TOP PLATFROM ADDITIONAL BOLTING CHECK (V1-R103A)

Total Load acting P = 63930 N (Max. Load for UPN200 member)

Size of Bolt M20

Root dia of bolt db = 17.294 mm (ASME B1.13M, Appx-D)
Area of Bolt A = 234.8 mm2
No. of Bolts N = 12
Material of Bolt ISO 898 EN 8.8
Yield Stress of Material Ys = 660 MPa
Allowable stress 0.4*Ys = 264 MPa

Induced Stress S= P/(N*A) = 22.7 MPa

Induced is less than allowable ,hence Safe

DZ32/1013
 CLIENT :
#REF!
#REF!
#REF! EQPT. : PAGE: 1
#REF!
Designed by: #REF! JOB NO. #REF! DR NO. #REF! REV. 1
DETERMINATION OF HYDROTEST PRESSURE:
( AS PER 8.2.1)
MAWP = #REF! MPa(g)
Hydrotest Pressure as per eq. (8.1) Pt1 = 1.43 X MAWP
= #REF! = #REF! MPa(g)
= #REF!
= #REF! Kg/cm^2 (g)
Hydrotest Pressure as per eq. (8.2) Pt2 = 1.25 X MAWP X ST/S
(for ST/S, refer page no. )
= #REF! = #REF! MPa(g)
= #REF!
= #REF! Kg/cm^2 (g)
Minimum HydrotestPressure At top in Vertical Cond. = Max(Pt2,Pt1)
= #REF! MPa(g)
= #REF! Kg/cm^2 (g)
Density of Hydro fluid ρ = 1000 kg/m3
Acceleration due to gravity g = 9.81 m/s2
Height of the fluid In Vertical h1 = 662.3 / 2 + 5931 + 27561 + 4640 + 669.2 / 2

= 38797.75 mm
= 38.80 m
Height of the fluid In Horizontal h2 = 6200 mm
= 4.564 m
Max Head In Vertical Condition HV = ρ* g * h1
= 1000 x 9.80665 x 38.79775
= 380475.955 N/m2
= 380475.955 / 10 ^ 6
= 0.380 MPa(g)
Max Head In Horizontal Condition HH = ρ* g * h2
= 4.564 x 1000 x 9.80665
= 44757.55 N/m2
= 0.045 MPa(g)
Minimum HydrotestPressure At top in Horizontal Cond. = Max(Pt2,Pt1)+HV-HH
= #REF!
= #REF! MPa(g)
= #REF! = #REF! Kg/cm^2 (g)
Adopted Minimum Hydrotest Pressure
At top in Vertical Position = #REF! MPa(g)
#REF! Kg/cm^2 (g) #
At top in Horizontal Position = #REF! MPa(g)
#REF! Kgf/Cm2 ##
Maximum Hydrotest Pressure
At top in Vertical Position = #REF! MPa(g)
#REF! Kgf/Cm2 #
At top in Horizontal Position = #REF! MPa(g)
#REF! Kgf/Cm2 ##
#: Pressure is rounded up to nearest whole number, assuming Least count of Pressure gauge at site as 1

DZ32/1013
 kg/cm2 (g) and hence can be easily readable.
##: Pressures are rounded up based on Pressure gauge available at IHZL works having least count 10
kg/cm2 (g). Minimum readable pressure is 190 kg/cm 2 (g) above code required minimum while
maximum readable pressure is 200 kg/cm 2 (g).

DZ32/1013
 CLIENT :
DAHEJ
#REF!
INDIA EQPT. :
#REF!
Designed by: DZH JOB NO. #REF! DR NO. #REF!

L NECK STRESS CHECK

M
Location at Junction
B
308 NOZZLE Mkd No. B1
SA-336 F22V
Size (Inches) 12"

C
457.2
SA-336 F22V
D E Flange face
1872.8
SA-336 F22 V

DETAILS FOR NOZZLE MARKED "B1"

Nozzle MKD no. B1 B1 B1

At Point "C" At Point "D" At Point "E"
Design Pressure MPa(g) #REF! #REF! #REF!

Design Temp ⁰C 420 420 420

Inside Dia. mm 257.26 257.26 257.26

THK of Nozzle mm 33.32 33.32 33.32

Corrosion allow mm 0 0 0

Corroded thk 33.32 33.32 33.32

MOC of Nozzle SA-336 F22V SA-336 F22V SA-336 F22V

Allowable stress SPS 231.80 231.80 231.80 MPa

1.5*Sm 347.70 347.70 347.70 MPa
L 308.00 765.20 765.20
M 0.00 457.20 2330.00

Axia Force N 129448.60 129448.60 129448.60

Long. Moment N-m 239927.07 41818.93 -200612.41

Circ. Moment N-m 160186.73 259240.80 501672.14

Result Moment N-m 288487.07 262592.11 540296.47

Stress due to pressure
S1 = P  D2 #REF! N/mm2 #REF! N/mm2 #REF! N/mm2
Do2  D 2

Stress due to nozzle

Loading S2 = M/Z + F/A 147.89 N/mm2 135.00 N/mm2 273.27 N/mm2
(where, Z = Section Modulus)

Primery Member Stress #REF! N/mm2 #REF! N/mm2 #REF! N/mm2

Pm = S1 +S2

Nozzle to Shell'Dend #REF! #REF! #REF!

Z =( I / Y) mm3 2.008E+06 2.008E+06 2.008E+06

I = 3.253E+08 3.253E+08 3.253E+08
(Y = Outside Radius ) 161.95 161.95 161.95

C/S Area, A mm2 30417.2947 30417.2947 30417.29466

 PAGE: #REF!

REV. 0

Flange face

ACTUAL LOADING:

P 129.45 KN
Vl 129.45 KN
Vc 129.45 KN
Mt 200.06 Kn-m
Mc 200.06 Kn-m
Ml 200.06 Kn-m
 DAHEJ
CLIENT : #REF!
INDIA PAGE: #REF!
EQPT. : #REF!
Designed by: DZH JOB NO. #REF! DR NO. #REF! REV. 0

FOUNDATION LOADING DATA (MCE CONDITION)

As per Design Summary given in the main design report :-

*Erection Weight = 456000 kgf
*Operating Weight = 710000 kgf
*Hydrotest Weight = 734000 kgf
( SITE)

*For Operating Case

Shear Load - Wind = 530,084.00 N (Refer Page no. 263)

Moment - Wind = ### N-m

(Refer Page no. 263)

Shear Load - Seismic = 216,500.00 kgf = 216500 x 9.80665 (Refer Page no. 263)
= 2,123,140 0
Moment- Seismic = 3,894,500.00 kgf-m = 3894500 x 9.80665 (Refer Page no. 263)
= 38,191,998 0
For Erection Case

As the projected areas are same during operating and erection case , wind loading data for erection and
operating case will also be same.

Shear Load Wind = 0.00 N.

Moment Wind = 0.00 0

As the earthquake loading data is directly proportional to the weight, the loading data during erection case
be computed by multiplying the erection loading data with ratio of erection weight by operating weight

Multiplying Factor = Erection Weight = 0.64

Operating weight

Shear Load Siesmic= [2123139.725 X 0.5] = 1363593.96 N

Moment Siesmic = [38191998.425 X 0.5] = 24528945.47 0

For Hydrotest Case

As 33% wind Load is to be considered for Hydrotest hence wind loading data during hydro will be 33 % of
the wind loading data during operating case
Shear Load wind = [ X 0.33] = 0.00 N

Moment wind = [ X 0.33] = 0.00 0

Siesmic Loading is not taken during hydrotest.

FOUNDATION LOADING DATA

OPERATING HYDRO (SITE) ERECTION
Wind Seismic Wind Seismic Wind Seismic
SHEAR LOAD ( N) - 2,123,140 - - - 1,363,594

MOMENT ( N-M ) - 38,191,998 - - - 24,528,945

* Taken value are sligthly Higher than actuaL
 DAHEJ
CLIENT : #REF!
INDIA PAGE: #REF!
EQPT. : #REF!
Designed by: DZH JOB NO. #REF! DR NO. #REF! REV. 0

FOUNDATION LOADING DATA (DBE CONDITION)

As per Design Summary given in the main design report :-

*Erection Weight = 143500 kgf
*Operating Weight = 303000 kgf
*Hydrotest Weight = 272600 kgf
( SITE)

*For Operating Case

Shear Load - Wind = 15,500.00 kgf = 15500 x 9.80665 (Refer Page no. 495)
= 152,003 N
Moment - Wind = 214,800.00 kgf-m = 214800 x 9.80665 (Refer Page no. 495)
= 2,106,468 N-mm
Shear Load - Seismic = 165,300.00 kgf = 165300 x 9.80665 (Refer Page no. 495)
= 1,621,039 N
Moment- Seismic = 2,974,000.00 kgf-m = 2974000 x 9.80665 (Refer Page no. 495)
= 29,164,977 N-mm
For Erection Case

As the projected areas are same during operating and erection case , wind loading data for erection and
operating case will also be same.

Shear Load Wind = 152003.08 N

Moment Wind = 2106468.42 N-mm

As the earthquake loading data is directly proportional to the weight, the loading data during erection case
be computed by multiplying the erection loading data with ratio of erection weight by operating weight

Multiplying Factor = Erection Weight = 0.47

Operating weight

Shear Load Siesmic= [1621039.245 X 0.83] = 767719.91 N

Moment Siesmic = [29164977.1 X 0.83] = 13812456.15 N-mm

For Hydrotest Case

As 33% wind Load is to be considered for Hydrotest hence wind loading data during hydro will be 33 % of
the wind loading data during operating case
Shear Load wind = [152003.075 X 0.33] = 50161.01 N

Moment wind = [2106468.42 X 0.33] = 695134.58 N-mm

Siesmic Loading is not taken during hydrotest.

FOUNDATION LOADING DATA

OPERATING HYDRO (SITE) ERECTION
Wind Seismic Wind Seismic Wind Seismic
SHEAR LOAD ( N) 152,003 1,621,039 50,161 - 152,003 767,720

MOMENT ( N-M ) 2,106,468 29,164,977 695,135 - 2,106,468 13,812,456

* Taken value are sligthly Higher than actuaL
 40 Nozl 2233 -1574.5 O1 40 Wght 325 -1574.5 OUTLET COLLECTO
40 Nozl 987.8 -1241 O2-4 80 Wght 1600 241.002 4TH BD EQFLOW
40 Nozl 987.8 -1241 O2-8 80 Wght 4195 908 3RD BD SUPRT+BE
60 Nozl 240.9 1700.03 TW4 80 Wght 137 1082.03 O2C BLND FLNG
80 Nozl 1578.5 1082.03 O2-3 80 Wght 137 1028.3 O2D BLND FLNG
80 Nozl 165 508.027 PT 80 Wght 675 756.025 BED#3 SUPPORT
80 Nozl 1578.5 1082.03 O2-7 110 Wght 1600 2717.99 3RD BD EQFLOW D
100 Nozl 240.9 2030.02 TW3 120 Wght 4195 1207.98 2ND BD SUPP+BEA
120 Nozl 412.5 628.024 I2-2 120 Wght 1320 627.994 2ND EQFLW MIX T
120 Nozl 1578.5 1382.02 O2-2 120 Wght 231 628.024 I2A COMP FLNGE
120 Nozl 1578.5 1382.02 O2-6 120 Wght 137 1382.02 O2E BLND FLNG
150 Nozl 240.9 668.024 TW2 120 Wght 137 1382.02 O2F BLND FLNG
170 Nozl 412.5 628.024 I2-1 120 Wght 675 1056.02 BED#2 SUPPORT
170 Nozl 1578.5 1382.03 O2-1 160 Wght 1600 2032.99 2ND BD EQFLOW D
170 Nozl 1578.5 1382.03 O2-5 170 Wght 4195 1208.01 1ST BD SUPP GRI
190 Nozl 240.9 711.022 TW1 170 Wght 1320 627.994 1ST EQFLW MIX T
210 Nozl 5491.2 1879.3 MH 170 Wght 231 628.024 I2B COMP FLNG
170 Wght 137 1382.02 O2G BLND FLNG
170 Wght 137 1382.02 O2H BLND FLNG
170 Wght 675 1056.02 BED#1 SUPPORT
210 Wght 5202 1574 REDUCING FLNG A
210 Wght 127 1574.5 FEED DIFFUSER