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In the IIoT, organizations can gather data from various types of industrial equipment, sensors in the
field measuring ambient conditions, connected safety equipment, and vehicles and apply analytics to
that data to understand how those assets are performing in real time and how they may perform in the
future. According to IDC research, the top factor that influenced industrial companies to create a
strategy or investment in IoT was the ability to improve business productivity and efficiency internally.
The second-most-important reason was to improve operational costs. While these results demonstrate
that IoT adoption is primarily being driven by the ability to create internal improvements, the impact of
these benefits to the customer is also top of mind; improving productivity and efficiency for customers
was the third-most-popular reason industrial organizations deploy IoT strategies. Other key drivers
cited in the survey were improving maintenance costs internally and externally, process automation,
and the ability to create new revenue streams.
▪ Security: In IDC's research, security comes up as the top inhibitor to IoT projects year after
year. IoT security considerations encompass the IoT endpoint, the network the data travels
over, and the server environment where the IoT data will be processed, analyzed, and stored,
which could be an edge device or a centralized datacenter (on-premise or the cloud). The
objective of IoT security is to apply the appropriate controls to the device and/or a segmented
"network of things" ecosystem that ensures the desired level of protection for:
▪ Confidentiality: To protect sensor-based data from being disclosed to unauthorized entities
or individuals
▪ Integrity: To validate sensor-based data and protect it from being manipulated or
identifying changes as it is accessed and/or transmitted over time
▪ Availability: To allow the intended use of sensor-based data for productivity and other
purposes
Security challenges arise from the heterogeneity, geographic distribution, and long life spans
of IoT devices. In the industrial setting, an IoT device could be a sensor, a machine, or a
gateway, each with its own computing capabilities and security requirements. Adding to this
complexity is the fact that some of these devices were not built with security in mind and are
easy targets for hackers due to their lack of basic encryption or authentication mechanisms.
Beyond the heterogeneous nature of the devices, lack of visibility into device fleets represents
another key security challenge. If an organization isn't aware of all the devices connecting to
the network, it is impossible for them to protect against possible vulnerabilities stemming from
those endpoints. Given that many IoT devices will be active much longer than the average
laptop or mobile device, these endpoints can represent long-lasting threats if not properly
managed and secured. Organizations must also consider how they protect data in motion and
at rest.
▪ Data access and preparation: The value of implementing IoT technology in an industrial
setting is to leverage IoT data for business value. However, organizations need to access the
data, and then prepare it for analytics before they will be able to achieve valuable insights.
Industrial equipment may not transmit electronic data at all, or if it does, it may communicate in
any one of a large variety of protocols. The data may be coming over a spotty connection,
leading to gaps in data collection. In addition, the telemetry coming off the machine may need
to be combined with other contextual data feeds like time or location to give it meaning. These
challenges require developers to spend significant time building custom logic into their
applications to clean false readings, fill in gaps in data, and enrich it with contextual
information.
Business Strategy
▪ Tie the IoT strategy to digital transformation: The first step any organization should take in its IoT
journey is to consider how using IoT technology can contribute to business goals. Today, the
majority of organizations IDC talks to are undergoing some type of digital transformation. IDC's
definition of digital transformation is simply the ability to transform decision making with technology.
IoT deployments can provide a key source of the data that will be used to make those decisions, so
it only makes sense that the IoT projects should align with the goals of the digital transformation. In
the industrial world, the organizations surveyed by IDC are most interested in using this data to
improve internal efficiencies, reduce operational costs, improve productivity for customers, and
reduce internal maintenance costs. While an organization may be able to imagine many uses for
its IoT data, IDC recommends organizations choose one use case to get started with and adopt
larger scale and additional projects only after some initial lessons have been learned.
▪ Executive leadership: IDC has found that one of the common factors of successful IoT projects
have been when there has been an executive sponsor in place. Leadership at the top of the
organization is important for a few reasons. First, this person can help ensure that the goals of
the project are aligned with the strategic goals of the business. This alignment can help ensure
the project receives the proper funding. Second, successful IoT initiatives require collaboration
among multiple groups. An executive sponsor that believes there is value in the project can
head up an IoT center of excellence (COE) and encourage cross-functional collaboration
among the groups participating in the COE. One of the key goals for an IIoT COE can be to
foster an open dialogue between operational technology and information technology staff.
While these groups may have lived in relatively separate worlds in the past, the ability to truly
harness the power of IoT increasingly requires operational data to be integrated with data
living in IT systems. For instance, if IoT data reveals that a machine is about to fail, a service
ticket could be triggered in a field service system.
▪ Establish metrics: Executives should create critical success factors (CSFs) that focus on the
delivery of business outcomes while mitigating the risk of failure. For example, if an
organization is deploying a predictive quality solution that leverages IoT data, the organization
might want to measure how the timeliness and quantity and quality of goods shipped on a
daily basis changes from before to after the solution is deployed. The organization could also
measure how fewer product recalls leads to increased revenue and customer satisfaction. If
an organization is deploying a predictive maintenance use case, the organization might
choose to measure how much money it has saved by performing maintenance only on those
machines that really need it versus performing maintenance on the manufacturer's
recommended schedule.
▪ Consider how IoT could change your role in the value chain: With IoT sensors and information
generated at every location where a sensor is connected, the business will evolve as an
organization transforms into a digital entity. Currently, businesses that make and sell products
to their customers stay in business because they invest heavily in their value chain. However,
today we see a shift in how lines of businesses are engaging with their customers. Customers
need to be at the center of their business strategy rather than at the end of the value chain.
The outcome of this is that the current product-based value chains will lose their relevance
over time. In response, businesses have been steadily making the transformation from selling
AWS IoT's goal is to make sure industrial customers know the state of every thing and can reason on
top of that data to solve business problems. AWS aims to help industrial customers increase
operational efficiency, create net-new revenue streams, and make industrial equipment, processes,
and customers smarter. The company does this by offering services that enable companies of any size
to reason on top of industrial operation data using machine learning models for predictive
maintenance, quality, and safety. Since customers are at various stages of their IoT journey, AWS
provides these capabilities as a set of discrete services so customers have the flexibility to procure
functionality as it is needed.
▪ Amazon FreeRTOS is an operating system for microcontrollers that makes small, low-power
edge devices easier to program, deploy, secure, connect, and manage. Amazon FreeRTOS
securely connects small, low-power devices to more powerful edge devices or to the cloud.
▪ AWS Greengrass is software that lets customers run local compute, messaging, data caching,
sync, and ML inference capabilities for connected devices in a secure way. It essentially
extends AWS to the edge so that connected devices can run AWS Lambda functions, keep
device data in sync, and communicate with other devices — even when not connected to the
internet. AWS Greengrass ML Inference is a feature of Greengrass that allows customers to
take machine learning models that were built and trained in the cloud and then deploy and run
them locally on devices.
▪ AWS IoT Core is a managed cloud platform that allows connected devices to securely interact
with cloud applications and other devices. AWS IoT Core supports high-scale IoT message
processing and can route those messages to AWS endpoints and to other devices reliably and
securely. It also provides device shadows so applications can keep track of and communicate
with devices even when they aren't connected.
▪ AWS IoT Device Management helps companies securely onboard, organize, and monitor and
remotely manage IoT devices at scale.
▪ AWS IoT Device Defender provides a fully managed service that audits the security policies
associated with devices and continuously monitors devices for behavior that deviates from the
appropriate behavior defined for each device.
▪ AWS IoT Analytics is a fully managed service that helps customers run sophisticated analytics
on large volumes of IoT data without having to worry about the cost and complexity typically
required to build an IoT analytics platform. It filters, transforms, and enriches IoT data before
storing it in a time series data store for querying and analysis. You can then use prebuilt machine
learning models for common IoT use cases. With AWS IoT Analytics, you can get business
insights from machine learning without having to build your own IoT analytics platform.
▪ AWS IoT 1-Click is a service that enables simple devices to trigger AWS Lambda functions
that can execute an action. While these services are horizontal in nature, AWS is highly
focused on their application in the IIoT.
A few sample use cases are as follows:
▪ Predictive maintenance — avoid downtime and optimize supply chain: Predictive maintenance
analytics captures the state of industrial equipment so organizations can identify potential
breakdowns before they impact production. AWS helps customers continuously monitor and
infer equipment status, health, and performance to detect issues in real time. Knowing when
equipment needs attention helps companies plan maintenance work, keep the right inventory
of spare parts, and avoid unplanned outages.
▪ Predictive quality — improve the quality of factory output: Predictive quality analytics extracts
actionable insights from industrial data sources such as manufacturing equipment,
environmental conditions, and human observations. AWS provides services that allow
industrial companies to build predictive quality models using data from all the devices on their
factory floors such as rotors, valves, conveyors, and robotics. As a result, they can quickly spot
quality issues before they cascade down the production process for improved yield and
minimized scrap.
Conclusion
The industrial Internet of Things offers the ability to transform a company based on a better
understanding of the assets used to run that business in real time. Organizations can leverage IoT
data to get ahead of potential issues that cost time, money, and reputational damage. However,
industrial environments often have unique characteristics, such as intermittent connectivity, that can
create complexity in solution deployment.
A successful industrial IoT deployment requires consideration from both a business and a technology
strategy point of view. It is important to make sure that the IoT strategy is well integrated with the overall
digital transformation strategy to ensure that the goals and metrics established for each initiative are well
aligned. It is also critical to understand how your IoT deployment may change your role in your current
value chain, and how you will need to interact with partners and customers in this new world. Once the
proper vision for the project is established, choosing technology becomes much easier.
The technology strategy for industrial IoT should include capabilities that allow your organization to
connect, secure, and manage devices — and ingest, prepare, manage, and analyze data — at scale.
Oftentimes, the low latency and security required in industrial environments will create the need for a
hybrid strategy that includes both edge and cloud compute, so a platform that can support this
continuum is ideal. Finally, the end goal of most IoT deployments is to gain actionable insights from
data. Tools that can help you get to those insights faster can make a significant difference in gaining
competitive advantage.
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