1960’s Invert emulsions 1970’s Solids control equipment. 1980’s High Temperature Water-based mud Heavy brine solids-free inverts Cationic systems Drilling in fluids 1990’s Biodegradable drilling fluids Extreme HPHT fluids 2000+ Water-based muds with invert capabilities Why do we have “Families of Fluids”?
An approach to uniform technical and
economical recommendations around the world using consistent drilling fluid references. Benefits of having Families
Similar drilling conditions exist around the world
Standard Approaches/Solutions for similar drilling
conditions
Easy access and cross referencing to find data
Basic Drilling Fluid Types Drilling Fluids any fluid used to successfully drill the well Drilling In (or Drill-in) Fluids specialized fluid to drill the pay zone Completion Fluids fluid placed across the pay zone prior to production Workover Fluids fluid used during remedial work after producing Packer Fluids fluid between tubing and casing above a packer Clay or Polymer system How do we build viscosity and control fluid loss? •If clay controlled it is a clay system •If polymer controlled it is a polymer system Clay based systems use •montmorillonite •attapulgite Polymer based systems use various polymers •starches •poly- anionic cellulose - PAC •xanthan gums •etc Additional chemicals Additional chemicals are then sometimes added to enhance the fluid properties for more specific roles: •lubrication - fatty acids, emulsifiers, surfactants •inhibition - KCl, BARASIL (silicate), PerformaTrol, •shale stabilizers - GEM (glycols), PHPAs Dispersion & Inhibition Dispersion describes the tendency for the clays to break up Inhibition describes the ability of the mud to prevent dispersion through water intake WBM Categories based on dispersion and inhibition •Non-dispersed / Non-inhibited •Non-dispersed / Inhibited •Dispersed / Non-inhibited •Dispersed / Inhibited Generic Types of WBM Clay-Water Suspensions Calcium Treated Clay Water Suspensions Salt Water Systems Polymer Systems High Temperature Polymer Systems Enhanced water based fluids: •Glycol Enhanced Muds •Silicate Muds •Calcium Chloride Muds Fluid Recommendations Considerations include: •Health & Safety •Technical •Environmental •Economic Fluid Recommendations Health & Safety Type of fluid system •WBM - OBM - Synthetic - Ester based systems No of days on a well •Days of exposure to risk Risk assessments/safety cases for different systems •Gas solubility •Gas hydrate suppression Fluid Recommendations -Technical Questions to ask include: •Can it be done? Has it been done before? •What are the inherent technical risks? •What experience do we have with various fluids and in the region? Types of wells drilled today: •High Pressure / High Temperature •Horizontal / ERD / Deviated •Conventional (?) vertical low pressure / low temperature •Deepwater Fluid Recommendations Technical Technical environment: •Deep water •Shallow water •Environmentally sensitive areas •Remote locations The requirement is to be effective in all areas - Health & Safety, Environmental, Technical and Economic. Innovation Fluids to drill the reservoir: •Invert Emulsion gravel packs New/revised systems - Enhanced WBMs •Silicates, Glycols, Calcium Chloride fluids, hpwbm New products which increase effectiveness •cold riser rheology modifiers •divalent salt polymers •hole cleaning •inhibiting / flocculating polymers •WBM lubricants Fluid Recommendations - Environmental New products which are more acceptable •Chrome free •removal of aromatic compounds Legislation •Constantly changing Risk assessment •“Cuttings Re-injection” versus “Ship to Shore” versus “Dischargeable Fluid” Corporate images Fluid Recommendations - Economic
“Cost/bbl” v “Total Well Cost”
Production rates Conclusions Wide range of functions need to prioritise the important ones
Systems are constantly changing due to
environmental, economic and technical pressures need to keep up-to-date databases, training etc need to develop a common fluid language Conclusions Uniformity helps in the planning phases •sort by Families rather than by regional names Consistent product application solutions to drilling problems worldwide Future requirements: Real Time Operations?