Professional Documents
Culture Documents
Abstract
Finite element analysis for a 6 bay truss model is performed using a FEA software package called ABAQUS. This
software is further used to compute the deflections and the elements forces for the three loading conditions i.e. Tension,
Shear and Bending. The results obtained are used to compute the equivalent section properties and hence verified to
that of the cantilever beam. Finally, a Fully Stressed Design (FSD) analysis is performed under three loading conditions
(tension, shear and bending) to minimize the total weight of the structure. Each element is constrained to have a
minimum gage area of 0.1𝑐𝑚2 , and the maximum allowable stress in each element after considering safety factor is
100 MPa (Mega Pascal).
1
EML 5526 Finite Element Analysis (Spring, 2015) March 7, 2015
Where,
𝐹𝑥13 = Force applied at node 13 in x-direction
𝐹𝑥14 = Force applied at node 14 in x-direction
Where,
𝐹𝑦13 = Force applied at node 13 in y-direction
𝑙= Length of the beam (6x0.3 = 1.8 m)
𝐹𝑦14 = Force applied at node 14 in y-direction
To verify the FE model, two additional bays are added to
The horizontal and the vertical members have length𝑙, the 6 bay truss structure. The same load cases A, B, C
while the inclined members have length√2𝑙. Assume the are applied and the average tip deflections were
young’s modulus (𝐸) =100 GPa, Density ρ =7,830 kg/𝑚3 , calculated using an FE program as done before for a 6
cross sectional area A= 1.0𝑐𝑚2 , and 𝑙=0.3m. bay structure. These deflections are then compared to
the expected tip displacements calculated from the beam
For Load Case A, the boundary conditions at node 2 is theory formulation using the axial rigidity, flexural rigidity
fixed in all directions and at node 1 only the x-direction is and shear rigidity calculated in the previous step (where
constrained but it is free to move in the y direction due to 𝑙=2.4m). Finally, the FE results are compared with the
roller support. Loads are applied at the 13th and the 14th theoretical results calculated.
node in x-direction with a magnitude of 10,000N
(Tension). 2.2 Part 2: FSD Optimization
For Load Case B, the boundary conditions are the same Fully stressed design is performed on the original 6 bay
as that of the Case A and the loads are applied at the 13th structure under three loading conditions (tension, shear
and 14th node in y-direction with a magnitude of 1,000N and bending) to find the best design by reducing the
which results in the shearing effect of the truss structure. weight and the overall cost of the truss structure. This
basic concept implies that we should remove the material
For Load Case C, Similar BC’s are applied to the previous from the members that are not fully stressed unless
case but the loads are acting in opposite direction at the prevented by a minimum gage area of 0.1𝑐𝑚2 .
13th and the 14th node which results in a couple and
therefore bending of the truss structure. After performing the analysis for all the three load cases
separately we will have 3 stresses for each member. I
Further a FE program is used to determine the deflections designed the cross sectional area based upon the highest
and element force in each truss element. Deflections and stress using the resizing algorithm. If the new area Anew
element force at each node are tabulated. obtained from the resizing formula is smaller than the
minimum gage area (0.1𝑐𝑚2 ), the minimum gage area
Assuming that the truss behaves like a cantilever beam, should be selected rather than the obtained value.
the obtained average tip deflections are used to compute
the equivalent cross sectional properties of the beam i.e. To ensure that the member elements are fully stressed, I
axial rigidity ( 𝐸𝐴 )eq, flexural rigidity ( 𝐸𝐼 )eq and shear have used Microsoft Excel to perform several iterations
rigidity (𝐺𝐴)eq using the given formulae. to reduce the area of the member element and increase
the stress value up to the allowable stress of 100MPa.
The deflection of a beam due to an axial force F is given
by: Therefore, after 10 iterations I could increase the stress
in each member element by reducing the area and
converging the area to the minimum gage area of 0.1𝑐𝑚2 .
After I did this a few times, I found that all the element
The transverse deflection due to a transverse force F at stresses are ≤100MPa in any one of the load conditions
the tip is: and found the weight to be lesser than the initial structure.
Since the truss structure is fully stressed and the final
weight is less we can conclude that the structure is
optimized.
2
EML 5526 Finite Element Analysis (Spring, 2015) March 7, 2015
3. Results
3.1 Part 1: 6 Bay Truss Analysis
3
EML 5526 Finite Element Analysis (Spring, 2015) March 7, 2015
(𝐸𝐴)𝑒𝑞 =
(20000)(1.8)
= 2.43 × 107 𝑁 (𝐺𝐴)𝑒𝑞 = 7.78 × 106 𝑁
1.48 ×10−3
4
EML 5526 Finite Element Analysis (Spring, 2015) March 7, 2015
5
EML 5526 Finite Element Analysis (Spring, 2015) March 7, 2015
Weight of the truss = ∑ (volume of all elements) * ρ Next, after the assembly of the part the cross sectional
area and material properties are defined and assigned to
𝑉𝑜𝑙 𝑚𝑒 = 𝐴𝑟𝑒𝑎 × 𝑙𝑒𝑛𝑔𝑡ℎ 𝑜𝑓 𝑒𝑙𝑒𝑚𝑒𝑛𝑡 the respective element.
𝐿𝑒𝑛𝑔𝑡ℎ 𝑜𝑓 𝑒𝑙𝑒𝑚𝑒𝑛𝑡 = 0.3 𝑚
𝑘𝑔
𝐷𝑒𝑛𝑠𝑖𝑡𝑦 (𝜌) = 7,830 3 ** Section: Section-1-SET-1
𝑚 *Solid Section, elset=SET-1, material=MATERIAL-1
0.0001,
** MATERIALS
Final Weight of the Truss = 3.43 𝒌𝒈 **
*Material, name=MATERIAL-1
*Density
7830.,
*Elastic
6
EML 5526 Finite Element Analysis (Spring, 2015) March 7, 2015
** OUTPUT REQUESTS
**
**
** FIELD OUTPUT: F-Output-1
*EL PRINT
S
*NODE PRINT
U
**
*Output, field, variable=PRESELECT
**
** HISTORY OUTPUT: H-Output-1
**
*Output, history, variable=PRESELECT
*End Step