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Keywords: With unprecedented amounts of materials data generated from experiments as well as high-throughput density
Machine learning functional theory calculations, machine learning techniques has the potential to greatly accelerate materials
High-throughput discovery and design. Here, we review our efforts in the Materials Virtual Lab to integrate software automation,
Materials discovery data generation and curation and machine learning to (i) design and optimize technological materials for energy
Materials design
storage, energy efficiency and high-temperature alloys; (ii) develop scalable quantum-accurate models, and (iii)
Multi-scale models
enhance the speed and accuracy in interpreting characterization spectra.
https://doi.org/10.1016/j.commatsci.2019.01.013
Received 27 October 2018; Received in revised form 10 January 2019; Accepted 10 January 2019
0927-0256/ © 2019 Elsevier B.V. All rights reserved.
S.P. Ong Computational Materials Science 161 (2019) 143–150
more energy dense all-solid-state alkali-ion batteries; and (ii) multi- solid electrolytes (see Fig. 1) [41]. We have also identified several
electron cathodes for high-capacity batteries. binary oxides (Sc2O3, SiO2, TiO2, ZrO2 and HfO2) to be chemically inert
with respect to electrodes and SEs and therefore are potential candidate
2.1.1. All-solid-state batteries buffer layers in addition to the commonly used Al2O3 [41]. Finally, we
There has been a surge in interest in all-solid-state rechargeable have demonstrated that AIMD simulations of an explicit electrode/SE
alkali-ion batteries (SSABs) in recent years [28–32]. By replacing interface model predict that the oxidation of S2− to form SxOy may be
kinetically preferred over the formation of PO34 , in contrast to the
flammable organic solvent electrolytes with nonflammable solid elec-
thermodynamic predictions [41]. This hierarchy of models provide a
trolytes (SE), SSABs have the potential to be safer and to provide gains
spectrum of computational approaches to study interfacial stability, and
in system-level energy densities through stacking or enabling new
provide much-needed guidance for the future development of practical
electrode chemistries (e.g., high-voltage cathodes and alkali metal an-
SSABs.
odes. To be an effective SE, a material has to have extremely high ionic
conductivities (> 0.1 mS/cm), i.e., be a superionic conductor, and
exhibit good chemical and mechanical compatibility with the elec- 2.1.2. Multi-electron cathodes
trodes. In the Materials Virtual Lab, we have sought to simultaneously Cathodes in commercial lithium-ion batteries today operate on the
address all these requirements using DFT computations [26,33–42]. basis of a single redox per transition metal on average. For example,
Using nudged elastic band [43] calculations coupled with a bond per- LiCoO2 and LiFePO4 operate on the Co3+/4+ and Fe2+/3+ redox cou-
colation model, we have proposed rational composition optimization ples, respectively. To achieve higher capacities, one approach is to
strategies for the lithium-rich anti-perovskite [44] family of superionic develop multi-electron cathodes that can reversibly cycle more than
conductors [33]. We have also used ab initio molecular dynamics one electron per transition metal [45]. A particularly promising family
(AIMD) simulations to propose cation and anion doping strategies for of multi-electron cathodes are the vandayl phosphates with formula
Na3PS4 [34,35], a highly promising SE for all-solid-state Na-ion bat- VOPO4. Utilizing the V3+/4+/5+ couple, VOPO4 has high theoretical
teries [31]. These works have led to the successful development of Cl- capacities of 308 mAh/g [46] and relatively high voltages due to the
doped Na3PS4 with experimentally-measured room temperature ionic inductive effect of the PO4 polyanion [47]. Through a highly colla-
conductivity exceeding 1 mS/cm, and stable cycling demonstrated over borative effort integrating DFT calculations, in operando characteriza-
more than 10 cycles in a TiS2/Cl-Na3PS4/Na cell [35]. On a broader tion and electrochemical measurements, we have provided crucial in-
level, our work has provided insights into the crucial role of defects and sights into the thermodynamics, phase evolution and kinetics of the
alkali concentration play in optimizing ionic conductivity [33–38], and polymorphs of VOPO4 upon lithiation [48–51]. We have successfully
the intrinsic mechanical properties [26] and electrochemical stability identified the structures of the intermediate phases -Li1.5VOPO4 and
[35–38] of various classes of superionic conductors. -Li1.75VOPO4, and showed that nanosizing and carbon coating are
Besides bulk ionic conductivity, a critical bottleneck to the practical critical to achieving good electrochemical performance due to the poor
application of SSABs is the high resistance and poor stability of elec- electronic conductivity and 1D diffusion topology of -LixVOPO4 [48].
trode/solid electrolyte interface. Using various thermodynamic ap- More recently, we have performed a comprehensive DFT study of the
proximations with DFT calculations, we have shown that the formation , and -I polymorphs of VOPO4, which suggested the phase may
of energetically favored PO34 through an exchange reaction is the main yield superior kinetics for Li diffusion, but only the layered -I phase is
cause of instability between layered oxide cathodes and thiophosphate predicted to have sufficiently low migration barriers for Na [49].
(a) (b)
Fig. 1. Reaction energies and volume changes for (a) discharged electrode/solid electrolyte pairs and (b) potential buffer layer materials and active materials, in all-
solid-state sodium-ion batteries. Reproduced with permission from Ref. [41].
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S.P. Ong Computational Materials Science 161 (2019) 143–150
Furthermore, other VOPO4 derived from bigger alkali cations, e.g., earths or expensive elements in large quantities. There is therefore a
KVOPO4, may also yield low migration barriers for Na+ and high critical need to find new earth-abundant phosphors as well as to further
achievable capacities and energy densities [52]. optimize the performance of existing phosphors.
In the Materials Virtual Lab, our focus has been primarily on
phosphors utilizing Eu2+ and Ce3+ activators. One of our major
2.2. Phosphors for next-generation solid-state lighting achievements has been the discovery of the Sr2LiAlO4 phosphor host
(see Fig. 2) [55]. Sr2LiAlO4, the first known quaternary crystal in the Sr-
Phosphor-converted white-light-emitting diodes (pc-WLEDs) are an Li-Al-O system, was identified to be a thermodynamically and dyna-
energy efficient and environmentally friendly next generation lighting mically stable crystal by a machine-learned structure prediction algo-
technology [53,54]. For white light for general illumination, the key rithm [56] and DFT screening effort, guided by statistical analysis of
performance metrics are high quantum efficiency, resistance to thermal known phosphors in the Inorganic Crystal Structure Database (ICSD)
quenching, and high color quality, i.e., a low color-correlated tem- [57]. Experimental collaborators have successfully synthesized
perature (CCT) of <3000 K and a high color-rendering index (CRI) of > Sr2LiAlO4 and confirmed that the Eu2+- and Ce3+-activated phosphors
85. Even today, commercial WLEDs such as those based on blue LED exhibit broad emissions at 512 nm (green-yellow) and
max
chips with a yellow-emitting phosphor (Y3Al5O12:Ce3+)) have poor CRI 434 nm (blue), respectively, with excellent thermal quenching
max
<80 and high CCT >5000 K, and many contain phosphors with rare
Fig. 2. (a) Frequency at which each element appears in compounds having the word “phosphor” in the publication title in the 2017 version of ICSD. (b) DFT 0 K SrO-
Li2O-Al2O3 phase diagram. Blue circles, known stable phases in the Materials Project database [12]; red square, new stable quaternary phase, Sr2LiAlO4. (c) Unit cell
and Sr local environment (in Å) of the Sr2LiAlO4 crystal. (d, e) Measured excitation and emission spectra of (d) Sr2LiAlO4:0.005Eu2+ and (e) Sr2LiAlO4:0.005Ce3+
phosphors. Colors are indicated under the emission spectra for easy reference. Reproduced with permission from Ref. [55].
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S.P. Ong Computational Materials Science 161 (2019) 143–150
resistance of >88% intensity at 150°C and excellent CRI exceeding 90 in in the 5 (310) tilt and 5 (100) twist Mo GBs [64]. We have demon-
a prototype WLED. This is a rare example of the successful discovery of strated that segregation preference between different GBs was due to
a technological material from computational prediction to experimental the strain effect of the dopants and segregation site. The smaller seg-
confirmation to device fabrication. We have also developed an elec- regation site of the twist GB will better facilitate segregation of smaller
tronic structure descriptor for emission bandwidth and identified po- dopants. We also demonstrated that previous empirical continuum
tential narrow-band red phosphors, which are of great interest for im- models such as the McLean [65] and Miedema [66] do not account for
proving CRI [58]. the effects of intermetallic compound formation between the dopants
Using DFT calculations, we have provided insights into the struc- and host material. Furthermore, Ta, W, Re and Os were predicted to
ture-composition-photoluminescent property relationships in strengthen the 5(310) tilt Mo GB while dopants such as Bi acted as GB
-SiAlON:Eu2+ [59], one of the most promising narrow-band green embrittlers, which is in agreement with previous experimental ob-
phosphors for high-power light-emitting diodes and liquid crystal dis- servations [67]. Using multilinear regression, we have successfully
play back-lighting with wide color gamut. We showed that reducing modelled the GB strengthening energy as a function of the dopant strain
oxygen content is a pathway to reduce red shifting and achieving nar- and cohesive energy.
rower band emissions, predictions which have independently been Most practical applications of Mo involves the use of its inter-
confirmed by experiments [60]. metallic compounds such as MoSi2, which has a melting temperature up
to 2030 °C and excellent oxidation resistance [68]. Despite its out-
2.3. Molybdenum and its alloys standing refractory properties, MoSi2 is brittle at intermediate tem-
peratures (400–600 °C) due to the oxygen short-circuit diffusion at the
Mo and its alloys are known for their high stiffness, low coefficient GB [68,69]. Alloying with Zr has been shown to improve the ductility of
of thermal expansion and the ability to maintain excellent mechanical Mo-based host materials [70–73]. Through the use of GB and interfacial
properties under extreme temperatures [61]. This makes them well models, we have shown using DFT calculations that the most effective
suited for use in harsh environments such as those found in aerospace strengthening mechanism of Zr in MoSi2 is as “getter” nanoparticles
engineering, defense applications and nuclear power plants. However, [74]. While Zr dopants somewhat mitigate the embrittling effect of
their wider applicability is limited by their intrinsic brittleness due to oxygen interstitials, a Zr secondary phase nanoparticle has a strong
their fragile grain boundaries (GBs) under room temperature [62,63]. affinity for parasitic oxygen (see Fig. 3(a)). This getter effect sig-
Introducing dopants and secondary “getter” phases are common ap- nificantly increases the work of separation of the GB. Based on these
proaches to address these limitations. findings, we have also developed a simple and effective screening ap-
We have performed a large-scale DFT study of 29 metallic dopants proach to identify other potential getter materials for MoSi2(Fig. 3(b))
Fig. 3. (a) The relationship between the position of interstitial oxygen and relative energy. The energy of Oint in bulk-like MoSi2 is set as a zero reference. (b) Two
descriptors: silicate formation energy and oxygen exchange reaction energy, are used to assess the viability of 55 elements as getter materials. The regions are labeled
as follows: I: oxygen exchange reaction favored and silicate formation energy is lower than Zr; II: oxygen exchange reaction favored and silicate formation energy is
higher than Zr; III: oxygen exchange reaction not favored but silicate formation energy is negative. Reproduced with permission from [74].
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S.P. Ong Computational Materials Science 161 (2019) 143–150
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S.P. Ong Computational Materials Science 161 (2019) 143–150
a b
c d
Fig. 5. Plot of neural network-predicted formation energy E fANN against DFT-calculated formation energy EfDFT for (a) unmixed garnets and (c) unmixed perovskites,
and mean absolute errors (MAEs) in Ef in training, validation, and test sets of all (b) garnet and (d) perovskite models. Mixing is carried out on the 24c (C-mixed), 16a
(A-mixed) and 24d (D-mixed) sites of the Ia3̄d C3A2D3O12 garnet crystal, and the 4c (A-mixed) and 4d (B-mixed) sites of the Pnma ABO3 perovskite crystal. The similar
MAEs for the mixed and unmixed models indicate that the former has learned the effect of orderings on Ef . Reproduced with permission from Ref. [91].
the lack of large, high-quality datasets for the training and development Berkeley Lab and Advanced Photon Source at Argonne National Lab.
of models. We are developing ML models that can significantly outperform hu-
We have simultaneously sought to address this data gap, as well as mans in terms of both speed and accuracy in the interpretation of
push the frontiers in developing the application of machine learning materials spectra and images (e.g., X-ray, neutron, electron). It is our
techniques in materials characterization. Using the Green’s function belief that such approaches will complement continued advances in
approach [93,94], we have constructed the world’s largest reference instrumentation, especially in in operando studies and artificial in-
database of more than 500,000 computed K-edge X-ray absorption near telligence-guided design of experiments.
edge (XANES) spectra for more than 40,000 unique materials [24,25],
and are extending coverage to the extended fine structure (EXAFS) and 5. Conclusion
L-edges. We have also developed an Ensemble-Learned Spectra IdEn-
tification (ELSIE) algorithm (Fig. 6) that is able to match experimental To conclude, we believe that machine learning will have a trans-
spectra with computed ones to identify the coordination environment formative impact on the conduct of materials science, once critical is-
and oxidation state with 84% accuracy. These resources and tools sues with regards to data quality and availability are addressed. In the
have been made publicly available via the Materials Project [12], and Materials Virtual Lab, we aim to address the data gap through high-
have garnered substantial interest from users (>2000 spectra requests/ throughput DFT computations and experimental data curation, enabled
month) and industry. by the development of robust software frameworks for the automation
We are building on these successful, albeit nascent efforts in several of simulations [3–5]. By machine learning large materials datasets, we
ways. First, we are evaluating alternative approaches to XAS compu- have developed models that allow us to better predict novel materials
tations, such as the GW/Bethe-Saltpeter approach [95,96] implemented and rapidly compute their properties, to access time/length scales and
in the OCEAN package [97,98], which may yield more accurate spectra, chemical spaces beyond the current capabilities of DFT, and to out-
especially for L edges. Beyond computed data, we are developing a data perform humans in the interpretation of characterization. It is our hope
platform for the automatic collection and curation of experimental that further developments in these areas will fuel an acceleration in the
spectra through collaborations with the Advanced Light Source at study and discovery of materials for various technological applications.
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