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NC001-B

Stainless Steel Cylinder


CJ5-S/CG5-S

for Wash Down Applications


Stainless steel cylinders for use in wash down applications such as food
processing machinery where intense cleaning is required.
Stainless Steel Cylinder
Series CJ5-S/Series CG5-S
ø10, ø16 ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100

Note)
Uses grease for food processing machines that meets FDA (U.S. Food
and Drug Administration) standards Note) USDA H2 (non-toxic, non-edible) is used as the standard grease.
Contact SMC for other types of grease.

The use of non-toxic additives allows confident use in equipment for


foods, beverages and medical products, etc.

Special scraper (standard) prevents water from


entering the cylinder.
Relationship of liquid entry and sliding distance
Amount of liquid entry (g)

15 X

10 Standard cylinder

Stainless steel cylinder


5

0 50 100 150 200 250 300


Sliding distance (km)
Conditions
Working fluid …... Air
Pressure .………. 0.5MPa
Liquid .………….. Water-soluble coolant
Piston speed ….. 200mm/sec (60cpm)

Special scraper

Can be disassembled (Series CG5-S)


Replacement of seals promotes an extended service life. (Before
disassembly, be sure to see the section regarding maintenance
under "Specific Product Precautions" on page 44.)
Series Variations
Bore sizes (mm) Applicable
Series Seal materials
10 16 20 25 32 40 50 63 80 100 auto switches

Water resistant
CJ5-S D-H7BA
NBR

FKM Water resistant


CG5-S D-G5BA

Features 1
Related Equipment
Water Resistant Air Cylinders P. 18
Speed Controller with One-touch Fittings/Stainless Steel AS-FG P. 20
One-touch Fittings/Stainless Steel KG P. 21 to 24
Miniature Stainless Steel Fittings MS P. 25
Tubings T, TIA, TS, TISA, TIUB, TU P. 26 to 28
Floating Joint/Stainless Steel Type JS P. 29 to 32
5-port Solenoid Valves VQC, SV P. 33 to 34
Polypropylene One-touch Fittings KP/KPG P. 35
Polyolefin Tubing TPH/TPS P. 36
Polypropylene Flow Controls AS-FPQ/AS-FPG P. 36
Fluoropolymer Fittings LQ1, 2, 3 P. 36
Fluoropolymer Tubing TH, TIH P. 37
Stainless Steel Regulators SRH/SRP P. 37
Gripper with Dust Cover MHZJ2, MHK2, MHSJ3 P. 38
Digital Flow Switches PF2A, PF2W P. 38
Gripper for Food Processing Magnum-PET P. 38
High Accuracy Digital Pressure Switches ISE/ZSE30, 40, 50 P. 39
Heavy Duty Digital Pressure Switch ISE70, 75, 75H P. 39
Stainless Steel Cylinder

Series CJ5-S
ø10, ø16
How to Order

Bore size Standard stroke (mm)


10 10mm ø10 15, 30, 45, 60, 75, 100, 125, 150
16 16mm ø16 15, 30, 45, 60, 75, 100, 125, 150, 175, 200

Mounting
B Basic type
L Axial foot type
F Front flange type
D Double clevis type

Without Auto Switch CJ5 L 16 S R 60


With Auto Switch CDJ5 L 16 S R 60 H7BAL
With auto switch
(built-in magnet)
Number of
auto switches
Nil 2 pcs.
Stainless steel cylinder S 1 pc.
n "n" pcs.

Seal material Auto switch type/Band mount type


R NBR B Without auto switch (built-in magnet)
V FKM H7BAL D-H7BAL (water resistant)
Available only with band mount type.

Head cover port position


Nil Perpendicular to axis
R Axial direction

Mounting bracket part numbers Auto switch specifications


Mounting bracket
Bore size (mm) D-H7BA (with indicator light)/Band mount type
10 16 Auto switch model D-H7BA
Foot bracket CJ-L016SUS CJK-L016SUS Wiring type 2 wire
Flange bracket CJ-F016SUS CJK-F016SUS Output type —
T-bracket∗ CJ-T010SUS CJ-T016SUS Applicable load 24VDC Relay, PLC
∗ The T-bracket is applicable to the double clevis type (D).
Power supply voltage —
Current consumption —
Auto switch mounting bracket part numbers
(band mount type) Load voltage 24VDC (10 to 28VDC)
Load current 5 to 40mA
Bore size Auto switch mounting
Note Internal voltage drop 4V or less
(mm) bracket number
Leakage current 0.8mA or less at 24VDC
10 BJ2-010S Includes stainless steel
mounting screws Actuated position ………..…… Red LED lights up
16 BJ2-016S Indicator light Optimum operating position … Green LED lights up
• Use caution during operation as residue may collect on auto switches.
Grease pack for stainless steel cylinders/Part number: GR-R-010 (10g) • Refer to pages 15 through 17 for auto switch related items.
• Auto switches with M8 and M12 connectors are available as standard product. See
page 16 for other options besides lead wire.

1
Stainless Steel Cylinder Series CJ5-S
Specifications

Action Double acting single rod


Fluid Air
Proof pressure 1.05MPa
Maximum operating pressure 0.7MPa
Minimum operating pressure 0.1MPa
Ambient and fluid temperature Without auto switch: –10 to 70°C, With auto switch: –10 to 60°C
Cushion Rubber bumper
Lubrication Not required (non-lube)
Thread tolerance JIS class 2
JIS symbol +1.0
Stroke length tolerance 0
Double acting/Single rod
Piston speed 50 to 750mm/s
ø10 0.035J
Allowable kinetic energy
ø16 0.090J
Mounting Basic type, Axial foot type, Front flange type, Double clevis type

Standard Strokes (mm)

Bore size Standard stroke


10 15, 30, 45, 60, 75, 100, 125, 150
16 15, 30, 45, 60, 75, 100, 125, 150, 175, 200

Mounting Types and Accessories

Axial foot Front flange Double


Mounting Basic type
type type clevis type∗
  
Standard

Mounting nut —
Rod end nut    
Clevis pin — — — 
Single knuckle joint    
Double knuckle joint (with pin)∗
Optional

   
T-bracket — — — 
Flat type    
Rod end cap
Round type    
∗ Pin and snap ring are packed together with double clevis and double knuckle joint.

Weights (g)
Bore size (mm) 10 16
Standard weight∗ 52 96
Additional weight per 15mm of stroke 4 6.5

Mounting Axial foot type 22 22


bracket Front flange type 16 16
weight
Double clevis type (with pin)∗∗ 6 16
∗ The mounting nut and rod end nut are included in the basic weight.
∗∗ The mounting nut is not included with the double clevis type.

Calculation (Example) CJ5L10SR-45


• Basic weight …................... 52 (ø10)
• Additional weight …........... 4/15mm stroke
• Cylinder stroke …............... 45mm
• Mounting bracket weight … 22 (axial foot type)
52 + 4/15 x 45 + 22 = 86g

2
Series CJ5-S
Construction (Cannot be disassembled)

Parts list
No. Description Material
1 Rod cover SUS304
2 Head cover SUS304
3 Cylinder tube SUS304
4 Piston rod SUS304
5 Mounting nut SUS304
6 Rod end nut SUS304
7 Label protector PET
CJ5SR NBR
8 Water resistant scraper
CJ5SV FKM
9 Piston Brass

3
Stainless Steel Cylinder Series CJ5-S
Dimensions
R
Basic type (B)/CJ5BS V

øNDn8
GA Piping port 2-M5 x 0.8 GB Piping port M5 x 0.8
NN
MM
A B
øC øC
øD

A F NA NB With head cover port in


BA H S + Stroke BB axial position (R)
Z + Stroke

(mm)

Bore size (mm) A BA BB CA CB D F GA GB H MM NN NA NB NDn8 S Z


0
10 15 15 12 17 14 4 8 8 5 28 M4 x 0.7 M10 x 1.0 12.5 9.5 10 –0.022 46 74
0
16 15 18 18 20 20 5 8 8 5 28 M5 x 0.8 M12 x 1.0 12.5 9.5 12 –0.027 47 75

R
Axial foot type (L)/CJ5LS V
A
øC
Rod cover side
Cover surface F GA Piping port 2-M5 x 0.8 GB
NN
BA Piping port M5 x 0.8
MM
B
øC
øD
LY
LB
LH

LT

BB
With head cover port in
axial position (R)
LX A X Y NA NB
LZ H S + Stroke
Z + Stroke

2-øLC
Mounting hole

(mm)

Bore size (mm) A BA BB CA CB D F GA GB H LB LC LH LT LX LY LZ MM NN NA NB S X Y Z

10 15 15 12 17 14 4 8 8 5 28 21.5 5.5 14 2.5 33 25 42 M4 x 0.7 M10 x 1.0 12.5 9.5 46 6 9 74


16 15 18 18 20 20 5 8 8 5 28 23 5.5 14 2.5 33 25 42 M5 x 0.8 M12 x 1.0 12.5 9.5 47 6 9 75

4
Series CJ5-S
Dimensions

Front flange type (F)/CJ5FS R


V
A
øC
Rod cover side

Cover surface GA Piping port 2-M5 x 0.8 GB Piping port M5 x 0.8


NN BA
MM
B
øC

øD
FB
FY

2-øFC
With head cover port in
Mounting BB axial position (R)
hole FT
FX A F NA NB
FZ H S + Stroke
Z + Stroke

(mm)

Bore size (mm) A BA BB CA CB D F FB FC FT FX FY FZ GA GB H MM NN NA NB S Z

10 15 15 12 17 14 4 8 17.5 5.5 2.5 33 20 42 8 5 28 M4 x 0.7 M10 x 1.0 12.5 9.5 46 74


16 15 18 18 20 20 5 8 19 5.5 2.5 33 20 42 8 5 28 M5 x 0.8 M12 x 1.0 12.5 9.5 47 75

Double clevis type (D)/CJ5DS R


V

NB øCDH9 +0.030
0

GA Piping port 2-M5 x 0.8 GB Clevis pin (øCdd9 –0.030


–0.060 )

MM
A B
øC øC
øD

A NA
BA H S + Stroke U CX ++ 0.2
0.1

Z + Stroke R BB
ZZ + Stroke

(mm)
CD CX
Bore size (mm) A BA BB CA CB (Cd) D GA GB H MM NA NB R S U Z ZZ

10 15 15 12 17 14 3.3 3.2 4 8 18 28 M4 x 0.7 12.5 22.5 5 46 8 82 87


16 15 18 18 20 20 5 6.5 5 8 23 28 M5 x 0.8 12.5 27.5 8 47 10 85 93
∗ Clevis pin and snap ring are packed together.

5
Stainless Steel Cylinder Series CJ5-S

Accessory Dimensions
Single knuckle joint Clevis pin Knuckle pin

MM øND hole H10 L L


t l t t l t
RR1 m m m m

øDd9

øDd9
A1 U10
+0.2
NX –0.1

ød

ød
–0.3

L₁ 7 12

Material: SUS304 Material: Pin and snap ring both SUS304 Material: Pin and snap ring both SUS304
Applicable Applicable Applicable
Snap
Part no. bore size A1 L1 MM NDH10 NX R1 U1 Part no. bore size Dd9 d L l m t ring Part no. bore size Dd9 d L l m t Snap
ring
(mm) (mm) (mm)
+0.048 –0.030
I-J010SUS 10 8 21 M4 x 0.7 3.3 0 3.1 8 9 CD-J010 10 3.3 –0.060 3 15.2 12.2 1.2 0.3 C type 3.2 CD-J010 10 3.3 –0.030
–0.060 3 15.2 12.2 1.2 0.3 C type 3.2
+0.048 –0.030 –0.030
I-J016SUS 16 8 25 M5 x 0.8 5 0 6.4 12 14 CD-Z015SUS 16 5 –0.060 4.8 22.7 18.3 1.5 0.7 C type 5 IY-J015SUS 16 5 –0.060 4.8 16.6 12.2 1.5 0.7 C type 5

Double knuckle joint Mounting nut Rod end nut


∗ Knuckle pin and snap ring are packed together. d
MM d
øND hole H10 L
Shaft d9
RR1
C

C
+0.2 +0.2
A1 U10 NX 0

L1 7 12 B H
B H

Material: SUS304 Material: SUS304 Material: SUS304


Applicable Applicable Applicable
Part no. bore size A1 L L1 MM NDd9 Part no. bore size B C d H Part no. bore size B C d H
(mm) (mm) (mm)
–0.030
Y-J010SUS 10 8 15.2 21 M4 x 0.7 3.3 –0.060 SNJ-016SUS 10 14 16.2 M10 x 1.0 4 NTJ-010SUS 10 7 8.1 M4 x 0.7 3.2
–0.030
Y-J016SUS 16 11 16.6 21 M5 x 0.8 5 –0.060 SNKJ-016SUS 16 17 19.6 M12 x 1.0 4 NTJ-015SUS 16 8 9.2 M5 x 0.8 4

Part no. NDH10 NX R1 U1


+0.048
Y-J010SUS 3.3 0 3.2 8 10
+0.048
Y-J016SUS 5 0 6.5 12 10

T-bracket Rod end cap


Flat type/CJ-CF
Double clevis type cylinder A MM
7 TH 4-øTC
TU +0.2
øD
C

0
0.
TN –0.1
–0.3

5
12

N
5
0.
C

L W
TX
TV
TK

Round type/CJ-CR
øTDH10 A MM

TT TY
øD
C
0.

TW
5

RR
N
Material: SUS304 W
L
Applicable
Part no. bore size TC TDH10 TH TK TN TT TU TV TW TX TY Material: POM
(mm)
+0.048 Part no. Applicable
CJ-T010SUS 10 4.5 3.3 0 29 18 3.1 2 9 40 22 32 12 bore size A D L MM N RW
+0.048 Flat type Round type (mm)
CJ-T016SUS 16 5.5 5 0 35 20 6.4 2.5 14 48 28 38 16
CJ-CF010 CJ-CR010 10 8 10 13 M4 x 0.7 6 10 8
CJ-CF016 CJ-CR016 16 10 12 15 M5 x 0.8 7 12 10

6
Stainless Steel Cylinder

Series CG5-S
ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100
How to Order

Without Auto Switch CG5 L N 25 TN S R 100 X165US


With Auto Switch CDG5 L N 25 TN S R 100 G5BAL X165US
Inch rod thread
With auto switch (Only available with "TN"
(built-in magnet) port option. Currently only
available on the 20 to
Mounting 63mm bore sizes.)
B Basic type
L Axial foot type
F Front flange type Number of
G Rear flange type
auto switches
Integral clevis type Nil 2 pcs.
E
S 1 pc.
Type n "n" pcs.
N Non-lube, rubber bumper
A Non-lube, air cushion
Auto switch type/Band mount type
Bore size NilWithout auto switch (built-in magnet)
20 20mm 50 50mm G5BAL D-G5BAL (water resistant)
25 25mm 63 63mm D-G5BASAPC (water resistant)
G5BASAPC 3 pin M8 connector, 0.5M lead
32 32mm 80 80mm
40 40mm 100 100mm Auto switches are available in the band mount type
• The 20 to 63mm bore sizes are made in the US only.
in both Metric and Inch rod threads. The 80 and
100mm are made in Japan in
Metric rod only. The 80 and Thread option Cylinder stroke (mm)
100mm with inch rod thread will Refer to the standard stroke table on page 8.
be made in the US on a future
Nil PT ports
date. Please inquire with SMC TN NPT ports Seal material
when ordering.
R NBR
Stainless steel cylinder V FKM

Mounting bracket part numbers


Bore size (mm)
Mounting bracket
20 25 32 40 50 63 80 100
Axial foot Note 1) CG-L020SUS CG-L025SUS CG-L032SUS CG-L040SUS CG-L050SUS CG-L063SUS CG-L080SUS CG-L100SUS
Flange CG-F020SUS CG-F025SUS CG-F032SUS CG-F040SUS CG-F050SUS CG-F063SUS CG-F080SUS CG-F100SUS
Trunnion bracket Note 2) CG-E020SUS CG-E032SUS CG-E050SUS CG-E080SUS
Note 1) Order two foot brackets for each cylinder.
Note 2) Includes clevis pin and snap ring. Auto switch specifications
Auto switch mounting bracket part numbers D-G5BA (With indicator light)/Band mount type
(band mount type) Auto switch model D-G5BA
Bore size (mm) Wiring type 2 wire
Auto switch
Output type —
model 20 25 32 40 50 63 80 100
Applicable load 24VDC relay, PLC
NBA- NBA- BGS1 BAF BAF BAF BAF BAF Power supply voltage —
D-G5BA
088S 106S -032S -04S -05S -06S -08S -10S Current consumption —
∗ Includes stainless steel mounting screws. Load voltage 24VDC (10 to 28VDC)
Load current 5 to 40mA
Rod and Porting Combinations Internal voltage drop 4V or less
Combination Bore Size Leakage current 0.8mA or less at 24VDC
Metric Rod / PT Ports 20 to 100mm Actuated position ……....… Red LED lights up
Indicator light
Metric Rod / NPT Ports (TN Option Only) 20 to 100mm Optimum operating position … Green LED lights up
Inch Rod / NPT Ports (TN & X165US Option) 20 to 63mm • Use caution during operation as residue may collect on auto switches.
• Refer to pages 15 through 17 for auto switch related items.
Grease pack for stainless steel cylinders/Part number: GR-R-010 (10g) • Auto switches with M8 and M12 connectors are available as standard product. See
page 17 for other options besides lead wire.
7
Stainless Steel Cylinder Series CG5-S
Specifications

Action Double acting single rod


Fluid Air
Proof pressure 1.5MPa
Maximum operating pressure 1.0MPa
Minimum operating pressure 0.05MPa
Ambient and fluid temperature Without auto switch: –10 to 70°C, With auto switch: –10 to 60°C
Cushion Rubber bumper, Air cushion
ø20 to ø63 50 to 1000mm/s
Piston speed
ø80, ø100 50 to 700mm/s
Thread tolerance JIS class 2
+1.4 +1.5
ø20 to ø63 to 1000 0 mm, to 1200 0 mm
Stroke length tolerance +1.4 +1.5
ø80, ø100 to 1000 0 mm, to 1500 0 mm

Basic type, Axial foot type, Front flange type,


Mounting
JIS symbol Rear flange type, Integral clevis type
Double acting/Single rod

Standard Strokes (mm)

Bore size Standard stroke Note 1) Long stroke


20 25, 50, 75, 100, 125, 150, 200 201 to 350
Minimum stroke 25 301 to 400
for mounting auto switches
32 301 to 450
Number of auto switches
Model 40 301 to 800
2 pcs. 1 pc. 25, 50, 75, 100, 125, 150, 200, 250, 300
D-G5BA 15mm 10mm 50, 63 301 to 1200

Refer to page 15 for details. 80 301 to 1400


100 301 to 1500
Note 1) All non-standard strokes are produced upon receipt of order. (Spacers are not used on intermediate strokes.)

Accessories

Axial foot Front flange Rear flange Integral


Mounting Basic type
type type type clevis type
Standard Rod end nut     
Single knuckle joint     
Optional Double knuckle joint (with pin & snap ring)     
Trunnion bracket (with pin & snap ring) — — — — 

Weights (kg)

Bore size 20 25 32 40 50 63 80 100


Standard weight

Basic type 0.32 0.42 0.61 0.97 1.78 2.73 5.20 8.13
Axial foot type 0.40 0.53 0.72 1.13 2.12 3.19 5.91 9.50
Flange type 0.43 0.53 0.71 1.12 2.04 3.25 5.86 9.29
Integral clevis type 0.37 0.48 0.72 1.12 2.17 3.26 6.48 9.94
Trunnion bracket 0.08 0.08 0.18 0.18 0.46 0.46 1.65 1.65
Single knuckle joint 0.04 0.07 0.07 0.11 0.22 0.22 0.53 0.78
Double knuckle joint (with pin) 0.05 0.09 0.09 0.18 0.33 0.33 0.73 1.07
Additional weight per 50mm of stroke 0.06 0.08 0.14 0.18 0.27 0.33 0.50 0.73
Additional weight with air cushion 0.02 0.02 0.03 0.02 0.06 0.07 0.14 0.16
Calculation (Example) CG5LA 20SR-100 • Basic weight .............................. 0.40kg (Foot type ø20)
(Foot type ø20, 100mm stroke) • Additional stroke weight ............ 0.06kg/50mm stroke
• Air cylinder stroke .......................100mm
• Additional air cushion weight ..... 0.02kg
0.40 + 0.06 x 100/50 + 0.02 = 0.54kg

8
Series CG5-S
Construction
With rubber bumper
ø80, ø100 ø80, ø100

With air cushion

Parts list Note1)


No. Description Material Material
No. Description
1 Rod cover SUS304 CG5SR CG5SV
2 Head cover SUS304 8 Water resistant scraper
3 Cylinder tube SUS304 9 Rod seal
4 Piston rod SUS304 10 Piston seal NBR FKM
5 Bumper Urethane 11 Valve seal
6 Rod end nut SUS304 12 Valve retainer gasket
7 Cushion seal Urethane 13 Label protector PET
Note1) Magnets are installed on pistons of cylinders equipped with auto switches. 14 Piston Aluminum alloy
15 Cushion ring Brass

Replacement parts: Water resistant scraper (Part No.8) Note)


Bore size NBR Wiper (R option) FKM Wiper (V option) Note) The scraper is held into the Rod cover with a light press fit. The
scraper can be carefully pried out, and replaced with a press fit using a
20 SDB-8 SDB-8F manual arbor press.
25 SDB-10 SDB10F
32 SDB-12 SDB12F
40 SDB-16 SDB-16F
50 SDB-20 SDB-20F
63 SDB-20 SDB-20F
80 SDB-25 SDB-25F
100 SDB-30 SDB-30F

Replacement parts: Seal kits Note)


Rubber bumper Air cushion
Bore size
CG5NSR CG5NSV CG5ASR CG5ASV
20 CG5N20SR-PS CG5N20SV-PS CG5A20SR-PS CG5A20SV-PS
25 CG5N25SR-PS CG5N25SV-PS CG5A25SR-PS CG5A25SV-PS
32 CG5N32SR-PS CG5N32SV-PS CG5A32SR-PS CG5A32SV-PS
40 CG5N40SR-PS CG5N40SV-PS CG5A40SR-PS CG5A40SV-PS
50∗ CG5N50SR-PS CG5N50SV-PS CG5A50SR-PS CG5A50SV-PS
63∗ CG5N63SR-PS CG5N63SV-PS CG5A63SR-PS CG5A63SV-PS
80∗ CG5N80SR-PS CG5N80SV-PS CG5A80SR-PS CG5A80SV-PS
100∗ CG5N100SR-PS CG5N100SV-PS CG5A100SR-PS CG5A100SV-PS
Contents Nos. 9 and 10 above Nos. 9, 10, 11 and 12 above
Note) A grease pack (GR-R-010, 10g) is included in seal kits. ∗ Bore sizes 50mm and larger can be difficult to disassemble.
Note) Water Resistant Scraper is not included in the Seal Kit, and must be purchased separately. Contact SMC when disassembly/repair is required on the larger
sizes. See page 44 for more information regarding seal
replacement.Note) A grease pack (GR-R-010, 10g) is included in
9 seal kits.
Stainless Steel Cylinder Series CG5-S
Dimensions

Basic type (B)/CG5BNS R : With rubber bumper X165US inch rod option
V
dimensional changes
Width across flats B1 Dim.
GA 2-Rc P GB Bore A AL B1 H H1 MM ZZ
H1 size
20 14 12.7 11.0 25.4 4.0 1/4-28 108.4
M BM
25 14 12.7 12.6 28.4 4.8 5/16-24 111.4
(øE1)

32 21 19 17.3 41.4 6.4 7/16-20 126.4


øD

øI
40 19 16.6 17.3 41.4 6.4 7/16-20 134.4
MM AL B2 BZ 50 22.4 19.8 18.8 52.6 7.9 1/2-20 161.6
KA A K
(F1) 63 22.4 19.8 18.8 52.6 7.9 1/2-20 161.6
C ±0.1 Plug bolt ∗
8-J H S + Stroke 80∗ 25.4 22.9 23.9 63.5 9.7 5/8-18 193.5
(4 pcs. included)
NA ZZ + Stroke 100∗ 31.8 29.3 27.8 69.9 10.7 3/4-16 200.9
∗ 80 and 100mm-X165US are a future release.
(mm)
Bore size Stroke
(mm) range A AL B1 B2 BM BZ C D E1 F1 GA GB H H1 I J K KA M MM NA P S ZZ

20 to 350 18 15.5 13 7 M4 x 0.7 9 16.5 8 15 3 18 12 35 5 31 M4 x 0.7 depth 7 5 6 3 M8 x 1.25 29 1/8 83 118


25 to 400 22 19.5 17 8 M5 x 0.8 9.5 18.5 10 17 3 18 12 40 6 33 M5 x 0.8 depth 8 5.5 8 3.5 M10 x 1.25 29 1/8 83 123
32 to 450 22 19.5 17 8 M5 x 0.8 9.5 20 12 19 3 18 12 40 6 38 M5 x 0.8 depth 8 5.5 10 3.5 M10 x 1.25 35.5 1/8 85 125
40 to 800 30 27 19 10 M6 x 1.0 12 26 16 23 3 19 13 50 8 47 M6 x 1.0 depth 12 6 14 4 M14 x 1.5 44 1/8 93 143
50 to 1200 35 32 27 13 M8 x 1.25 15.5 32 20 28 3 21 14 58 11 58 M8 x 1.25 depth 16 7 18 5.5 M18 x 1.5 55 1/4 109 167
63 to 1200 35 32 27 17 M10 x 1.5 19 38 20 28 3 21 14 58 11 72 M10 x 1.5 depth 16 7 18 7 M18 x 1.5 69 1/4 109 167
80 to 1400 40 37 32 17 M10 x 1.5 19 50 25 33 3 28 20 71 13 89 M10 x 1.5 depth 22 10 22 7 M22 x 1.5 80 3/8 130 201
100 to 1500 40 37 41 19 M12 x 1.75 24 60 30 38 3 29 20 71 16 110 M12 x 1.75 depth 23 10 26 8 M26 x 1.5 100 1/2 131 202
∗ Install plug bolts, which are included, in any unused mounting holes.

Basic type (B)/CG5BAS R


V : With air cushion X165US inch rod option
dimensional changes
WA WB
Width across flats B1 Dim.
Wθ° GA 2-P GB Bore A AL B1 H H1 MM ZZ
10° H1 BM size
M 20 14 12.7 11.0 25.4 4.0 1/4-28 108.4
25 14 12.7 12.6 28.4 4.8 5/16-24 111.4
H
(øE1)
x. W

øD

32 21 19 17.3 41.4 6.4 7/16-20 126.4


øI
Ma

B2 BZ 40 19 16.6 17.3 41.4 6.4 7/16-20 134.4


MM AL 50 22.4 19.8 18.8 52.6 7.9 1/2-20 161.6
KA A K Plug bolt ∗ 63 22.4 19.8 18.8 52.6 7.9 1/2-20 161.6
8-J (F1)
C ±0.1 (4 pcs. included)
H S + Stroke 80∗ 25.4 22.9 23.9 63.5 9.7 5/8-18 193.5
NA ZZ + Stroke
100∗ 31.8 29.3 27.8 69.9 10.7 3/4-16 200.9
∗ 80 and 100mm-X165US are a future release.
(mm)
Bore size Stroke
(mm) range A AL B1 B2 BM BZ C D E1 F1 GA GB H H1 I J K KA M MM NA

20 to 350 18 15.5 13 7 M4 x 0.7 9 16.5 8 15 3 18 12 35 5 31 M4 x 0.7 depth 7 5 6 3 M8 x 1.25 29


25 to 400 22 19.5 17 8 M5 x 0.8 9.5 18.5 10 17 3 18 12 40 6 33 M5 x 0.8 depth 8 5.5 8 3.5 M10 x 1.25 29
32 to 450 22 19.5 17 8 M5 x 0.8 9.5 20 12 19 3 18 12 40 6 38 M5 x 0.8 depth 8 5.5 10 3.5 M10 x 1.25 35.5
40 to 800 30 27 19 10 M6 x 1.0 12 26 16 23 3 19 13 50 8 47 M6 x 1.0 depth 12 6 14 4 M14 x 1.5 44
50 to 1200 35 32 27 13 M8 x 1.25 15.5 32 20 28 3 21 14 58 11 58 M8 x 1.25 depth 16 7 18 5.5 M18 x 1.5 55
63 to 1200 35 32 27 17 M10 x 1.5 19 38 20 28 3 21 14 58 11 72 M10 x 1.5 depth 16 7 18 7 M18 x 1.5 69
80 to 1400 40 37 32 17 M10 x 1.5 19 50 25 33 3 28 20 71 13 89 M10 x 1.5 depth 22 10 22 7 M22 x 1.5 80
100 to 1500 40 37 41 19 M12 x 1.75 24 60 30 38 3 29 20 71 16 110 M12 x 1.75 depth 23 10 26 8 M26 x 1.5 100
∗ Install plug bolts, which are included, in any unused mounting holes. (mm)
Bore size
(mm) P S WA WB WH Wθ ZZ

20 M5 x 0.8 83 22 16 23 30° 118


25 M5 x 0.8 83 22 16 25 30° 123
32 1/8 85 22 16 28.5 25° 125
40 1/8 93 22 16 33 20° 143
50 1/4 109 25 18 40.5 20° 167
63 1/4 109 25 18 47.5 20° 167
80 3/8 130 30 22 60.5 20° 201
100 1/2 131 31 22 71 20° 202

10
Series CG5-S
Dimensions

Axial foot type (L)/CG5LNS R


V

X165US inch rod option


H S + Stroke dimensional changes
GA GB
Width across flats B1 H1 2-Rc P Dim.
Bore A AL B1 H H1 MM ZZ
size
20 14 12.7 11.0 25.4 4.0 1/4-28 114.4
25 14 12.7 12.6 28.4 4.8 5/16-24 117.9
øD
B

øI
32 21 19 17.3 41.4 6.4 7/16-20 132.9
LH

40 19 16.6 17.3 41.4 6.4 7/16-20 141.4


MM AL
A K Width across flats NA 50 22.4 19.8 18.8 52.6 7.9 1/2-20 171.1

LT
KA 63 22.4 19.8 18.8 52.6 7.9 1/2-20 172.6
8-J X Y Y X M
C ±0.1 80∗ 25.4 22.9 23.9 63.5 9.7 5/8-18 204.5
LX 4-øLD LS + Stroke
ZZ + Stroke
100∗ 31.8 29.3 27.8 69.9 10.7 3/4-16 214.9
LZ
∗ 80 and 100mm-X165US are a future release.

(mm)

Bore size Stroke


(mm) range A AL B1 B C D GA GB H H1 I J K KA LD LH LS LT LX LZ M MM NA P S X Y ZZ

20 to 350 18 15.5 13 37.5 16.5 8 18 12 35 5 31 M4 x 0.7 5 6 6 22 59 3 40 50 3 M8 x 1.25 29 1/8 83 15 7 124


25 to 400 22 19.5 17 41.5 18.5 10 18 12 40 6 33 M5 x 0.8 5.5 8 6 25 59 3 44 60 3.5 M10 x 1.25 29 1/8 83 15 7 129.5
32 to 450 22 19.5 17 44 20 12 18 12 40 6 38 M5 x 0.8 5.5 10 7.2 25 59 3 44 60 3.5 M10 x 1.25 35.5 1/8 85 16 6 131.5
40 to 800 30 27 19 53.5 26 16 19 13 50 8 47 M6 x 1.0 6 14 7.2 30 66 3 54 75 4 M14 x 1.5 44 1/8 93 16.5 6.5 150
50 to 1200 35 32 27 69 32 20 21 14 58 11 58 M8 x 1.25 7 18 10 40 74 4 66 90 5.5 M18 x 1.5 55 1/4 109 21.5 11.5 176.5
63 to 1200 35 32 27 81 38 20 21 14 58 11 72 M10 x 1.5 7 18 12 45 74 4 82 110 7 M18 x 1.5 69 1/4 109 21.5 11.5 178
80 to 1400 40 37 32 99.5 50 25 28 20 71 13 89 M10 x 1.5 10 22 12 55 82 4 100 130 7 M22 x 1.5 80 3/8 130 28 17 212
100 to 1500 40 37 41 125 60 30 29 20 71 16 110 M12 x 1.75 10 26 14 70 83 6 120 160 8 M26 x 1.5 100 1/2 131 30 15 216
∗ Foot brackets and plug bolts are installed before shipment from factory.

Front flange type (F)/CG5FNS R


V

X165US inch rod option


FT GA 2-Rc P GB dimensional changes
Width across flats B1 H1
Dim.
Bore A AL B1 H H1 MM ZZ
size
20 14 12.7 11.0 25.4 4.0 1/4-28 111.4
øD

25
øI

14 12.7 12.6 28.4 4.8 5/16-24 114.9


32 21 19 17.3 41.4 6.4 7/16-20 129.9
MM AL 40 19 16.6 17.3 41.4 6.4 7/16-20 138.4
A K Width across flats NA
50 22.4 19.8 18.8 52.6 7.9 1/2-20 167.1
KA
8-J 63 22.4 19.8 18.8 52.6 7.9 1/2-20 168.6
C ±0.1
4-øFD FX ±0.15 H S + Stroke M 80∗ 25.4 22.9 23.9 63.5 9.7 5/8-18 200.5
B ZZ + Stroke
100∗ 31.8 29.3 27.8 69.9 10.7 3/4-16 208.9
∗ 80 and 100mm-X165US are a future release.

(mm)
Bore size Stroke
(mm) range A AL B1 B C D FX FD FT GA GB H H1 I J K KA M MM NA P S ZZ

20 to 350 18 15.5 13 50 16.5 8 36 5.5 6 18 12 35 5 31 M4 x 0.7 5 6 3 M8 x 1.25 29 1/8 83 121


25 to 400 22 19.5 17 50 18.5 10 36 5.5 6 18 12 40 6 33 M5 x 0.8 5.5 8 3.5 M10 x 1.25 29 1/8 83 126.5
32 to 450 22 19.5 17 50 20 12 38 6.6 6 18 12 40 6 38 M5 x 0.8 5.5 10 3.5 M10 x 1.25 35.5 1/8 85 128.5
40 to 800 30 27 19 60 26 16 46 6.6 6 19 13 50 8 47 M6 x 1.0 6 14 4 M14 x 1.5 44 1/8 93 147
50 to 1200 35 32 27 75 32 20 58 9 9 21 14 58 11 58 M8 x 1.25 7 18 5.5 M18 x 1.5 55 1/4 109 172.5
63 to 1200 35 32 27 90 38 20 70 11 9 21 14 58 11 72 M10 x 1.5 7 18 7 M18 x 1.5 69 1/4 109 174
80 to 1400 40 37 32 100 50 25 82 11 9 28 20 71 13 89 M10 x 1.5 10 22 7 M22 x 1.5 80 3/8 130 208
100 to 1500 40 37 41 125 60 30 100 14 10 29 20 71 16 110 M12 x 1.75 10 26 8 M26 x 1.5 100 1/2 131 210
∗ Foot brackets and plug bolts are installed before shipment from factory.

11
Stainless Steel Cylinder Series CG5-S
Dimensions
Rear flange type (G)/CG5GNS R X165US inch rod option
V dimensional changes
Width across flats KA GA GB FT Dim.
2-Rc P Bore A AL B1 H H1 MM ZZ
Width across flats B1 H1 size
20 14 12.7 11.0 25.4 4.0 1/4-28 114.4
25 14 12.7 12.6 28.4 4.8 5/16-24 117.4
øD

32 21 19 17.3 41.4 6.4 7/16-20 132.4

øI
40 19 16.6 17.3 41.4 6.4 7/16-20 140.4
MM AL
A K Width across flats NA 50 22.4 19.8 18.8 52.6 7.9 1/2-20 170.6

M C ±0.1 8-J
63 22.4 19.8 18.8 52.6 7.9 1/2-20 170.6
H S + Stroke 4-øFD FX ±0.15 80∗ 25.4 22.9 23.9 63.5 9.7 5/8-18 202.5
ZZ + Stroke B 100∗ 31.8 29.3 27.8 69.9 10.7 3/4-16 210.9
∗ 80 and 100mm-X165US are a future release.
(mm)
Bore size Stroke
A AL B1 B C D FX FD FT GA GB H H1 I J K KA M MM NA P S ZZ
(mm) range
20 to 200 18 15.5 13 50 16.5 8 36 5.5 6 18 12 35 5 31 M4 x 0.7 5 6 3 M8 x 1.25 29 1/8 83 124
25 to 300 22 19.5 17 50 18.5 10 36 5.5 6 18 12 40 6 33 M5 x 0.8 5.5 8 3.5 M10 x 1.25 29 1/8 83 129
32 to 300 22 19.5 17 50 20 12 38 6.6 6 18 12 40 6 38 M5 x 0.8 5.5 10 3.5 M10 x 1.25 35.5 1/8 85 131
40 to 500 30 27 19 60 26 16 46 6.6 6 19 13 50 8 47 M6 x 1.0 6 14 4 M14 x 1.5 44 1/8 93 149
50 to 600 35 32 27 75 32 20 58 9 9 21 14 58 11 58 M8 x 1.25 7 18 5.5 M18 x 1.5 55 1/4 109 176
63 to 600 35 32 27 90 38 20 70 11 9 21 14 58 11 72 M10 x 1.5 7 18 7 M18 x 1.5 69 1/4 109 176
80 to 750 40 37 32 100 50 25 82 11 9 28 20 71 13 89 M10 x 1.5 10 22 7 M22 x 1.5 80 3/8 130 210
100 to 750 40 37 41 125 60 30 100 14 10 29 20 71 16 110 M12 x 1.75 10 26 8 M26 x 1.5 100 1/2 131 212
∗ Flange brackets and plug bolts are installed before shipment from factory.

X165US inch rod option


Integral clevis type (E)/CG5ENS R
V dimensional changes
Dim.
ZZ + Stroke Bore A AL B1 H H1 MM Z ZZ LZ
M GA GB L RR øCD hole H10 LL size
Width across flats B1 H1 2-Rc P Shaft d9 CX
U 20 14 12.7 11.0 25.4 4.0 1/4-28 122.4 131.4 143.4
LY
25 14 12.7 12.6 28.4 4.8 5/16-24 125.4 134.4 146.4
32 21 19 17.3 41.4 6.4 7/16-20 142.4 153.4 171.4
øCI
øD

øI

40 19 16.6 17.3 41.4 6.4 7/16-20 150.4 161.4 179.4


LH

MM AL LE
KA 50 22.4 19.8 18.8 52.6 7.9 1/2-20 183.6 198.6 218.6
LT

A K
C±0.1 4-J
NA
63 22.4 19.8 18.8 52.6 7.9 1/2-20 183.6 198.6 218.6
H S + Stroke LF LG LX
Z + Stroke LP
4-øLD
LV 80∗ 25.4 22.9 23.9 63.5 9.7 5/8-18 225.6 248.6 282.6
LZ + Stroke 100∗ 31.8 29.3 27.8 69.9 10.7 3/4-16 233.9 256.9 290.9
∗ 80 and 100mm-X165US are a future release.
(mm)

Bore size Stroke A AL B1 C CD CI CX D GA GB H H1 I J K KA L M MM NA P


(mm) range (hole)
+0.058 0
20 to 200 18 15.5 13 16.5 8 0 25 16 –0.2 8 18 12 35 5 31 M4 x 0.7 5 6 14 3 M8 x 1.25 29 1/8
+0.058 0
25 to 300 22 19.5 17 18.5 8 0 27 16 –0.2 10 18 12 40 6 33 M5 x 0.8 5.5 8 14 3.5 M10 x 1.25 29 1/8
+0.058 0
32 to 300 22 19.5 17 20 10 0 32 24 –0.2 12 18 12 40 6 38 M5 x 0.8 5.5 10 16 3.5 M10 x 1.25 35.5 1/8
+0.058 0
40 to 500 30 27 19 26 10 0 40 24 –0.2 16 19 13 50 8 47 M6 x 1.0 6 14 16 4 M14 x 1.5 44 1/8
+0.070 0
50 to 600 35 32 27 32 14 0 50 40 –0.2 20 21 14 58 11 58 M8 x 1.25 7 18 22 5.5 M18 x 1.5 55 1/4
+0.070 0
63 to 600 35 32 27 38 14 0 60 40 –0.2 20 21 14 58 11 72 M10 x 1.5 7 18 22 7 M18 x 1.5 69 1/4
+0.084 0
80 to 750 40 37 32 50 22 0 75 60 –0.3 25 28 20 71 13 89 M10 x 1.5 10 22 33 7 M22 x 1.5 80 3/8
+0.084 0
100 to 750 40 37 41 60 22 0 90 60 –0.3 30 29 20 71 16 110 M12 x 1.75 10 26 33 8 M26 x 1.5 100 1/2
(mm)
Bore size Trunnion CD
(mm) RR S U Z ZZ LD LE LF LG LH LL LP LT LV LX LY LZ
bracket (shaft)
–0.040
20 9 83 13 132 141 CG-E020SUS 8 –0.076 7 9 2 14 30 27.6 21 3 56.5 42 30 153
–0.040
25 9 83 13 137 146 CG-E020SUS 8 –0.076 7 9 2 14 30 27.6 21 3 56.5 42 30 158
–0.040
32 11 85 15 141 152 CG-E032SUS 10 –0.076 7 11 4 22 40 38.4 29 4 70.5 56 40 170
–0.040
40 11 93 15 159 170 CG-E032SUS 10 –0.076 7 11 4 22 40 38.4 29 4 70.5 56 40 188
–0.050
50 15 109 21 189 204 CG-E050SUS 14 –0.093 12 15 5 25 50 59.6 35 6 106.5 84 50 224
–0.050
63 15 109 21 189 204 CG-E050SUS 14 –0.093 12 15 5 25 50 59.6 35 6 106.5 84 50 224
80∗ 23 130 32 234 257 CG-E080SUS 22 –0.065
–0.117 14 23 6 40 80 87.2 57 9 144.5 120 80 291
100∗ 23 131 32 235 258 CG-E080SUS 22 –0.065
–0.117 14 23 6 40 80 87.2 57 9 144.5 120 80 292
∗ Plug bolts are installed before shipment from factory. ∗ Trunnion brackets (with clevis pin and snap ring) are optional. (Not included.)

12
Series CG5-S

Accessory Dimensions
Single knuckle joint Double knuckle joint
Material: SUS304 Material: SUS440 (pin)
MM øND hole H10 SUS304 (bracket, snap ring)
MM
øND hole H10
L
R R1
R R1
E1

E1
A1 U1 NX
A1 U1
L1 NX L1 NZ
A A
(mm) (mm)
Applicable Applicable Applicable
Part no. bore size A A1 E1 L1 MM NDH10 NX R1 U1 Part no. bore size A A1 E1 L L1 MM NDH10 NX NZ R1 U1
(mm) (mm) pin no.
I-G02SUS 20 34 8.5 16 25 M8 x 1.25 8 +0.058
0 8 –0.2
–0.4 10.3 11.5 Y-G02SUS 20 34 8.5 16 21
+0.058
25 M8 x 1.25 8 0 8 +0.4
+0.2 16 10.3 11.5 IY-G02SUS
–0.2 +0.058 +0.4
I-G03SUS 25, 32 41 10.5 20 30 M10 x 1.25 10 +0.058
0 10 –0.4 12.8 14 Y-G03SUS 25,32 41 10.5 20 25.6 30 M10 x 1.25 10 0 10 +0.2 20 12.8 14 IY-G03SUS
+0.058 –0.3 +0.058 +0.5
I-G04SUS 40 42 14 22 30 M14 x 1.5 10 0 18 –0.5 12 14 Y-G04SUS 40 42 16 22 41.6 30 M14 x 1.5 10 0 18 +0.3 36 12 14 IY-G04SUS
–0.3 +0.5
I-G05SUS 50, 63 56 18 28 40 M18 x 1.5 14 +0.070
0 22 –0.5 16 20 Y-G05SUS 50,63 56 20
+0.070
25 50.6 40 M18 x 1.5 14 0 22 +0.3 44 16 20 IY-G05SUS
I-G08SUS 80 71 21 38 50 M22 x 1.5 18 +0.070
0 28 –0.3
–0.5 21 27 Y-G08SUS 80 71 23 35 64 50 M22 x 1.5 18 +0.070
0 28 +0.5
+0.3 56 21 27 IY-G08SUS
I-G10SUS 100 79 21 45 55 M26 x 1.5 22 +0.084
0 32 –0.3
–0.5 24 31 Y-G10SUS 100 79 24 40 72 55 M26 x 1.5 22 +0.084
0 32 +0.5
+0.3 64 24 31 IY-G10SUS
Not applicable for -X165US option Not applicable for -X165US option

Knuckle joint pin Trunnion bracket


Material: SUS440 (pin) Material: SUS440 (pin)
SUS304 (snap ring) LL SUS304 (bracket, snap ring)
øCDd9
(CX)
LY
øDd9
ød

t t

LH
m l m
LT

L
LF LG (LX)
4-øLD
LE LP (LV)
(mm) (mm)
Applicable Applicable
Part no. bore size Dd9 d L l m t Snap ring Part no. bore size CD CX LD LE LF LG LH LL LP LT LV LX LY
(mm) (mm) (snap ring)
IY-G02SUS 20 8 –0.040
–0.076 7.6 21 16.2 1.5 0.9 C type 8 for shaft CG-E020SUS 20, 25 8 –0.040
–0.076 16 7 9 2 14 30 27.6 21 3 56.5 42 30
IY-G03SUS 25, 32 10 –0.040
–0.076 9.6 25.6 20.2 1.55 1.15 C type 10 for shaft CG-E032SUS 32, 40 10 –0.040
–0.076 24 7 11 4 22 40 38.4 29 4 70.5 56 40
IY-G04SUS 40 10 –0.040
–0.076 9.6 41.6 36.2 1.55 1.15 C type 10 for shaft CG-E050SUS 50, 63 14 –0.050
–0.093 40 12 15 5 25 50 59.6 35 6 106.5 84 50
IY-G05SUS 50, 63 14 –0.050
–0.093 13.4 50.6 44.2 2.05 1.15 C type 14 for shaft CG-E080SUS 80, 100 22 –0.065
–0.117 60 14 23 6 40 80 87.2 57 9 144.5 120 80
–0.050
IY-G08SUS 80 18 –0.093 17 64 56.2 2.55 1.35 C type 18 for shaft
–0.065
IY-G10SUS 100 22 –0.117 21 72 64.2 2.55 1.35 C type 22 for shaft

13
Accessary Dimensions Series CG5-S

Accessory Dimensions
Clevis pin Rod end nut
Material: SUS440 (pin) Material: SUS304
SUS304 (snap ring) 30°
d

øDd9
ød

øD

C
t t
m l m
L H1 B1

(mm) Metric (mm)


Applicable Applicable
Part no. bore size Dd9 d L l m t Snap ring Part no. bore size B1 C D d H1
(mm) (mm)
–0.040
CD-E02SUS 20, 25 ø8 –0.076 7.6 27.6 22.8 1.5 0.9 C type 8 for shaft NT-02SUS 20 13 (15) 12.5 M8 x 1.25 5
–0.040
CD-E03SUS 32, 40 ø10 –0.076 9.6 38.4 33 1.55 1.15 C type 10 for shaft NT-03SUS 25, 32 17 (19.6) 16.5 M10 x 1.25 6
–0.050
CD-E05SUS 50, 63 ø14 –0.093 13.4 59.6 53.2 2.05 1.15 C type 14 for shaft NT-G04SUS 40 19 (21.9) 18 M14 x 1.5 8
–0.065
CD-E08SUS 80, 100 ø22 –0.117 21 87.2 79.4 2.55 1.35 C type 22 for shaft NT-05SUS 50, 63 27 (31.2) 26 M18 x 1.5 11
NT-08SUS 80 32 (37.0) 31 M22 x 1.5 13
NT-10SUS 100 41 (47.3) 39 M26 x 1.5 16

Inch (for X165US option cylinders) (mm)


Applicable
Part no. bore size B1 C d H1
(mm)
JM-025-SUS 20 11.0 12.4 1/4 -28 4.0
JM-03-SUS 25 12.6 14.2 5/16 -24 4.8
JM-045-SUS 32, 40 17.3 19.6 7/16 -20 6.4
JM-05-SUS 50, 63 18.8 21.4 1/2 -20 7.9
JM-08-SUS 80 23.9 27.4 5/8 -18 9.7
JM-10-SUS 100 28.7 33 3/4-16 10.7

14
Series CJ5-S/CG5-S
Auto Switch Specifications
Auto Switch Common Specifications Lead Wire Length
The standard lead wire length for water resistant 2 color indication
Type Solid State Switch solid state auto switches is 3 meters. (0.5m and 1.0m is available on
Operating time 1ms or less switches with the prewired connector.)
For solid state switches with flexible specification, enter "–61" after
Impact resistance 1000m/s²
the lead wire length.
Insulation
50MΩ or more at 500VDC (between lead wire and case)
resistance (Example) D-H7BA- 61
Withstand 1000VAC for 1 min.
 Flexible specification
voltage (between lead wire and case)
Ambient
Lead Wire Color Changes
temperature –10 to 60°C
Lead wire colors of SMC switches have
IEC529 standard IP67, 2 wire been changed as shown below in order to
Enclosure
JISC0920 watertight construction Old New meet NECA Standard 0402 for production
beginning September, 1996 and thereafter.
Output (+) Red Brown
Special care should be taken regarding wire
Output (–) Black Blue polarity during the time that the old colors
still coexist with the new colors.

Auto Switch Mounting Positions and Minimum Mountable Strokes


D-H7BA
Approx. HS
SMC

SMC
16

A 29 B

Minimum strokes for auto switch mounting Auto switch mounting positions (mm)
Mounting bracket Basic type, Foot type, Flange type, Clevis type Auto switch D-H7BA
1 pc. 2 pcs. 2 pcs. Applicable model
Number
bore size (mm) A B HS
of switches (Rod cover side) (Different sides) (Same side)
10 0 0 17
Mounting Port surface Port surface Port surface
surface 16 0.5 0.5 20.5

Switch type
Minimum stroke (mm) 10 15 60

D-G5BA
Approx. HS 12 Auto switch
24.5

A 33 B

Minimum strokes for auto switch mounting Auto switch mounting position (mm)
Mounting bracket Basic type, Foot type, Flange type, Clevis type Auto switch D-G5BA
Applicable model
Number 1 pc. 2 pcs. 2 pcs. bore size (mm) A B HS
of switches (Rod cover side) (Different sides) (Same side) 20 31.5 24 26
Mounting Port surface Port surface Port surface 25 31.5 24 28.5
surface 32 32.5 25 33
40 37 28 36.5
50 45.5 36 42
63 45.5 36 48.5
Switch type 80 56 46 57.5
Minimum stroke (mm) 10 15 75 100 57 46 68

15
Water Resistant 2 Color Indication Solid State Switch
Band Mount Type
D-H7BAL
Auto switch specifications
Grommet D-H7BAL (with indicator light)
Auto switch part no. D-H7BAL
Water (coolant) resistant type
Wiring type 2 wire
Output type —
Applicable load 24VDC relay, PLC
Power supply voltage —
Current consumption —
Load voltage 24VDC (10 to 28VDC)
Load current 5 to 40mA

Caution Internal voltage drop


Leakage current
4V or less
0.8mA or less at 24VDC
Operating Precaution
Actuated position ………......… Red LED lights up
Indicator light Optimum operating position … Green LED lights up
Consult SMC if a solution other than water is to
be used. • Lead wire –––– Oil resistant heavy duty vinyl cord, ø3, 4, 0.2mm², 2 cores (brown, blue [red, black]), 3m (standard)
• Refer to page 15 for auto switch common specifications and lead wire length.

Auto Switch Internal Circuits


Lead wire colors inside [ ] are those prior to Most Sensitive Position
conformity with IEC standards.

DC (+)
Brown
[Red]
switch circuit
Main

DC (–)
Blue
[Black]

Indicator light/Display method

(mm)
Bore size (mm) 10 16
Operating range (l) 5 5

Switch with Prewired Connector How to Order


Connector specifications
D — H7BA S A PC Connector type M8–3 pin M8–4 pin M12–4 pin

1 4 1 2
2 1
Solid state switch standard Pin arrangement
3 4
part number 3 3 4
∗ Refer to the table below for applicable
auto switch part numbers. Applicable standards JIS C 4524, JIS C 4525, IEC 947-5-2, NECA 0402
Impact resistance 300m/s² {30, 6G}
Cord length Connector type
Enclosure IP-67 (standard IEC529)
S 0.5m A M8–3 pin Insulation resistance 100MΩ or more at 500VDC
M 1.0m B M8–4 pin Withstand voltage 1500VAC for 1 min. (between connectors), leakage current 1mA or less
D M12–4 pin

Connector Pin Layout


Lead wire colors Connector number designations
Sensor configuration
1 pin 2 pin 3 pin 4 pin 1 pin 2 pin 3 pin 4 pin
DC 2 wire Brown – – Blue OUT (+) – – OUT (–)

16
Water Resistant 2 Color Indication Solid State Switch
Band Mount Type
D-G5BAL
Auto switch specifications
Grommet D-G5BAL (with indicator light)
Auto switch part no. D-G5BAL
Water (coolant) resistant type
Wiring type 2 wire
Output type —
Applicable load 24VDC relay, PLC
Power supply voltage —
Current consumption —
Load voltage 24VDC (10 to 28VDC)
Load current 5 to 40mA
Internal voltage drop 4V or less
Caution Leakage current 0.8mA or less at 24VDC
Operating Precaution Actuated position ………......… Red LED lights up
Indicator light Optimum operating position … Green LED lights up
Consult SMC if a solution other than water is to
be used.
∗ Lead wire –––– Oil resistant heavy duty vinyl cord, ø4, 0.3mm², 2 cores (brown, blue [red, black]), 3m (standard)
• Refer to page 15 for auto switch common specifications lead wire length.

Auto Switch Internal Circuits Most Sensitive Position


Lead wire colors inside [ ] are those prior to
conformity with IEC standards.

DC (+)
Brown
[Red]
switch circuit
Main

DC (–)
Blue
[Black]

Indicator light/Display method

(mm)
Bore size (mm) 20 25 32 40 50 63 80 100
Operating range (l) 5 5 5.5 6 7 7.5 7.5 8

Switch with Prewired Connector How to Order


Connector specifications
D – G5BA S A PC Connector type M8–3 pin M8–4 pin M12–4 pin

1 4 1 2
2 1
Solid state switch standard Pin arrangement
3 4
part number 3 3 4
∗ Refer to the table below for applicable
auto switch part numbers. Applicable standards JIS C 4524, JIS C 4525, IEC 947-5-2, NECA 0402
Impact resistance 300m/s² {30, 6G}
Cord length Connector type
Enclosure IP-67 (standard IEC529)
S 0.5m A M8–3 pin Insulation resistance 100MΩ or more at 500VDC
M 1.0m B M8–4 pin Withstand voltage 1500VAC for 1 min. (between connectors), leakage current 1mA or less
D M12–4 pin

Connector Pin Layout


Lead wire colors Connector number designations
Sensor configuration
1 pin 2 pin 3 pin 4 pin 1 pin 2 pin 3 pin 4 pin
DC 2 wire Brown – – Blue OUT (+) – – OUT (–)

17
Related Equipment
Water Resistant Air Cylinder
 For use in environments with water spray such as food
processing machines and car wash machines
 Special scraper
• Dramatically improved water resistance compared to standard cylinders
Relationship of coolant entry and sliding distance
∗ For rod size ø20
Amount of coolant entry (g)

15 X

10 Standard cylinder

Water resistant cylinder


5

0 50 100 150 200 250 300


Sliding distance (km)

Conditions
Working fluid ........... Air
Pressure ................. 0.5MPa
Coolant ................... Water-soluble
Piston speed ........... 200mm/sec (60cpm)

• Two types of standard seal material


Nitrile rubber (NBR)
Fluoro rubber (FKM)

Series CM2 ø20 to ø40 Series CG1 ø32 to ø100


Specifications Specifications
Action Double acting single rod Action Double acting single rod
Bore size (mm) ø20, ø25, ø32, ø40 Bore size (mm) ø32, ø40, ø50, ø63, ø80, ø100
Cushion Rubber bumper Cushion Rubber bumper, Air cushion
Switch mounting type Band mount type Switch mounting type Band mount type
Made to order Piston rod/Rod end nut material: Stainless steel (-XC6) Made to order Piston rod/Rod end nut material: Stainless steel (-XC6)
∗ Specifications other than above are identical to the standard basic type. ∗ Specifications other than above are identical to the standard basic type.

How to Order How to Order

CDM2 Mounting Bore size R Stroke H7BAL -XC6 CDG1 Mounting Type Bore size R Stroke H7BAL -XC6
Made to order Made to order
With auto switch specification With auto switch specification
(built-in magnet) (built-in magnet)
Water resistant Water resistant 2 color
2 color indication indication solid state switch
solid state switch H7BAL 32 to 63mm
G5BAL 80 & 100mm
Water resistant cylinder
R NBR (nitrile rubber) seals
V FKM (fluoro rubber) seals
Water resistant cylinder
R NBR (nitrile rubber) seals
V FKM (fluoro rubber) seals

18
Related Equipment
Water Resistant Air Cylinder
Compact cylinder Tie rod cylinder

Series CQ2 ø20 to ø100 Series CA2 ø40 to ø100


Specifications Specifications
Action Double acting single rod Action Double acting single rod
Bore size (mm) ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100 Bore size (mm) ø40, ø50, ø63, ø80, ø100
Cushion None Cushion Air cushion
Switch mounting type Rail mount type Switch mounting type Tie-rod mount type
Made to order Piston rod/Rod end nut material: Stainless steel (-XC6) Made to order Piston rod/Rod end nut material: Stainless steel (-XC6)
∗ Specifications other than above are identical to the standard basic type. ∗ Specifications other than above are identical to the standard basic type.
Note 1) Air-hydro type and boot specification of series CA2 are excluded.
Note 2) Combination of auto switches and steel tube is not available.

How to Order How to Order

CDQ2 Mounting Bore size R Stroke D Option F7BAL -XC6 CDA2 Mounting Type Bore size R Stroke Suffix Y7BAL -XC6
Made to order Made to order
With auto switch specification With auto switch specification
(built-in magnet) (built-in magnet)
Water resistant 2-color Water resistant 2-color
indication solid state switch indication solid state switch
F7BA(V)L 20 to 100mm
F9BAL 32 to 100mm Water resistant cylinder
Water resistant cylinder R NBR (nitrile rubber) seals
R NBR (nitrile rubber) seals V FKM (fluoro rubber) seals
V FKM (fluoro rubber) seals

Compact guide cylinder Cylinder with guide


Series MGP Ø20 to Ø100 Series MGG Ø32 to Ø100
Specifications Specifications
Action Double acting Action Double acting
Bore size (mm) ø20, ø25, ø32, ø40, ø50, ø63, ø80, ø100 Bore size (mm) ø32, ø40, ø50, ø63, ø80, ø100
Bearing type Slide bearing Bearing type Slide bearing
Cushion Rubber bumper Cushion Rubber bumper, Built-in shock absorber
Switch mounting type Direct mount type Switch mounting type Band mount type
∗ Specifications other than above are identical to the standard basic type. ∗ Specifications other than above are identical to the standard basic type.
Note 1) RBL (coolant resistant) type shock absorber is used.

How to Order How to Order

MGPM Bore size R Stroke Y7BAL MGGM Mounting Bore size R Stroke H7BAL -XC6 A, B, C
Made to order
Water resistant 2-color specification
indication solid state switch Water resistant 2-color
indication solid state switch
Water resistant cylinder Water resistant cylinder H7BAL 32 to 63mm
NBR (nitrile rubber) seals NBR (nitrile rubber) seals G5BAL 80 & 100m
R R
V FKM (fluoro rubber) seals V FKM (fluoro rubber) seals
∗ Use of stainless steel as the piston rod material will be treated as a special order.

Splash/Dust Resistant Air Cylinder


Mechanically jointed Rodless cylinder
How to Order
Series MY1 Ø16 to Ø63
Specifications
MY1C/M W K Bore size Stroke F9BAL

Action Double acting


Water resistant 2-color
Bore size (mm) ø16, ø20, ø25, ø32, ø40, ø50, ø63 indication solid state switch
Bearing type Slide bearing or Cam follower F9BAL 16 & 20mm
Cusion Shock absorber 25 to 40mm
Y7BAL
Switch mounting type Direct mount type With protctive cover
∗ Specifications other than above are identical to the standard basic type.
"K" option is for the Slide Seal.

19
Related Equipment
Speed Controller with One-touch Fittings
Stainless Steel Series Refer to "Best Pneumatics No. 3" for details.

Elbow Type/Universal Type AS-FG

JIS symbol

Applicable tubing O.D.


Connection Applicable bore
Elbow type Universal type Metric Inch
threads size (mm)
3.2 4 6 8 10 12 1/8" 5/32" 3/16" 1/4" 5/16" 3/8" 1/2"
AS121FG-M5 AS131FG-M5 M5 x 0.8    6, 10, 16, 20
AS221FG-01 AS231FG-01 R1/8     ∗ 20, 25, 32
AS221FG-02 AS231FG-02 R1/4     20, 25, 32, 40
AS321FG-02 AS331FG-02 R1/4     40, 50, 63
AS321FG-03 AS331FG-03 R3/8     40, 50, 63
AS421FG-04 AS431FG-04 R1/2   63, 80, 100
AS121FG-U10/32 AS131FG-U10/32 10-32UNF     6, 10, 16, 20
AS221FG-N01 AS231FG-N01 NPT1/8     20, 25, 32
AS221FG-N02 AS231FG-N02 NPT1/4      20, 25, 32, 40
AS321FG-N02 AS331FG-N02 NPT1/4    40, 50, 63
AS321FG-N03 AS331FG-N03 NPT3/8    40, 50, 63
AS421FG-N04 AS431FG-N04 NPT1/2    63, 80, 100
The distinction between Meter-out / Meter-in is indicated by a 0 or a 1 in the part number. (0 = Meter-out, 1 = Meter-in) The body of the flow control also has arrows indicating air flow direction.
∗ Only Elbow type

In-line Type AS-FG


SUS303 Applicable tubing O. D. Applicable
Model Metric Inch bore size
3.2 4 6 8 10 12 1/8" 5/32" 3/16" 1/4" 5/16" 3/8" 1/2" (mm)

AS1001FG        6, 10, 16, 20


AS2001FG      20, 25, 32
JIS symbol
AS2051FG      20, 25, 32, 40
AS3001FG        40, 50, 63
AS4001FG     63, 80, 100

Dual Speed Controller ASD-FG


SUS303 Applicable tubing O.D.
Connection Metric Inch
Provides lurching prevention and Model
threads
controls speed of single acting 4 6 8 10 12 1/8" 5/32" 3/16" 1/4" 5/16" 3/8"
cylinders. ASD230FG-M5 M5 x 0.8  
JIS symbol ASD330FG-01 R1/8  
ASD430FG-02 R1/4   
ASD530FG-02 R1/4    
ASD530FG-03 R3/8    
ASD630FG-04 R1/2  
ASD230FG-U10/32 10-32 UNF    
ASD330FG-N01 NPT1/8   
ASD430FG-N02 NPT1/4   
ASD530FG-N02 NPT1/4   
ASD530FG-N03 NPT3/8   
ASD630FG-N04 NPT1/2 

20
Refer to "Best Pneumatics No. 4" for details.
Related Equipment
One-touch Fittings/Stainless Steel Series
Male Connector KGH Male Elbow KGL
Applicable Applicable
Connection Connection Model
tubing O.D. Model tubing O.D.
threads threads
(mm) (mm)
M5 x 0.8 KGH04-M5 M5 x 0.8 KGL04-M5
4 R 1/8 -01 4 R 1/8 -01
R 1/4 -02 R 1/4 -02
M5 x 0.8 KGH06-M5 M5 x 0.8 KGL06-M5
R 1/8 -01 R 1/8 -01
6 R 1/4 -02 6 R 1/4 -02
R 3/8 -03 <M5 type> R 3/8 -03
<M5 type> R 1/8 KGH08-01 R 1/8 KGL08-01
8 R 1/4 -02 8 R 1/4 -02
R 3/8 -03 R 3/8 -03
R 1/8 KGH10-01 R 1/8 KGL10-01
R 1/4 -02 R 1/4 -02
10 R 3/8 -03
10 R 3/8 -03
R 1/2 -04 R 1/2 -04
R 1/4 KGH12-02 R 1/4 KGL12-02
12 R 3/8 -03 <R type> 12 R 3/8 -03
<R type> R 1/2 -04 R 1/2 -04
R 3/8 KGH16-03 R 3/8 KGL16-03
16 16
R 1/2 -04 R 1/2 -04

Hexagon Socket Head Male Connector KGS Extended Male Elbow KGW
Applicable Applicable
Connection Model Connection
tubing O.D. tubing O.D. Model
threads threads
(mm) (mm)
M5 x 0.8 KGS04-M5 M5 x 0.8 KGW04-M5
4
R 1/8 -01 4 R 1/8 -01
M5 x 0.8 KGS06-M5 R 1/4 -02
6 R 1/8 -01 M5 x 0.8 KGW06-M5
R 1/4 -02 R 1/8 -01
<M5 type> R 1/8 KGS08-01 <M5 type> 6
R 1/4 -02
8 R 1/4 -02 R 3/8 -03
R 3/8 -03 R 1/8 KGW08-01
R 1/8 KGS10-01 8 R 1/4 -02
R 1/4 -02 R 3/8 -03
10 R 3/8 -03 R 1/4 KGW10-02
R 1/2 -04 10 R 3/8 -03
R 1/4 KGS12-02 R 1/2 -04
<R type> 12 R 3/8 -03 R 1/4 KGW12-02
R 1/2 -04 12 R 3/8 -03
<R type>
Male Run Tee KGY R 1/2 -04

Applicable
tubing O.D.
Connection Model Universal Male Elbow KGV
threads Applicable
(mm) Connection
M5 x 0.8 KGY04-M5 tubing O.D. Model
threads
(mm)
4 R 1/8 -01
R 1/4 -02 M5 x 0.8 KGV04-M5
4
M5 x 0.8 KGY06-M5 R 1/8 -01
R 1/8 -01 M5 x 0.8 KGV06-M5
6 R 1/4 -02
<M5 type> <M5 type> 6 R 1/8 -01
R 3/8 -03 -02
R 1/4
R 1/8 KGY08-01
R 1/8 KGV08-01
8 R 1/4 -02
R 3/8 -03 8 R 1/4 -02
R 1/8 KGY10-01 R 3/8 -03
R 1/4 -02 R 1/4 KGV10-02
10 R 3/8 -03
10
R 3/8 -03
R 1/2 -04 <R type>
R 3/8 KGV12-03
R 1/4 KGY12-02 12 -04
<R type> R 1/2
12 R 3/8 -03
R 1/2 -04
R 3/8 KGY16-03
16
R 1/2 -04
21
One-touch Fittings/Stainless Steel Series

Branch Tee KGT Plug-in "Y" KGU


Applicable Applicable
Connection
tubing O.D. Connection Model tubing O.D. Model
(mm) threads (mm) threads
M5 x 0.8 KGT04-M5 M5 x 0.8 KGU04-M5
4 R 1/8 -01 4 R 1/8 -01
R 1/4 -02 R 1/4 -02
M5 x 0.8 KGT06-M5 M5 x 0.8 KGU06-M5
R 1/8 -01 R 1/8 -01
6 6
R 1/4 -02 R 1/4 -02
<M5 type>
R 3/8 -03 R 3/8 -03
<M5 type> R 1/8 KGT08-01 R 1/8 KGU08-01
8 R 1/4 -02 8 R 1/4 -02
R 3/8 -03 R 3/8 -03
R 1/8 KGT10-01 R 1/4 KGU10-02
R 1/4 -02 10 R 3/8 -03
10 R 3/8 -03 R 1/2 -04
R 1/2 -04 R 1/4 KGU12-02
<R type> <R type>
R 1/4 KGT12-02 12 R 3/8 -03
12 R 3/8 -03 R 1/2 -04
R 1/2 -04
R 3/8 KGT16-03
Male Delta KGD
16 Applicable
R 1/2 -04 tubing O.D. Connection Model
(mm) threads

Branch Male Elbow KGLU M5 x 0.8 KGD04-M5

Applicable 4 R 1/8 -01


Connection Model -02
tubing O.D. R 1/4
(mm) threads
M5 x 0.8 KGD06-M5
M5 x 0.8 KGLU04-M5 -01
R 1/8
4 R 1/8 -01 6 -02
R 1/4
R 1/4 -02 <M5 type>
R 3/8 -03
M5 x 0.8 KGLU06-M5 KGD08-01
R 1/8
R 1/8 -01
6 8 R 1/4 -02
<M5 type> R 1/4 -02 -03
R 3/8
R 3/8 -03 KGD10-02
R 1/4
R 1/8 KGLU08-01 -03
10 R 3/8
8 R 1/4 -02 -04
R 1/2
R 3/8 -03 KGD12-02
<R type> R 1/4
R 1/4 KGLU10-02 -03
12 R 3/8
10 R 3/8 -03
R 1/2 -04
R 1/2 -04
<R type> R 1/4 KGLU12-02 Straight Union KGH
12 R 3/8 -03
Applicable tubing O.D.
R 1/2 -04 Model
(mm)
4 KGH04-00
Double Branch "Y" KGUD 6 KGH06-00
Applicable 8 KGH08-00
tubing O.D. Connection Model
(mm) threads 10 KGH10-00

R 1/8 KGUD04-01
12 KGH12-00
4
R 1/4
R 1/8
-02
KGUD06-01
Bulkhead Union KGE
6 R 1/4 -02 Applicable tubing O.D.
Model
(mm)
4 KGE04-00
6 KGE06-00
8 KGE08-00
10 KGE10-00
12 KGE12-00
16 KGE16-00
22
Related Equipment Refer to "Best Pneumatics No. 4" for details.

One-touch Fittings/Stainless Steel Series


Union Elbow KGL Different Dia. Tee KGT
b Applicable tubing O.D.
Applicable tubing O.D. Model (mm)
(mm) Model
a b
2- a
4 KGL04-00 4 6 KGT04-06
6 KGL06-00 6 8 KGT06-08
8 KGL08-00 8 10 KGT08-10
10 KGL10-00 10 12 KGT10-12
12 KGL12-00
16 KGL16-00 Different Dia. Union "Y" KGU
2- a Applicable tubing O.D.
Union Tee KGT (mm) Model
a b
Applicable tubing O.D. Model 4 6 KGU04-06
(mm)
6 8 KGU06-08
4 KGT04-00 8 10 KGU08-10
6 KGT06-00 10 12 KGU10-12
8 KGT08-00 b
10 KGT10-00
12 KGT12-00
Different Dia. Double Union "Y" KGUD
16 KGT16-00
4- a Applicable tubing O.D.
(mm) Model
Union "Y" KGU a b
4 6 KGUD04-06
Applicable tubing O.D. Model 6 8 KGUD06-08
(mm)

4 KGU04-00
6 KGU06-00
8 KGU08-00 b
10 KGU10-00
12 KGU12-00 Branch Elbow KGLU
Applicable tubing O.D.
Different Dia. Straight KGH (mm)
Model
Applicable tubing O.D.
a b (mm) Model 4 KGLU04-00
a b 6 KGLU06-00
4 6 KGH04-06 8 KGLU08-00
6 8 KGH06-08 10 KGLU10-00
8 10 KGH08-10 12 KGLU12-00
10 12 KGH10-12
Female Union KGF
Delta KGD Applicable
Connection
tubing O.D. Model
threads
Applicable tubing O.D. Model (mm)
(mm) Rc 1/8 KGF04-01
4
4 KGD04-00 Rc 1/4 -02
6 KGD06-00 Rc 1/8 KGF06-01
8 KGD08-00 6 Rc 1/4 -02
10 KGD10-00 Rc 3/8 -03
12 KGD12-00 Rc 1/8 KGF08-01
8 Rc 1/4 -02
Rc 3/8 -03
Rc 1/4 KGF10-02
10
Rc 3/8 -03
Rc 1/4 KGF12-02
12 Rc 3/8 -03
Rc 1/2 -04

23
One-touch Fittings/Stainless Steel Series

Plug-in Elbow KGL Bulkhead Connector KGE


Applicable Applicable Applicable
Connection Model
tubing O.D. fitting Model tubing O.D.
threads
(mm) size (mm)
4 4 KGL04-99 R 1/8 KGE04-01
4
6 6 KGL06-99 R 1/4 -02
8 8 KGL08-99 R 1/8 KGE06-01
10 10 KGL10-99 6 R 1/4 -02
12 12 KGL12-99 R 3/8 -03
R 1/8 KGE08-01

Plug-in Reducer KGR 8 R 1/4 -02


R 3/8 -03
Applicable Applicable
tubing O.D. fitting Model R 1/4 KGE10-02
10
(mm) size R 3/8 -03
6 KGR04-06 R 3/8 KGE12-03
12 R 1/2 -04
4 8 -08
10 -10 R 3/8 KGE16-03
16
4 KGR06-04 R 1/2 -04
8 -08
6
10 -10 Tube Cap KGC
12 -12
10 KGR08-10 Applicable tubing O.D. Model
8 (mm)
12 -12
12 KGR10-12 4 KGC04-00
10
16 -16 6 KGC06-00
12 16 KGR12-16 8 KGC08-00
10 KGC10-00
12 KGC12-00
16 KGC16-00

Stainless steel one-touch fittings KQ2 –X23


For use in highly corrosive atmospheres where brass is not acceptable.

Specification Same as KQ2 series. Materials in each part


Body∗ SUS, PBT
Dimension Same as KQ2 series. Stud∗ SUS (Thread portion)
(Some may be different, consult SMC.) Chuck SUS304
Guide∗ SUS, POM
Collet, release bushing POM
How to Order Consult SMC. Packing, O-ring NBR
∗Every one of SUS303, SUS304 and SUS316 is possible to use.

24
Related Equipment Refer to "Best Pneumatics No. 4" for details.

Miniature Stainless Steel Fittings


Series MS

Description Note Model Application Description Note Model Application


Barb fitting for ø3.18/2.18 For piping soft nylon Universal elbow Unrestricted
soft tube x M5 tubing M5 female 360° positioning
MS-5AU-3 MS-5UL
For piping x M5 male and fastening around
ø3.18/2 x M5 the stud axis
polyurethane tubing
Universal tee Unrestricted
M5 female 360° positioning
ø4/2.5 x M5 MS-5AU-4 x M5 female MS-5UT and fastening around
x M5 male the stud axis
For piping soft nylon
and polyurethane
tubing Reducer bushing
R 1/8 Connects Rc 1/8 to
ø6/4 x M5 MS-5AU-6 MS-5B M5 fitting
x M5 female

Barb elbow for For piping Plug


ø3.18/2.18 soft nylon
soft tube x M5 tubing Closes the unused
MS-5ALHU-3 For piping
MS-5P
M5 port
ø3.18/2 x M5 polyurethane
tubing Unrestricted
360° Extension fitting
positioning Extends piping to
M5 male
ø4/2.5 x M5 MS-5ALHU-4 For piping and MS-5J prevent interference
x M5 female
soft nylon fastening with fittings
and around the
polyure- stud axis Nipple
thane Connects a fitting to
tubing M5 male
ø6/4 x M5 MS-5ALHU-6 MS-5N equipment or another
x M5 male
fitting

Hose nipple Universal nipple


M5 male Unrestricted positions
ø4/2.5 x M5 MS-5H-4 x M5 male MS-5UN and connection at 360°
PAT around the stud axis
For piping nylon,
soft nylon and
Barb tee for For piping
polyurethane tubing ø3.18/2.18 soft nylon
soft tube x M5 tubing
ø6/4 x M5 MS-5H-6 MS-5ATHU-3 For piping
ø3.18/2 x M5 polyurethane
tubing Unrestricted
Hose elbow 360°
• For piping nylon, positioning
ø4/2.5 x M5 MS-5HLH-4 soft nylon and ø4/2.5 x M5 MS-5ATHU-4 and
For piping
polyurethane fastening
soft nylon
tubing around the
and
• Unrestricted 360° polyure- stud axis
positioning and thane
ø6/4 x M5 MS-5HLH-6 fastening around ø6/4 x M5 MS-5ATHU-6 tubing
the stud axis

Gasket Gasket (H) Used only with:


Material: MS-5ALHU-6
Material: PVC M-5G1 Seal for M5 threads Nylon 66 M-5GH MS-5HLH-4
GF30% MS-5HLH-6
MS-5ATHU-6

25
Related Equipment
Tubing
Nylon Tubing Series T, TIA
: 20m roll : 100m roll
For general air tubing
Tube size
Nylon tube Metric size (Series T) Inch size (Series TIA)
Model T0425 T0403 T0604 T0645 T0806 T1075 T1209 T1613 TIA01 TIA05 TIA07 TIA11 TIA13
Tube O.B. (mm) 4 4 6 6 8 10 12 16 3.18 4.76 6.35 9.53 12.7
Tube I. D. (mm) 2.5 3 4 4.5 6 7.5 9 13 2.18 3.48 4.57 6.99 9.56
Black (B)             
White (W)             
Red (R)     
Blue (BU)     
Burst Pressure Yellow (Y)     
Characteristics Curve Green (G)     
15.0 Nominal O.D. (inch)
5/32" 5/16" 1/8" 3/16" 1/4" 3/8" 1/2"
13.0

11.0
Specification
T0
Burst pressure MPa

42 Operating fluid Air, Water


9.0 5,
Oth T0 Max. operating
er t 60 220psi {1.5MPa} at 20°C
han 4 pressure
7.0 T04
25, Burst pressure Refer to burst pressure characteristics curve.
5.0 T06
04 Min. bending 25
radius (mm) 13 24 36 48 60 75 100 15 20 30 60 75
3.0
Max. operating pressure Operating
temperature Air: –5 to 140°F (–20 to +60°C) Water: 40 to 105°F (5 to 40°C)
1.0
0 Materoal Nylon 12
–20 0 20 40 60
Vacuum 1.3KPa (10Torr)
Operating temperature °C

Precautions
Be sure to read before handling.
Refer to "Air Fittings & Tubing
How to Order
Precautions" for other details.
T0425 B 20
Caution •
1. Applicable for general industrial water.
Indication of tube • Length per roll
model Symbol Roll size*
Consult SMC if using for other kind of
20 20m roll
fluid. Surge pressure must be under the Color indication •
100 100m roll
max. operating pressure. If exceeding Symbol Color (Black and white only)
that value, fitting may be damaged and B Black
W White
tubing may be burst.
R Red
2. The values of the max. operating BU Blue 2. 20m roll for Metric size and Inch size
pressure are at a temperature of 20°C. Y Yellow (except black and white)
Refer to the Burst Pressure G Green Suffix "-X4" to the end of part number.
Characteristics Curve for other Ex.) TIA01BU-20- X4

temperatures. Avoid abnormal


temperature rise wich may burst the
Made to Order
tubing. 1. 100m roll for Metric size and Inch size 3. Longer roll length
3. The values of the min. bending radius
Suffix "-X3" to the end of part number. Suffix "-X4" to the end of part number.
are at a temperature of 20°C and O.D. Ex.) T0425R-100- X3 Ex.) T0425B-500- X3
variable rate 10% max. In case that ∗ Consult SMC in case of ø16. ∗ Available 150m for ø10, 200m for ø8, 500m for ø4
operating temperature is higher than and ø6. Contact SMC for other types of length.
20°C, O.D. variable ratte may be over
10% even if bending radius is within the
specified range.

26
Related Equipment
Tubing
Soft Nylon Tubing Series TS, TISA
For general air pressure pliable : 20m roll : 100 roll
Tube size
Metric size (Series TS) Inch size (Series TISA)
Model TS0425 TS0604 TS0806 TS1075 TS1209 TS1612 TISA01 TISA05 TISA07 TISA11 TISA13
Tube O.D. (mm) 4 6 8 10 12 16 3.18 4.76 6.35 9.53 12.7
Tube I.D. (mm) 2.5 4 6 7.5 9 12 2.18 3.48 4.57 6.99 9.56

Black (B)           
White (W)           
Red (R)     
Blue (BU)     
Yellow (Y)     
Green (G)     

Burst Pressure Nominal O.D. (inch)


Characteristics Curve 5/32" 5/16" 1/8" 3/16" 1/4" 3/8" 1/2"
9.0 Specifications
Operating fluid Air
7.0 Max. operating
Burst pressure MPa

145psi {1.0MPa} at 20°c


pressure
TS Burst pressure Refer to pressure characteristics curve.
5.0 042
Oth 5, T
er t
han
S0
604 Min. bending 12 15 23 27 31 60 12 15 23 30 40
TS0 radius (mm)
425
, TS
3.0 O06 Operating
04 temperature Air: –5 to 140°F (–20 to +60°C)
Max. operating
pressure (TS0425, TS0604) Material Nylon 12
1.0 Max. operating Other
0 pressure than (TS0425, TS0604) Vacuum 1.3KPa (10 Torr)
–20 0 20 40 60

Operating temperature ° C

How to Order
Precautions
Be sure to read before handling. TS0604 W 100
Refer to "Air Fittings & Tubing •
Precautions" for other details. Indication of tube • Length per roll
model Symbol Roll size∗
Color indication • 20 20m roll
Caution Symbol Color 100 100m roll
1. Use nylon or polyurethane tubing for (Black and white only)
B Black
general industry water. If using soft-nylon W White
tubing, air leakage or tubing coming out R Red
caused by the contracting may occur. BU Blue w 20m roll for Inch size
2. The values of the max. operating Y Yellow (expect black and white)
G Green
pressure are at a temperature of 20°C. Suffix "-X4" to the end of part number.
Refer to the Burst Pressure Ex.) TISA01BU-20- X4
Characteristics Curve for other Made to Order
temperatures. Avoid abnormal
temperature rise wich may burst the q 100m roll Metric size and Inch size e Longer roll length
tubing.
Suffix "-X3" to the end of part number. Suffix "-X3" to the end of part number.
3. The values of the min. bending radius are Ex.) TS0604BU-100- X3 Ex.) TS0425BU-500- X3
at a temperature of 20°C and O.D. ∗ Consult SMC in case of ø16. ∗ Available 150m for ø10, 200m for ø8, 500m
variable rate 10% max. In case that for ø4 and ø6. Consult SMC for other types of
length.
operating temperature is higher than
20°C, O.D. variable ratte may be over
10% even if bending radius is within the
specified range.
27
Related Equipment
Tubing
Polyurethane Tubing Series TIUB, TU

For general air pressure tubing Tube size


Orange color now becomes Inch size (Series TIUB) Metric size (Series TU)
standard model. Model TIUB01 TIUB05 TIUB07 TIUB11 TIUB13 TU0425 TU0604 TU0805 TU1065 TU1208
Tube O.D. (mm) 3.18 4.76 6.35 9.53 12.7 4 6 8 10 12
Tube I.D. (mm) 2 3.18 4.23 6.35 8.46 2.5 4 5 6.5 8
Length
20m          
33m       
100m     
153m       
305m       
500m   

Nominal O.D. (inch)


1/8" 3/16" 1/4" 3/8" 1/2" 5/32" 5/16"
Specifications
Operating fluid Air, Water
Max. operating pressure 115psi (0.8MPa) at 20°C
Burst pressure Refer to pressure characteristics curve.
Max. vacuum 1.3KPa (10Torr)
Burst Pressure Min. bending 10 27
radius (mm) 15 23 35 10 15 20 27 35
Characteristics Curve
Operating temperature Air: –5 to 140°F (–20° to +60°C), Water: 40 to 105°F (5 to 40°C)
711 Material Polyurethane
569
How to Order
427
Pressure

Bu
rst
PSI

285
Pre
ssu
re
Inch
142
TIUB 05 BU 33 • Length per roll
Max. Ope
rating Pres Polyurethane
sure Tubing • Symbol Roll size
0 Size •
–5 32 70 105 140
°F Tube • 20 66 ft.
Symbol size Color indication 33 100 ft.
Operating Temperature
01 1/8" Symbol Color Symbol Color Symbol Color 153 500 ft.
Precautions 05 3/16" B Black BU1 Blue solid GR1 Gray solid 305 1000 ft.
07 1/4" BU Blue BU2 TR Blue GR2 Lt. Gray
W White BU3 Med. Blue P1 Neon Pink Symbol Color
Be sure to read before handling. 11 3/8"
R Red BR1 Brown solid PU1 Purple solid Y1 Yellow (soild)
Refer to "Air Fittings & Tubing 13 1/2"
Y Yellow G1 Green solid PU2 TR Purple Y2 TR Yellow
Precautions" for other details. G Green G2 TR Green R1 Red solid Y3 Neon Yellow
C Clear G3 Neon Green R2 TR Red YR1 TR Orange
Dark Green S1 YR2 Neon Orange
Caution YR Orange G4 Silver

1. Applicable for general industrial water.


Metric • Length per roll
Consult SMC if using for other kind of
Symbol Roll size
fluid. Surge pressure must be under the
max. operating pressure. If exceeding
TU 0425 BU 20 20 20m
Polyurethane 33* 100 ft.
that value, fitting may be damaged and Tubing •
Size • 100 100m
tubing may be burst. Tube 153* 500 ft.
Symbol size
• 305* 1000 ft.
2. The values of the max. operating
01 1/8" Color indication 500 500m
pressure are at a temperature of 20°C. 05 3/16" Symbol Color Symbol Color Symbol Color ∗ Only available in 4mm
Refer to the Burst Pressure 07 1/4" Gray solid
(5/32") & 8mm (5/16")
B Black BU1 Blue solid GR1 tube size.
Characteristics Curve for other 11 3/8"
BU Blue BU2 TR Blue GR2 Lt. gray
temperatures. Avoid abnormal 13 1/2"
W White BU3 Med. Blue P1 Neon Pink Symbol Color
temperature rise wich may burst the R Red BR1 Brown solid PU1 Purple solid Y1 Yellow solid
tubing. Y Yellow G1 Green solid PU2 TR Purple Y2 TR Yellow
G Green G2 TR Green R1 Red solid Y3 Neon Yellow
3. The values of the min. bending radius C Clear G3 Neon Green R2 TR Red YR1 TR Orange
are at a temperature of 20°C. Higher YR Orange G4 Dark Green S1 Silver YR2 Neon Orange
temperature allows the tubing bent
more.
28
Related Equipment
Floating Joint/Stainless Steel Type
Series JS

Stainless steel used for improved


corrosion resistance
Operating range
Center of Sphere
Stainless steel (SUS304)

ating range

UU

Center axis
Oper

Cylinder connection threads


Spherical rotation

No leakage of water, etc., from


Eccentric slide

the threads into the interior.

The overall length and maximum


Dust cover (fluoro rubber, silicon rubber) operating tension and compression
• The shape of the cover prevents residual liquid.
are equivalent to the standard type
• Improved sealing (series JA).

Models and Specifications


Note 1)
Allowable eccentricity U Operating pressure Ambient
Model Applicable cylinder Applicable cylinder Max. tension and
bore size (mm) nominal thread size compression N (mm) Pneumatic cylinder Hydraulic cylinder temperature
JS10-4-070 10 M4 x 0.7 80 0.5

JS16-5-080 10, 16 M5 x 0.8 210 0.5
JS20-8-125 20 M8 x 1.25 1100 0.5 1MPa
or less
Note 2) -5 to 60°C
JS32-10-125 25, 32 M10 x 1.25 2500 0.5 3.5MPa
JS40-14-150 40 M14 x 1.5 6000 0.75 or less
JS63-18-150 50, 63 M18 x 1.5 11000 1
Note 1) Use the applicable bore sizes as a guide. For details, consult the catalog of the cylinder being used for the rod end thread size.
Note 2) For 3.5MPa hydraulic cylinders, operate within the maximum tension and compression force.

How to Order

J S 32 10-125

Stainless steel type Dust cover material


Symbol Material
Nil Fluoro rubber
S Silicon rubber
Applicable bore size (mm)
Applicable cylinder Nominal thread size
Symbol
bore size (mm) Applicable cylinder
Symbol nominal thread size
10 10
16 10, 16 4-070 M4 x 0.7
20 20 5-080 M5 x 0.8
32 25, 32 8-125 M8 x 1.25
40 40 10-125 M10 x 1.25
63 50, 63 14-150 M14 x 1.5
18-150 M18 x 1.5
For use on metric non X165US option cylinders

29
Series JS

Construction

ø10, ø16 ø20 to ø63

Parts list Parts list


No. Description Material Note No. Description Material Note
1 Stud Stainless steel 1 Stud Stainless steel (threads) Electroless nickel plated
2 Case Stainless steel 2 Case Stainless steel
3 Ring Stainless steel 3 Ring Chrome molybdenum steel Electroless nickel plated
4 Socket Stainless steel 4 Cap Carbon steel Electroless nickel plated
5 Dust cover Fluoro rubber/Silicon rubber 5 Dust cover Fluoro rubber/Silicon rubber
6 Rod end nut Stainless steel 6 Set screw Carbon steel
7 Rod end nut Stainless steel

Replacement Parts
Dust cover
If the dust cover is damaged or deteriorates, order a
replacement with the part numbers below.
Dust cover part no.
Model
Fluoro rubber Silicon rubber
JS10 P21530511 P21530512
JS16 P21530521 P21530522
JS20 P2153151 P2153152
JS32 P2153251 P2153252
JS40 P2153351 P2153352
JS63 P2153451 P2153452

Rod end nut


If a JS series rod end nut is needed order as shown below.
See page 3 for details.

Example: Nut for JS40

30
Series JS
Dimensions

JS10, 16
M M

øD
øJ
U

B G H
C E P

A
∗ Use a 4mm precision watch wrench to attach the JS10 male threads.

JS20, 32, 40, 63

M M
U

øD
øJ
U

B E G H
P
A

Rod end nut


(mm)

30° Description d: Nominal thread size H B C D


d Nut for JS10 M4 x 0.7 3.2 7 8.1 6.8
Nut for JS16 M5 x 0.8 4 8 9.2 7.8
D

Nut for JS20 M8 x 1.25 5 13 15 12.5


Nut for JS32 M10 x 1.25 6 17 19.6 16.5
H B Nut for JS40 M14 x 1.5 8 22 25.4 21
Nut for JS63 M18 x 1.5 11 27 31.2 26

(mm)
Allowable Max. tension and
Model M A B C D E F G H J Max. screw-in depth P eccentricity U compression N

JS10-4-070 M4 x 0.7 26 8.5 9.5 12 1.5 4 4 7 14.4 4.7 0.5 80


JS16-5-080 M5 x 0.8 34.5 12 13.5 16 2 6 5 10 19 5.8 0.5 210
JS20-8-125 M8 x 1.25 44 15.5 — 21 4.5 7 7.8 13 24.8 7.3 0.5 1100
JS32-10-125 M10 x 1.25 49.5 17.5 — 24 5 8 8.5 17 29 8.5 0.5 2500
JS40-14-150 M14 x 1.5 60 18.5 — 31 5 11 11.6 22 38.4 11.6 0.75 6000
JS63-18-150 M18 x 1.5 74.5 23 — 41 7 14 14.3 27 49.2 14.3 1 11000

31
Series JS

Specific Product Precautions


Be sure to read before handling. Refer to "Best Pneumatics No. 2" pages (0-39) through (0-46) for
safety instructions and common precautions.

Mounting Maintenance

Warning Warning
1. Since this product is not a rotating shaft coupling, do not use 1. Do not disassemble.
it for applications involving rotation. The thread junction area is coated with high strength adhesive
2. When connecting a driven object and a cylinder rod with a when assembled to prevent loosening, and therefore, it
floating joint, fasten it securely with the proper tightening cannot be disassembled. Forced disassembly can cause
torque for the thread size being used. Furthermore, in damage.
applications where loosening is a concern, consider
measures such as a holding pin or adhesive to prevent
loosening.
If the connection does loosen and come apart, human injury
and equipment damage can result due to runaway or
dropping of a driven object.

32
Related Equipment
5-port Solenoid Valves
Series VQC
Metal seal
Rubber seal Specifications

Flow characteristics Applicable


Type Manifold Metal seal Rubber seal cylinder
(Series) pitch (mm)
C[dm3/(s•bar)] b Cv C[dm3/(s•bar)] b Cv size (mm)
VQC1000 10.5 0.72 0.25 0.18 1.0 0.30 0.25 to ø50
VQC2000 16 2.6 0.15 0.60 3.2 0.30 0.80 to ø80
VQC4000 25 6.9 0.17 1.7 7.3 0.38 2.0 to ø140
Features:
• Long life:
200 million cycles (VQC1000/2000)
100 million cycles (VQC4000)
• Connector type manifold offers
flexibility in configuring the
manifold.
• Response time:
10ms (VQC1000) For I/O SI unit
(DeviceNet compatible)
20ms (VQC2000) Simple construction
of clamp with screw
17ms (VQC4000)
• Available with dual 3-port valves
• IP67 enclosure (with SI unit, Replaceable
One-touch fittings
Terminal box and multi connector)
Choice of M12 or M8 connector
• Cv up to 2.0 Input block
• Available with serial
communication unit for various
protocols, including DeviceNet,
PROFIBUS-DP, CC-Link etc.

Electrical Connection

Serial transmission Flat ribbon cable D-sub connector

(IP67)

Multi-connector Terminal block box Lead wires

(IP67) (IP67) (IP67)

33
Related Equipment
5-port Solenoid Valves
Series SV
Tie-rod base
Specifications

Type Flow characteristics Applicable


Manifold
(Series) pitch (mm) cylinder
C[dm3/(s•bar)] b Cv size (mm)
SV1000 10.5 1.1 0.35 0.28 ø40

SV2000 16.0 2.4 0.18 0.48 ø63

SV3000 20.5 4.3 0.21 0.93 ø80

Features: SV4000 24.0 7.0 0.18 1.6 ø100

• Long life: 50 million cycles


• Connector type manifold offers
flexibility in configuring the
manifold.
• Response time: 11ms (Depending
upon valve size and configuration)
• Available with dual 3-port valves
for pilot control.
Replaceable
• IP67 enclosure (with SI unit and One-touch fittings
multi connector)
• Cv up to 1.6
Relay output module
• Manifold with "-X20" option offers
interlock mechanism.
Y type connector
• Available with serial (used to tap 2 relay outputs
from one relay output module.)
communication unit for various
protocols, including DeviceNet,
PROFIBUS-DP, CC-Link etc.

Electrical Connection

Serial transmission Flat ribbon cable D-sub connector Multi-connector

(IP67) (IP67)

34
Related Equipment
Polypropylene One-touch Fittings
Series KP/KPG
Recommended Applicable Tubing

Polyolefin: Series TPH


Tubing material
Soft polyolefin: Series TPS
Tubing O.D. ø4, ø6, ø8, ø10, ø12
Note 1) Polyurethane tubing: Series TU, Nylon tubing: Series T, and Soft nylon tubing: Series TS can also be used.
However, the degree of clean performance will be reduced.
Note 2) Due to the softness of polyurethane tubing, it may fold when being inserted.
Hold the end of the tubing and insert it all the way in.

Principal Part Materials

Body Polypropylene resin


Stud Polypropylene resin
Chuck SUS304 stainless steel
Guide, Stopper, Drive bushing SUS304 stainless steel
Series KP
Collet, Release button Polypropylene resin
Seal, O-ring, Bumper EPDM

Series Applicable tube O.D. Port size


KP ø4, ø6, ø8, ø10, ø12 1/8, 1/4, 3/8, 1/2
Features One-touch fittings for clean room blowing systems

Recommended Applicable Tubing

Tubing material Polyurethane: 10-series


Tubing O.D. ø4, ø6, ø8, ø10, ø12
Polyurethane tubing: Series TU, Nylon tubing: Series T, and Soft nylon tubing: Series TS can also be used.
However, the degree of clean performance will be reduced.

Principal Part Materials

Body Polypropylene resin


Stud SUS304 stainless steel
Chuck SUS304 stainless steel
Guide, Stopper SUS304 stainless steel
Series KPG
Collet, Release button Polypropylene resin
Seal, O-ring, Bumper NBR

Series Applicable tube O.D. Port size


KPG ø4, ø6, ø8, ø10, ø12 M5, 1/8, 1/4, 3/8, 1/2
Features One-touch fittings for clean room drive air systems

35
Related Equipment
Series TPH/TPS
Tubing for Chemical Resistance
Series TPH Series Applicable tube O.D. Colors
Polyolefin Tubing TPH ø4, ø6, ø8, ø10, ø12 Black, White, Red, Blue, Yellow, Green
Features ø4, ø6: 1.0MPa ø8, ø10, ø12: 0.7MPa

Series Applicable tube O.D. Colors


TPS ø4, ø6, ø8, ø10, ø12 Black, White, Red, Blue, Yellow,Green
Features ø4 to ø12: 0.7MPa

Tubing O.D. mm Tubing


Series Material Color length
Series TPS 4 6 8 10 12 m
Soft Polyolefin Tubing TPH White, Black
Polyolefin 20
Red, Blue
TPS Soft Polyolefin Yellow, Green 100

Series AS-FPQ/AS-FPG
Polypropylene Flow Controls for Chemical Resistance

Port Tubing O.D. mm Applicable cylinder


Elbow type
size 4 6 8 10 12 bore size (mm)

AS12 1FPG-M5 M5 x 0.8 6, 10, 16, 20


AS22 1FPG-01 R 1/8 20, 25, 32
AS22 1FPG-02 R 1/4 20, 25, 32, 40
AS32 1FPG-03 R 3/8 40, 50, 63

Series AS-FPQ/AS-FPG
AS42 1FPG-04 R 1/2 63, 80, 100
Speed Controller with One-touch Fitting

Series LQ
Fluoropolymer Fittings
Maximum operating Applicable tubing size
Model pressure (at 20°C)
Operating temperature
mm size inch size
LQ1 10
Series LQ1 0.7MPa 0 to 302°F ø3 to ø25 1/8" and 1"
LQ1 60
LQ2 20
LQ2 30
Series LQ2 1.0MPa 0 to 392°F ø4 to ø19 1/8" to 3/4"
LQ2 40
LQ2 50
LQ3H -
LQ3L -
Series LQ
Series LQ3 LQ3E 1.0MPa 0 to 302°F N/A 1/8" to 1"
LQ3T
LQ3P
LQ3U

36
Related Equipment
Series TH/TIH
FEP (Fluorinated Ethylene Propylene) Tubing
TH (Metric)
Tubing model Tubing O.D. (mm) Tubing I.D. (mm) Fitting Series

TH0402 4 2 LQ1
TH0425 4 2.5 LQ2
TH0604 6 4 LQ3
TH0806 8 6
KP
Translucent Black TH1075 10 7.5
KQ2
TH1008 10 8
TH1209 12 9 KG
TH1210 12 10 KJ
Note) Series TH and TIH have 4 colors available.

TIH (Inch)
Tubing model Tubing O.D. (inch) Tubing I.D. (inch) Fitting Series
TIHA01 1/8 (0.125) 0.093 LQ1
Red Blue TIHB01 1/8 (0.125) 0.086
TIHC01 1/8 (0.125) 0.065 LQ2
TIHA05 3/16 (0.188) 0.137
LQ3
TIHB05 3/16 (0.188) 0.124
TIHA07 1/4 (0.250) 0.180 KP
TIHB07 1/4 (0.250) 0.156
KQ2
TIHA11 3/8 (0.375) 0.275
TIHB11 3/8 (0.375) 0.250 KG
TIH13 1/2 (0.500) 0.374
TIH19 3/4 (0.750) 0.624 KJ
Series SRH
Stainless Steel Regulator
Relief
Series mechanism Port size Set Pressure (MPa)

Non-relief Rc1/8, 1/4, 3/8, 1/2


9/16-18UNF, 7/8-14UNF Low pressure type: 0.01 to 0.2
SRH High pressure type: 0.05 to 0.7
Relief Rc1/8, 1/4, 3/8, 1/2

Features Contamination controlled stainless steel regulator

Series SRP
Precision Stainless Steel Regulator

Series Port size Set Pressure (MPa)

Low pressure type: 0.005 to 0.2


SRP M5, Rc1/8 High pressure type: 0.01 to 0.4

Features High precision low flow consumption stainless steel regulator

37
Related Equipment
Series MHZJ2 Type Series Cylinder bore size mm
Linear Guide Parallel Style with Dust Cover
MHZAJ2-6 6
Compact
MHZJ2 6, 10, 16, 20, 25
Air grippers with dust proof and drip proof
construction.
Features A selection of dust cover materials is available to
suit your application.
Interchangeable in mounting dimensions with the
standard models.

Series MHK2 Series Cylinder bore size mm


Slide Guide Square Body 2 Finger
MHK2 12, 16, 20, 25
A dust-proof, drip-proof, external force resistant,
and weather-resistant type that can be used for a
Features variety of applications. To suit the environment, a
selection of dust cover materials and stainless steel
(SUS304) fingers is available.

Series MHSJ3
Slide Guide Round Body 3 Finger
Type Series Cylinder bore size mm

With dust cover MHSJ3 16, 20, 25, 32, 40, 50, 63, 80

Series MAGNUM-PET
Part No. Body Force, Each Jaw Stroke
2 Finger Parallel Gripper for Food Processing
MAGNUM-PET-130-13 PET 130N (29 lbs.) 13mm (0.512")
Helix Bearing (PET-P)
Double Helix (316 SS) MAGNUM-PET-130-26 PET 130N (29 lbs.) 26mm (1.02")
Piston (PET-P)
Body (PET-P) End Plate (316 SS)
All of the materials that are used in the
MAGNUM-PET are FDA approved for food
contact and de-ionized waterproof. The body and
slides are made from Polyethylene Terephthalate
Features (PET-P) and all metal parts are 316 stainless steel
that has been passivated and TFE impregnated.
The permanent lubrication that is applied at the
Drive Bar (316 SS)
factory is rated H1 for food contact by the FDA.
Slide Bearing (PET-P)
Slide (PET-P) Slide/Purge Seal (TFE)

Series PF2A Series Flow Range (l/min)


Digital Flow Switch for Air
PF2A 1 to 12000

Features Switch with clear LED display/Digital readout


IP65

Series PF2W Series Flow Range (l/min)


Digital Flow Switch for Water
PF2W 0.5 to 100

Features Switch with clear LED display/digital readout


IP65

38
Related Equipment
Series ISE/ZSE30
High Accuracy Digital Pressure Switch Series Set Pressure
with 2 Color Display ZSE30: –101 to –101MPa
ZSE/ISE30 ISE30: –0.1 to 1MPa

Features High precision and high resolution

Series ISE/ZSE40
High Accuracy Digital Pressure Switch Series Set Pressure

ZSE40 (vacuum pressure): 10 to –101.3MPa


ZSE/ISE40 ISE40 (positive pressure): –0.1 to 1.0MPa

Features High precision and high resolution


IP65

Series ISE/ZSE50
General Purpose High Accuracy Series Set Pressure
Digital Pressure Switch –100 to –100MPa
ZSE/ISE50 –0.1 to 1MPa
Possible to detect pressures of various fluids
Features Stainless steel pressure sensor and fitting
IP65

Series ISE70, 75, 75H


Heavy Duty / 2 Color Digital Pressure Switch Series Set Pressure Media

ISE70 0 to 1MPa Air

ISE75 0 to 10Mpa General Fluids

ISE75H 0 to 15 Mpa General Fluids

For high and low pressures.


IP67
ISE75 (H) has a SUS sensor.
Features
1NPN and 1PNP output are automatically included.
Built-in M12 connector on the body.
2 color digital display. Metal body

39
Technical Data
Chemical Resistance Table
A : No influence or almost no influence
B : Some influence, but operational depending on conditions
C : Avoid use if possible
D : Substantial influence, not suitable for use
Chemical Resistance Table – : Not tested

Parts Body Seal Water resistant auto switch


Material Stainless steel Aluminum Nitrile rubber Fluoro rubber Resin casing Lead wire
Chemical Symbol NBR FKM PBT PVC
SUS304 AI
(Concentration weight %, Temperature °C) (–10 to 60°C) (–40 to 150°C) (–10 to 60°C) (–10 to 60°C)
1 Hydrochloric acid (20%, Room temperature) D D B A A B
2 Chromic acid (25%, 70°C) B D D A A B
Inorganic 3 Boric acid B D A A A B
salt 4 Sulfuric acid (30%, Room temperature) D D A A A B
5 Phosphoric acid (50%, Room temperature) B D A A A B
6 Ammonium hydroxide B B D A A B
Inorganic 7 Sodium hydroxide (30%, Room temperature) A D A C A D
alkali 8 Calcium hydroxide C D A A A A
9 Magnesium hydroxide B B A A A A
10 Acetylene A A A A A A
11 Formic acid (25%, Room temperature) B C D C C C
Organic 12 Citric acid C D A A C B
solvent 13 Acetic acid (10%, Room temperature) A C C B A B
14 Lactic acid (5%, 20°C) B D A A A B
15 Linseed oil A B A A C C
16 Polassium chloride B C A A A A
17 Calcium chloride B A A A A A
Other 18 Mineral oil A A A A A C
(oil, gas,
19 Sodium hypochlorite (2%, Room temperature) B D D A A C
etc.)
20 Sodium chloride B — A A A A
21 Carbon dioxide A A A A A A
22 Natural gas A A A A A A
23 Boric acid B D A A A B
∗ Unless noted otherwise, the solution concentration is in a saturated state.
∗ Chemical resistance is a guide that applies only to the stainless steel cylinder parts, and does not guarantee the performance of air cylinders (auto switches).
Be sure to perform a verification test before operating.
∗ The temperature range for the protective label cover is between –40 to 110°C, and the temperature range for grease is between –20 to 150°C. (However, there is no
relationship with the chemicals listed above.)

Please inquire about standard and special options, or SMC actuators use in the food industry, such as:
Epoxy coated air preparation equipment is available as a special order.
The Epoxy coating provides additional corrosion resistance to product. Reference SMC option numbers
–X480, –X519 AND –X552.
–XB6: Heat Resistant Option
An air cylinder in which the materials of the seals and the grease have been changed so that the cylinder can be operated at high
ambient temperatures of up to 150°C.

–XB7: Cold Resistant Option


An air cylinder in which the materials of the seals and the grease have been changed so that the cylinder can be operated at
ambient temperatures as low as –40°C.

–XC4: Heavy Duty Scraper for Dusty Environments


As it uses a powerful scraper for the wiper ring, this cylinder is suitable for use in an area that is dusty, or in an environment in
which equipment construction equipment, or an industrial vehicle.

NCA1 Series Stainless Steel NFPA Tie Rod cylinders


Corrosion resistant cylinders. Bore sizes from 1.50" to 14.00". Stainless Steel or Composite Tubes. Reference SMC catalog number
N304-EX.
Please inquire about other standard and special options or SMC actuator for use in the food industry such as:
Hygienically Designed Cylinders "Made to Order"
Contact SMC whether it is applicable or not.

40
Series CJ5-S/CG5-S
Safety Instructions
These safety instructions are intended to prevent a hazardous situation and/or
equipment damage. These instructions indicate the level of potential hazard by a label
of "Caution", "Warning" or "Danger". To ensure safety, be sure to observe ISO 4414
Note 1), JIS B 8370 Note 2) and other safety practices.

Caution : Operator error could result in injury or equipment damage.

Warning : Operator error could result in serious injury or loss of life.

Danger : In extreme conditions, there is a possible result of serious injury or loss of life.

Note 1) ISO 4414: Pneumatic fluid power -- Recommendations for the application of equipment to transmission and control systems
Note 2) JIS B 8370: General Rules for Pneumatic Equipment

Warning
1. The compatibility of pneumatic equipment is the responsibility of the person who
designs the pneumatic system or decides its specifications.
Since the products specified here are used in various operating conditions, their compatibility for the specific
pneumatic system must be based on specifications or after analysis and/or tests to meet your specific
requirements.
2. Only trained personnel should operate pneumatically operated machinery and
equipment.
Compressed air can be dangerous if handled incorrectly. Assembly, handling or repair of pneumatic systems
should be performed by trained and experienced operators.
3. Do not service machinery/equipment or attempt to remove components until safety is
confirmed.
1. Inspection and maintenance of machinery/equipment should only be performed after confirmation of safe locked-
out control positions.
2. When equipment is to be removed, confirm the safety process as mentioned above. Cut the supply pressure for
this equipment and exhaust all residual compressed air in the system.
3. Before machinery/equipment is restarted, take measures to prevent shooting-out of cylinder piston rod, etc. (Bleed
air into the system gradually to create back pressure.)
4. Contact SMC if the product is to be used in any of the following conditions:
1. Conditions and environments beyond the given specifications, or if product is used outdoors.
2. Installation on equipment in conjunction with atomic energy, railway, air navigation, vehicles, medical equipment,
food and beverages, recreation equipment, emergency stop circuits, press applications, or safety equipment.
3. An application which has the possibility of having negative effects on people, property, or animals, requiring
special safety analysis.

41
Actuator Common Precautions 1
Be sure to read before handling.
For detailed individual precautions on each series, refer to the main catalog sections.

Design Design

Warning Warning
1. There is a danger of sudden action by air 9. Consider the action when operation is
cylinders if sliding parts of machinery are restarted after an emergency stop or abnor-
twisted, etc., and changes in forces occur. mal stop.
In such cases, human injury may occur; e.g., by catching hands or Design the machinery so that human injury or equipment damage
feet in the machinery, or damage to the machinery itself may occur. will not occur upon restart of operation. When the cylinder has to
Therefore, the machine should be designed to avoid such dangers. be reset at the starting position, install safe manual control equip-
ment.
2. Install a protective cover when there is a risk
of human injury. Selection
If a driven object and moving parts of a cylinder pose a danger of
human injury, design the structure to avoid contact with the human
body.
Warning
3. Securely tighten all stationary parts and con- 1. Confirm the specifications.
nected parts so that they will not become The products advertised in this catalog are designed according to
use in industrial compressed air systems. If the products are used in
loose. conditions where pressure, temperature, etc., are out of specifica-
Especially when a cylinder operates with high frequency or is tion, damage and/or malfunction may be caused. Do not use in these
installed where there is a lot of vibration, ensure that all parts conditions. (Refer to specifications.)
remain secure. Consult SMC if you use a fluid other than compressed air.
4. A deceleration circuit may be required. 2. Intermediate stops
When a driven object is operated at high speed or the load is When intermediate stopping of a cylinder piston is performed with a
heavy, a cylinder’s cushion will not be sufficient to absorb the 3 position closed center type directional control valve, it is difficult to
impact. Install a deceleration circuit to reduce the speed before achieve stopping positions as accurate and precise as with hydraulic
cushioning to relieve the impact. In this case, the rigidity of the pressure due to the compressibility of air.
machinery should also be examined.
Furthermore, since valves and cylinders, etc., are not guaranteed for
5. Consider a possible drop in operating pres- zero air leakage, it may not be possible to hold a stopped position for
sure due to a power outage, etc. an extended period of time. Contact SMC in case it is necessary to
hold a stopped position for an extended period.
When a cylinder is used in a clamping mechanism, there is a dan-
ger of work pieces dropping if there is a decrease in clamping
force due to a drop in circuit pressure caused by a power outage, Caution
etc. Therefore, safety equipment should be installed to prevent
damage to machinery and/or human injury. Suspension mecha- 1. Operate within the limits of the maximum
nisms and lifting devices also require consideration for drop pre- usable stroke.
vention. The piston rod will be damaged if operated beyond the maximum
6. Consider a possible loss of power source. stroke. Refer to the air cylinder model selection procedure for the
maximum useable stroke.
Measures should be taken to protect against human injury and
equipment damage in the event that there is a loss of power to 2. Operate the piston within a range such that
equipment controlled by air pressure, electricity or hydraulics, etc. collision damage will not occur at the stroke
7. Design circuitry to prevent sudden lurching end.
of driven objects. Operate within a range such that damage will not occur when the
When a cylinder is driven by an exhaust center type directional piston having inertial force stops by striking the cover at the stroke
control valve or when starting up after residual pressure is end. Refer to the cylinder model selection procedure for the range
exhausted from the circuit, etc., the piston and its driven object will within which damage will not occur.
lurch at high speed if pressure is applied to one side of the cylin- 3. Use a speed controller to adjust the cylinder
der because of the absence of air pressure inside the cylinder.
Therefore, select equipment and design circuits to prevent sudden drive speed, gradually increasing from a low
lurching, because there is a danger of human injury and/or dam- speed to the desired speed setting.
age to equipment when this occurs.
4. Provide intermediate supports for long stroke
8. Consider emergency stops. cylinders.
Design so that human injury and/or damage to machinery and Provide intermediate supports for cylinders with long strokes to pre-
equipment will not be caused when machinery is stopped by a vent rod damage due to sagging of the rod, deflection of the tube,
safety device under abnormal conditions, such as a power outage vibration and external loads, etc.
or a manual emergency stop.

42
Actuator Common Precautions 2
Be sure to read before handling.
For detailed individual precautions on each series, refer to the main catalog sections.

Mounting Cushion

Caution Caution
1. Be certain to align the rod axis with the load 1. Readjust using the cushion needle.
and direction of movement when connecting. Cushion is adjusted at the factory, however, the cushion needle
When not properly aligned, the rod and tube may be twisted, and on the cover should be readjusted when the product is put into
damage may be caused due to wear on areas such as the inner service, based upon factors such as the size of the load and the
tube surface, bushings, rod surface and seals. operating speed. When the cushion needle is turned clockwise,
the restriction becomes smaller and the cushion's effectiveness
2. When an external guide is used, connect the is increased. Tighten the lock nut securely after adjustment is
rod end and the load in such a way that there performed.
is no interference at any point within the 2. Do not operate with the cushion needle in a
stroke. fully closed condition.
3. Do not scratch or gouge the sliding parts This will cause damage to the seals.
of the cylinder tube or piston rod, etc., by
striking or grasping them with other Air Supply
objects.
Cylinder bores are manufactured to precise tolerances, so that even
Warning
a slight deformation may cause malfunction. Also, scratches or 1. Use clean air.
gouges, etc., in the piston rod may lead to damaged seals and
cause air leakage. Do not use compressed air which includes chemicals, synthetic
oils containing organic solvents, salt or corrosive gases, etc., as
4. Prevent the seizure of rotating parts. it can cause damage or malfunction.
Prevent the seizure of rotating parts (pins, etc.) by applying grease.
5. Do not use until you can verify that equip- Caution
ment can operate properly. 1. Install air filters.
Verify correct mounting by appropriate function and leakage inspec- Install air filters at the upstream side of valves. The filtration
tions after compressed air and power are connected following degree should be 5μm or finer.
mounting, maintenance or conversions.
2. Install an after cooler, air dryer or water sep-
6. Instruction manual arator, etc.
The product should be mounted and operated after thoroughly Air that includes excessive drainage may cause malfunction of
reading the manual and understanding its contents. valves and other pneumatic equipment. To prevent this, install an
Keep the instruction manual where it can be referred to as needed. after cooler, air dryer or water separator, etc.
3. Use the product within the specified range
Piping of fluid and ambient temperature.
Take measures to prevent freezing, since moisture in circuits can
Caution be frozen under 5°C, and this may cause damage to seals and
lead to malfunction.
Refer to SMC’s “Air Cleaning Equipment” catalog for further
1. Preparation before piping details on compressed air quality.
Before piping is connected, it should be thoroughly blown out with
air (flushing) or washed to remove chips, cutting oil and other Maintenance
debris from inside the pipe.
2. Wrapping of pipe tape Warning
When screwing together pipes and fittings, etc., be certain that
chips from the pipe threads and sealing material do not get inside 1. Removal of equipment, and supply/exhaust
the piping. of compressed air.
Also, when pipe tape is used, leave 1.5 to 2 thread ridges When equipment is removed, first check measures to prevent
exposed at the end of the threads. dropping of driven objects and run-away of equipment, etc. Then
cut off the supply pressure and electric power, and exhaust all
compressed air from the system.
Wrapping direction
When machinery is restarted, proceed with caution after confirm-
ing measures to prevent cylinder lurching.
Ex
po
se
ap
Pipe tape Caution
pr
ox
.2 1. Drain flushing
thr
ea Remove drainage from air filters regularly. (Refer to specifica-
ds
tions.)

43
Stainless Steel Cylinder Series CJ5-S/CG5-S
Specific Product Precautions
Be sure to read before handling.
Refer to pages 38 through 40 for safety instructions and actuator common precautions.

Design Operating Environment

Warning Warning
1. Note the weight of the stainless steel products. 1. Fully consider the compatibility of stainless
Since the weight of stainless steel cylinders is approximately steel.
1.5 to 3 times heavier than the standard products (with The corrosion resistance of stainless steel is not effective
aluminum body), be careful when calculating weight estimates. against all media and corrosive environments. Corrosion
Also, when mounting the cylinder on equipment where vibration proceeds rapidly with strong hydrochloric acid, hydrofluoric
is expected, avoid using single side brackets such as the flange acid, and high temperature ammonium gas, etc. Therefore its
type, and use double side brackets such as the foot type compatibility to the environment must be considered carefully.
instead.
2. Do not operate cylinders with auto switches
Selection in environments where oil and chemicals are
used.
Warning Contact SMC when operating in environments with coolants,
cleaning solvents, various oils or chemicals, as it may cause
1. Generally, use nitrile rubber (NBR) seals with adverse effects (faulty insulation, malfunction due to swelling of
the potting resin, and hardening of lead wires, etc) to auto
liquids that do not contain chlorine and switches even in a short period of time. Even with the fluoro
sulfur, and use fluoro rubber (FKM) seals with rubber seal specification, the auto switch related parts (switch
liquids that contain chlorine and sulfur. body, mounting bracket, and built-in magnet) are identical to the
However, depending on the type and the brand of liquid (such standard specifications. Therefore, consult SMC regarding the
as cleaning solvent) that splashes on the cylinder, the operating cylinder's compatibility (such as chemical resistance) with an
life of seals may be reduced dramatically. In cases where environment (chemicals, etc.) before operating.
special additives are used, or where liquid caused trouble with 3. Do not immerse the cylinder in water or
the conventional nitrile or fluoro rubber seals in the past, chemicals.
request an investigation or set up a test period for the use of the
seals. When the cylinder is operated in a condition with water
pressure, the fluid leaks into the cylinder in the early stages. In
2. Even the fluoro rubber specification may not be the worst case, the fluid may back flow inside the piping and
applicable depending on the type of chemicals damage the solenoid valve.
and the operating temperature. Therefore, be
sure to verity the seal's applicability before use. Maintenance

Mounting Caution
1. If there is a reduction in grease lubrication
Warning and reapplication of grease is necessary, use
1. Do not rotate the cover. the special grease shown below.
Grease kit part no. for stainless steel cylinders
If the cover is rotated when the cylinder is mounted or when
fittings are screwed in, it may cause damage from the joint • GR-R-010 (10g)
section of the cover.
Precautions for series CG5-S
1. Sealant∗ is used on the threads of the
connecting sections of the cover and the
cylinder tube for air-tight construction. When
disassembling the cylinder, the old sealant
must be completely removed, and new sealant
must be applied before re-assembling.
∗ Loctite 542 (medium strength) or equivalent
2. ø50 or larger bore size cylinders cannot be
disassembled.
When disassembling cylinders with bore sizes of ø20 through
ø40, grip the double flat part of either the head cover or the rod
cover with a vise and loosen the other side with a wrench or a
monkey wrench, etc., and then remove the cover. When
re-tightening, tighten approximately 2 degrees more than the
original position. (Cylinders with ø50 or larger bore sizes are
tightened with a large tightening torque and cannot be
disassembled. Contact SMC when disassembly is required.)

44
Stainless Steel Cylinder
Water Resistant Auto Switch Precautions 1
Be sure to read before handling.

Design and Selection

Warning Warning
1. Confirm the specifications. 6. Pay attention to leakage current.
Read the specifications carefully and use this product appropri- With a 2 wire solid state auto switch, current (leakage current)
ately. The product may be damaged or malfunction if it is used flows to the load to operate the internal circuit even when in the
outside the range of specifications of current load, voltage, tem- OFF state.
perature or impact. If the above requirement is not satisfied, it will not reset correctly
2. Take precautions when multiple cylinders (stays ON). Use a 3 wire switch if this specification will not be sat-
isfied.
are used close together.
Furthermore, leakage current flow to the load will be “n” times
When multiple auto switch cylinders are used in close proximity, larger when “n” auto switches are connected in parallel.
magnetic field interference may cause the switches to malfunc-
tion. Maintain a minimum cylinder separation of 40mm. (When 7. Do not use a load that generates surge volt-
the allowable separation is indicated for each cylinder series, use age.
the specified value.)
Although a zener diode for surge protection is connected at the
3. Pay attention to the length of time that a output side of a solid state auto switch, damage may still occur if
switch is ON at an intermediate stroke posi- the surge is applied repeatedly. When a load, such as a relay or
solenoid valve, which generates surge is directly driven, use a
tion. type of switch with a built-in surge absorbing element.
When an auto switch is placed at an intermediate position of the
stroke and a load is driven at the time the piston passes, the auto 8. Cautions for use in an interlock circuit
switch will operate, but if the speed is too great the operating time When an auto switch is used for an interlock signal requiring high
will be shortened and the load may not operate properly. The reliability, devise a double interlock system to avoid trouble by
maximum detectable piston speed is: providing a mechanical protection function, or by also using
Auto switch operating range (mm) another switch (sensor) together with the auto switch. Also per-
V(mm/s) = ____________________________ x 1000 form periodic maintenance and confirm proper operation.
Time load applied (ms)
9. Ensure sufficient clearance for maintenance
4. Keep wiring as short as possible. activities.
Although wire length should not affect switch function, use wiring When designing an application, be sure to allow sufficient clear-
100m or shorter. ance for maintenance and inspections.

5. Take precautions for the internal voltage


drop of the switch.
Generally, the internal voltage drop will be greater with a 2 wire
solid state switch than a reed switch, and the load supply voltage
(subtract the internal voltage drop of the switch from the power
supply voltage) becomes lower.
Load supply voltage > Minimum operating voltage of load
If the above requirement is not satisfied, malfunction will occur
(will not turn ON). Therefore, confirm the specifications before
operating.
∗ Note that the voltage drop will be large when connected in a
serial arrangement.
Also note that a 24VDC relay is not applicable.

45
Stainless Steel Cylinder
Water Resistant Auto Switch Precautions 2
Be sure to read before handling.

Mounting and Adjustment Wiring

Warning Warning
1. Do not drop or bump. 1. Avoid repeatedly bending or stretching lead
Do not drop, bump or apply excessive impacts (1000m/s² or more wires.
for solid state switches) while handling. Broken lead wires will result from repeatedly applying bending
Although the body of the switch may not be damaged, the inside stress or stretching force to the lead wires.
of the switch could be damaged and cause a malfunction.
2. Be sure to connect the load before power is
2 Do not carry a cylinder by the auto switch applied.
lead wires. If the power is turned ON when an auto switch is not connected to
Never carry a cylinder by its lead wires. This may not only cause a load, the switch will be instantly damaged because of excess
broken lead wires, but it may cause internal elements of the current.
switch to be damaged by the stress.
3. Confirm proper insulation of wiring.
3. Mount switches using the proper tightening Be certain that there is no faulty wiring insulation (contact with
torque. other circuits, ground fault, improper insulation between terminals,
When a switch is tightened beyond the range of tightening torque, etc.). Damage may occur due to excess current flow into a switch.
the mounting screws, mounting bracket or switch may be dam- 4. Do not wire with power lines or high voltage
aged.
On the other hand, tightening below the range of tightening torque lines.
may allow the switch to slip out of position. Wire separately from power lines or high voltage lines, avoiding
parallel wiring or wiring in the same conduit with these lines.
4. Mount a switch at the center of the operating Control circuits containing auto switches may malfunction due to
range. noise from these other lines.
Adjust the mounting position of an auto switch so that the piston 5. Avoid incorrect wiring.
stops at the optimum operating position (at the center of the oper-
ating range where the green LED lights up). (The mounting posi- The switch will not be damaged if protected by a protection circuit,
tions shown in the catalog indicate the optimum positions at but the switch will be in a normally ON state. However, note that
stroke end.) If mounted at the end of the operating range (around the switch will be damaged if reversed connections are made
the borderline of ON and OFF), operation may be unstable. while the load is in a short circuited condition.

∗ Lead wire color changes


Lead wire colors of SMC auto 2 wire
switches have been changed Old New
in order to meet NECA Output (+) Red Brown
Standard 0402 for production
Output (–) Black Blue
beginning September, 1996
and thereafter. Please refer to
the table provided.
Special care should be taken
regarding wire polarity during
the time that the old colors still
coexist with the new colors.

46
Stainless Steel Cylinder
Water Resistant Auto Switch Precautions 3
Be sure to read before handling.

Operating Environment Maintenance

Warning Warning
1. Never use in an atmosphere of explosive 1. Perform the following maintenance periodi-
gases. cally in order to prevent possible danger
The structure of auto switches is not intended to prevent explo- due to unexpected auto switch malfunction.
sion. Never use in an atmosphere with an explosive gas since this 1) Securely tighten switch mounting screws.
may cause a serious explosion.
If screws become loose or the mounting position is dislocated,
2. Do not use in an area where a magnetic field retighten them after readjusting the mounting position.
is generated. 2) Confirm that there is no damage to lead wires.
Auto switches will malfunction or magnets inside cylinders will To prevent faulty insulation, replace switches or repair lead
become demagnetized. wires, etc., if damage is discovered.
3. Operating in environments where the switch 3) Confirm the lighting of the green light on a 2 color indicator type
switch.
is constantly exposed to water (including
Confirm that the green LED is on when stopped at the estab-
various solvents and chemicals) lished position. If the red LED is on, the mounting position is
Water resistant auto switches can be operated in environments not appropriate. Readjust the mounting position until the green
with constant water splashing. However, additives included in oil, LED lights up.
cleaning solvent, and chemicals can cause adverse effects, such
as swelling, melting, and drop in mechanical strength, to the inter-
nal insulation material (potting resin) and the external components Other
of the switch.
4. Operating in environments with temperature Warning
cycles
When a liquid at a temperature that is different (use 20°C or more 1. Consult SMC concerning water resistance,
as a guide) from the ambient temperature repeatedly splashes on flexibility of lead wires and usage at welding
the switch, temperature cycles are repeatedly applied to the
switch and may cause adverse effects to its internal components.
sites, etc.
5. Do not use in an area where surges are gen-
erated.
When there are units (solenoid type lifter, high frequency induc-
tion furnace, motor, etc.) which generate a large amount of surge
in the area around cylinders with solid state auto switches, this
may cause deterioration or damage to internal circuit elements of
the switch. Avoid sources of surge generation and disorganized
lines.
6. Avoid accumulation of iron debris or close
contact with magnetic substances.
When a large amount of ferrous debris such as machining chips
or welding spatter is accumulated, or a magnetic substance
(something attracted by a magnet) is brought into close proximity
with an auto switch cylinder, it may cause auto switches to mal-
function due to a loss of the magnetic force inside the cylinder.

47
Global Manufacturing, Distribution and Service Network
Worldwide Subsidiaries
America
North & South America Asia/Oceania Europe/Africa
U.S.A. SMC Corporation of America SRI LANKA (Distributor) Electro-Serv(Pvt.)Ltd. CZECH REPUBLIC SMC Industrial Automation CZ s.r.o.
CANADA SMC Pneumatics (Canada) Ltd. IRAN (Distributor) Abzarchian Co. Ltd. HUNGARY SMC Hungary Ipari Automatizálási Kft.
MEXICO SMC Corporation(México), S.A. de C.V. U.A.E. (Distributor) Machinery People Trading Co. L.L.C. POLAND SMC Industrial Automation Polska Sp. z o.o.
BRAZIL SMC Pneumãticos do Brasil Ltda. KUWAIT (Distributor) Esco Kuwait Equip & Petroleum App. Est. SLOVAKIA SMC Priemyselná Automatizácia Spol s.r.o.
CHILE SMC Pneumatics (Chile) S.A. SAUDI ARABIA (Distributor) Assaggaff Trading Est. SLOVENIA SMC Industrijska Avtomatika d.o.o.
COLOMBIA SMC Colombia Sucursal de SMC Chile S.A. BAHRAIN (Distributor) BULGARIA SMC Industrial Automation Bulgaria EOOD
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SYRIA (Distributor) Miak Corporation
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JORDAN (Distributor) Atafawok Trading Est.
VENEZUELA SMC Neumatica Venezuela S.A. SERBIA(Distributor) Best Pneumatics d.o.o.
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AUSTRALIA SMC Pneumatics(Australia)Pty.Ltd.
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CHINA SMC(China)Co.,Ltd.
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www.pneumatics.ca

(800) SMC.SMC1 (762-7621)


e-mail: sales@smcusa.com
For International inquires: www.smcworld.com
© 2011 SMC Corporation of America, All Rights Reserved.
All reasonable efforts to ensure the accuracy of the information detailed in this catalog were made at the time of publishing. However, SMC can in no way warrant the information herein contained as specifications are subject to change without notice.
PT- 5M-RRD
Series CG5

How to Order

Auto Switch Option


Nil Standard X6011 CG NFPA
D With Auto Switch (Magnetic Piston)

Mounting Stroke (mm)


X MP1 Double Rear Clevis Bore Max Stroke
D MP2 Double Detatchable Rear Clevis 40 800
E MP3 Single Rear Clevis 50 1200
C MP4 Single Detatchable Rear Clevis 63 1200
F MF1 Front Flange 80 1400
G MF2 Rear Flange 100 1500
L MS1 End Angle
S MS2 Side Lug
P MS7 End Lug

Cushion Seal Material


N Rubber Bumper R NBR
A Air Cushion V Viton

Bore (mm)
mm In
40 40 1.50”
50 50 2.00”
63 63 2.50”
80 80 3.25”
100 100 4.00”

Specifications

Action Double acting single rod


Fluid Air
Proof pressure 1.5MPa
Maximum operating pressure 1.0MPa
Minimum operating pressure 0.05MPa
Ambient and fluid temperature Without auto switch: –10 to 70°C, With auto switch: –10 to 60°C
Cushion Rubber bumper, Air cushion
ø40 to ø63 50 to 1000mm/s
Piston speed
ø80, ø100 50 to 700mm/s
Thread tolerance JIS class 2
+1.4 +1.5
ø40 to ø63 to 1000 0 mm, to 1200 0 mm
Stroke length tolerance +1.4 +1.5
ø80, ø100 to 1000 0 mm, to 1500 0 mm

2
NFPA Interchangeable
Stainless Steel Air Cylinder Series CG5

Double Rear Clevis Mounting Type CG5X (MP1 Mounting Style)

2-EE NPT LR

MR

KK

CD
A XC + STROKE CB

UB

BORE A CB CD EE KK LR MR UB XC
40 (1.50") 0.75 0.78 0.50 1/8 7/16-20 0.75 0.63 1.75 5.38
50 (2.00") 0.75 0.78 0.50 1/4 7/16-20 0.75 0.63 1.75 5.38
63 (2.50") 0.75 0.78 0.50 1/4 7/16-20 0.75 0.63 1.75 5.50
80 (3.25") 1.13 1.28 0.75 3/8 3/4-16 1.25 0.94 2.50 6.88
100 (4.00") 1.13 1.28 0.75 1/2 3/4-16 1.25 0.94 2.50 6.88

Double Rear Clevis Mounting Type CG5D (MP2 Mounting Style)

2-EE NPT LR

MR

KK
CD

A XD + STROKE CB

UB

BORE A CB CD EE KK LR MR UB XD
40 (1.50") 0.75 0.78 0.50 1/8 7/16-20 0.75 0.63 1.75 5.75
50 (2.00") 0.75 0.78 0.50 1/4 7/16-20 0.75 0.63 1.75 5.75
63 (2.50") 0.75 0.78 0.50 1/4 7/16-20 0.75 0.63 1.75 5.88
80 (3.25") 1.13 1.28 0.75 3/8 3/4-16 1.25 0.94 2.50 7.50
100 (4.00") 1.13 1.28 0.75 1/2 3/4-16 1.25 0.94 2.50 7.50

3
Series CG5
Single Rear Clevis Mounting Type CG5E (MP3 Mounting Style)

2-EE NPT LR

MR
KK

CD

A XC + STROKE EW

BORE A CD EE EW KK LR MR XC
40 (1.50") 0.75 0.50 1/8 0.75 7/16-20 0.75 0.63 5.38
50 (2.00") 0.75 0.50 1/4 0.75 7/16-20 0.75 0.63 5.38
63 (2.50") 0.75 0.50 1/4 0.75 7/16-20 0.75 0.63 5.50
80 (3.25") 1.13 0.75 3/8 1.25 3/4-16 1.25 0.94 6.88
100 (4.00") 1.13 0.75 1/2 1.25 3/4-16 1.25 0.94 6.88

Single Rear Clevis Mounting Type CG5C (MP4 Mounting Style)

2-EE NPT LR

MR
KK

CD

A XD + STROKE EW

BORE A CD EE EW KK LR MR XD
40 (1.50") 0.75 0.50 1/8 0.75 7/16-20 0.75 0.63 5.75
50 (2.00") 0.75 0.50 1/4 0.75 7/16-20 0.75 0.63 5.75
63 (2.50") 0.75 0.50 1/4 0.75 7/16-20 0.75 0.63 5.88
80 (3.25") 1.13 0.75 3/8 1.25 3/4-16 1.25 0.94 7.50
100 (4.00") 1.13 0.75 1/2 1.25 3/4-16 1.25 0.94 7.50

4
NFPA Interchangeable
Stainless Steel Air Cylinder Series CG5

Front Flange Mounting Type CG5F (MF1 Mounting Style)

2-EE NPT

KK

E
4- FB A W M

TF WF

UF ZB + STROKE

BORE A E EE FB KK M R TF UF W WF ZB
40 (1.50") 0.75 2.00 1/8 0.31 7/16-20 0.16 1.43 2.75 3.38 0.63 1.00 4.62
50 (2.00") 0.75 2.50 1/4 0.37 7/16-20 0.22 1.84 3.38 4.13 0.63 1.00 5.26*
63 (2.50") 0.75 3.00 1/4 0.37 7/16-20 0.28 2.19 3.88 4.63 0.63 1.00 5.25
80 (3.25") 1.13 3.75 3/8 0.44 3/4-16 0.28 2.76 4.68 5.50 0.75 1.38 6.51*
100 (4.00") 1.13 4.50 1/2 0.44 3/4-16 0.31 3.32 5.44 6.25 0.75 1.38 6.22*
* DENOTES DEVIATION FROM NFPA

Rear Flange Mounting Type CG5G (MF2 Mounting Style)

2-EE NPT

KK
E
R

FB A ZJ + STROKE

TF ZF + STROKE

UF
BORE A E EE FB KK R TF UF ZF ZJ
40 (1.50") 0.75 2.00 1/8 0.31 7/16-20 1.43 2.75 3.38 5.00 4.63
50 (2.00") 0.75 2.50 1/4 0.37 7/16-20 1.84 3.38 4.13 5.00 4.63
63 (2.50") 0.75 3.00 1/4 0.37 7/16-20 2.19 3.88 4.63 5.13 4.75
80 (3.25") 1.13 3.75 3/8 0.44 3/4-16 2.76 4.68 5.50 6.25 5.63
100 (4.00") 1.13 4.50 1/2 0.44 3/4-16 3.32 5.44 6.25 6.25 5.63

5
Series CG5
End Angle Mounting Type CG5L (MS1 Mounting Style)

A XA + STROKE
2-EE NPT

KK

AH

AT

S 4- AB AO SA + STROKE AO

BORE A AB AH AO AT EE KK S SA XA
40 (1.50") 0.75 0.44 1.18 0.38 0.13 1/8 7/16-20 1.25 6.00 5.63
50 (2.00") 0.75 0.44 1.44 0.38 0.13 1/4 7/16-20 1.75 6.00 5.63
63 (2.50") 0.75 0.44 1.63 0.38 0.13 1/4 7/16-20 2.25 6.13 5.75
80 (3.25") 1.13 0.56 1.94 0.50 0.13 3/8 3/4-16 2.75 7.38 6.88
100 (4.00") 1.13 0.56 2.25 0.50 0.19 1/2 3/4-16 3.50 7.38 6.88

Side Lug Mounting Type CG5S (MS2 Mounting Style)

2-EE NPT

KK
LH
ST

4- SB
TS A XS SS + STROKE

US ZB + STROKE

BORE A EE KK LH SB SS ST TS US XS ZB
40 (1.50") 0.75 1/8 7/16-20 1.00 0.41 2.88 0.50 2.75 3.50 1.38 4.91
50 (2.00") 0.75 1/4 7/16-20 1.25 0.44* 2.88 0.50 3.25 4.00 1.38 5.32*
63 (2.50") 0.75 1/4 7/16-20 1.50 0.44* 3.00 0.50 3.75 4.50 1.38 5.39*
80 (3.25") 1.13 3/8 3/4-16 1.88 0.56* 3.25 0.75 4.75 5.75 1.88 6.41*
100 (4.00") 1.13 1/2 3/4-16 2.25 0.56* 3.25 0.75 5.50 6.50 1.88 6.48*

* DENOTES DEVIATION FROM NFPA

6
CG5
NF PA Interchangeable
S tainles s S teel A ir C ylinder S eries

E nd L ug Mounting Type C G 5P (MS 7 Mounting S tyle)

A XE + STROKE

2-EE NPT

KK

GH

ST

R 4- EB AO SE + STROKE AO

BORE A AO EB EE GH KK R SE ST XE
40 (1.50") 0.75 0.25 0.31 1/8 1.00 7/16-20 1.43 5.50 0.13* 5.38
50 (2.00") 0.75 0.31 0.38 1/4 1.25 7/16-20 1.84 5.88 0.13* 5.56
63 (2.50") 0.75 0.31 0.38 1/4 1.50 7/16-20 2.19 6.25 0.18* 5.81
80 (3.25") 1.13 0.38 0.44 3/8 1.88 3/4-16 2.76 6.63 0.25* 6.50
100 (4.00") 1.13 0.38 0.44 1/2 2.25 3/4-16 3.32 6.88 0.31* 6.63
Rod End Accessories
CB
CW CB CW
ØER ØCD ER ØCD
L

CA
CE

KK UNF - A DEEP

KK UNF
Rod Clevis Rod Eye
Part No. CB CD CE CW L A KK ER Part No. A CA CB CD ER KK
NY-150SUS 0.765 0.50 1.50 0.50 0.75 0.75 7/16-20 0.50 NI-150SUS 0.75 1.50 0.75 0.50 0.50 7/16-20
NY-325SUS 1.265 0.75 2.38 0.63 1.25 1.13 3/4-16 0.75 NI-325SUS 1.13 2.06 1.25 0.75 0.75 3/4-16

CP
øCD 1

CL øCD 2

Pivot Pin
Part No. CD 1 CD2 CL CP
NCDP-150-SUS 0.500-.002
0
0.106 2.28 1.94

NCDP-325-SUS 0.750 0
-.002 0.140 3.10 2.72
Note: Cotter Pins are included.
7
Akihabara UDX 15F, 4-14-1, Sotokanda, Chiyoda-ku, 10100 SMC Boulevard Noblesville, IN 46060, U.S.A.
Tokyo 101-0021, Japan Phone: 317-899-4440 Fax: 317-899-3102
Phone: 03-5207-8271 Fax: 03-5298-5361 URL http://www.smcusa.com
URL http://www.smcworld.com
All specifications in this catalog are subject to change without notice.

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