• Which of the following is not a method elasticity, E? of centering a workpiece in the lathe? a. It is the same as the rupture a. Toolbit method modulus. b. Surface gauge method b. It is the slope of the stress strain c. Dial indicator method diagram in the linearly elastic d. Plastic gage method region. ANS: D c. It is the ratio of stress to volumetric • The kind of centre which is being stress. attached and meshed to the tailstock d. Its value depends only on the spindle which is also static while the temperature of the material. work is rotating is ANS:D a. Live center b. Dead center c. Indeterminant d. Zero • To which of the following can the large ANS:B discrepancy between the actual and • For a system to be equilibrium, the sum theoretical strengths of metals mainly of the external forces acting on the be attributed? system must be a. Heat a. Equal to unity b. Dislocations b. A maximum c. Low density c. Indeterminant d. Stress direction d. Zero ANS:B ANS:D • A shaft made of good quality steel • The mass moment of inertia of a breaks in half due to fatigue. What cylinder about its central axis should the surface of the fracture after perpendicular to a circular cross section look like? is a. Like a cup and cone a. Directly proportional to its radius b. Quite smooth to the unaided eye, b. Independent of its radius yet ripples area apparent under low c. Directly proportional to its length power magnification d. Independent of its length c. Smooth over most of the surface ANS:C although it appears torn at the • In general, what are the effects of cold location of fracture working a metal? d. Very jagged and rough a. Increase strength and ductility ANS:C b. Increase strength, decrease ductility • Under very slow deformation at high c. Decrease strength and ductility temperature, it is possible to have some d. Decrease strength increase ductility plastic flow in a crystal at a shear stress ANS:B lower than the critical shear stress. b. Defined as the unit shear stress What is the phenomenon called? divided by the unit shear a. Slip deformation. b. Twining c. Equal to the modulus of elasticity c. Creep divided by the unit shear d. Bending deformation. ANS:B d. Defined as the length divided by the • In molecules of the same composition, moment of inertia. what are variations of atomic ANS:B arrangements known as? • A thin homogeneous metallic plate a. Polymers contaminating a hole is heated b. Non-crystalline structures sufficiently to cause expansion. If the c. Monomers coefficient of surface expansion is d. Isomers linear, the area of the hole will: ANS:D a. Increase at twice the rate the area • Which of the following is not a visco- of the metal increases. elastic material? b. Increase at the same rate as the a. Plastic area of the metal increases. b. Metal c. Stay the same. c. Rubber d. Decrease at the same rate as the d. Glass area of the metal increases. ANS:B ANS:B • What is the strong bond between • The three moment equation may be hydrogen atoms known as? used to analyze a. Ionic bond a. A continuous beam b. Metallic bond b. A beam loaded at the third points c. Ionic and metallic bond c. A step tapered column d. Covalent bond d. A three element composite beam ANS:D ANS:A • Hooke’s law for an isotropic • In a long column (slenderness ratio > homogeneous medium experiencing 160), which if the following has the one-dimensional stress is greatest influence on its tendency to a. Stress – E(strain) buckle under a compressive load? b. Strains – E(stress) a. The modulus of elasticity of the c. (Force)(Area) = E(change in material. length)/length b. The compressive strength of the d. Force/Area = E(length)/change in material. length c. The radius of gyration of the ANS:A column. • The modulus of rigidity of a steel d. The length of the column. member is: ANS:D a. A function of the length and depth. • The area of the shear diagram of a ANS:D beam between any two points on the • “Modulus of resilience” is beam is equal to the a. The same as the modulus of a. Change in shear between the two elasticity points b. A measure of the materials ability b. Total shear beyond the two points to store strain energy c. Average moment between the two c. The reciprocal of the modulus of points elasticity d. Change in moment between the d. A measure of the deflection of a two points member ANS:D ANS:B • Poisson’s ratio is principally used in • Imperfections within metallic crystal a. The determination of the capability structures may be all of the following of a material for being shaped. except b. The determination of the capability a. Lattice vacancies, or extra of a material for plastic interstitial atoms deformation without fracture. b. Ion pairs missing in tonic crystals c. Stress – strain relationships where (Shotky imperfections) stresses are applied in more than c. Displacement of atoms of one direction. interstitial sites ( Frankel defects) d. The determination of the modulus d. Twinning to form mirror images of toughness. along a low energy boundary or ANS:C crystal plane • Young’s modulus of elasticity for a ANS:B material can be calculated indirectly • All of the following statements about from which of the following properties strain energy are correct except of material? a. It is less for sites at grain a. Temperature coefficient of boundaries than for internal sites expansion and dielectric constant. within the crystal structures. b. Temperature coefficient of b. It is caused by generation and expansion and specific heat. movement of dislocations through c. Density and velocity of sound in the shear or plastic deformation. material. c. It results from tapped vacancies in d. Density and interatomic spacing in the crystal lattice. the material. d. It is proportional to length of ANS:D dislocation, shear modulus and shortest • The linear portion of the stress-strain distance between equivalent lattice diagram of steel is known as sites (points). a. Modulus of elasticity ANS:A b. Plastic range • When a metal is cold worked, all of the c. Irreversible range following generally occur except d. Elastic range a. Recrystallization temperature d. Displacement decreases ANS:B b. Ductility decreases • The stress in an elastic material is c. Grains become equi-axed a. Inversely proportional to the d. Slip or twinning occurs material’s yield strength. ANS:C b. Inversely proportional to the force • Intrinsic silicon becomes extrinsically rating. conductive, with electrons are majority c. Proportional to the displacement of carriers, when doped with which of the the material acted upon by the following? force. a. Nothing d. Proportional to the length of the b. Antimony material subject to the force. c. Boron ANS:C d. Germanium • The “SLENDERNESS RATIO” of a column ANS:D is generally defined as the ratio of its • Steels can be strengthened by all of the a. Length of its minimum width following practices except b. Unsupported length to its a. Annealing maximum radius of gyration b. Quenching and tempering c. Length of its moment of inertia c. Work hardening d. Unsupported length to its least d. Grain refinement radius of gyration ANS:A ANS:D • The moment of inertia of any plane • The linear portion of the stress – strain figure can be expressed in units of diagram of steel is known as the length to the a. Modulus elongation a. First power b. Plastic range b. Second power c. Irreversible change c. Third power d. Elastic range d. Fourth power ANS:D ANS:D • The ratio of the moment of inertia of • The vector which represents the sum of the cross section of a beam to the group of force vectors is called the section modulus is a. Magnitude a. Equal to the radius of gyration b. Resultant b. Equal to the area of cross section c. Sum c. A measure of distance d. Phase angle d. Multiplied by the bending moment ANS:B to determine the stress • Which of the following is not a vector ANS:C quantity? • When an air entrainment agent is a. Velocity introduced into a concrete mix, b. Speed a. The strength will increase c. Acceleration b. The strength will decrease c. The strength will not be affected ends. Midway between the ends the d. The water-cement ratio must be stress is greatest in what direction? reduced from 10% to 15% a. Longitudinal ANS:B b. Circumferential • Structural steel elements subjected to c. radial torsion develop d. At an angle 45 degrees to the a. Tensile stress longitudinal and circumferential b. Compressive stress direction c. Shearing stress ANS:B d. Moment • The ending moment at a section of a ANS:C beam is derived from the … • The deflection of a beam is a. Sum of the moments of all external a. Directly proportional to the forces on one side of the section modulus of elasticity and moment b. Difference between the moments of inertia on one side of the section and the b. Inversely proportional to the opposite side modulus of elasticity and length of c. Sum of the moment at a section of beam cubed. all external forces on both sides of c. Inversely proportional to the the section modulus of elasticity and moment d. Sum of all external forces between of inertia supports d. Directly proportional to the load ANS:A imposed and inversely to the length • The stress concentration factor… squared a. Is the ratio of average stress on a ANS:C section to the allowable stress • The differential of the shear equation is b. Cannot be evaluated for brittle which of the following? materials a. Load on the beam c. Is the ratio of areas involved in a b. Tensile strength of the beam sudden change of cross section c. Bending moment of the beam d. Is the ratio of the maximum stress d. Slope of the elastic curve produced in a cross section to the ANS:A average stress over the section • A vertically loaded beam, fixed at one ANS:D end and simply supported at the other • Poisson’s Ratio is the ration of the is indeterminate to what degree? a. unit lateral deformation to the unit a. First longitudinal deformation b. Second b. unit stress to unit strain c. Third c. elastic limit to proportional limit d. Fourth d. shear strain to compressive strain ANS:A ANS:A • A thin walled pressurized vessel consists • Which of the following metal is easy to of a right circular cylinder with flat chisel? a. cast iron c. Cast iron rim with bronze spider b. alloy steel d. All of these c. stainless steel ANS:B d. manganese steel • It is hardened treatment whereby a cast ANS:A metal is being heated to a very high • Split pulley or pulley made of separate pressure when suddenly subjected to section bolted together at the rim, the rapid cooling to improve hardenability maximum speed should be limited or wear resistance is called: about _____% of the maximum speed a. Normalizing of solid pulley. b. Tempering a. 65 to 75% c. Quenching b. 55 to 60% d. Annealing c. 80to 90% ANS:C d. 45 to 50% • Heating of metal above the critical ANS:B temperature and then cooling slowly in • The length of arc between the two sides the furnace to reduce the hardness and of a gear tooth on pitch circle: improve the machinability is called: a. Axial Plane a. Normalizing b. Circular Thickness b. Annealing c. Chordal Curves c. Tempering d. Helex Angle d. Quenching ANS:B ANS:B • SAE steel that responds to heat • A type of welding whereby a wire or treatment. powder from the nozzle of a spray gun a. SAE 1060 is infused by a gas flame, arc of plasma b. SAE 1020 jet and molten particles are protected c. SAE 1030 in form of a spray by means of d. SAE 1117 compressed air to gas. ANS:D a. Metal Spray Welding • The differential of the shear equation is b. Plasma-Arc Welding which one of the following? c. Electro-Slug Welding a. Bending Moment of the Beam d. Electro-beam Welding b. Load of the Beam ANS:B c. Slope of the elastic curve • Honing is used: d. Tensile strength of the beam a. To remove only a small amount of ANS:B metal • To reduce cost in the manufacturing of b. to correct out-of-roundness of a large worm gears, the material to bore utilize: c. to correct axial run-out of a bore a. Alloyed Aluminum rim with cast d. on surfaces brought to a high iron degree of surface finish b. Bronze rim with cast iron spider ANS:D • Tungsten is added to high speed metal • Which of the following is not part of the a. to make the material more ductile headstock? b. To prevent the material from a. Anvil cracking during heat treatment b. Back Gear c. to increase the hardness at red heat c. Spindle d. to make the material easy to forge d. Motor ANS:A ANS:A • An impact test for which the specimen • A machining operation whereby the is supported at one end as a cantilever tool reciprocates and the feed is a. Izod Test stationary is called: b. Charpy Test a. Shaping c. Brinnel Test b. Planning d. Endurance Test c. Turning ANS:A d. Reaming • A hydrostatic bearing is one in which ANS:A a. the lube oil is supplied under • A rotating body which serves as a pressure reservoir for absorbing and b. the lube oil is not pressurized redistributing kinetic energy c. there is marginal lubrication a. Shaper d. the bearing is lightly loaded b. Turbine ANS:A c. Milling Machine • Heating or cooling of steel that d. flywheel produces a rounded form of carbide ANS:D a. Spheroidizing • An alloying element used principally to b. Annealing produced stainless steel c. Normalizing a. Zirconium d. Embrittleness b. Bronze ANS:A c. Aluminum • The principal material used in high d. Chromium production of metal working tools ANS:D a. Stainless Steel • The conical surface at the starting end b. Low Carbon Steel of the thread is called: c. Chromium a. Pitch Cone d. High Speed Steel b. Crest ANS:D c. Flute • Which tool does not belong to the d. Chamfer group? ANS:B a. Torque Wrench • The five principal parts of a shaper are b. Adjustable Wrench the table tool, slide base, ram and c. Feeler Gage a. Vise d. Vise Grip b. Drive Motor ANS:C c. Column d. Apron a. tip relief ANS:A b. Clearance • The surface area of the gear between c. Space fillets of the adjacent teeth is called: d. Top Land a. Bottom Land ANS:B b. Flank of Tooth • Nickel-chromium-molybdenum steel c. Topland designation, SAE ____ d. Flank a. SAE 51XX ANS:A b. SAE 74XX • The normal density or work space c. SAE 64XX requirement to use in the design of a d. SAE 94XX work room is ______ cubic feet per ANS:D person. • Surface connecting the crest and roots a. 38.38 of the screw thread b. 423.45 a. Length of Engagement c. 40.33 b. quenching d. 35.3 c. Tempering ANS:B d. Lead Angle .Deflection of the beam is? ANS:A a. proportional to the load imposed • A good general purpose deoxidizer and and inversely to the length squared promotes fine grain in steel b. proportional to the modulus of a. Molybdenum elasticity and moment of inertia b. Silicon c. inversely proportional to the weight c. Copper imposed times the length d. Magnesium d. inversely proportional to the ANS:B modulus of elasticity and moment of • The flux that should be avoided in inertia soldering electrical connection of ANS:D commutator wires as it tends to conode • Axially loaded rectangular groove in hub the connections. and shaft a. salt ammonia a. key seat b. stear in b. coller pin set c. acid flukes c. Setscrew point d. zinc chloride d. Flute ANS:D ANS:A • Bevel gears subjected to corrosion and • The amount by which the dedendum in lightly loaded are usually made of a given gear/pinion exceeds the a. Duralumin addendum of its mating pinion/gear. b. Brass Also the radial distance between the c. Bronze top of a tooth and the bottom of the d. All of these mating tooth space. ANS:C • The application of electrical current to b. Welding Machine the corrosion circuit to counter the c. Power Saw corrosion reaction is called d. Drill Machine a. Cathodic protection ANS:A b. Chemical corrosion process • An example of rectilinear translation c. Galvanication a. rack gear D. Sacrificial anodes method b. piston of an engine ANS:A c. jack • It is the set of spur gears are made, d. locomotive wheels installed and lubricated properly, ANS:B a. tooth peening • Relief angles of single-point cutting test b. pitting in cutting mild steel, cast iron and other c. shearing average work as recommended should d. Tooth Spalling be in the ranges of ____ degrees for ANS:B high speed tools • From experience, specify the a. 8 to 12 conventional limit of flywheel b. 5 to 7 operations to be at 6000 ft/min for cast c. 12 to 16 iron and ____ ft/min for cast steel. d. 10 to 15 a. 12000 ANS:B b. 10,000 • Tap not used for cutting threads: c. 8000 a. equal to the allowable stress and d. 7000 the module of elasticity ANS:B b. equal to the module of elasticity • In a cutting tool the cutting end can also c. equal to 80% of elastic limit be generally called _____. d. equal to half the ultimate strength a. end cutting edge ANS:C b. back rake • Mirror finish has surfaces line of c. side rake _____ rms. d. nose a. 2 to 8 ANS:D b. 1.0 • The material for engine radiator is c. 1 to 3 usually made of d. 2 to 5 a. Yellow Brass ANS:B b. Admiralty Brass • Chromium steel (to include heat and c. Navy Brass corrosion resistant) designation d. Silicon Brass a. SAE 56XX ANS:A b. SAE 61XX • A machine shop equipment that can be c. SAE 9XX flattened horizontally, vertically or d. SAE 514XX angular plane ANS:D a. Shaper Machine • Non-metallic material of high melting b. Fineness modulus temp being used as a furnace lining c. Aggregate gradation a. quarts bricks d. Water cement ratio b. silica sand ANS:D c. dolomite clay bricks d. refractories • Which of the following is not a method ANS:D of nondestructive testing of steel • Thread is used where the thread castings and forging? requires great strength and usually cut a. Chemical analysis square on one side and slanting on the b. Ultrasonic other side c. Liquid penetrant a. buttress d. Magnetic particle b. double ANS:C c. janno • All of the following groups of plastics d. square are thermoplastic, except: ANS:A a. Polyvinyl chloride (PVC) and • Internal stress exerted by the fibers to polyvinyl acetate resist the action of outside force is b. Polyethylene,, polypropylene and called _____. polystyrene a. Ultimate stress c. Tetraflouroethylene (Teflon) and b. Tensile stress other fluorocarbons c. Shearing d. Phenolics, melamine and epoxy d. Compressive stress ANS:D ANS:B • A gear with teeth on the outer • A tool not belonging to the group. cylindrical surface. a. hermaprodite caliper a. Worm gear b. divider b. External Gear c. Double Vee block c. internal gear d. Tramme d. bevel gear ANS:Cl ANS:B • If 1080 steel (0.80 wt.% C) is annealed • A circle coinciding with a tangent to the by very low cooling from 1000 deg C bottom of the tooth space. (1832 deg F) to ambient temperature, a. Pitch circle its moisture will consist solely of: b. internal diagram a. Pearlite c. Dedendum b. Bainite d. root circle c. Cementite ANS:D d. Martensite • Cutting a hole by means of a rotating ANS:A tool or the work may revolve and the • Compressive strength of fully cured tool remain fixed as in the lathe concrete is most directly related to: a. Boring a. Sand gravel ratio b. Milling c. Brazing d. pitch diameter d. bevel gear ANS:B ANS:A • An operation of making a cone shaped • Fusion process in which the metal is enlargement of the end off a hole, as heated to a state of fusion permitting to for a recess for a flathead screw. flow together into a solid joint a. Knurling a. Soldering b. Countersinking b. resistance welding c. Indexing c. oxyacetylene d. boring d. brazing ANS:B ANS:D • Tool when pressed into a finished hole • The process of checking or producing in a piece of work, provide centers on checkers on the surface of a piece by which the piece may be turned or rolling checkered depressions into the otherwise machined. surface. a. Spindle a. Indexing b. Jaws b. Knurling c. Clock c. Squaring d. Mandre d. laying out ANS:D ANS:B • The total deformation measured in the • The clearance between the tooth direction of the line of stress. profile of gear tooth a. Tolerance a. Backlash b. Variation b. gear rack c. Poisson’s ratio c. addendum d. Strain d. dedendum ANS:D ANS:A • The process of producing a variety of • When meshed with a gear, it is used to surfaces by using a circular type cutter change rotary motion to reciprocating with multiple teeth. motion a. Planning a. Bevel gear b. Milling b. worm gear c. Shaping c. super gear d. Brazing d. gear rack ANS:B ANS:D • Alloy steel known its resistance to • The distance from the center of one corrosion, abrasion and wear that is tooth of a gear to the center of the next usually ideal for mill grinding ore in consecutive tooth measured on the cement and concentrator application. It pitch. is usually combined with molybdenum a. Pitch circle to increase the depth hardening. b. circular pitch a. Manganese steel c. diametral pitch b. Chromium nickel alloy steel c. Manganese-moly steel • Which of the following correctly d. Chromium-moly steel describes atoms located at grain ANS:D boundaries? • Killed steel is very much associated with a. they are subjected to the same type a. Manganese of inter-atomic forces that are b. Sulfur present in the interior atoms of the c. Phosphorus crystals d. Silicon b. they are located primarily in high ANS:D strained and distorted positions • Which of the following does cold- c. they have a higher free energy than working cause? atoms in the undistributed part of a. elongation of grains in the flow the crystal lattice direction, an increase in dislocation d. all of them are correct density, and an overall increase in ANS:D energy of the metal • Which of the following statement is b. elongation of grains in the flow false? direction, a decrease in dislocation a. hot working causes much strain density, and an overall decrease in hardening of the metal energy of the metal b. hot working increases the density of c. elongation of grains in the flow the metal direction, a decrease in dislocation c. one of the primary goals of hot density, and an overall increase in working is to produced fine grained energy of the metal material d. elongation of grins in the flow d. in hot working, no noticeable direction, a decrease in dislocation changes in mechanical properties density, and an overall decrease in occur energy of the metal ANS:A ANS:C Which of the following statements describe • Which of the following statement is the glass transition temperature? false? I. It is the temperature at which the rate a. the is considerable increase in the of volume contraction increases hardness and strength of cold- abruptly. worked metal II. It is the temperature at which residual b. cold-working a metal significantly stresses in the glass can be relieved. reduces its ductility III. It is the point where the material c. cold working cause a slight behaves more like a solid than a viscous decrease in the density and liquid electrical conductivity of metal a. I only d. cold working decreases the yield b. I and II point of the metal c. II and III ANS:D d. I and II l ANS:D • Which of the following is not a d. stabilization of the face centered structural class of steels? cubic crystal structure of stainless a. Carbon steels imparts a non magnetic b. high strength, low alloy characteristic to the alloy c. tool and die ANS:B d. stainless • Which of the following would not likely ANS:C require a steel containing 0.6% carbon • Low carbon steels are generally used in that has been spheroidized, cold drawn the “as rolled” or “as fabricated” state and slightly tempered? a. they come in many different shapes a. a bridge beam and thickness b. a water pipe b. their strength generally cannot be c. a cutting tool increased by heat treatment d. a ball bearing c. they degrade severely under heat ANS:C treatment • Which of the following statements is d. their chromium content is low false? ANS:B a. low alloy steels are a minor group • Which of the following statements is and rarely used. false? b. low alloy steels are used in heat a. high strength low alloys steels are treated condition. not as strong as non alloy low c. low alloys steels contains small carbon steels amounts of nickel and chromium. b. small amounts of copper increase d. the additional of small amounts of the tensile strength of steels molybdenum to low-allow steels makes c. additions of small amounts of it possible harden and strengthen thick silicon to steels can cause a marked pieces of metal by heat treatment. decrease in yield strength of the ANS:D steel • Under which type of loading does d. small amounts of phosphorus in fatigue occur? steels can provide an increase in the a. static load yield strength of steel b. plane load ANS:C c. high load • Which of the following statements is d. repeated load false? ANS:D a. stainless steels contain large • A specimen is subjected to a load. amount of chromium When the load is removed, the strain b. there are three types of stainless disappears. From this information, steels: martensitic; austenitic; and which following can be deduced about ferritic this material? c. the non magnetic stainless steels a. it is elastic contain large amount of nickel b. it is plastic c. it has a high modulus of elasticity d. it does not obey Hooke’s law b. mass production area ANS:A c. tool and die area • Which of the following metal is non d. foundry area magnetic? ANS:D a. cast iron • Which area of the machine shop is b. alloy steel where quality, quantity and popularity c. stainless steel of final products depend? d. manganese steel a. stock area ANS:D b. assembly area • Which of the following is not used to c. quality and control area temper steel? d. production area a. brine or salt bath ANS:C b. oil bath • One important skill that operator of c. water bath machine tools must have is an d. steam bath understanding of measurement which ANS:D demand… • Which of the following is not a type of a. Precision power hacksaw? b. Speed a. power hacksaw c. Neatness b. crosscut saw d. Sociability c. horizontal power saw ANS:A d. band saw • A machine used in shaping metals by ANS:D means of abrasive wheel or the removal • Which of the following is not a strength of metals with an abrasive is called.. property of a metal? a. planer machine a. tensile strength b. power saw b. rocking strength c. shaper c. torsional strength d. grinder d. fatigue strength ANS:D ANS:B • The ability of a metal to withstand loads • Which of the following metals melts without breaking down is… slowly and becomes dull red before a. Stress melting? b. Strain a. manganese steel c. Strength b. stainless steel d. elasticity c. cast iron ANS:C d. wrought iron • The ability of a material to resist being ANS:D crushed is.. • Which area of the machine shop is a. torsional strength where metal is being melted to form b. compressive strength them into new shape? c. bending strength a. welding area d. fatigue strength ANS:B • Which of the following is not the work • The ability of metal to withstand forces of a machinist? thus allowing member to twist is.. a. Grinding a. torsional strength b. Honing b. bending strength c. Reboring c. fatigue strength d. overhauling d. compressive strength ANS:D ANS:A • Which of the following is not a kind of • Which of the following is not a part of mandrel? lathe machine? a. expansion mandrel a. Headstock b. contraction mandrel ANS:D c. taper mandrel • The machine which can flatten surface d. gang mandrel on a horizontal, vertical, or angular ANS:B plane is.. a. shaper machine b. drilling machine c. power saw d. welding machine ANS:A • Which of the following is not part of the headstock a. Spindle b. back gear c. motor d. anvil ANS:D • Ferrous metals contains large amount of.. a. Carbon b. Manganese c. Sulfur d. phosphorous ANS:A
• Which of the following is not a
classification of an iron ore? a. Hermatite b. Magnetite c. Sulfurite D. siderite ANS:C