03 Washer Spring− Cylinder Head Rear End Cover Plate Retaining Setscrew 6
5 0800−6474−02 Setscrew− Cylinder Head Rear End Cover Plate Retaining 6
6 0155−4923 Joint− Cylinder Head Water Outlet Body 1
7 0130−8072 Body− Cylinder Head Water Outlet 1

Cylinder Head (Contd.)

8 0850−2103−02 Washer Spring− Water Outlet Body to Cylinder Head Setscrew 2
9 0800−6457−19 Setscrew− Cylinder Head to Water Outlet Body 1
10 0800−6457−18 Setscrew− Water Outlet Body to Cylinder Head 1
11 0850−2103−02 Washer Spring− Outlet Body to Cylinder Head Setscrew 2
12 A055M122 Flanged Bolt (M8X1.25X20)− 10.9 ( Pre−coated) 1
12a A051F719 Flanged Bolt (M8X1.25X20)− 10.9 2
13 0130−7882 Thermostat (Alt. Part No. DE005284/00032550) 1
# 0130−7787 Thermostat 1
14 0110−4027 Valve Inlet 3
15 0110−4028 Valve Exhaust 3
16 0110−4012 Guide− Exhaust and Inlet Valve 6
17 0110−4013 Washer− Inlet and Exhaust Valve Spring Locating 6
18 0110−4029 Seal−Valve Stem 6
19 0110−4030 Sping− Exhaust and Inlet Valve 6
20 0110−4031 Cap−Valve Spring 6
21 0110−4032 Cotter− Valve Spring (Serviced in Pairs) 6
22 0520−2684−15 Stud− Cylinder Block to Cylinder Head RHS Hole 3
23 0114−0434 Nut− Cylinder Head Retaining 3
24 0115−0545 Tappet 6
25 0115−0537 Locknut− Tappet Adjusting Screw 6
26 0800−6474−16 Screw− Tappet Adjusting 6
27 0155−4923 Joint− Water Outlet Connection Top 1
28 A044S174 Connection− Cylinder Head Water Outlet 1
29 0520−2684−20 Stud− Water Outlet Connection 1
30 0520−2684−13 Stud− Water Outlet Connection 1
31 0850−2103−02 Washer Spring− Water Outlet Connection Stud 1
32 0860−2095−02 Nut 2
33 0403−7086 Plate− Engine Lifting Rear 1
34 0520−2684−04 Stud− Lifting Plate Front & Rear 2
35 0509−0501−08 Washer Plain− Rear Lifting Plate Retaining Nut 1
36 0850−2103−02 Washer Spring− Rear Lifting Plate Retaining Nut 2
37 0860−2095−02 Nut− Rear Lifting Plate Retaining 2
38 0403−7085 Plate− Engine Lifting Front 1
39 0110−4014 Setscrew− Cylinder Head to Cylinder Block Short 6
40 0110−4015 Setscrew− Cylinder Head to Cylinder Block Long 9

Cylinder Head Cover

1 0134−5378 Cover− Cylinder Head (Four Hole Mounting) 1
2 0115−0533 Joint− Cylinder Head Cover for Four Hole Mounting 1
3 0509−0569/ 0509−0497 Rubber Seal− Cylinder Head Cover Retaining Setscrew (4 Hole 4
Mounting)
4 0526−2416/ 0509−0501−01 Washer Metallic− Cylinder Head Cover Setscrew (Four Hole Mounting) 4
5 0800−6474−02 Setscrew− Cylinder Head Top Cover Retaining (Four Hole Mounting) 4
6 0518−0782 Clip Extension Hose to Cylinder Head Cover 1
7 A055M145 Pipe Breather Extension 1
8 0306−5361 Coil Spring− Breather Pipe Extension Insert 1
9 0518−0792 Clip− Breather Pipe Support 2
10 0509−0501−04 Washer Plain− Setscrew Breather Pipe Clip Support 2
11 0850−2103−03 Washer Spring− Setscrew Breather Pipe Cip Support 1
12 0800−6474−01 Setscrew− Clip Breather Pipe Support 1
13 0509−0501−02 Washer Setscrew− Breather Pipe Clip Support (Lower) 1
14 0509−0501−02 Washer Spring− Setscrew Breather Pipe Clip Support 1
15 0800−6474−13 Setscrew− Clip Breather Pipe Support (Lower) 1

Fan Assembly

1 0511−0246 Belt− Alternator Driving (Cogged Type) 1
2 0406−1247 Washer Tab− Fan to Water Pump Pulley Setscrew 2
3 A044Y181 Setscrew 4

Flywheel / Housing / Rear End Oil Seal

1 0104−2116 Housing Crankshaft Rear End Oil Seal Assembly Comprising Plate Ref 02 & 1
03
2 0509−0494 Seal Crankshaft Rear End 1
3 0516−2127 Dowel Cylinder Block 2
4 0101−0861 Joint− Rear End Oil Seal Housing to Cylinder Block 1
5 0850−2103−03 Washer Spring− Oil Seal Housing to Cylinder Block 9
6 0800−6474−02 Setscrew− Oil Seal Housing to Cylinder Block 9
7 0104−2117 Housing Flywheel 1
8 0516−2127 Dowel− Cylinder Block to Adaptor Plate 2
9 0520−2684−05 Stud 6
10 0850−2103−02 Spring Washer 8
11 0860−2095−02 Nut 8
12 0104−2142 Flywheel & Starter Ring Assembly (40DE0257+00410264) 1
# 0104−2187 Flywheel & Starter Ring Assembly 1
13 0507−0025 Ring Starter 1
14 0851−2004 Washer Tab− Flywheel to Crankshaft Setscrew 3
15 0800−6474−09 Setscrew− Flywheel to Crankshaft 6

This page is Intentionally blank.

Fuel Injection Equipment

1 0147−0920 Fuel Injection Pump (X2.5 G2) (Bosch Part No.: F002A0Z341) 1
# 0147−0998 Fuel Injection Pump (X2.5 G4) (Bosch Part No.: F002A0Z545) 1
2 0147−0926 Adaptor− Fuel Injection Pump Gear 1
3 0516−2129 Dowel− Driver Gear Locating 1
4 0149−2889 Joint− Fuel Pump to Timing Case 1
5 0507−0037 Gear− Fuel Pump Drive 1
6 A051F719 Flanged Bolt (M8 * 1.25 * 20)− 10.9 3

Fuel Injection Equipment (Contd.)

7 0520−2684−08 Stud− Timing Case to Fuel Injection Pump 3
8 0509−0501−04 Washer Plain− Fuel Injection Pump Retaining Nut 3
9 0850−2103−03 Washer Spring− Fuel Injection Pump Retaining Nut 3
10 0860−2095−04 Nut− Fuel Injection Pump Retaining 2
11 0860−2094 Nut− Fuel Injection Pump Retaining 1
12 A055L872 Pipe Fuel Injection No. 1 Cylinder Assy 1
# A055L811 High Pressure Pipe No. 1 for S325 CIL − List No. 3150 1
13 A055M047 Pipe Fuel Injection No. 2 Cylinder Assy 1
14 A055M048 Pipe Fuel Injection No. 3 Cylinder Assy 1
14a 0501−1148 Kit− High Pressure Pipe Assy (99DE0203/4/5) 1
15 0406−1248 Plate− Fuel Injection Pipe Vibration Damper Retaining 4
16 0130−8004 Damper− Fuel Injection Pipe Damper 4
17 0800−6457−05 Screw− Fuel Injection Pipe Damper 2
18 0860−2095−05 Nut− Fuel Injection Pipe Damper Screw 2
19 0147−0921 Nozzle & Holder Assy (C17 D5, C22 D5, C28 D5) 3
# 0147−0999 Nozzle & Holder Assy (C12 D6, C16 D6, C20 D6) 3
20 0509−0498 Washer− Nozzle Seating 3
21 0123−2389 Assy Atomiser Leakoff Pipe 1
22 0509−0501−09 Washer− Banjo Bolt 6
23 0502−1630 Bolt Banjo 3
24 A042Z429 Pipe Assembly− Fuel Oil Leak Off to FIP Return 1
25 0501−1092 Pipe Assembly− Fuel Injection to Tank 1
26 A055M146 Washer− Pipe Cylinder Block Assy to Fuel Injection Pump 2
27 0502−1629 Banjo Bolt− Pipe Cylinder Block Assy to Fuel Injection Pump 1
28 A055M147 Pipe Fuel Pump Drain Assy 1
29 0121−0258 Feed Pump (Bosch Part No. 9 440 030 030) 1

Joints and Gaskets

# A055M675 Joints and Gaskets Major Overhaul Kit (01 to 21) 1 Set
# A055M678 Joints and Gaskets Bottom Overhaul Kit (Plate Ref. No. 06 to 13, 15, 16, 17, 1 Set
19, 20 & 21)
# A055M680 Joint and Gaskets Top Overhaul Kit (Plate Ref. No. 01 to 05, 14 & 18) 1 Set
1 0110−3998 Gasket− Cylinder Head 1
2 0154−3276 Joint− Induction Manifold to Cylinder Head 1
3 0115−0533 Joint− Cylinder Head Cover 1
4 0155−4923 Joint− Cylinder Head Water Outlet Body 1
5 0110−4011 Joint− Cylinder Head Rear End Cover 1
6 0234−1097 Joint Timings Case to Cylinder Block 1
7 0102−1543 Joint− Sump to Cylinder Block Assembly 1 Pair
8 0101−0861 Joint− Rear End Housing to Cylinder Block 1
9 A051F905 Joint− Lub. Oil Filter 1
10 0122−0931 Joint− Lubrication Oil Filler 1
11 0132−0531 Joint− Water Pump Back Plate 1

Joints and Gaskets (Contd.)

12 A055M148 Joint− PDC− Water Intet Connection 1
13 A043A632 Joint− Lubricating Oil Suction Pipe Flange to Lubricating Oil Pump 1
14 0155−4807 Gasket EXH M/F Outlet Flange 2
15 A044S204 Joint− Front Cover to Timing Case 1
16 0509−0514 Joint− Sump to Cylinder Block Rear 1
17 0509−0507 Joint− Sump to Cylinder Block Front 1
18 0155−4923 Joint Cylinder Head Water Outlet Body to Head 1
19 0149−2889 Joint− Fuel Injection Pump to Timing Case 1
20 0155−4819 Joint− Tachometer Housing to Cylinder Block 1
21 A044S207 Joint− Inspection Cover to Timing Case 1

Lubricating Oil Filters

1 0122−0935 Gasket Oil Filter 1
2 0122−0928 Head, Filter 1
3 0800−6457−06 Screw, Hex Head 2
4 0122−0922 Element Lube Oil Filter (FFL Part No. LF16087) 1

Lubricating Oil Pump

1 0120−1404 Pump− Lubricating Oil Assembly 1
2 0306−5359 Plunger 1
3 0850−2103−03 Washer Spring− Lubricating Oil Pump Assembly to Front Bearing Cap 3
Setscrew
4 0800−6474−14 Setscrew− Lubricating Oil Pump Assembly to Front Bearing Cap 3
5 0507−0034 Lubricating Oil Pump− Idler Gear Assembly 1
6 0501−1095 Circlip− Pump Idler Gear Retaining 1
7 0123−2392 Pipe− Lubricating Oil Delivery, Pump to Cylinder Block 1
8 0502−1649 Gland Nut− Lubricating Oil Pump and Delivery Pipe 2
9 A044T349 Olive− Lubricating Oil Delivery Pipe 2
10 0123−2390 Pipe Lubricating Oil Suction Assembly− Flange Type 1
11 A043A632 Joint− Lubricating, Oil Suction Pipe Flange to Pump 1
12 A044Y170 Washer Tab− Lubricating Oil Suction Pipe Flange 2
13 0800−6474−08 Setscrew− Suction Pipe to Oil Pump 2

Lubricating Oil Sump

1 0102−1556 Sump− Lubricating Oil 1
2 0509−0507 Joint− Sump to Cylinder Block Front 1
3 0509−0514 Joint− Sump to Cylinder Block Rear 1
4 0102−1543 Joint− Lubricating Oil Sump to Block Assembly 1
5 A040T497 Tube− Lubricating Oil Sump Dipstick 1
6 A040T496 Dipstick− Lubricating Oil Sump Assembly 1
7 0509−0500 ’O’ Ring 1
8 0517−0429 Plug− Sump Drain 1
9 0123−2431 Filler− Lub. Oil Assembly 1
# A044K695 Oil Filler Tube (After FGSN E13I500492)
10 0159−1741 Cap− Lub. Oil Filler (Metallic) (For 0123−2431) 1
# A044Y461 Cap, Oil Fill (Plastic) (For A044K695)
11 0122−0931 Joint− Lub. Oil Filler 1
12 0520−2684−10 Stud− Oil Filler Mounting 4
13 0850−2103−03 Spring Washer 4
14 0860−2095−04 Nut 4
15 0850−2103−03 Washer Spring− Lub. Oil Sump to Cylinder Block 14
16 0800−6474−02 Setscrew− Lub. Oil Sump to Cylinder Block 14

Mounting Bracket

1 A055M687 Bracket− Engine Front MTG F.I.P Side 1
2 A055M690 Bracket− Engine Front MTG (Alternator Side) 1
3 0520−2685 Stud− Front Mounting 8
4 0509−0501−07 Washer 8
5 0860−2095−01 Nut 8

Rocker Shaft Assembly

1 0115−0550 Rocker− Shaft Assembly Consists of Plate Ref. No. − 02 to 13 1
2 0115−0551 Shaft Rocker 1
3 0517−0417 Plug− Rocker Shaft End 2
4 0518−0791 Circlip− Rocker Shaft Locating 2
5 0306−5362 Spring− Rocker Shaft Front and Rear 2
6 0148−1372 Spring− Rocker Shaft Center 1
7 0115−0549 Bracket− Rocker Shaft 4
8 A055L760 Lever− Rocker R. H. Assembly 3
9 A055L763 Lever− Rocker L. H. Assembly 3
10 A055R770 Distance Piece− Rocker Lever 4
11 0123−2393 Pipe− Rocker Shaft Oil Feed Assembly 1
12 A055M697 Bush− Rocker Lever 6
13 0123−2382 Connection− Rocker Shaft Oil Feed Pipe 1
14 0520−2684−12 Stud− Rocker Shaft Bracket 4
15 0509−0501−08 Washer− Rocker Shaft Bracket Retaining 4
16 0860−2095−02 Nut− Rocker Shaft Bracket Retaining 4

Starter Motor

1 0191−2460 Motor Starter (2SM114) (Lucas TVS Make) 1
2 0850−2103−04 Spring Washer 3
3 0800−6474−15 Setscrew− Starter Motor to Flywheel Housing 3

Timing Gear and Camshaft

1 0103−0857 Timing Case (Cast Iron) 1
2 0234−1097 Joint− Timing Case to Cylinder Block 1
3 0103−0849 Cover− Timing Case Bottom 1
4 A051F916 Flanged Bolt (M8X1.25X30)−10.9 2
5 0850−2103−03 Washer Spring− Timing Case to Cylinder Block Setscrew 12
6 0800−6474−14 Setscrew− Timing Case to Cylinder Block 12
7 0850−2103−03 Washer Spring− Timing Case to Cylinder Block Setscrew 2

Timing Gear and Camshaft (Contd.)

8 0800−6474−03 Setscrew− Timing Case to Cylinder Block (Long) 2
9 0516−2131 Dowel− Idler Gear Hub Locating 1
10 A044S222 Hub− Idler 1
11 0507−0036 Gear− Idler 1
12 0319−7283 Plate− Idler Gear Retaining 1
13 0509−0501−19 Tab Washer− Idler Gear Hub Setscrew 1
14 0800−6457−17 Setscrew− Idler Gear Hub to Cylinder Block 1
15 0105−0756 Camshaft with Bush 1
16 0507−0039 Gear− Camshaft Driving 1
17 0850−2103−03 Washer Spring− Driving Gear to Camshaft Setscrew 3
18 0800−6474−02 Setscrew− Driving Gear to Camshaft 3
19 0818−1177−01 Rivet− Camshaft Thrust Spring to Timing Case Front Cover 1
20 0130−8000 Spring− Camsaft Thrust 1
21 A044Y587 Cover− Timing Case Front Assy (Includes Thrust Spring and Seal) 1
22 A044S204 Joint− Front Cover to Timing Case 1
23 A055L774 Bolt− Timing Cover to Timing Case 2
24 0800−6474−11 Bolt− Timing Cover to Timing Case 1
25 0509−0501−12 Washer− Timing Case Bolt Front Cover to Timing Case Nut 3
26 0850−2103−03 Washer Spring− Timing Case Front Cover Bolt to Timing Case Nut 3
27 0860−2095−08 Nut− Timing Case Front Cover Bolt to Timing Case Setscrew 3
28 0850−2103−03 Washer Spring− Timing Case Bolt Front Cover to Timing Case Nut 2
30 0850−2103−02 Washer− Timing Cover to Timing Case 2
32 A044S207 Joint− Inspection Cover to Timing Case Cover 1
33 0103−0847 Cover− Timing Case Inspection 1
34 0850−2103−01 Washer− Timing Case Cover Inspection 6
35 0800−6474−10 Setscrew− Timing Case Cover Inspection 6
36 A044S583 Seal− Timing Case Front Cover Oil Seal 1
37 0850−2103−03 Washer Spring− Timing Case Front Cover to Timing Case 3
38 0800−6474−13 Setscrew− Front Cover to Bottom Cover 3
39 0850−2103−03 Washer− Front Cover to Timing Case Setscrew 8
40 0800−6474−08 Setscrew− Front Cover to Timing Case 9
41 0520−2684−08 Stud− Timing Case Front Cover to Adjusting 1

Water Pump Assembly

1 0132−0501 Water Pump Assembly 1
2 A044S082 Pulley 1
3 0132−0510 Shaft− Water Pump (Integral Bearing Type) 1
4 0323−2591 Seal− Water Pump Unitized 1
5 0132−0509 Impeller− Water Pump 1
6 0132−0531 Joint− Water Pump Back Plate 1
7 0541−1564 Water Pump Kit (Inlcudes SL No. 3, 4, 5 & 6) 1
8 0130−7998 Back Plate− Water Pump to Body to Timing Case Front Cover 1
9 0503−2993 Hose− Bypass Connection to Water Pump Body 1
10 0503−3033 Clip− Water Connection Hose 2
11 0503−3016 Hose− Water Pump Outlet to Cylinder Block Water Inlet 1
12 0503−3034 Clip− Water Connection Hose 2
13 0520−2684−06 Stud− Water Pump Mounting 3
14 0850−2103−03 Spring Washer 4
15 0860−2095−04 Nut 4
16 A055M181 Stud− Water Pump to Timing Case Cover (Long) 1


Section B
(Upfit Parts)

Actuator Installation (A024T933)
3
See Detail B
6
7
Detail B

1 0146−0894 Link, Throttle 1
2 A061N421 Actuator 1
3 0526−2400−22 Washer, Flat 2
4 0800−6494−11 Screw, Hex Head 2
5 0850−2114−07 Washer, Lock 2
6 0860−2127−09 Nut, Hex 2
7 A048L394 Tachometer 1

Air Cleaner Installation (Heavy Duty) (A024V278)
12
11
4
2
10
8 5
9
8 9

1 A045V036 Support, air filter 1
2 0140−4331 Filter, air 1
3 0140−4255 Cover, air filter 1
4 A046N563 Hose, elbow 1
5 0800−6520−38 Screw, hex flange head 4
10 0503−3094 Clamp, hose 1
11 0503−2922 Clamp 1
12 0140−4213 Indicator, service 1

Battery Installation (A034U102)
10 6
5
3
9
4
2
8
5 1
7

1 0416−1460 Tray, battery 1
2 A034F667 Insulation, Rigid 3
3 0416−1459 Holddown, Battery 1
4 0416−1458 Rod, Battery Retaining 2
5 0850−2114−07 Washer, Lock 6
6 0860−2127−09 Nut, Hex 2
7 0526−2400−22 Washer, Flat 4
8 0800−6494−12 Screw, Hex Head 4
9 A061J934 Wire, Electrical 1
10 A061G814 Lead, Battery 1

Battery Charger Installation (A024V354)

5 0814−2166−01 Screw, Flat Head 4
7 A055V350 Charger, Battery 1
9 A056A538 Harness, Battery Charger 1


Chasis Installation (A057T967)
13
11
10
4 23
12 21
11
20
10 4 22 Detail B
2
3
1
See Detail B
See Detail A
24
16
15
24
19 16
9
18
6 1615
7 17
3 12 15
5 19
11
14
Detail A

1 Chassis 1
0403−7367 Fuel Tank Capacity− 155 L
2 0403−7413 Spacer 2
3 0402−0968−04 Isolator, Vibration 2
4 Isolator, Vibration 2
0402−0968−01 100 KGF
0402−0968−02 75 KGF
5 0159−1741 Cap, Oil Fill (Metallic) 1
# A044Y461 Cap, Oil Fill (Plastic) (After FGSN E13I500492)
6 Swtich, Fuel 1
A061N764 100 mm
A061N762 135 mm

Chasis Installation (Contd.)

A061N766 475 mm
7 Pickup Fuel 2
0159−1779−06 88 L
0159−1779−07 465 L
0149−2857−02 Strainer Fuel
8 0413−0383 Bracket, Shipping 2
9 A057T408 Bracket, Shipping 2
10 0526−2400−28 Washer, Flat 8
11 0850−2114−11 Washer, Lock 10
12 0800−6494−45 Screw, Hex Head 6
13 0800−6494−49 Screw, Hex Head 4
14 A035N045 Washer, Flat 2
15 0526−2400−25 Washer, Flat 8
16 0850−2114−09 Washer, Lock 6
17 0800−6494−28 Screw, Hex Head 2
18 0526−2403−26 Washer, Flat 2
19 0870−2322−05 Nut, Lock 4
20 0853−2046 Washer, Lock 2
21 0526−2402 Washer, Flat 2
22 0800−6523 Screw, Hex Head 1
23 0860−2129 Nut, Hex 2
24 0800−6494−29 Screw, Hex Head 4

Circuit Breaker Installation (0179−6451−02)
18 14
24
23 7 6
15
17
16
4
3
2
13
1
5
18
7
6
8
9

1 0319−7546 Bracket, Circuit Breaker 1
2 0526−2400−22 Washer, Flat 4
3 0850−2114−07 Washer, Lock 4
4 0800−6494−11 Screw, Hex Head 4
5 0403−7426 Rail, Mounting 1
6 0526−2400−19 Washer, Flat 6
7 0850−2114−05 Washer, Lock 6
8 0800−6494−05 Screw, Hex Head 2
9 Breaker, Circuit 1
0320−2488−12 (50A)
0320−2488−13 (63A)
0320−2489−02 (100 A)
0320−2491−12 (80 A)
13 0814−2166−01 Screw, Flat Head 4
15 0800−6494−03 Screw, Hex Head 4
16 A041D637 Transformer, Current 2

Circuit Breaker Installation (Contd.)

17 0332−4457 Housing, Terminal 6
18 0307−3194 Relay, Lockout 4
19 0338−5356−05 Harness, Wiring 1
23 0098−8981−01 Label, Information 1

25
23 23 , 24 , 25
24
14
17 18
16
13
7 6
1 15
2
3
5 4
18
6
8 7
9

1 0319−7546 Bracket, circuit breaker 1
2 0526−2400−22 Washer, flat 4
3 0850−2114−07 Washer, lock 4
4 0800−6494−11 Screw, hex head 4
5 0403−7426 Rail, mounting 1
6 0526−2400−19 Washer, flat 6
7 0850−2114−05 Washer, lock 6
8 0800−6494−05 Screw, hex head 2
11 Breaker, circuit 1


0320−2491−09 (25 A)
0320−2491−12 (50 A)
0320−2491−13 (63 A)
0320−2486−01 (80 A)
0320−2486−02 (100 A)
0320−2602−01 (80 A)
13 0814−2166−01 Screw, flat head 4
15 0800−6494−03 Screw, hex head 4
16 A041D637 Transformer, current 2
17 0332−4457 Housing, terminal 6
18 0307−3194 Relay, lockout 4
20 0338−5356−02 Harness, wiring 1
23 0098−8981−01 Label, information 1

19
25
35
34 21
24
31 33
32
18 1
35
2
25
35
10

1 0319−7546 Bracket, Circuit Breaker 1
# 0403−7425 Rail, Mounting
10 Breaker, Circuit 1
# 0320−2491−08 20A
# 0320−2491−09 25A
# 0320−2491−10 32A
# 0320−2491−11 40A
# 0320−2491−12 50A
# 0320−2491−13 63A
# 0320−2486−01 80A
# 0320−2486−02 100A


18 0814−2166−01 Screw, Flat Head 4
21 Transformer, Current 3
0315−1793−01 50A
0315−1781−03 100A
A041D637 200A
24 0332−4457 Box, Terminal 6
25 0307−3194 Relay, Lockout 4
26 Harness, Power 1
0338−5355−01 25A & 20A
0338−5355−02 40A & 50A
0338−5355−03 50A & 63A
0338−5355−05 80A & 100A
35 A047C910 Screw, Cheese Head 9

Circuit Breaker Installation (A041H743)
18
11 6
14
10
5
15 16 17 12
13
4
3
2
21
9
5 1
6
7
8

2 0526−2400−22 Washer, flat 4
3 0850−2114−07 Washer, lock 4
4 0800−6494−11 Screw, hex head 4
5 0526−2400−19 Washer, flat 6
6 0850−2114−05 Washer, lock 6
7 0800−6494−05 Screw, hex head 2
8 Breaker, circuit 1
0320−2601−06 (40 A)
0320−2601−05 (32 A)
A043X726 (25 A)
A043X735 (32 A)
0320−2489−02 (100 A)
0320−2602−02 (100 A)
9 0814−2166−01 Screw, flat head 4


11 0800−6494−03 Screw, hex head 4
12 0315−1781−03 Transformer, current 3
19 A041D420 Label, information 1
20 A040T747 Harness, power 1
21 A041D422 Label, information 1
22 A040W102 Wire, ground 1

Control Panel Installation (PS0500) (0179−6449−02)
6 30
8
7
10 1
9
23 4
6
10
2 18 7
3
28 25 22
27 24 21
19
26
29
19
20

1 0300−6644 Panel, control 1
2 0308−1278 Bezel, switch 1
3 A054Y263 Switch, push button 1
4 0300−6445 Control 1
5 0814−2166−01 Screw, flat head 4
7 0803−2025−01 Screw, set 4
8 0850−2114−07 Washer, lock 2
9 0307−3197 Relay, control 1

Control Panel Installation (Contd.)

11 A043V421 Harness, engine 1
14 0338−5375 Harness, control 1
15 0338−5380 Harness, transformer 1
19 0526−2400−25 Washer, flat 16
20 0800−6494−29 Screw, hex head 8
21 0850−2114−09 Washer, lock 8
22 0860−2127−11 Nut, hex 8
23 A031A281 Wire, ground 1
24 0526−2403−28 Washer, flat 4
25 0800−6526−48 Screw, hex head 1
26 0853−0040−56 Washer, lock 1
27 0850−2114−12 Washer, lock 1
28 0860−2127−14 Nut, hex 2
29 0508−1358 Grommet 1
30 0098−7895 Label, warning 2

Control Panel Installation (PS0600) (0179−6449−02)
7 30
On Both Sides
5
33 1
32
6
10
7
18
31 2
3 See Detail A
4
22
23
21
See Detail B
19
29
19
20 28
25
27
24
26 Detail B
Earthing Cable Assy


# A040T739 Panel, control box
4 A054G527 Control Assy 1
5 0814−2166−01 Screw, flat head 1
7 0803−2025−01 Screw, set 4
8 0850−2114−07 Washer, lock 2
12 Harness, control
# 0338−5374 3 Phase 0
# A057R298 1 Phase, three wire 1
# A057R069 I Phase, two wire 1
18 0332−4457 Box, terminal 9
19 0526−2400−25 Washer, flat 16
20 0800−6494−29 Screw, hex head 8
21 0850−2114−09 Washer, lock 8
22 0860−2127−11 Nut, hex 8
23 A031A281 Strap, ground 1
24 0526−2403−28 Washer, flat 4
25 0800−6526−48 Screw, hex head 1
26 0853−0040−56 Washer, lock 1
27 0850−2114−12 Washer, lock 1
28 0860−2127−14 Nut, hex 1
29 0508−1358 Grommet 1
31 0323−1678−11 Connector, plug 1
32 0323−2476 Connector, plug 1
34 0625−5277 Diagram, wiring 1

Control Panel Installation (PC 1.1) (A057T323)
6 30
8
7
10 1
9
23 4
6
10
2 18 7
3
28 25 22
27 24 21
19
26
29
19
20

4 0300−6445 Control 1
5 0814−2166−01 Screw, flat head 4
7 0803−2025−01 Screw, set 4
8 0850−2114−07 Washer, lock 2


19 0526−2400−25 Washer, flat 16
20 0800−6494−29 Screw, hex head 8
21 0850−2114−09 Washer, lock 8
22 0860−2127−11 Nut, hex 8
23 A031A281 Wire, ground 1
24 0526−2403−28 Washer, flat 4
25 0800−6526−48 Screw, hex head 1
26 0853−0040−56 Washer, lock 1
27 0850−2114−12 Washer, lock 1
28 0860−2127−14 Nut, hex 2
29 0508−1358 Grommet 1

Coolant Heater Installation (A048V367)
12 13
8
15 3
17
16
9 4
14
10
18
11
2 1 7

1 A032Y258 Bracket, heater 1
3 A061N820 Heater, coolant 1
4 0505−2483 Fitting, nipple 1
5 0505−2484 Fitting, tee 1
6 A058E864 Hose, coolant 1
7 A058E866 Hose, coolant 1
8 0503−2157−01 Clamp, hose 4

Coolant Heater Installation (Contd.)

10 0526−2400−22 Washer, flat 2
11 0860−2127−09 Nut, hex 2
12 0332−4457 Box, terminal 2
13 0321−0418 Holder, fuse 1
14 0321−0417−03 Fuse 1
16 A048J466 Label, warning 1
17 A048F950 Label, warning 1
18 0850−2114−07 Washer, Lock 2

Cooling System Installation (A047X769)
12
12 3
5 14
14
12
13
2 15
4 1
10
8
11 6
7
9

1 A049C525 Radiator 1
2 A047F810 Guard, radiator 1
3 0503−3188 Hose, water 1
4 0503−3187 Hose, water 1
5 0503−2926 Clamp 2
6 0526−2400−25 Washer, flat 4
7 0850−2114−09 Washer, lock 2
8 0800−6494−28 Screw, hex head 2
9 0860−2127−12 Nut, hex 2
10 A044L007 Clamp, hose 1
11 0503−3095 Clamp, hose 1
13 A046N647 Guard, radiator 1
14 A053T419 Label, warning 2
15 0870−2322−05 Nut, lock 12
16 A049R663 Seal, radiator 0.55 m

Cooling System Installtion (A032W724)
2 13
11 12
3
4 4
1 5
8
7
14
7
9
10

1 A049R022 Radiator 1
2 A047D922 Guard, radiator 1
3 A032W474 Hose, radiator 1
4 0503−2926 Clamp 4
5 A032W472 Hose, radiator 1
6 A032W476 Brace, radiator 1
7 0526−2400−25 Washer, flat 4
8 0800−6494−28 Screw, hex head 2
9 0850−2114−09 Washer, lock 2
10 0860−2127−12 Nut, hex 2
11 0526−2403−28 Washer, flat 1
12 0850−2114−11 Washer, lock 1
13 0860−2127−27 Nut, hex 1
14 A053T419 Label, warning 2
18 A049R663 Seal, radiator 0.59

Enclosure Installation (A057A157)
15
14
10 13
12
11
17
5
16
7
8
1
Detail A
2 9
3
See Detail A See Detail B See Detail C Detail C

Detail B
Enclosure (Optional Skid)

1 A056P701 Enclosure 1
# 0155−5046 Silencer, Exhaust 1
# 0155−5076 Gasket, Exhaust 3
# 0155−5055 Pipe, Exhaust 1
# 0850−2114−09 Washer, Lock 12

Enclosure Installation (Contd.)

# 0800−6494−28 Screw, Hex Head 12
# 0860−2127−11 Nut, Hex 12
# A050C789 Pipe, Exhaust 1
# 0155−4807 Gasket, Exhaust 1
# 0526−2400−28 Washer, Flat 3
# 0850−2114−11 Washer, Lock 3
# 0800−6494−45 Screw, Hex Head 3
# A049M829 Pipe, Exhaust 1
2 0526−2400−37 Washer, flat 4
3 0850−2114−17 Washer, lock 4
4 0800−6519−06 Screw, hex head 4
5 0526−2400−25 Washer, flat 24
6 0800−6494−28 Screw, hex head 12
7 0850−2114−09 Washer, lock 12
8 0860−2127−11 Nut, hex 12
9 0405−8316 Seal, enclosure 5
10 A045L113 Jacket, exhaust 1
11 A055B333 Gasket 1
12 0319−7284 Cover, Switch 1
13 0800−6520−01 Screw, Hex Flange Head 4
14 0308−1278 Bezel, Switch 1
15 A054Y263 Switch, Push Button 1
16 0406−1251 Latch 2

Engine Accessory Installation (A045C652)
11
15 3
4
16 10
8
17
5
2 6
13 14
7 12

1 A046V668 Bracket, engine 1
3 0099−2598 Nameplate, engine 1
4 0818−1181−01 Rivet, round head 2
5 0509−0550 Washer, sealing 1
6 0517−0444 Plug, cap 1
7 A049X910 Valve, ball 1
8 A041C965 Washer, sealing 2
9 0146−0898−02 Adapter, fuel line 1
10 A041B483 Bolt, banjo 1
11 0517−0443−02 Plug 1
12 0517−0451 Plug, hole 6
13 0526−2400−61 Washer, flat 8
14 0850−2114−13 Washer, lock 8
15 0205−0392 Fan 1
16 0850−2114−09 Washer, lock 4
17 0800−6494−31 Screw, hex head 4


Engine Accessories Installation (A045C649)
4
14 5
10
8
15
16
1 9
11
6 7
2
12
3
13

1 A046T925 Bracket, engine 1
3 A049X910 Valve, ball 1
6 0509−0550 Washer, sealing 1
7 0517−0444 Plug, cap 1
8 0509−0495−02 Washer, sealing 2
10 0502−1625−02 Bolt, banjo 1
11 0517−0443−02 Plug 1

Engine Accessories Installation (Contd.)

12 0517−0451 Plug, hole 5
13 0526−2400−61 Washer, flat 8
14 0205−0392 Fan 1
15 0850−2114−09 Washer, lock 4
16 0800−6494−31 Screw, hex head 4

Engine Accessories Installation (A053F815)

8
3
12 4
20 7
6 21
13
5
14
2 20
19
18
15 16 17
1 10 11

4 0818−1181−01 Rivet, blind 2
8 0517−0443−02 Plug 1
9 0517−0451 Plug, hole 6
10 0850−2114−13 Washer, lock 8
11 0860−2127−15 Nut, hex 8
12 0205−0392 Fan 1
13 0850−2114−09 Washer, lock 4
14 0800−6494−31 Screw, hex head 4
15 A044R120 Washer, sealing 1
16 A041L012 Nut, hex 1
17 A047S076 Elbow, pipe 1
18 0504−0343 Valve, ball 1


19 A040G934 Fitting, hose connector 1
20 0503−3036 Clamp, hose 1
21 A043X123 Hose, oil 1

Engine Accessories Installation (A053F817)
4
7 20
11
6
12 5
13 19
18
1 17
8 16
14 15
10 9

5 0509−0495−02 Washer, sealing 2
7 0502−1625−02 Bolt, banjo 1
8 0517−0443−02 Plug 1
9 0517−0451 Plug, hole 6
10 0526−2400−61 Washer, flat 8
2 0205−0392 Fan
11 0850−2114−09 Washer, lock 8
3 0800−6494−31 Screw, hex head
17 A041L012 Nut, hex 1
19 0504−0343 Valve, ball 1


21 0503−3036 Clamp, hose 1
22 A043X123 Hose, oil 1

Fuel System Installation (0179−6479−01)
19
6
18
9
15
10
11
17
14
12
17
16 1 13
8 2
3
4
5

1 0319−7535 Plate, mounting 1
2 0148−1392−02 Bracket, fuel system 1
3 0526−2400−25 Washer, flat 4
4 0850−2114−09 Washer, lock 4
5 0800−6494−27 Screw, hex head 4
6 0504−0291 Valve, fuel 1
7 0505−2564 Adapter, pipe 2
8 0505−2563 Adapter, pipe 4
9 0502−1739 Fitting, union 2

Fuel System Installation (Contd.)

10 0501−1167−02 Line, fuel 1
11 0501−1167−03 Line, fuel 1
12 0502−1740 Coupling, pipe 2
13 0098−8969 Label, instruction 1
16 0503−3216−01 Hose, fuel 1
17 0503−3216−02 Hose, fuel 1
18 0503−3217−01 Hose, fuel 1
19 0503−3217−02 Hose, fuel 1

Fuel System Installation (0179−6526−01)

2 0149−2832 Filter, fuel 1
10 0503−2927 Hose, fuel 1

Fuel System Installation (Contd.)

11 0501−1173 Line, fuel 1
12 0501−1174 Line, fuel 1
13 A041U699 Hose, Fuel 1
14 A044S688 Bracket, support 1
15 A044S690 Bracket, support 1
16 A041W263 Clip, hose 1
17 A048W352 Strainer, fuel 1
18 A040S398 Tube, fuel supply 1
19 A040P830 Hose, fuel 1
20 A041W261 Clamp, hose 4
22 0860−2137 Nut, Hex Flange 2
23 A040M834 Adapter, hose 1
24 A046G653 Valve, check 1

Generator Installation (A057S717)
1
2
3

1 A043H668 Washer, flat 8
2 0850−2114−11 Washer, lock 8
3 0800−6494−43 Screw, hex head 8
5 Wire, ground 1
A031A281 (S0L1,S0L2)
A057R084 (S1L2)

Ground fault Installation (A024T077)

11
10
9
1011
9
13
6
14
4
5
8

1 0307−3198 Bracket, relay 1
3 0315−1765 Transformer, Current 1
4 0307−3160 Relay, ground fault 1
5 0320−2515 Shunt Trip 1
6 0308−1275 Switch, Push Button 1
7 0338−5319 Harrness, Accessory 1
8 0306−5457 Contact, aux 1
9 0526−2400−22 Washer, FL 8
10 0850−2114−07 Washer, SPR LK 8
11 0800−6494−10 Screw, hex HD 8
12 0860−2127−09 Nut, hex 4
13 0526−2400−11 Washer, FL 2
14 0803−2025−01 Screw, set SLTD 2

Guard Installation (A053A466)
1
3
7
6
5
8
4

1 A052X854 Shield, heat 1
3 A030F757 Label, warning 1
4 0155−4807 Gasket, exhaust 2
5 A053Z415 Module, pipe 1
6 0526−2400−28 Washer, flat 6
7 0800−6494−46 Screw, hex head 3
8 0860−2127−13 Nut, hex 3

Guard Installation (A024T355)
1 3

1 0234−1123 Bracket, guard 1
2 A044D310 Guard, exhaust 1
3 A044D296 Bracket, guard 1

Heater Installation (A058D409)

1 A057P764 Kit, alternator heater 1
2 A057P767 Harness, heater 1

Heater Installation (A058D411)

1 A057P765 Kit, alternator heater 1
2 A057P767 Harness, heater 1

Harness Installation (A024V477)
5 4
1 6 7 8
2
3

1 0503−3097−02 Clamp, hose 4
2 0503−3097−03 Clamp, hose 1
4 0850−2114−05 Washer,lock 1
5 0800−6494−03 Screw, hex head 1
6 A034Y835 Clamp 2
7 0526−2403−23 Washer, flat 2
8 0800−6494−10 Screw, hex head 2

Kit Installation (A024V039)

2 0302−2105 Meter, temperature 1

Kit Alternator Installation (A057P764)
1
2
3

1 Heater, cartridge 1
1 A053L678 (45W, 230 V)
1 A053P101 (30W, 230 V)
2 029−61005 Washer, flat 2
3 024−60213 Screw, cap head 2
4 030−01551 Sleeving, insulation 0
5 A053T866 Clamp, cable 2

Kit Alternator Installation (A057P765)
2
3
4
5

1 A056F860 Heater, cartridge 1
2 A055K376 Screw, cap head 2
3 029−61005 Washer, flat 2
4 A056N422 Clamp, P 2
5 006−01030 Nut, lock 2
6 030−01551 Sleeving, insulation 0.5
7 A053T866 Clamp, cable 2

Oil drain Installation (A041H801)
7
6
5
4 3 2
1

2 0504−0343 Valve, ball 1
4 0503−3036−02 Clamp, hose 1
5 A043X123 Hose, oil 1
6 A041L012 Nut, hex 1

Oil heater Installation (A024T670)
2
1

1 Heater 1
A058D510 (230 V)
0333−0792 (110 V)
2 0193−0670 Sensor, temperature 1

Sensor Installation (A024V136)
1,5,6

1 0193−0430−01 Sender, Pressure 1
2 0505−2470−02 Bushing, Reducer 1
3 0193−0529−01 Sensor, Temperature 1
4 A028Z105 Sender, Low Coolant 1
5 0850−2114−06 Washer, Lock 2
6 0526−2403−19 Washer, Plain 2

Stop Solenoid (A024T928)

1 A044F796 Coil, electrical 1

Voltage Regulator Installation (A057P780)

1 A057P715 Regulator, voltage 1
2 A057P716 Support, voltage regulator 4
3 Harness, sensing 1
A057R394 (S0L1, S0L2)
A057R395 (S1L2)

Wiring Shield Installation (A057R840)
8 2
4
5
6
7

1 A057P299 Cover, terminal closure 1
2 0331−0646 Duct, wiring 1
3 A057P584 Hose 1
4 A058G990 Clamp, hose 2
5 0526−2400−22 Washer, flat 4
6 0850−2114−07 Washer, lock 4
7 0800−6494−11 Screw, hex head 4
8 A044X136 Grommet 2

Wiring Shield Installation (A057S621)
3 2
6 5
7
8 1

2 0331−0646 Duct, wiring 1
3 A044X136 Grommet
4 A057P571 Hose 1
6 0526−2400−22 Washer, flat 4
7 0850−2114−07 Washer, lock 4
8 0800−6494−11 Screw, hex head 4

Wiring Shield Installation (A057S640)
3 2
6 5
7
8
1

2 0331−0646 Duct, wiring 1
3 A044X136 Grommet 2
4 Hose 1
A057P573 SOL2−FI & SOL2−GI Alternator Frame
A057P578 SOL2−MI Alternator Frame
A057P582 SOL2−UI Alternator Frame
A057P580 SOL2−PI Alternator Frame
6 0526−2400−22 Washer, flat 4
7 0850−2114−07 Washer, lock 4
8 0800−6494−11 Screw, hex head 4

Topical Index
A Bracket− Rocker Shaft, 31
Breaker, Circuit, 47
Actuator, 37
Breaker, circuit, 43 , 45 , 49
Actuator Installation, 37 Bush Connecting Rod Small End , 15
Adapter, fuel line, 64 , 65 , 67 , 69 Bushing, Reducer, 88
Adapter, hose, 74
Adapter, pipe, 71
Adaptor− Fuel Injection Pump Gear , 23
C
Adaptor− Lubricating Oil Pressure Gauge, 16 Camshaft with Bush, 34
Air Cleaner Installation, 38 Cap, Oil Fill, 41
Air Induction System, 13 Cap− Lub. Oil Filler, 29

Cap−Valve Spring, 19
Alternator, 14
Chasis Installation, 41
Alternator Mounting, 14
Chassis, 41
Circlip− Gudgeon Pin Retaining, 15
B Circlip− Pump Idler Gear Retaining, 28
Battery Charger Installation, 40 Circuit Breaker, 47
Battery Installation, 39 Circuit Breaker Installation, 43 , 45 , 49
Bearing Crankshaft Main, 15 Clamp, 38 , 60 , 61 , 82
Bearing− Connecting Rod Big End (Standard), 15 Clamp, cable, 84 , 85
Belt− Alternator Driving, 21 Clamp, hose, 38 , 58 , 60 , 68 , 70 , 74 , 82 , 86 , 91 ,
92 , 93
Bezel, Switch, 63
Clamp, P, 85
Bezel, switch, 51 , 55 , 56
Clip, hose, 74
Bolt, banjo, 64 , 65 , 67 , 73
Coil, electrical, 89
Box, Terminal, 48
Connecting Rod Assembly, 15
Box, terminal, 55 , 59
Connector, plug, 55
Brace, radiator, 61
Contact, aux, 76
Bracket Alternator, 14 Control, 51 , 56
Bracket, Circuit Breaker, 47 Control Assy, 55
Bracket, circuit breaker, 43 , 45 Control Panel Installation (PC 1.1), 56
Bracket, engine, 64 , 65 , 67 , 69 Control Panel Installation (PS0500), 51
Bracket, fuel system, 71 Control Panel Installation (PS0600), 54
Bracket, guard, 79 Coolant Heater Installation, 58
Bracket, heater, 58 Cooling System Installation, 60
Bracket, relay, 76 Cooling System Installtion, 61
Bracket, Shipping, 42 Cotter− Valve Spring, 19
Bracket, support, 74 Coupling, pipe, 72
Bracket− Engine Front MTG, 30 Cover, air filter, 38
Bracket− Engine Front MTG F.I.P Side, 30 Cover, Switch, 63

Index (Continued)
Cover, terminal closure, 91 , 92 , 93 Fitting, nipple, 58
Cover− Cylinder Head, 20 Fitting, tee, 58
Crank Shaft & Piston Assembly, 15 Fitting, union, 71
Crankshaft Assembly, 15 Flywheel & Starter Ring Assembly, 22
Cylinder Block, 16 Flywheel / Housing / Rear End Oil Seal, 22
Cylinder Head, 18 Fuel Injection Equipment, 23
Cylinder Head Assembly, 18 Fuel Injection Pump, 23
Cylinder Head Cover, 20 Fuel System Installation, 71 , 73
Fuse, 59
D
Damper− Fuel Injection Pipe Damper, 24 G
Diagram, wiring, 55 Gasket, 63
Dipstick, 29 Gasket EXH M/F Outlet Flange, 13
Distance Piece− Rocker Lever, 31 Gasket EXH M/F Outlet Flange , 26
Dowel Cylinder Block, 22 Gasket Oil Filter, 27
Dowel− Driver Gear Locating, 23 Gasket, Exhaust, 63
Drain Plug− Cylinder Block, 16 Gasket, exhaust, 78
Duct, wiring, 91 , 92 , 93
Gasket− Cylinder Head, 17 , 25
Dust Cap, 13
Gear− Camshaft Driving, 34
Gear− Fuel Pump Drive, 23
E Gear− Idler, 34
Elbow, pipe, 67 , 69 , 86 Gear−Crankshaft, 15
Element Lube Oil Filter, 27 Generator Installation, 75
Enclosure, 62 Grommet, 52 , 55 , 57 , 91 , 92 , 93
Enclosure Installation, 62 Ground fault Installation, 76
Engine Accessories Installation, 65 , 67 , 69 Guard Installation, 78 , 79

Engine Accessory Installation, 64 Guard, exhaust, 79
Guard, radiator, 60 , 61
F Guide− Exhaust and Inlet Valve, 19
Fan, 64 , 66 , 67 , 69
Fan Assembly, 21
H
Feed Pump, 24 Harness Installation, 82
Filler− Lub. Oil Assembly, 29 Harness, control, 52 , 55 , 57 , 83
Filter, air, 38 Harness, engine, 52 , 55 , 57
Filter, Air (Medium Duty), 40 Harness, heater, 80 , 81
Filter, fuel, 73 Harness, Power, 48
Fitting, hose connector, 68 , 69 , 86 Harness, power, 50

Index (Continued)
Harness, sensing, 90
K
Harness, transformer, 52 , 55 , 57
Key Crankshaft, 15
Harness, wiring, 44 , 46
Kit Alternator Installation, 84 , 85
Harrness, Accessory, 76
Kit Installation, 83
Head, Filter, 27
Kit, alternator heater, 80 , 81
Heater, 87
Kit− High Pressure Pipe Assy, 24
Heater Installation, 80 , 81
Heater, cartridge, 84 , 85
Heater, coolant, 58
L
Holddown, Battery, 39 Label, information, 44 , 46 , 50
Holder, fuse, 59 Label, instruction, 72

Label, warning, 52 , 55 , 57 , 59 , 60 , 61 , 78
Hose, 91 , 92 , 93
Latch, 63
Hose, coolant, 58
Lead, Battery, 39
Hose, elbow, 38
Lever− Alternator, 14
Hose, fuel, 72 , 73
Lever− Rocker L. H. Assembly, 31
Hose, oil, 68 , 70 , 86
Lever− Rocker R. H. Assembly, 31
Hose, radiator, 61
Line, fuel, 72 , 74
Hose, water, 60
Liner− Cylinder Block, 16
Housing Crankshaft Rear End Oil Seal Assembly, 22 Link, Throttle, 37
Housing Flywheel, 22 Long Block Assembly, 16
Housing, terminal, 44 , 46 , 50 , 52 , 57 Lubricating Oil Filters, 27
Hub− Idler, 34 Lubricating Oil Pump, 28
Lubricating Oil Pump− Idler Gear Assembly, 28
I Lubricating Oil Sump, 29
Impeller− Water Pump, 35

M
Indicator, service, 38
Manifold Exhaust, 13
Insulation, Rigid, 39
Manifold Induction, 13
Isolator, Vibration, 41
Meter, temperature, 83
Module, pipe, 78
J Motor Starter, 32
Mounting Bracket, 30
Jacket, exhaust, 63
Joint and Gaskets Top Overhaul Kit, 25
Joints and Gaskets, 25 N
Joints and Gaskets Bottom Overhaul Kit, 25 Nameplate, engine, 64 , 65 , 67 , 69
Joints and Gaskets Major Overhaul Kit, 25 Nozzle & Holder Assy, 24

Index (Continued)
O Ring Starter, 22
Rivet, blind, 67
Oil drain Installation, 86
Rivet, round head, 64 , 65 , 69
Oil heater Installation, 87
Rocker Shaft Assembly, 31
’O’ Ring, 29 Rocker− Shaft Assembly, 31
’O’ Ring− Rear Bearing Cap Thimble, 16 Rod, Battery Retaining, 39
P S
Panel, control, 51 , 55 , 56 S3 Cylinder Block Assembly, 16
Panel, control box, 55 Seal Crankshaft Rear End, 22
Pipe Breather Extension, 20 Seal, enclosure, 63
Pipe Fuel Injection No. 1 Cylinder Assy, 24 Seal, radiator, 60 , 61
Pipe, Exhaust, 63 Seal− Water Pump Unitized, 35
Piston Assembly Kit, 15 Seal−Valve Stem, 19
Piston Rings Assembly, 15 Sender, Low Coolant, 88
Plate, mounting, 71 Sender, Pressure, 88
Plug, 64 , 65 , 67 , 69 Sensor Installation, 88
Plug Induction Manifold, 13 Sensor, Temperature, 88
Plug, cap, 64 , 65 Sensor, temperature, 87
Plug, hole, 64 , 66 , 67 , 69 Shaft Rocker, 31
Plug− Rocker Shaft End, 31 Shaft− Water Pump, 35
Plug− Sump Drain, 29 Shield, heat, 78
Plunger, 28 Shunt Trip, 76
Pulley, 35 Silencer, Exhaust, 62
Pulley Crankshaft, 15 Sleeving, insulation, 84 , 85
Pulley− Alternator, 14 Spacer, 41
Pump− Lubricating Oil Assembly, 28 Starter Motor, 32
Stop Solenoid, 89
R
Strainer, fuel, 74
Strap, ground, 55
Radiator, 60 , 61 Stud, Bracket Alternator, 14
Rail, Mounting, 47 Stud− Cylinder Block, 16
Rail, mounting, 43 , 45 , 49 , 51 , 55 , 56 , 76 Sump− Lubricating Oil, 29
Regulator, voltage, 90 Support, air filter, 38
Relay, control, 51 , 55 , 56 Support, voltage regulator, 90
Relay, ground fault, 76 Switch, Push Button, 76
Relay, Lockout, 48 Switch, push button, 51 , 55 , 56
Relay, lockout, 44 , 46 , 50 , 51 , 55 , 56 , 59 Swtich, Fuel, 41

Index (Continued)
T Valve Inlet, 19
Valve, ball, 64 , 65 , 67 , 69 , 86
Tachometer, 37
Valve, check, 74
Tappet, 19
Thermostat, 19 Valve, fuel, 71
Timing Case, 33 Voltage Regulator Installation, 90

Timing Gear and Camshaft, 33
Transformer, Current, 48 , 76
Transformer, current, 43 , 46 , 50
W
Tray, battery, 39 Washer, sealing, 64
Tube, fuel supply, 74 Water Pump Assembly, 35
Wire, Electrical, 39
V Wire, ground, 50 , 52 , 57 , 75
Valve Exhaust, 19 Wiring Shield Installation, 91 , 92 , 93

Numerical Index
Part No. Page Part No. Page Part No. Page Part No. Page
0098−7895, 52 , 55 , 57 0123−2431, 29 0302−2105, 83 0338−5319, 76
0098−8967, 72 0130−7787, 19 0306−5359, 28 0338−5328, 83
0098−8968, 72 0130−7882, 19 0306−5457, 76 0338−5355−01, 48
0098−8969, 72 0130−8004, 24 0307−3160, 76 0338−5355−02, 48
0098−8981−01, 44 , 46 , 50 0132−0501, 35 0307−3194, 44 , 46 , 48 , 50 , 0338−5355−03, 48
0098−8981−02, 46 , 50 51 , 55 , 56 , 59 0338−5355−05, 48
0132−0509, 35
0098−8981−03, 50 0307−3197, 51 , 55 , 56 0338−5356−02, 46
0132−0510, 35
0098−8981−04, 44 , 46 , 50 0307−3198, 76 0338−5356−05, 44
0134−5378, 20
0099−2598, 64 , 65 , 67 , 69 0308−1275, 76 0338−5374, 55
0140−4213, 38
0102−1556, 29 0140−4255, 38 0308−1278, 51 , 55 , 56 , 63 0338−5375, 52 , 55 , 57
0103−0857, 33 0140−4331, 38 0315−1765, 76 0338−5378, 55
0104−2116, 22 0146−0894, 37 0315−1781−03, 48 , 50 0338−5379, 55
0104−2117, 22 0315−1793−01, 48 0338−5380, 52 , 55 , 57

0146−0898−02, 64 , 65 , 67 ,
0104−2142, 22 69 0319−7284, 63 0338−5392, 55
0104−2186, 15 0147−0920, 23 0319−7535, 71 0402−0968−01, 41
0104−2187, 22 0147−0921, 24 0319−7546, 43 , 45 , 47 0402−0968−02, 41
0105−0756, 34 0147−0926, 23 0320−2486−01, 46 , 47 0402−0968−04, 41
0110−3998, 17 , 25 0147−0999, 24 0320−2486−02, 46 , 47 0403−7367, 41

0148−1392−02, 71 0320−2488−12, 43 0403−7409, 41
0110−4007, 16
0149−2832, 73 0320−2488−13, 43 0403−7412, 41
0110−4010, 16
0149−2857−02, 42 0403−7413, 41
0110−4012, 19 0320−2489−02, 43 , 49
0154−3273, 13 0403−7425, 47
0110−4027, 19 0320−2491−08, 47
0154−3305, 13 0403−7426, 43 , 45 , 47 , 49 ,
0110−4028, 19 0320−2491−09, 46 , 47 51 , 55 , 56 , 76
0110−4029, 19 0155−4807, 13 , 26 , 63 , 78 0320−2491−10, 47 0403−7431, 46 , 48 , 49
0110−4031, 19 0155−5046, 62 0320−2491−11, 47 0405−8316, 63
0110−4032, 19 0155−5055, 62 0320−2491−12, 43 , 46 , 47 0406−1251, 63
0110−4148, 18 0155−5076, 62 0320−2491−13, 46 , 47 0413−0383, 42
0112−0318, 15 0159−1741, 29 , 41 0320−2515, 76 0416−1458, 39
0112−0331, 15 0159−1779−06, 42 0320−2601−05, 49 0416−1459, 39
0114−0429, 15 0159−1779−07, 42 0320−2601−06, 49 0416−1460, 39
0114−0433, 15 0191−2459, 14 0320−2602−01, 46 0501−1095, 28
0114−0439, 15 0191−2460, 32 0320−2602−02, 49 0501−1148, 24
0115−0545, 19 0191−2490, 14 0321−0417−03, 59 0501−1167−02, 72
0115−0549, 31 0193−0430−01, 88 0501−1167−03, 72
0321−0418, 59
0115−0550, 31 0193−0529−01, 88 0501−1173, 74
0323−1678−11, 55
0115−0551, 31 0193−0670, 87 0501−1174, 74
0323−2476, 55
0120−1404, 28 0205−0392, 64 , 66 , 67 , 69 0502−1625−02, 65
0323−2591, 35
0121−0258, 24 0234−1123, 79 0502−1739, 71
0331−0646, 91 , 92 , 93
0122−0922, 27 030−01551, 84 , 85 0502−1740, 72
0332−4457, 44 , 46 , 48 , 50 ,
0122−0928, 27 0300−6445, 51 , 56 52 , 55 , 57 , 59 0502−1768, 16
0122−0935, 27 0300−6644, 51 , 55 , 56 0333−0792, 87 0503−2157−01, 58

Numerical Index (Continued)

0503−2922, 38 0517−0429, 29 A043V421, 52 , 55 , 57 A053T419, 60 , 61

0503−2926, 60 , 61 0517−0443−02, 64 , 65 , 67 , A043X123, 68 , 70 , 86 A053T866, 84 , 85
69
0503−2927, 73 A043X726, 49 A053Z415, 78
0517−0444, 64 , 65
0503−3036, 68 , 70 A043X735, 49 A054G527, 55
0517−0451, 64 , 66 , 67 , 69
0503−3036−02, 86 A044D296, 79 A054Y263, 51 , 55 , 56
0503−3094, 38 0517−0458, 16 A044D310, 79 A055B333, 63
0503−3095, 60 0518−0789, 15 A044F796, 89
A055L759, 13
0503−3097−02, 82 0520−2684−04, 14 A044K695, 29
A055L760, 31
0503−3097−03, 82 0520−2684−10, 16 A044L007, 60
A055L763, 31
0503−3187, 60 0541−1441, 15 A044S082, 35
A055L811, 24
0503−3188, 60 0541−1538, 15 A044S222, 34
A055L817, 24
0503−3216−01, 72 0541−1560, 15 A044S688, 74
0625−5277, 52 , 55 , 57 A055L818, 24
0503−3216−02, 72 A044S690, 74
0818−1181−01, 64 , 65 , 67 , A055L872, 24
0503−3217−01, 72 A044X136, 91 , 92 , 93
69 A055M047, 24
0503−3217−02, 72 A044Y461, 29 , 41
A028Z105, 88 A055M048, 24
0504−0291, 71 A045L113, 63
A030F757, 78 A055M128, 13
0504−0343, 67 , 69 , 86 A045V036, 38
A031A281, 52 , 55 , 57 , 75 A055M144, 18
0505−2470−02, 88 A046G653, 74
A032W472, 61
0505−2483, 58 A046N563, 38 A055M145, 20
A032W474, 61
0505−2484, 58 A046N647, 60 A055M675, 25
A032W476, 61
0505−2563, 71 A046T923, 65 , 69 A055M678, 25
A032Y258, 58
0505−2564, 71 A046T925, 65 , 69 A055M680, 25
A034F667, 39
0507−0025, 22 A046V668, 64 , 67 A055M687, 30
A034Y835, 82
0507−0034, 28 A046V679, 64 , 67 A055M690, 30
0507−0036, 34 A040G934, 68 , 69 , 86 A047D922, 61 A055R770, 31
0507−0037, 23 A040M834, 74 A047F810, 60 A056F860, 85
0507−0038, 15 A040P830, 74 A047S076, 67 , 69 , 86
A056N422, 85
0507−0039, 34 A040S398, 74 A048F950, 59
A056P701, 62
0508−1358, 52 , 55 , 57 A040T496, 29 A048J466, 59
A057P295, 92
0509−0494, 22 A040T739, 55 A048L394, 37
A057P297, 93
0509−0500, 29 A040T747, 50 A048W352, 74
A057P299, 91
0509−0511, 16 A040W102, 50 A049C525, 60
A041B481, 73 A057P571, 92
0509−0550, 64 A049M829, 63
A041B483, 64 , 67 , 73 A057P573, 93
0511−0246, 21 A049R022, 61
A041C965, 64 A057P578, 93
0512−0439, 14 A049R663, 60 , 61
0512−0440, 14 A041D420, 50 A049X910, 64 , 65 A057P580, 93
0512−0442, 15 A041D422, 50 A050C789, 63 A057P582, 93
0515−0326, 15 A041D637, 43 , 46 , 48 A050H231, 16 A057P584, 91

0516−2127, 22 A041U699, 74 A052X854, 78 A057P715, 90
0516−2129, 23 A041W261, 74 A053L678, 84 A057P716, 90
0517−0417, 31 A041W263, 74 A053P101, 84 A057P764, 80

Numerical Index (Continued)

A057P765, 81 A057R394, 90 A058E866, 58 A061N762, 41

A057P767, 80 , 81 A057R395, 90 A058G990, 91 , 92 , 93
A061N764, 41
A057R069, 55 A057T408, 42 A061G814, 39
A061N766, 42
A057R084, 75 A058D510, 87 A061J934, 39
A057R298, 55 A058E864, 58 A061N421, 37 A061N820, 58

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Parts Manual

C17 D5 (Spec F− Spec G)

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Air Induction System

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Crank Shaft & Piston Assembly

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Cylinder Block (Contd.)

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Cylinder Head (Contd.)

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Cylinder Head Cover

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Flywheel / Housing / Rear End Oil Seal

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Fuel Injection Equipment

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Joints and Gaskets

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