15/08/2019

Orientation Schedule
TRAINING REPORT

Name of Mentor/Guide
Projects Period Days
at project level

Project 1

Project 2

Project 3

Project 4

Support Services

Note: Add rows in case no of projects are more.

Training Report Template, Date of issue: 19.06.2019 Page 1

 Orientation Schedule

Name of Mentor/Guide
Projects Period Days
at project level

15th March 2019

Project 1 To 31 Mr Sanjay Mitra
15th April 2019

16th April 2019

Project 2 To 30 Mr Suman Basu
15th May 2019

16th May 2019

Project 3 To 31 Mr Bidhan Lodh
15th June 2019

16th June 2019

Project 4 To 76 Mr Bidhan Mishra
31st August 2019

1st August 2019

Support Services To 15 Mr Bidhan Mishra
15th August 2019

Training Report Template, Date of issue: 19.06.2019 Page 2

 Project 1

Overview of the Project

Udangudi Commencement 13th February 2018

Project Name:
Date:
Engineering Procurement &
30 Months
Project Type: Construction Duration:

Tamil Nadu Generation and

12th August 2020
Client Name: Distribution Corporation Completion Date:

IIT Madras 1902.87 Crores

Client Consultant Project Value :
Mr Theodore Paul 4
Project Manager Division
Udangudi, Dist – Thoothukudi, Nearest road – East Coast road from
Address/Location Rameswaram to Kanyakumari, Nearest Railway Station – Tiruchendur.

Scope of work
 Construction of Coal Jetty of length 555m and 25m wide.
 Port Craft Jetty of length 180m and 10m wide.
 Port Operational Jetty of length 180m and 10m wide.
 Breakwater of about 915m to protect jetty.
 Approach Bridge of 10.10m wide for a distance of 7.90km
 Conveyor Galleries at Jetty and Approach Bridge.
 Junction Towers JNT1(On Shore) & JNT1A(On Jetty)
 Grab Shore Unloaders – 2nos of 2000TPH each
 Belt Conveyor System – 2nos of 555m each
 Pipe Conveyor System – 2nos of 9.6km
 Building – Administrative, Control and Substation
 Electrical System and other services.
Major Construction Activities

 On Shore and Off Shore Piling work.

 Precast Structures.
 Pre-stressing work.
 Structural fabrication work.
 Launching work.
 RCC-Cast-in-situ
 Pile Load Test
 Breakwater

Training Report Template, Date of issue: 19.06.2019 Page 3

 Sec 1: Material Specifications (Major items only)
Properties
Materials
(Physical/Chemical)
Physical:- Fineness, Normal
Consistency, Initial & Final Setting
Time, Compressive Strength,
Cement
Soundness
Chemical(third party):- Chloride
Content, Unburned Lime
Physical:- Fineness
Fly ash Chemical(third party):- Insoluble
Residue
Physical:- Gradation, Flakiness
index, Elongation index, Impact
Value, Crushing value, Specific
C.A.
Gravity & Water Absorption
Chemical(third party):- Chloride
Content
Physical:- Sieve analysis, Moisture
Content, Silt Content, Specific
F.A. Gravity & Water Absorption
Chemical(third party):- Chloride
Content
Training Report Template, Date of issue: 19.06.2019
Permissible Limit Test Frequency Remarks
Physical: - 90micron max.
10% retained, Initial setting
Physical:- Every Week
time min. 30min & final
Chemical(third party):- Chloride
setting time max. 10hrs, le
Content(Once for each source)
Chatelier max. 10mm
Chemical:- >0.1% Cl Value
Physical:- >34% with Physical:- Every batch/lot
45micron Sieve
Chemical:- >2%
Physical: - Gradation,
Physical:- Gradation(Daily), Impact
Flakiness index (<35%),
Value(Monthly), Specific Gravity &
Elongation index (<35%),
Water Absorption(once for each
Impact Value (<45%),
source)
Crushing value (<45%)
Chemical(third party):- Chloride
Chemical(third party):-
Content(Once for each source)
Chloride Content
Physical:- Sieve analysis(Daily),
Physical:- Sieve analysis(as Moisture Content(before concrete
per is 383), Moisture batching & mixing), Silt
Content, Silt Content(as per Content(Daily), Specific Gravity &
cpwd specification), Specific Water Absorption(once for each
Gravity & Water Absorption source/monthly)
Page 4
 Sec 2: Concrete Mix Design Data

Brand details Quantity in Kg/Cum or Litre/Cum Properties

Density
Grade Structure
Kg/cum
M 10/ Permeabil
GGB Fly GGB M. Admi 20 M River Slump
Cement Admixture Fly Ash Silic w/c Cement Fibre Water 12.5 Temp ity test
S Ash S silica xture mm Sand Sand (mm)
a mm (mm)

Tuticorin
OPC53 Sikaplast 175(+/
M50 PSC Girder power - - 0.32 430 50 - - - 154 3.84 563 561 758 - 28 - 2521.84
Dalmia 5201NS -25)
plant
Tuticorin
OPC53 Sikaplast 175(+/
M40 Piling power - - 0.33 365 110 - - - 157 3.80 632 515 712 - 28 - 2454.8
Dalmia 5201NS -25)
plant
Tuticorin
Precast/In OPC53 Sikaplast 150(+/
M40 power - - 0.32 370 100 - - - 150 3.76 642 524 724 - 28 - 2515.75
-situ Dalmia 5201NS -25)
plant

Training Report Template, Date of issue: 19.06.2019 Page 5

 Sec 3: Construction Operations

 Piling :
1. Approach Pile Details :
 Pile Diameter = 1200 mm
 Liner thickness = 8mm
 C/C Distance of Pile = 9m and 7m in cross direction up to 39
and 234 pile grid respectively, 34m in long direction.
 Pile Cut off level = (+) 5.975m MCD & (+) 6.725m MCD for
Expansion joint & Non-expansion joint respectively.
 Pile Founding level = pile founding level shall be a minimum
of 7.35m depth below the existing seabed level subjected
to a minimum Rock Socketing of 4d and 5d for grid A and C
respectively. Founding level for piles at subsequent grids
shall be verified by consultant based on the boring data at
completed pile location.
 Dummy Liner Thickness = 16mm
 Founding level = Founding level of the dummy pile depends
upon the soil strata and there is a specified criteria for
fulfilment of the requirement.
2. Pile Boring :
 Method = Conventional
 Boring done by the Chisel & Bailer.
 SPT = this test is performed to fix the rock top level.
(Criteria – Start of rock socket shall be considered where
SPT ‘N’ values is >120)
 PPR = Aim is to fix the founding level of the pile. (Criteria –
Pile penetration is less than equal to 10cm for 277 blows
using 3.5T weight of chisel)

Training Report Template, Date of issue: 19.06.2019 Page 6

 3. Sequence of activity for piling :

Sequence/Step of activities are involved for one grid

permanent pile cycle are follows,

 Loading and shifting of Liner from Liner yard to the loading

point.
 Unloading and loading of Liner from trailer to the pontoon.
 Liner loaded pontoon then moved to the lifting area of the
Piling Gantry with the help of Tug Boat.
 Liner lifting by the gantry crane.
 Hydraulic guide positioning.
 Installation of the liner with the help of Vibro and Impact
hammer.
 Piling tower positioning and locking.
 Pile boring.
 Reinforcement cage shifting and lifting by the same process
as the Liner.
 Cage installation by the Gantry Crane.
 Tremie pipe lowering.
 Fixing of concrete pipe line.
 Concreting.
 Liner cutting and sand filling.
 Pile to pile bracing fixing.
 Grillage fixing/Collar welding/Wheel placing.
 Jack positioning for shifting.
 Lock cutting.
 Gantry shifting.
 Gantry locking.

4. Pile Concreting :
 Grade of Concrete = M40
 Concreting Process = Tremie Method
 Test conducted after the concreting = Pile Integrity Test (PIT)

Training Report Template, Date of issue: 19.06.2019 Page 7

 Precast Structure Erection By Launching Truss :
1. Launching Truss Details :
 The main purpose of the Launching Truss is to erect precast
members.
 Length of the LT = 99m
 Height of the LT including trolley from the support = 8m
 D.L. of the LT = 240MT (Including Trolley and Hoist)
 Structural Steel used = ISMB 300, BOX ISMC
75,100,150,200,250 & 300
 Trolley = 2nos
 Hoist = 2nos
 Lifting capacity of the hoist = 60MT each

2. Erection Activities :
 Precast members are transported by the trailer with proper
arrangement from the precast yard to the unloading point.
 Trolley positioning.
 Lifting.
 Placing.
 Fixing of temporary bracing
 Shifting
 Locking

 Accropode Casting :
 Volume = 4cum
 Grade of Concrete = M30
 Total no. of accropode required = 5530nos
 Casting Completed = 695nos (As on 12.04.2019)
 Production = 10nos/day
 Curing Compound = BASF Master Cure

Training Report Template, Date of issue: 19.06.2019 Page 8

 Concreting Activities for PSC I Girder :
 Reinforcement binding above the casting bed.
 Placing cover blocks.
 Verticality and proper dimension check
 Profile marking
 Corrugated HDPE pipe fixing
 Application of shutter oil on the bed surface
 Side shutter fixing
 Concreting by 3-4 layers with the use of proper vibrator
 Side shutter removing after 24hrs of casting
 Application of curing compound
 Curing by ponding on the top surface

 PSC ‘I’ GIRDER PRESTRESSING WORK :

1. Strands Properties:
The following properties are assumed in designed,
 Nominal Size : 15.20mm dia PLY low relaxation
confirming to class 2 of IS: 14268-1995
 Area : 140mm2 per strand
 Ultimate Load : 260.70 KN per strand
 Modulus of Elasticity : 1950 KN/mm2
 Sheathing : Corrugated HDPE duct confirming to
IRC: 112-2011
 Wobble Coefficient : 0.002/m
 Friction Coefficient : 0.17/Radian
 Anchorage Slip : 6mm at stressing end and 3mm at Dead
Anchorage end.
 Loss of Force due to relaxation after 1000 Hrs.: 2.5% at 0.70
UTS
2. Laying of Sheathing:
Sheathing shall be closely supported in correct profile and
levels so that they are not displaced during concreting. Any
reinforcement fouling with sheathing shall be adjusted locally.
All cables to have smooth profile (without kinks) passing
through given ordinates and firmly supported at every one
meter intervals pre-stressing strands as per IRC: 112-2011

Training Report Template, Date of issue: 19.06.2019 Page 9

 3. Age of stressing:
i) stage1 - cable shall be stressed when concrete attains cube
strength of 40 mpa or 5-days whichever is later ii) stage2 -
cables shall be stressed when concrete attains cube strength of
50 mpa or on 21st day after casting of girders whichever is later
iii) emergency strands provided in cable can be used in case of
short fall iv) precast girders shall be lifted from casting bed
after stage-1 pre-stressing. Stage-2 pre-stressing shall be
carried out in the stacking yard.
4. Sequence of Stressing:
All tendons shall be stressed from one end using multi-strand
jacks. Stressing sequence shall be as mentioned in cable profile
drawing.

5. The readings pertaining to both force and elongation at every

stage shall be recorded at regular intervals.

6. Normally stressing can proceed on the indicated elongation.

 In case elongation is reached and corresponding jack

pressure is not reached, stressing shall be continued up to
5% in excess of prescribed elongation.
 In case jack pressure is reached and elongation is not
reached, stressing can be continued up to a maximum jack
pressure of 1.05 times the calculated pressure.
 If the elongation at 1.05 times the calculated gauge
pressure is less than 0.95 times the calculated elongation,
the following measures must be taken in succession to
define the cause of the lack of elongation.

A. Recalibrate the pressure gauge.

B. Check the correct functioning of the jack pump and leads.

C. De-tension the cable, slide it in its duct to check that it is not

blocked by mortar which might have entered through holes in the
sheathing. Re-tension the cable if free.

D. Re-establish the modulus of elasticity of steel for the particular lot

from an approved lab.

 In case of variation more than the prescribed limits, the

matter shall be referred to the design office.
 Any suitable multi strand jack capable of pre-stressing to at
least 10% higher than the required jacking force shall be
used for stressing the cable.

Training Report Template, Date of issue: 19.06.2019 Page 10

 Project 2

Overview of the Project

NMRCL, Reach – 4 (Viaduct) Commencement 24th March 2017

Project Name:
Date:
Engineering Procurement & 110 Weeks For Viaduct & 52
Project Type: Construction Duration: Weeks For CLC

Maharashtra Metro Rail

3rd May 2019 (Actual)
Client Name: Corporation Ldt. Completion Date:

INR 372,17,31,200/- ONLY

RITES, AECOM, SYSTRA & EGIS
Client Consultant Project Value : (REVISED)

Mr Bindeshwar Prasad 5
Project Manager Division
Land No.:119-120, Ph-20, Vill.-Mouja Asoli, Tehsil-Kamptee, Near Bhushan Steel
Address/Location Godown, Bhandara Road (Nh-6), Nagpur-440035, India

Scope of work
 Piling work (1200 dia 1284nos)
 Construction of Pile Cap (250nos)
 Construction of Pier (276nos)
 Construction of Pier cap/Cantilever (242nos)
 Construction of Pier Arm (45nos)
 Construction of Track Arm (44nos)
 Construction of Portal (17nos)
 Segment Casting (2383nos)
 Segment Erection (2383nos)

Major Construction Activities

 Piling work.
 Precast Structures.
 Pre-stressing work.
 Launching work.
 RCC-Cast-in-situ
 Segment Casting For Viaduct Work.

Training Report Template, Date of issue: 19.06.2019 Page 11

 Sec 1: Material Specifications (Major items only)
Properties
Materials
(Physical/Chemical)
Physical:- Fineness, Standard
Consistency, Initial & Final Setting
Time, Compressive Strength,
Cement
Soundness
Chemical(third party):- Chloride
Content, Unburned Lime
Physical:- Fineness
Fly ash Chemical(third party):- Insoluble
Residue
Physical:- Gradation, Flakiness
index, Elongation index, Impact
Value, Crushing value, Specific
C.A.
Gravity & Water Absorption
Chemical(third party):- Chloride
Content
Physical:- Sieve analysis, Moisture
Content, Silt Content, Specific
F.A. Gravity & Water Absorption
Chemical(third party):- Chloride
Content
Training Report Template, Date of issue: 19.06.2019
Permissible Limit Test Frequency Remarks
Physical: - 90micron max. 10%
retained, Initial setting time
Physical:- Every change of week
min. 30min & final setting
Chemical:- Every 12 months/Change of
time max. 10hrs, le Chatelier
source
max. 10mm
Chemical:- >0.1% Cl Value
Physical:- >34% with
45micron Sieve Physical:- once for each source/monthly
Chemical:- >2%
Physical: - Gradation, Flakiness
index (<35%), Elongation Physical:- Gradation(Daily), Impact
index (<35%), Impact Value Value(Monthly), Specific Gravity &
(<45%), Crushing value Water Absorption(once for each source)
(<45%) Chemical(third party):- Chloride
Chemical(third party):- Content(Once for each source)
Chloride Content
Physical:- Sieve analysis(as per Physical:- Sieve analysis(Daily), Moisture
Content(before concrete batching &
is 383), Moisture Content, Silt
mixing), Silt Content(Daily), Specific
Content(as per cpwd
Gravity & Water Absorption(once for
specification), Specific Gravity
each source/monthly)
& Water Absorption
Page 12
 Sec 2: Concrete Mix Design Data

Brand details Quantity in Kg/Cum or Litre/Cum Properties

Density
Grade Structure
G Kg/cum
M 10/ Permeabil
G Fly GGB M. Admi 20 M River Slump
Cement Admixture Fly Ash Sili w/c Cement Fibre Water 12.5 Temp ity test
B Ash S silica xture mm Sand Sand (mm)
ca mm (mm)
S

SIKA
Ultratech 175(+/
M35 Pile viscocret - - - 0.38 320 125 - - - 150 4.0 717 425 213 581 28 - 2535.00
OPC53 -25)
e 5138
SIKA
Ultratech 175(+/
M35 T-Girder viscocret - - - 0.39 380 61 - - - 148 3.8 730 424 592 227 28 - 2565.80
OPC53 -25)
e 5138
SIKA
Ultratech 150(+/
M50 Segment viscocret - - - 0.33 450 75 - 0.91 - 150 4.5 734 414 548 188 28 - 2564.41
OPC53 -25)
e 5138

Training Report Template, Date of issue: 19.06.2019 Page 13

 Sec 3: Construction Operations

 Segment Casting :
1. Dimensional Details Of Segment:
 Length – Depend upon the span geometry of Piers.
 Width – 8.5m
 Web thickness – Varies from 600mm to 360mm (for
34m span)
 Soffit thickness – Varies from 450mm to 270mm (for
34m span)
 Height – 2.0m from soffit to deck
 Parapet – Height 0.9m and width 0.150m
 OHE – Height 0.9m, width 0.660m and length 0.950m

2. Concreting Activities:
 Bed alignment
 Side Shutter alignment & fixing
 Surface cleaning and apply of shutter oil
 Reinforcement placing with proper cover block
 Inner shutter alignment & fixing after the surface
cleaning and apply of shutter oil
 Bulk head fixing
 Shutter vibrator fixing
 Concreting

3. Concreting Sequence:
 Soffit Slab
 Half height of web – 1
 Half height of web – 2
 Remaining half of the web – 1
 Remaining half of the web – 2
 Deck slab including parapet & OHE
 Grade of Concrete – M45 & M50

4. Time Cycle:
 Bar cutting & bending – 2 to 4 hrs.
 Bar binding – 4 to 5 hrs.
 Profiling – 2hrs.
 Final checking – 2hrs
 Concreting – 2 hrs.

Training Report Template, Date of issue: 19.06.2019 Page 14

  Girder Casting :

1. Casting Bed:
 T-Girder – 14 Nos.
 R-Girder – 3 Nos.

2. Girder Shutter:
 Typical girder – 4 set
 Nagpur girder – 2 set
 Rectangular girder – 2 set

3. Concreting Activities:
 Casting bed cleaning and applying of shutter oil
 Reinforcement placing with proper cover blocks
 Side shutter fixing and applying of shutter oil
 Stopper fining and applying of shutter oil
 Concreting
 Grade of concrete – M35

4. Dimensional Details:
 Length – Varies (max 15.55m)
 Width – Soffit 400mm and deck 1495mm (T-Girder)
 Web thickness – 225mm (T-Girder)
 Height – 1250mm (T-Girder)
 Width – 600mm (R-Girder)
 Height – 1175mm (R-Girder)

Training Report Template, Date of issue: 19.06.2019 Page 15

  Segment Launching :

1. Launching Girder Details:

 Front Support Assembly – 14.72mt
 Middle Support Assembly – 10.9mt
 Rear Support Assembly – 9mt
 Rear Trolley Assembly – 12.05mt
 Slider Beam Assembly – 13 Nos 27.26mt
 Winch Assembly – 20mt
 Lifting Beam Assembly – 2.3mt
 Splice Plate – 28nos 17.52mt
 S-1 Box – 24.7mt
 S-2 Box – 18.6mt
 S-3 Box – 20.56mt
 S-4 Box – 21.4
 S-5 Box – 24.2mt
 S-6 Box – 23.1mt
 S-7 Box – 17mt
 S-8 Box – 16.3mt
 Erection Of Wire Ropes Assembly Along With
Suspended Bar – 9.6mt
 Total = 289.5mt
 Counter Wt. – 9nos 100.5mt
 Length = 75m
 Width = 2.25m
 Height = 3.25m

2. Segment Erection by Launching Girder:

 Segments are transported to the site by trailer.
 Segments are lifted by the Sliders.
 Alignment process
 Gluing
 Launching Girder Shifting.
 Stressing.

Training Report Template, Date of issue: 19.06.2019 Page 16

 Project 3

Overview of the Project

Santragachi Commencement 6th December 2017

Project Name:
Date:

Item Rate 23 Months(Revised)

Project Type: Duration:

Ircon International Limited 4th October 2019 (Revised)

Client Name: Completion Date:

Stup Consultants Pvt. Ltd. INR 395,715,587.78/- ONLY

Client Consultant Project Value :
Mr Abhijit Pyne 1
Project Manager Division
Kona Expressway (NH 117), Santragachi, Pin – 711104, District – Howrah, West Bengal,
Address/Location India.

Scope of work
1. Elevated Parking –
 Piling
 Pile Cap
 Beam
 Column
 Roof
2. AT Grade Road –
 Piling
 Retaining Wall
 Deck slab
3. Storm Water Drain
4. Ballah piling for temporary land filling

Major Construction Activities

 Piling work.
5. Superstructure work.
6. Storm water drainage work
7. Filling work.
8. RCC-Cast-in-situ
9. Temporary ballah piling work.

Training Report Template, Date of issue: 19.06.2019 Page 17

 Sec 3: Construction Operations

 DMC Piling :
3. DETAILS OF PILE: (KHARAGPUR END)
 Length – -34.00m RL (P119-P200)
 Cut off level – varies
 Diameter – 0.750m
 Grade of concrete – M30
 Liner length – 10.08m (6mm thick)
 Reinforcement – 16mm, 25mm & 32mm as longitudinal
bars. 16mm bar used as spacer and 10mm bar used as
tie. Lap length considered as 46D
 No. of piles – Elevated parking (76nos), AT Grade road
(200nos), Howrah side (52nos)

4. FIELD PROCEDURE:
 For executing DMC piling method which is approved as
per IS 2911 under specification of bored cast-in-situ
piles. The positioning of points where the piles are
proposed to set up, are checked by the surveyor.
 After the point for boring operation is set out by the
surveyor, the tripod is spaced such a manner that each
side legs at least 1.5m away from the point, keeping the
centre of bore hole exactly in the centre.
 The bailer is then attached with the winch rope for
pitching and driving the liners, after driving the first
liner other liners are welded properly and driven
accordingly.
 After driving the liners chiselling takes place.
 Chisel attached with the DMC pipes and the pipes are
attached with the mud circulating pipes for boring.
 Chisel boring and mud circulation process done
simultaneously for smooth & easy boring process.
 Wash vat should clean time to time for better pumping.
 After boring the cage lowering process take place.
 25T tyre mounted crane lift the cage and then the cage
aligned properly and gradually lowered the cage, after
the first cage lowering the cage rested on the bars at
the top of the liner, after that 2nd cage lapped properly
with the 1st one and again lowered gradually, in this
process pile cages are lowered.
 After the cage lowering tremmie pipes are fixed
properly for concreting.

Training Report Template, Date of issue: 19.06.2019 Page 18

  After fixing the required numbers of tremmie pipes,
hopper is fixed at the top of the tremmie.
 After the concreting process piles are left for the period
of minimum 21days for strength gain.
 Load has been given after 21 days of casting.

3. CONCRETING SEQUENCE:
 For example if the pile requires 18cum concrete then
after every TM (i.e. 6cum conc.) tremmie pipes should
be removed as specified (i.e. 1.5m tremmie pipe should
always embedded into the concrete)

4. TIME CYCLE:
 Rig shifting vat shifting and Boring – 36hrs
 Cage lowering – 2hrs
 Tremmie pipe fixing – 1hrs
 Concreting – 2hrs
 Miscellaneous activities – 1hrs
 Total = 42hrs

Training Report Template, Date of issue: 19.06.2019 Page 19

 AT GRADE ROAD CASTING:
1. PRACTICAL OBSERVATIONS: (GRID AG9A-AG9B)
 Pile Build up

 Demolition of the loose concrete from the tip of the pile

to the required depth.
 Reinforcement lapped properly (i.e. 46D) to maintain
development length as well as the cut off level.
 Moulds are fitted.
 At first starter concrete is developed to provide better
fixture of the pile moulds.
 Then concreting is done.

 Survey Works:

 After the pile build up surveyor give the points and

levels that has been required for the further
construction process.

 Shuttering & Concreting

 After the survey work shuttering fixing starts for the

construction of cross beam, long beam and deck slab.
 Shuttering, reinforcement cutting & bending are done
simultaneously
 In this period of time levels and points are checked
thoroughly if there is any level difference found that has
been corrected properly as directed by the execution
engineer.
 After the shuttering process reinforcement binding take
place.
 When the binding is completed levels are checked by
the Client and the Consultant
 If all the levels are fine then the structure is ready for
concreting.
 Post-concreting curing process is started.
 Curing done for the remaining 28days.

Training Report Template, Date of issue: 19.06.2019 Page 20

 Project 4

Overview of the Project

Ground Improvement, NPCIL,

Commencement 17-02-2018
Project Name: Gorakhpur, Haryana
Date:

Item Rate 24 Months

Project Type: Duration:
NPCIL 16-02-2020
Client Name: Completion Date:
NPCIL INR 1,444,006,080.00
Client Consultant Project Value :
MR. Sujeet Kumar 3
Project Manager Division
Gorakhpur Haryana Anu Vidyut Pariyojana – 1 & 2 at Village – Gorakhpur, Dist.
Address/Location – Fatehabad, Haryana.

Scope of work
1. Earthwork
2. Ground Improvement
3. Dewatering
4. Confirmatory Sub Soil Investigations
5. Pile Qualification

Major Construction Activities

1. Multi Staging Dewatering system to lower the existing Ground Water Table.
2. Excavation work in the main plant area having maximum depth of 16.6m from the EGL
3. Ground Improvement with Soil-Cement mix up to various elevations having quantity of
8,00,000 Cum approximately
4. Confirmatory Sub Soil Investigations,
 SPT (Standard Penetration Test)
 PMT (Pressure Meter Test)
 SPLT (Static Plate Load Test)
 CHST (Cross Hole Seismic Test)
5. Pile Qualification
 Vertical Test Pile – 3nos @1200mm dia.
 Lateral Test Pile – 3nos @1200mm dia.
 High Strain Test Pile – 2nos @1200mm dia.
 Anchor Pile – 16nos @1200mm dia.

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 Sec 1: Material Specifications (major items only)

Properties
Materials Permissible Limit Test Frequency Remarks
(Physical/Chemical)
Physical: - 90micron max.
Physical:- Fineness, Standard
10% retained, Initial
Consistency, Initial & Final
setting time min. 30min & Physical:- Every change of week
Setting Time, Compressive
Cement final setting time max. Chemical:- Every 12
Strength, Soundness
10hrs, le Chatelier max. months/Change of source
Chemical(third party):- Chloride
10mm
Content, Unburned Lime
Chemical:- >0.1% Cl Value
Physical:- Fineness Physical:- >34% with
Physical:- once for each
Fly ash Chemical(third party):- 45micron Sieve
source/monthly
Insoluble Residue Chemical:- >2%
Physical: - Gradation,
Physical:- Gradation, Flakiness Physical:- Gradation(Daily), Impact
Flakiness index (<35%),
index, Elongation index, Impact Value(Monthly), Specific Gravity &
Elongation index (<35%),
Value, Crushing value, Specific Water Absorption(once for each
C.A. Impact Value (<45%),
Gravity & Water Absorption source)
Crushing value (<45%)
Chemical(third party):- Chloride Chemical(third party):- Chloride
Chemical(third party):-
Content Content(Once for each source)
Chloride Content
Physical:- Sieve analysis(as Physical:- Sieve analysis(Daily),
Physical:- Sieve analysis, Moisture Content(before concrete
per is 383), Moisture
Moisture Content, Silt Content, batching & mixing), Silt
Content, Silt Content(as
Specific Gravity & Water Content(Daily), Specific Gravity &
F.A. per cpwd specification),
Absorption Water Absorption(once for each
Specific Gravity & Water
Chemical(third party):- Chloride source/monthly)
Absorption
Content

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 Sec 3: Construction Operations

 Ground Improvement :
The project involves Ground Improvement using Soil-Cement
mix for main plant area having plan dimensions of 510m X
370m which includes Excavation for various areas having
maximum excavation depth up to16.6m depth from EGL, having
quantity of 19, 00,000 Cum approximately, Ground
Improvement with Soil-Cement mix up to various elevations
having quantity of 8,00,000 Cum approximately.
The site falls under zone III as
per the seismic zoning map of India and it had been learnt that
the area is prone to liquefaction under influence of seismic
activity. Therefore, to mitigate the liquefaction potential of
ground sub-strata, improvement of soil by compacted soil-
cement mix by mixing cement in soil at OMC corresponding to
modified proctor density test and application of suitable roller
compaction to achieve the maximum density at site(at least
95% of lab value).
1. Sequence of Activities :
 Stacking of Excavated Soil:
During Excavation the excavated soil stacked properly for
backfill or GI purpose. Top 1m soil from existing ground
level of excavated area will be stacked separately and will
not be used in ground improvement works. Further 1-3m
soil from existing ground level of excavated area will be
stacked separately and checked for permissible organic
content for ground improvement works before use.

 Evaluation of Grain Size and establishing MDD & OMC for

Soil-Cement Mix
Soil Sample from the designated area (stack yards) shall be
collected for Grain Size Analysis (GSA) as per IS 2720 (Part-
4). After GSA, soil samples shall be mixed with 5% cement
(OPC-43) by weight for evaluation of Maximum Dry Density
(MDD) corresponding to Optimum Moisture Content (OMC)
as per IS 2720(Part-8) modified proctor test.

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  Preparation of Drying Beds
Soil from stack yard area shall be shifted to drying beds as and when required for natural drying if the
Natural Moisture Content (NMC) of the soil is found more than Optimum Moisture Content (OMC).
Drying beds shall be constructed by cleaning the area and scrapping the top surface to avoid contact of
organic matter with the soil. The area will be graded & levelled for proper stacking of soil. Appropriate
slope along with cut-off trenches to drain out the water from the soil will be provided to remove water
from the drying bed area. Proper covering arrangements, if required will be made to protect soil in drying
bed area during monsoon season. Re-shuffling of dry soil will be done to make space for other soil to dry.

 Mixing, Compaction and Field Testing

The dried soil shall be thoroughly pulverized and taken to mixing plant for preparation of compacted soil-
cement mix. The dried soil will be subjected to grain size analysis as per approved QAP to evaluate type of
soil. Natural Moisture Content (NMC) of soil will be evaluated with the help of Rapid Moisture Meter or
other appropriate apparatus as per approved QAP and the required quantity of water will be added
during the mixing process. Automated mixing plant with weighing arrangements will be used for
mixing5% cement by weight with the soil. The quantity of water to be added will be such that OMC is
achieved at the time of compaction. If required, extra quantity of water may be added to compensate
loss of moisture content during transportation and the mix shall be again tested for moisture content at
the time of placing to confirm that the moisture content of mix available at site is close to OMC.
The area to be compacted will be cleaned and marking shall be done to differentiate areas having
different founding levels. Pegs/steel bars shall be used to ensure that the thickness of compacted layer
shall not exceed 200 mm. The mix shall be transported to site in tippers / dumpers and spread in location
with the help of grader. Suitable ramps shall be prepared for entry/exit to/from excavated pit. In no case
addition of water in mix shall be allowed at site. Layers shall be laid and compacted one above the other
with either sloped/ stepped end. The compaction of soil-cement mix shall be done at OMC in layers not
exceeding 200 mm each by applying 10Nos. of passes each in perpendicular directions (Initial 5 passes
with vibrations & subsequent 5 passes without vibration) using 10T vibratory roller so as to achieve 95%
of modified proctor’s density of soil-cement mix or 1.8g/cc density whichever is higher. In-situ density of
the compacted backfill will be determined using sand replacement method as per approved QAP. Mixing,
laying, compaction and the whole operation shall be smooth and breaks shall be avoided. Care will be
taken to ensure that entire process starting from mixing of soil-cement till compaction at site to achieve
desired field density shall be completed within initial setting time of cement. Also, subsequent layer of
soil-cement mix shall be laid only after completion of final setting time of cement. No movement of
traffic shall be done over the green compacted layer till the final setting time of soil-cement mix layer is
achieved. In case any wavy pattern/bumping/plastic behaviour of soil-cement layer is observed even
after achieving the minimum dry density of mix required at site, such layers shall be rejected & replaced
with fresh layer. Water level shall be minimum 1m below excavation level

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  Piling :
This activity involved in installation of initial bored cast in-situ
test piles and required number of reaction piles, which are to
be carried out by Hydraulic Rotary Piling Rig. Static (i.e. vertical
& lateral test), High strain dynamic and Non-destructive tests
(low strain integrity test & cross hole sonic logging test) pile
load tests will be conducted on the test piles.
Materials:
 Concrete ( Grade-M35 )
 Reinforcement ( Fe 500 )
 Bentonite
 Instrumentation and testing materials (VW strain gauges,
inclinometer casing, sonic logging tubes etc.)
Sequence of Activities:
 Survey Work
 Setting of Rig
 Installation of Temporary Casing
 Pile Boring
 Pile Bore Stabilization
 Installation of Instrumentation & Testing Material in the
pile cage:
 Sister Bar Strain Meter
 Pile tip pressure cell
 Inclinometer Casing
 Sonic logging Tubes
 Cage lowering
 Concreting

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 Sec 4: Laboratory Equipment’s

Sr. Calibration
Name of Equipment Purpose Ref Standard
No. Frequency

Digital Weight Balance For calculating the

1. -
60kg weight of the sample

For Gradation or
2. IS Sieves 200mm Dia. IS 460
Sieve Analysis

For Sieving
3. Sieves Shaker 200mm Dia. IS 2386

Compressive Testing To find out the

4. IS 516
Machine 2000KN Compressive strength

To find out the

5. Slump Test Apparatus IS 1199
workability

To find out the MDD

6. Procter Test Apparatus IS 2720 Part - 8
and OMC

Field Dry Density Test To find out the Field

7. IS 2720 Part - 28
Apparatus Dry Density

Specific Gravity & Water To find out the SG

8. Absorption Test IS 2386 Part - 3
and Water Absorption
Apparatus
Aggregate Impact Value To find out the Impact
9. IS 2386 Part - 4
Test Apparatus Value

To find out the

10. Los Angeles Machine IS 2386 Part - 4
Abrasion Value

To find out the

11. CBR Test Machine IS 2720 Part - 16
Bearing capacity

Cement Mortar Cube

12. To compact the cube IS 4031 Part - 6
Vibration Machine

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 Sec 5: EHS

 Persons must have a valid gate pass to enter into the Project premises.
 Vehicle & Construction machineries must have a valid Project pass.
 Only authorized personnel are permitted to drive Vehicle.
Project Smoking Policy
 The Entire Site is a No-Smoking Area, including office, corridors, toilets and car park.
 Inside Site Cigarette/match box, lighter is strictly prohibited.
What are your Responsibilities??
 Positive Attitude for EHS.
 Follow Approved Method / Procedure for work.
 Mitigate all Hazards & Risks.
 Report all Incident, Accident & Near-miss
 If you see something that is unsafe fix it or Make it Safe or Report It
Permit to Work (PTW)
PTW applies to hazardous activity:
 Excavations and Trenching.
 Height Work permit
 Hot Work - Demolishing/Dismantling
 Confined Space.
 LOTO- Lock out Tag Out
 Use of Man Lifting Basket.
 Radiography.
 Road Closure.
 Lifting/Rigging/Erection
Personal Protective Equipment (PPE)
 Safety Helmet.
 Safety Footwear
 Other PPEs as per job requirement
 All PPES must be approved by Consortium & Owner
 The only area where mandatory PPEs are not required is inside offices & outside the
 identified construction areas

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 Sec 6: Support Processes

 COMMERCIAL/QS BILLING
During Mobilization Stage
 Study Contract Conditions, Specifications, Pre tender correspondences etc
 Prepare a synopsis of the major commercial conditions of the Contract
 Study the Tender estimate and prepare “Controlled Estimate” based on site condition
 Assess Sub-contract /Labour contract scope of work and prepare the time table for award of the same
During Execution Stage
 Monitor Bank Guarantee validity for both submitted to Client and received from Sub /Labour Contractor
on monthly basis
 Maintain Client certification details as per “Payment details Format”.
 Prepare “Cost To Complete” half yearly /quarterly and send to Div Office.
 Revised the working program as and when necessary to complete the works within the stipulated time
frame
 Prepare /evaluate Extension of time (EOT) Claim and get it approved from Client and evaluate the
additional cost incurred for the same.
 Notification for Claim due to quantity variations and Additional works beyond Contract BOQ as and when
required.
 Check and certify the Sub/Labour contractor’s bill on every month and keep record of the same.
 On award of Contract prepare detail working program indicating all major activities and identification of
resources.
 Monitor above program on weekly and monthly basis with respect to actual achievement.
 Prepare “Client Bill” and Submit to Client as per the stipulated time schedule under the Contract
 Prepare “Internal invoice” based on the actual progress achieved and send to DIV office on monthly basis
as per specified format.
 Evaluate /estimate the actual cost incurred for achieving the above progress during the month
 Compare the actual cost through “Cost Monitoring System” with respect to estimate and identify the
areas where excess cost incurred and notify
 Check and certify the Sub/Labour contractor’s bill on every month and keep record of the same.
At closure of the Project
 Preparation of Final Bill for submission to Client.
 Close out all the Sub/ Labour contract. Release the final bill upon receiving the “No Claim Certificate” from
them.
 Get release of the submitted Bank Guarantee from Client.
 Get certified the final bill from Client and subsequent release of Final Payment
 Prepare and monitor contract closure checklist on monthly basis till windup of the project and send to DIV
office

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  PLANNING
 Project planning process, including monitoring of the full suite of project programs implementation plan
and methodology.
 Develop, review & monitor the project procurement schedule.
 Status and compatibility with program objective.
 Monitor the weekly progress of the trade contractors and assess.
 Sec 6:
Prepare and monitor the IMS
overall (ISO 9001, and
project planning 14001 & OHSAS
progress 18001)
 Provide clear, concise ‘user friendly’ graphical planning report
 Revise the suite of programs if necessary.
 Pro-actively manage and control the planning and programming issues that are encountered on the
project throughout its lifecycle, including reviewing options which are proposed, as required from time to
time, on the project to resolve/mitigate any negative impact on the target program.

 PROCUREMENT
 Preparing SPI/PR
 Give enquiry to the approved vendors
 Receive Quotation
 Preparing the Comparative Statement
 Negotiation
 PO

 STORE
 Purchase requisition based on types of materials.
 Receiving of purchase order from purchase department.
 Receive materials based on PO
 Checking the received materials
 Prepare GRN

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 Sec 6: IMS (ISO 9001, 14001 & OHSAS 18001)

 IMS Policy contains Quality, Environment, Occupational Health and Safety Policy.
ITD Cementation strive to the followings:
 Meet Customer’s requirements for quality of works and timely completion of projects;
 Comply with the all applicable environmental, occupational health and safety related legal & other
requirements;
 Prevent and control pollution, minimize consumption of resources and generation of waste
through adoption of better practices and technology;
 Provide safe and healthy work environment through adaptation of better practices and
technology for prevention of incidents;
 Ensure consultation and participation of workers to eliminate hazards and reduce OH&S risk to
improve the OH&S Management system;
 Ensure that systems are in place, updated and continually improved through regular monitoring;
and
 Create awareness amongst workers & relevant interested parties about significant environmental
aspects & impacts, OH&S risks, opportunities and control measures.

Prepared by : Dip Kumar Dhar

Signature :

Date : 15.08.2019

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