TOX®- Sheet Metal Joining System:

Riveting without Rivets

80.100

09/05

New: the die with insert features

an integrated oil drainage system
and increased durability.

TOX® PRESSOTECHNIK L.L.C. • 4250 Weaver Parkway • Warrenville, IL 60555 USA • Tel. (630) 393-0300
Fax (630) 393-6800 • E-Mail: info@tox-us.com • www.tox-us.com
Overview of the TOX®-Clinching Technology

TOX®-Joint Characteristics
Strength

TOX®-Tool Advantages and Commitment to Service

See page 4 – 7

TOX®-Joint Diameter (mm)

TOX®-Tool Combinations
and Installation Guidelines

Shoulder tools; side-mount tools

Flat plate die; stepped plate die.
“For extremely small flanges, TOX® in every corner”

See page 8 – 11

TOX®-Installation Guidelines
TOX®-Design Guidelines

Expected Lifetime of TOX®-Tools

See page 12 – 14

TOX®-Strippers

TOX®-Accessories

See page 15 – 19

TOX®-Unitized Single Point Tooling

Please refer to our TOX®-Guns catalog for a complete selec-

tion of our handheld, stationary or robotic units.

See page 19

TOX®-Dial Caliper Gauges

TOX®-Process Monitoring System

TOX®-Multipoint Solution
TOX®-Single and Dual Point Solution
TOX®-Test and Prototype Request Form

See page 19 – 24

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 TOX®-Joint Characteristics
The simplicity of the tools is a
decisive advantage of the TOX® sheet
metal joining system. The punch and
die have no moving parts. This sim-
ple design results in high consisten-
cy, durability and reliability of the
TOX®-joints in series production.
The TOX® joint is available in various
die cavity diameters. The size of the
joint is selected according to the
thickness and material being joined.
The strength of the joint can be easi-
liy monitored by measuring the re-
maining thickness at the bottom of
the joint. This quality control dimen-
sion X allows for non-destructive
testing of the joint.
Quality control dimension X (mm)
Punch side
Die side
Joint
diameter
(mm)
In general, the larger the joint size,
the higher the strength of the result-
ing connection.
Strength
®
TOX -Joint Diameter (mm)
TOX®-Changes in Material
Thickness:
The diagramm shows the strength of
the TOX®-joint over a wide range of
material thickness, using the same
tool combination, while changing the
pressforce and quality control dimen-
sion X. The test was conducted
with an 8 mm TOX®-joint diameter
for all thicknesses.
4 www.tox-us.com
It also allows for easy access in hard monitor the TOX® parameters.
to reach places, a feature not availa- This TOX® process control helps you
ble with other systems with moving to check your product quality stan-
parts. The TOX® system gives signifi- dards and aids in documentation of
cant advantages for production quali- the same.
ty and process assurance. A custom
process control system is available to
TOX®-Preferred Tool Series The die cavity can be machined into
The table shows some guidelines for a special plate configuration to match
tool selection and strength of the the geometry of the parts to be joi-
joint. These values are based on ned. All TOX® tools can be used in
using uncoated cold rolled steel single hit or multipoint setups.
sheet. We can provide you with a test
report based on your actual materi-
als. In addition to the values on the
table, the TOX®-joint is available in 3,
4, 5, 12 and 16 mm diameters. The
tool dimensions and configurations
are established according to TOX®
standards. However,special tool mo-
untings are available on request. The
closed die cavity design allows for joi-
ning in tight spaces.
TOX® - joint diameter
6 mm 8 mm 10 mm
Single sheet- 0,5 - 1,75 1,0 - 2,5 1,25 - 3,0
thickness
Range (mm)
Shear 1000 - 2500 2600 - 3600 3000 - 6000
strength (N)
Pull strength (N) 1000 - 2700 2100 - 4000 3000 - 5000
Pressforce (kN) 20 - 45 35 - 50 60 - 80
Punch side 500 - 3500 1000 - 6000 2000 - 8000
stripper
force (N)
Quality control
TOX® -Variations in Gauge Strength Material crs: TOX® joint Ø 8 mm dimension X
Tolerances
Variations in material thicknesses with-
in the permissible gauge tolerances
do not affect the strength of the joint.
Shear strength
Pull strength
Dimension X
Single sheet thickness (mm)
(Total thickness = 2 x single)
TOX®-Tool Selection
Selection of TOX®-Joint Diameter and Strength Values from a TOX®-Test.

The way to a reliable and quick TOX®-Application:

Procedure TOX®-Service

We will optimize the tool combinati-
on for your particular application. For
the test, we require that you fill out
completely the form on the back pa-
ge of this brochure and take the fol-
lowing steps:
1. Make a copy of this form.
2. Please fill out this form
completely.
3. Prepare test material.
4. Send test material and
completed form to TOX®
PRESSOTECHNIK.
You will receive a TOX® test report
containing all relevant data for your
application including the tool de-
scription, shear and pull strengths,
quality control dimension “X”, strip-
ping and pressing forces obtained
with your material.
We offer you the only guaranteed
and reliable way to apply this joining
technology. You will receive the follo-
wing:
TOX® Test Report containing all re-
levant data of the TOX® application,
including guaranteed strength values
of the TOX® joint.
TOX® Tool Data Sheet containing
valuable specific information for your
production and maintenance depart-
ments.
TOX® Data Base: an internal follow-
up system which contains all availa-
ble application and tool information
for each project.

TOX® Tool Designation:

Punch Designation

TOX® 10.25. 149012

part number
from TOX® PRESSOTECHNIK
mounting style

Die Designation

TOX® 10.25. 148917

part number
from TOX® PRESSOTECHNIK
mounting style

When ordering TOX® Tools, you must specify the tool designation and the TOX® test report numbers.

5
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 TOX®-Tool Selection
The strength values shown in the tables are to be used as a guideline. A TOX® test must
be performed with your material to determine exact strength values for your application.

TOX®-point Ø 12 mm TOX®-point Ø 8 mm

Total combined thickness 4.0 - 11.0 mm Total combined thickness 1.6 - 6.0 mm

sheet thickness (mm) material/coating shear pull pressing sheet thickness (mm) material/coating shear pull pressing
punch die punch side die side strength strength force punch die punch side die side strength strength force
side side (N) (N) (kN) side side (N) (N) (kN)
steel, uncoated steel, uncoated
3.00 3.0 crs / none crs / none 6800 6400 90 0.7 0.9 crs / none crs / none 2000 1500 40
4.00 3.4 crs / none crs / none 6600 4600 90 0.7 1.2 crs / none crs / none 2000 1300 40
0.8 1.5 crs / none crs / none 2200 1700 40
steel, coated
0.8 2.1 crs / none crs / none 1150 900 45
1.9 2.6 crs / galv. crs / galv. 4500 3200 90
1.0 1.0 crs / none crs / none 2500 2000 40
2.0 3.3 hrs / e-coat. hrs / e-coat. 4200 3500 90
1.5 1.5 crs / none crs / none 2800 2400 40
2.5 2.5 crs / galv. crs / galv. 6000 5000 90
1.8 1.8 crs / none crs / none 3000 2700 40
3.0 1.9 crs / galv. crs / galv. 8000 4600 90
2.2 2.2 crs / none crs / none 3800 3000 50
3.0 2.3 crs / galv. crs / galv. 7000 5000 90
2.4 1.4 crs / none crs / none 4400 2500 40
3.5 3.5 crs / galv. crs / galv. 6500 5000 90
2.7 2.7 crs / none crs / none 3300 2000 40
aluminum
3.0 2.2 crs / none crs / none 3600 2900 50
2.4 2.4 Al. 5053-H32 Al. 5053-H32 2900 1800 46
steel, coated
3.1 2.5 Al. 5053-H32 Al. 5053-H32 3600 2300 55
0.7 0.7 crs / galv. crs / galv. 1500 1000 45
3.2 3.2 Al. 6063-T5 Al. 6063-T5 3600 3100 72
0.7 1.2 crs / galv. crs / galv. 1900 1400 40
4.6 4.6 Al. 6062-T6 Al. 6062-T6 2900 3300 50
0.9 0.9 crs / galv. crs / galv. 2200 1800 40
1.2 1.2 crs / galv. crs / galv. 2800 1900 40
1.5 1.5 crs / galv. crs / galv. 2700 2500 40
TOX®-point Ø 10 mm 1.5 1.9 crs / prepaint. crs / prepiant. 2500 2100 40
1.9 1.5 crs / electr. Ni crs / zinc chro. 4300 4200 45
Total combined thickness 1.75 - 7.0 mm
1.9 1.9 crs / galv. crs / galv. 3300 2800 45
2.2 2.2 crs / alum. crs / alum. 3200 3100 55
sheet thickness (mm) material / coating shear pull pressing
punch die punch side die side strength strength force 2.6 1.6 crs / galv. crs / galv. 4200 2000 40
side side (N) (N) (kN) aluminum
steel, uncoated 0.9 0.9 Al. 6111-T4 Al. 6111-T4 1800 1000 34
1.0 1.0 crs / none crs / none 4900 1800 61
1.0 1.0 Al. 3003 Al. 3003 900 800 22
1.5 1.5 crs / none crs / none 5000 3000 64
1.0 1.5 Al. 6111-T4 Al. 6111-T4 1700 1100 34
1.9 1.9 crs / none crs / none 4800 4400 70
1.2 1.2 Al. 5052-H32 Al. 5052-H32 1650 1300 26
2.6 2.6 crs / none crs / none 5000 4000 70
1.5 1.5 Al. 5052-H32 Al. 5052-H32 1400 1200 30
3.0 3.0 crs / none crs / none 5500 5300 70
2.0 1.6 Al. 5052-H32 Al. 5052-H32 1900 1600 30
steel, coated
2.0 2.0 Al. 3003 Al. 3003 1100 900 16
1.0 1.5 crs / galv. crs / galv. 3200 2700 70
2.3 2.3 Al. 5052-H32 Al. 5052-H32 1550 1500 27
1.5 1.5 crs / alum. crs / alum. 5800 4000 64
3.2 1.6 Al. 3003 Al. 3003 1350 1100 23
1.5 1.9 crs / galv. crs / galv. 3800 3600 65
1.9 1.9 crs / galv. crs / galv. 5000 4000 70
2.5 2.5 crs / galv. crs / galv. 5000 4800 70
3.0 1.5 crs / galv. crs / galv. 7200 2700 70
3.0 1.9 crs / prepaint. crs / prepaint. 6800 3900 70
3.0 3.0 crs / galv. crs / galv. 5500 4400 70
aluminum
1.6 1.6 Al. 5052-H32 Al. 5052-H32 2100 1800 42
2.0 2.0 Al. 5754-T4 Al. 5754-T4 2300 1400 49
2.0 3.2 Al. 5052-H32 Al. 5052-H32 1500 1200 35
2.3 2.3 Al. 5052-H32 Al. 5052-H32 2300 1600 40
2.5 1.6 Al. 5052-H32 Al. 5052-H32 3000 1300 35
2.5 2.5 Al. 6061-T6 Al. 6061-T6 2600 2000 50
3.2 2.5 Al. 5005 Al. 6061-T6 2500 2500 40
3.2 3.2 Al. 3003-H14 Al. 3003-H14 1700 1600 30

6 www.tox-us.com
TOX®-point Ø 6 mm TOX®-point Ø 5 mm

Total combined thickness 1.0 - 3.0 mm Total combined thickness 0.9 - 2.5 mm

sheet thickness (mm) material/coating shear pull pressing sheet thickness (mm) material/coating shear pull pressing
punch die punch side die side strength strength force punch die punch side die side strength strength force
side side (N) (N) (kN) side side (N) (N) (kN)

steel, uncoated steel, uncoated

0.5 0.5 crs / none crs / none 1100 600 30 2.3 1.1 crs / none crs / none 1900 1700 22
steel, coated
0.6 1.2 crs / none crs / none 1100 900 30
0.4 0.4 crs / galv. crs / galv. 600 400 20
0.7 0.7 crs / none crs / none 1600 950 30
0.6 0.6 crs / galv. crs / galv. 1200 600 23
0.7 1.5 crs / none crs / none 1100 700 30
0.6 0.6 crs / prepaint. crs / prepaint. 1300 600 25
0.8 0.8 crs / none crs / none 1800 1000 30
0.9 0.9 crs / galv. crs / galv. 1200 1000 26
0.9 0.9 crs / none crs / none 1800 1200 30
1.2 1.2 crs / galv. crs / galv. 1500 1400 20
1.2 0.9 crs / none crs / none 2500 1100 30
1.2 0.55 crs / galv. crs / galv. 1800 800 22
1.2 1.2 crs / none crs / none 2100 1600 30
stainless steel
1.5 1.2 crs / none crs / none 2300 1500 30
0.4 0.4 ss430 ss430 1300 400 30
1.5 1.5 crs / none crs / none 2000 1700 30
aluminum
2.0 1.5 crs / none crs / none 2300 2200 37
0.6 0.6 Al. 3003 Al. 3003 450 320 15
2.3 0.9 crs / none crs / none 2700 950 30
1.0 1.0 Al. 6022-T4 Al. 6022-T4 950 600 18
3.0 1.0 crs / none crs / none 2500 1750 30
1.5 1.2 Al. 5052-H32 Al. 5052-H32 850 900 20
steel, coated
0.4 0.4 crs / galv. crs / galv. 850 400 30
0.5 0.5 crs / galv. crs / galv. 1200 450 30
0.7 0.7 crs / galv. crs / galv. 1100 650 30
TOX®-point Ø 4 mm
0.7 1.5 crs / galv. crs / galv. 1000 950 30
0.9 0.9 crs / galv. crs / galv. 2300 1500 30
Total combined thickness 0.6 - 2.0 mm
0.9 0.9 crs / prepaint. crs / prepaint. 1700 1500 30
1.0 1.0 crs / galv. crs / galv. 1900 1500 30 sheet thickness (mm) material/coating shear pull pressing
punch die punch side die side strength strength force
1.2 0.6 crs / galv. crs / galv. 2200 1000 30
side side (N) (N) (kN)
1.2 1.2 crs / galv. crs / galv. 1900 1500 30
steel uncoated
1.2 1.2 crs / alum. crs / alum. 2600 2000 30 1.2 0.6 crs / none crs / none 1100 650 15
1.2 1.2 crs / tin plat. crs / tin plat. 1800 1600 30 steel, coated
1.5 1.5 crs / galv. crs / galv. 2000 1800 35 0.5 0.5 crs / galv. crs / galv. 700 400 15
1.5 0.6 crs / galv. crs / galv. 2000 1100 30 0.7 0.7 crs / galv. crs / galv. 900 600 16
1.8 0.9 crs / galv. crs / galv. 2700 1600 30 0.8 0.8 crs / tin plat. crs / tin plat. 1000 650 20
stainless steel 0.9 0.9 crs / galv. crs / galv. 1400 900 16
0.5 0.5 ss430 ss430 1500 750 34
special
0.75 0.75 ss430 ss430 2000 1600 30
0.5 0.5 brass brass 600 300 19
0.9 0.9 ss430 ss430 2500 2000 30
aluminum
special
0.6 0.6 Al. 3003-H14 Al. 3003-H14 250 200 6
0.5 0.5 copper copper 950 450 20
0.8 1.6 crs / none Al. 5052-H34 1000 800 25
0.85 0.7 ss304 crs / none 2700 1000 42
1.0 0.7 7030 brass 7030 brass 1600 700 30
1.1 1.1 copper copper 1200 1200 30 TOX®-point Ø 3 mm
1.2 0.75 brass crs / none 1450 1000 30
1.2 1.3 Al. 3003-H14 crs / none 650 500 25 Total combined thickness 0.5 - 1.5 mm
1.8 1.8 brass CD260 brass CD260 2600 1000 30
sheet thickness (mm) material/coating shear pull pressing
aluminum punch die punch side die side strength strength force
0.6 0.6 Al. 5052 Al. 5052 550 450 20 side side (N) (N) (kN)

0.8 0.8 Al. 3003-H14 Al. 3003-H14 550 400 15 steel, uncoated
0.25 0.25 crs / none crs / none 260 130 11
1.0 0.8 Al. 6111-T4 Al. 6111-T4 1500 800 30
steel, coated
1.1 1.1 Al. 5052-H32 Al. 5052-H32 950 850 18
0.5 0.4 crs / prepaint. crs / prepaint. 240 150 10
1.3 1.0 Al. 6061-T6 Al. 6061-T6 1650 1400 30
0.55 0.55 crs / tin plat. crs / tin plat. 480 260 10
1.5 1.5 Al. 3003 Al. 3003 550 500 10
special
1.6 1.6 Al. 5052-H32 Al. 5052-H32 1100 1000 20
0.3 0.3 brass CD260 brass CD260 400 170 12
2.5 1.3 Al. 5052-H32 Al. 5052-H32 1500 1500 25
0.7 0.4 copper copper 700 250 12
3.2 1.6 Al. 3003-H14 Al. 3003-H14 850 800 18

Subject to changes.

7
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 Round tools with rear shoulder

Punch
Order Hole for Press-
Number diameter TOX®- force
1 st part = + 0,018 joint kN per
Shape +0 B joint
A mm mm Ø mm

TOX® 10.25 10 13 3 - 12 <70

TOX® 14.25 14 17 6 - 12 >70 Chamfer 0,5 x 45°

Dimensions in mm

The punches and dies are also avai- Optional: The TOX® tools can be
lable in special lengths of 30, 40, 50, provided with a flat side on the head
80 and 100 mm. so that the tools can be mounted clo-
ser together such as done with the
TOX®-Twin-Joint.
Die depth MT

Die ØA
according to

Order Hole for

application

Number diameter TOX®-

®
TOX joint Ø 1 st part = + 0,018 joint
according to Shape +0 B
application
A mm mm Ø mm

TOX® 10.25 10 13 3, 4, 5, (6)*

TOX® 14.25 14 17 6, 8
60

TOX® 16.25 16 19 10 Chamfer 0,5 x 45°

TOX® 20.25 20 23 12
5

* only after consulting Dimensions in mm

TOX® PRESSOTECHNIK. Optional: The TOX® tools can be
ØA provided with a flat side on the head
Die with insert features integrated oil so that the tools can be mounted clo-
ØB drainage system. ser together such as done with the
TOX®-Twin-Joint.

Installation in guided die sets

+2,0
5,05 +0,02

Guided die set ØB +0,5

0,01/100A
Hardened pressure plate

Tempered
punch
ØAH7 retainer
Posit
iv
set fo e stops
dime r control
min 0,4 - 0,5 x punch length

nsion
“X” Guided,
hardened
stripper plate
min 0,4 - 0,5 x die length
Press stroke

fv=0,5

+1,5
ØA +1,0
Ø see TOX®- 0,02 A Do not bottom out
+1,5
Stripper spring test report ØA +1,0 0,06 B stripper plates.

Guided,
hardened
stripper plate
B

ØA Tempered
die A
retainer

Hardened pressure plate

5,05

+2,0
ØB +0,5

Note: please follow installation

guidelines and TOX® test report.

8 www.tox-us.com
 Side-mount tools

These rectangular head, side-mount Advantages:

tools can be used for single or multi- - space saving mounting
point applications. - quick and easy tool change
- tools can be replaced individually

Side-mount punch
Ø 20 0,5 x 45° 10 Order Number for TOX®- Pressforce
7,5±0,1

1 st part = Shape joint kN per

= = 4,8 joint
Ø mm
Ø 6,6

Ø11
TOX® 30.25 3 - 12 < 45
15

Dimensions in mm
0,5 x 45°
R ma
50

x.
0 ,2
30

Shape of tip according

to application by
TOX® PRESSOTECHNIK

Ø10
Ø 12g6

Side-mount die
ØD Order Number DIN for TOX®-
Die depth MT

+ 0.018
according to

1 st part 7157 joint

application

= Shape

+0
®
TOX joint Ø
ØC
according to
application A B C-0,1 Dg6 Ø mm

TOX® 30.25 20 10 10 12 3, 4, 5, (6)*

TOX® 31.25 24 14 14 16 6, 8
30

0,5 x 45°

R TOX® 32.25 26 16 16 18 10
m
ax
50

. 0, TOX® 33.25 30 20 20 22 12
2
Dimensions in mm
* only after consulting
Ø11
Ø6,6
15

TOX® PRESSOTECHNIK.
7,5±0,1

0,5 x 45°

= = 4,8
Die with insert features integrated oil
ØA B
drainage system.

10
Installation in guided die sets 0,02
20
0,02
M6
H7
15 g6
20

5
±0,01

Guided die set Ø 20

7,5

0,01/100 A D H7
Hardened pressure plate 0,02
0,02
20

D H7
Positive
set for stops
co
dimensi ntrol Tempered punch
on “X” retainer
5
Press stroke

M6

+1,5
Fv=0,5

Ø10 +1,0
Ø see TOX® Guided, Do not bottom out
H7
15 g6
20

0,02 A
test report +1,5
0,06 B hardened stripper plates.
Stripper spring ØA +1,0
stripper plate

Tempered die
retainer
0,02 A 0,02
A
B
B
20

Hardened pressure plate

7,5 ±0,01

ØA Note: please follow installation

guidelines and TOX® test report.

9
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 Flat plate die

Easy access into corners; allows for Tools can be exchanged quickly and
smaller flanges; very compact de- easily and can be used for single or
sign. multipoint applications.

Ø8
Order Number for
Die depth MT according

1 st part = Shape TOX®-

Ø4,5
TOX® joint Ø joint
according to B C D E F±0,02 G±0,02 H±0,02 Ø mm
application
to application

TOX 40.25
®
10 35 3x45° 6 30 10 25 3, 4, 5, (6)*
3,2

TOX 41.25
®
14 37 4x45° 6 30 10 25 6, 8
E

TOX® 43.25 16 38 4,5x45° 10 30 10 25 10

0,5 x 45° Ø4
F7

around perimeter
TOX® 44.25 20 45 4,5x45° 10 35 15 30 12
F
Dimensions in mm
* only after consulting
D

TOX® PRESSOTECHNIK.
B

D Die with insert features integrated oil

7,5±0,1
drainage system.
G

15±0,02

Groove Mounting
F
15 min
H
+0,018

12,5 ±0,1
Groove depth

B
Groove width
E-0,1

M4

Dowel Pin Mounting

G 15 ±0,02
B

7,5 ±0,01
E

Ø4F7
Note:
please follow installation guidelines

10 www.tox-us.com
Stepped plate die

Ideal for easy access to special profi- can be used for single or multipoint
les such as L or U shapes. Tools can applications. Custom shapes availa-
be exchanged quickly and easily and ble on request.
Die depth MT

Order Number for

according to

®
TOX joint Ø
application

according to application 1 st part = Shape TOX®-

joint
Ø8 B C D E F±0,02 G±0,02 H±0,02 Ø mm

Ø4,5 TOX 50.25

®
10 35 3x45° 6 30 10 25 3, 4, 5, (6)*
25

3,2

TOX® 51.25 14 37 4x45° 6 30 10 25 6, 8

TOX® 53.25 16 38 4,5x45° 10 30 10 25 10

0,5 x 45° Ø4F7
TOX® 54.25 20 45 4,5x45° 10 35 15 30 12
around perimeter
F Dimensions in mm
* only after consulting
TOX® PRESSOTECHNIK.
D

Die with insert features integrated oil

drainage system.
7,5±0,1
G
15±0,02

Groove mounting
F

12,5±0,1
Groove width
E-0,1

M4
F7
Ø4

Dowel Pin Mounting

G 15±0,02

7,5±0,1
E

Ø4F7

M4 Note:
please follow installation guidelines

11
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 Installation Guidelines
Tolerances
Please follow the recommended tole-
rances for the TOX® tools as shown
on the preceding pages. Alignment
tolerances between the punch and
die are critical.
Important: the stripper must never
touch the TOX® tools. This could lead
to tool damage due to side loads. The
alignment tolerance between the
punch and the die must be maintai-
ned (see installation guidelines).
0,4 x L
L
L
0,4 x L
These tolerances guarantee a fle-
xible mounting of the tools, which is
important to the TOX® process.
Before mounting the TOX® tools to
the holding plate, coat them slightly
with grease.
Testing:
The strength of the TOX® connection
can be tested easily and non-de-
structively by measuring the remai-
ning thickness at the bottom of the
joint. This control dimension X is uni-
que to each material combination,
and it can be easily measured in your
quality control inspection.
Quality control dimension X (mm)
Punch side
Die side
Joint
diameter
(mm)
12 www.tox-us.com
The measurement should be per-
formed using measuring calipers,
e.g. type CMT (see page 19), bet-
ween the TOX® trademark MZ on
the die side.
MZ
This X dimension has a tolerance of
± 15 %. For materials thinner than 0.8
mm (22 ga), the tolerance is reduced
even more. Specific information is
provided with the test report. During
its service life, the bottom of the die
may show wear. This does not influ-
ence the quality of the TOX® joint as
long as the die bottom does not sink
more than 0.1 mm. If any adjust-
ments are made, the strength of the
joint must be checked again.
Non-destructive Testing:
Spot welds are normally tested by the
chisel method. This test obviously de-
stroys the connection, and the parts
can not be used. Due to the TOX®’s
non-destructive testing method, the
chisel method ist not necessary.
In-process Control:
Continuous monitoring of the process
is available with our electronic in-pro-
cess control as shown on page 20.
Strippers:
A stripper is always required on the
punch side. However, the die does
not always require a stripper. Specific
stripper force requirements are provi-
ded in our test report. The stripper
must contact the material as close as
possible to the tip of the punch.
The stripper travel on the punch si-
de must be larger than the depth of
insertion ET of the punch into the ma-
terials. For the die side, the stripper
travel must be larger than the depth
of the die cavity MT. These values
are given in the test report.
Punch
S1
S2
ET
MT
Die
Calculation of ET = Punch tip
penetration.
ET = S1 + S2 + MT - X
S1 = Material thickness, punch side
S2 = Material thickness, die side
MT = Die cavity depth
X = Quality control dimension
see test report
If a stripper is not used on the punch
side, then the material can pull out of
the joint causing deformation, redu-
ced joint strength and possible punch
failure. Excessive stripper forces can
affect the forming process and the
strength of the joint. It can also produ-
ce undesirable marks on the surface
of the material.
The TOX® system can be equally do-
ne on a pneumatic, hydraulic or me-
chanical press. The Powerpackage
pneumatic cylinder with integrated air
to oil intensifier provides benefits
such as a fast, low force approach
stroke, smooth working stroke with
controlled output force, quiet and
energy saving operation.
Monitoring forces:
The pressforce is an important factor
to obtain a solid connection. A low
pressforce will not form the proper in-
terlock, while excessive pressforce
will damage the tools. The Power-
package, with its standard high pres-
sure connection, gives the possibility
to monitor the oil pressure inside the
intensifier. Using a pressure switch,
the output force can be easily con-
trolled. Upon reaching the desired oil
pressure, the cylinder rod will retract
automatically. If the desired oil pres-
sure is not reached, as in the case of
a drop in air pressure, then the rod
will not retract until the air pressure
increases. The Powerpackage will
provide consistent and superior quali-
ty connections with high repeatibility.
Operating guidelines:
Stroking the TOX® tools without any
material between them will lead to
tool failure. The pressforce will be
concentrated in the punch tip area,
therefore, very high surface pressure
would be generated. This can be ea-
sily prevented by adding positive
stops. Positive stops should be set
so that the X dimension can be rea-
ched, but the punch and die will ne-
ver contact each other. Other options
include The Powerpackage cylinder
which offers a total stroke limiter or
the use of parts presence sensors
in the fixture.
Control dimension “X”
Oil drainage system
All the die forms with insert feature
an oil drainage system, except for
the "flat plate dies". This system is
necessary for very oily sheet metal
and when using spray lubrication.
The maximum inclination of the
TOX® tool to the sheet surface is 3°
under minimum holding forces.
If the parts are tapered or don’t lie
flat, then the required straightening
or flattening of these parts must not
be done with the TOX® tools.
Please contact TOX® PRESSO-
TECHNIK in such cases.
Tapered

Punch at end
Depth of die cavity

of stroke
Special care must be taken in appli-
cations where the tools come close Stripper

to bends in the part. If the tools

The punch and die holders, and
pressure plates must be designed
to withstand the pressforces speci-
fied in the test report. The surface
pressure will vary depending on the
shank diameter of the tools.
Maximum surface pressure must not
exceed 350 N/mm2
(safety factor S = 3)
Due to the resulting button, either the
part has to be lifted out of the die or
the die has to be retracted to clear
the button.
contact the radius in the bend, then
the tools could break due to the side
loads.
If the tools are used in fixtures with a
swinging circular motion, then the
fixture must be designed so that the
punch contacts the material`s surface
perpendicularly. Otherwise, the
connection will have a lower strength
and the punch could break.
Overall sheet thickness
Expected Lifetime of TOX®-Tools:
The following lifetime of the TOX®-
Tools can be expected provided that
the installation guidelines, test report and
proper machine design guidelines are met:
For mild steel: 200 000-400 000 points
For alloy steel: 200 000-300 000 points
For aluminum: 200 000-350 000 points
For stainless steel: 20 000-150 000 points
Punch and Die replacements are
necessary in the event of:
- Tool failure
- Continuous decline of joint strength
These could be caused by one of
the following:
- Worn out die anvil
- Reduced neck area of the joint e.g.
due to tool wear.
We recommend testing an actual
prototype sample to determine

whether the strength of the joints

is adequate.
m
m
50
in.

Upper edge
m
R

of sheet
Pivot

Upper edge
of die

An inclination of the TOX® tools to the

surface of the sheet metal of max. 3°
is allowed with slightly lower joint
strength.

13
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 Design Guidelines for TOX®-Users

Valid for Standard Tools

The following table provides values to Joining System. Please contact us if of our guidelines.
be used as a guideline for the TOX®- your design parameters fall outside

Preferred series

Available joint sizes 3 4 5 6 8 10 12

Maximum material
thickness on punch side S1 up to 2,5 to 3,0 times S2

Maximum material
thickness on die side S2 up to 2 to 2,5 times S1

Maximum combined 0.6- 0.6- 0.9- 1.0- 1.5- 1.7- 4.0-

material thickness, [mm] S1 + S2 1.5 2.0 2.5 3.0 6.0 7.0 11.0

Distance from edge, [mm] ∅a 4 5 6 6 7 8 10

Distance to start of radius [mm] ∅b 5 5 6 6 7 8 10

Center distance between joints, [mm] ∅e 10 10 10 12 14 16 20

Clearance [mm] ∅d 15 15 20 20 20 25 30

Flange width, [mm] Y unlimited

b a
Punch side

Punch side
e
a

Y
S1

e
a
S1

S2

Die side
a a
S2

Die side
d

TOX® Process Capabilities

Materiales Thickness Material Surface Layers
- same materials - same thickness - uncoated - 2 layer
- different materials - different thickness - coated one or two - 3 layer
- min. single sheet sides - sandwich
thickness 0.3 mm - painted textile
- max. combined - oiled plastic
thickness 8.0 mm - dry foils
paper
adhesive
etc.
Prefer Prefer
harder material on thicker material on
punch side punch side

14 www.tox-us.com
TOX®-Round Stripper

ØD Type: CSR
to be used with TOX® shoulder punches, either in single
M1 or multipoint applications. Use shank adapters type
CZE and CZW to mount in die sets, and adapter type
ØZ1H7
CZP to mount on the rod of TOX®-Powerpackages.
ØdSt TOX®-tool and spring can be easily replaced individual-
ly.
L3

Dimension Tolerance H7
over 18 + 0.021 mm
to 30 mm
over 30 + 0.025 mm
20˚ to 50 mm
L
Lst

b Standard Execution
L1

R1
f max.

fv = 0,5 mm

Special Execution
Ød1
For TOX®-joint Ø ∅10 mm.
Please consult TOX® PRESSOTECHNIK.
,5
R0

LSt = Punch length

dSt = Punch shank diameter
FV = Preload force
Fmax = Max. stripper force
fmax. = Max. spring travel
fv = Preset punch tip travel 0.5 mm

The strippers are available for different TOX®

punch lengths depending on the space required
for the various applications.

Refer to TOX®-test report for punch description. Shank Ø

10 mm
TOX ®
10. 00. 148662
Shank Ø Length defines TOX®
in mm Code Technology Data
Length

Type LSt dSt FV(N) Spring fmax. Fmax. ØD L Ø d1 b Ø Z1H7 M1 L1 L3 Spring Recommended
rate R (mm) (N) type Die Stripper
(N/mm)

CSR 25.10.060 60 10 925 370 5 2775 32 67,5 15 2,5 22 M24x1,5 11 12 CZF25 CMR 24...
CSR 25.10.080 80 10 925 370 5 2775 32 87,5 15 2,5 22 M24x1,5 31 12 CZF25 CMR 24...
CSR 25.10.100 100 10 925 370 5 2775 32 107,5 15 2,5 22 M24x1,5 51 12 CZF25 CMR 24...
CSR 32.10.080 80 10 970 485 6,3 4025 40 88,5 18 5 28 M32x1,5 23,5 13 CZF32 CMR 24...
CSR 32.10.100 100 10 970 485 6,3 4025 40 108,5 18 5 28 M32x1,5 43,5 13 CZF32 CMR 31...
CSR 38.10.080 80 10 2610 580 8,3 7425 50 90,5 22 7 28 M42x1,5 12,5 15 CZF38 CMR 24.../31...
CSR 38.10.100 100 10 2610 580 8,3 7425 50 110,5 22 7 28 M42x1,5 32,5 15 CZF38 32.../37...
CSR 51.10.100 100 10 4020 670 8,3 9580 65 110,5 24 7 40 M56x1,5 19,5 15 CZF51 all CMR
Dimensions in mm

15
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 TOX®-Round Stripper / TOX® optional equipment

ØD
Type: CMR
M1
to be used with TOX® shoulder dies, either in single or multipoint
applications. Use shank adapters type CZE and CZW to mount in
ØZ1H7
die sets, and adapter type CZP to mount on the rod of TOX®-Power-
package. TOX®-tool and spring can be easily replaced individually.
L3

LM = Die length Dimension Tolerance H7

dM = Die shank diameter over 18 + 0.021 mm
FV = Preload force to 30 mm
LM

F = Stripper force over 30 + 0.025 mm

to 50 mm
fA = Stripper travel
L1

The strippers are available for different TOX® die

lengths depending on the space required for the
fA=1mm

various applications.
ØdM

Ød1

Type LM dM FV(N) Spring rate F L ØD L1 Ø d1 Ø Z1H7 M1 L3 Spring type

R (N/mm) (N)

CMR 24.14.060 60 14 900 95 995 68 32 11,5 19 22 M24x1,5 12 CZF24

CMR 24.14.080 80 14 900 95 995 88 32 31,5 19 22 M24x1,5 12 CZF24
CMR 24.14.100 100 14 900 95 995 108 32 51,5 19 22 M24x1,5 12 CZF24
CMR 25.10.060 60 10 2035 370 2405 68 32 11,5 15 22 M24x1,5 12 CZF25
CMR 25.10.080 80 10 2035 370 2405 88 32 31,5 15 22 M24x1,5 12 CZF25
CMR 25.10.100 100 10 2035 370 2405 108 32 51,5 15 22 M24x1,5 12 CZF25
CMR 31.14.080 80 14 2275 350 2625 89 40 20 18 28 M32x1,5 13 CZF31
CMR 31.14.100 100 14 2275 350 2625 109 40 40 18 28 M32x1,5 13 CZF31
CMR 32.14.080 80 14 3150 485 3635 89 40 20 18 28 M32x1,5 13 CZF32
CMR 32.14.100 100 14 3150 485 3635 109 40 40 18 28 M32x1,5 13 CZF32
CMR 37.14.080 80 14 3410 325 3735 91 50 9 22 28 M42x1,5 15 CZF37
CMR 37.14.100 100 14 3410 325 3735 111 50 29 22 28 M42x1,5 15 CZF37
CMR 38.14.080 80 14 6090 580 6670 91 50 9 22 28 M42x1,5 15 CZF38
CMR 38.14.100 100 14 6090 580 6670 111 50 29 22 28 M42x1,5 15 CZF38
Dimensions in mm

Open end wrench CZG Special wrench for changing TOX® tools, TOX® coil springs and holding flanges.
1
SW

Type SW 1 SW 2 Appropriate for

CZG 27-30.00 27 CZP/CZW/CZE 25
30 CSR/CMR 25/CMR 24
CZG 36-38.00 36 CZP/CZW/CZE 32
38 CSR/CMR 32/CMR 31
CZG 46-60.00 46 CSR/CMR/CZP/CZW/CZE 38/CMR 37
2
SW

60 CSR/CMR/CZP/CZW/CZE 51
Dimensions in mm

Special hexagon socket spanner CZN

Type SW 3 D4 Appropriate for
CZN 25 30 36,5 CSR/CMR 25 CMR 24
CZN 32 38 45,5 CSR/CMR 32 CMR 31
CZN 38 46 55,5 CSR/CMR 38 CMR 37
CZN 51 60 69,5 CSR 51
Dimensions in mm
16 www.tox-us.com
TOX®-Stripper accessories

Type: CZP
Rod adapter (case hardened and ground) for strippers type CSR and CMR to
be used with TOX®-Powerpackage cylinders.

Type Ø D-0,2 L3 L4 L5 L6 L7 M1 M2 Z1 g6 ØZ2H7 Ø d3 G1 AF Power-

package
CZP 25.01 31,8 12 38 26 14 7 M24x1,5 M22x2 22 18 18 33 28 S/K 4
CZP 25.02 39,8 12 44 32 19 8 M24x1,5 M30x2 22 26 18 39 36 S/K 8-15
CZP 32.01 39,8 13 36 23 14 7 M32x1,5 M22x2 28 18 21 31 36 S/K 4
CZP 32.02 39,8 13 45 32 19 8 M32x1,5 M30x2 28 26 21 40 36 S/K 8-15
CZP 38 49,8 15 42 27 19 8 M42x1,5 M30x2 28 26 21 37 46 S/K 8-15
CZP 51 64,8 15 44 29 19 8 M56x1,5 M30x2 40 26 25 39 60 S/K 8-15
Dimensions in mm

Type: CZW
Shank adapter (case hardened and ground) for strippers type CSR and CMR
to be used in die sets.

Type L3 L8 Ø D-0,2 M1 Z1 g6 Ø d3 G2 AF
CZW 25 12 60,5 31,8 M24x1,5 22 18 15,5 28
CZW 32 13 61,5 39,8 M32x1,5 28 21 16,5 36
CZW 38 15 63,5 49,8 M42x1,5 28 21 18,5 46
CZW 51 15 64,5 64,8 M56x1,5 40 25 19,5 60
Dimensions in mm

Type: CZE
Threaded adapter (case hardened and ground) for strippers type CSR and
CMR to be used in die sets.

Type Ø D-0,2 L3 L9 L10 L11 M1 M3 Z1 g6 Ø Z3 g6 Ø d3 G3 AF

CZE 25 31,8 12 43 22 13 M24x1,5 M12x1,5 22 16 18 16 28
CZE 32 39,8 13 43,5 22 13 M32x1,5 M12x1,5 28 16 21 16,5 36
CZE 38 49,8 15 45,5 22 13 M42x1,5 M12x1,5 28 16 21 18,5 46
CZE 51 64,8 15 49,5 25 15 M56x1,5 M20x1,5 40 24 25 19,5 60
Dimensions in mm

Dimension Tolerance g6 Tolerance H7

over 10 - 0.006 mm
to 18 mm - 0.017 mm
over 18 - 0.007 mm + 0.021 mm
to 30 mm - 0.020 mm 0 mm
over 30 - 0.009 mm + 0.025 mm
to 50 mm - 0.025 mm 0 mm

17
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 Type: CZF Special stripper springs for strippers type CSR and CMR; ends are closed
and ground flat and parallel.

Type Ø DH Ø Dd LO Spring Spring deflec- Spring deflec- Max. working de-

rate R tion and force tion and force flection
for long fatigue for medium
life fatigue life Smax Fmax
(N/mm) S (mm) F (N) S (mm) F (N) (mm) (N)
CZF 24 24,7 15,3 33 95 6,6 627 8,8 836 11 1045
CZF 25 26 12,5 31 370 4,5 1665 6 2220 7,5 2775
CZF 31 33 16 37 350 5 1750 6,6 2310 8,3 2905
CZF 32 33 16 37 485 5 2425 6,6 3200 8,3 4025
CZF 37 40 20 49,5 325 7,7 2500 10,2 3315 12,8 4160
CZF 38 40 20 49,5 580 7,7 4465 10,2 5915 12,8 7425
CZF 51 52 25 62 670 8,6 5760 11,4 7640 14,3 9580
Note: these springs are specially ground to avoid any side loading on Dimensions in mm
the TOX® tools. Standard die springs can not be used in place of these
springs.
Ø DH = Hole diameter
Ø Dd = Inner guide diameter
LO = Free length
S = Spring deflection
F = Stripper Force
R = Spring rate + 10 % Tolerance

Spring and Stripper Selection for TOX®-Punches

1. Find stripper force requirement from TOX®-test report.

2. The spring is preloaded in the stripper to FV.
3. During the TOX®-joint formation, the punch travels a penetration distance ET. The stripper force increases as
the spring is compressed. The fatigue life of the spring decreases as the spring deflection increases (see spring
table). Note: fmax. must not be exceeded.
4. Calculation of penetration depth ET:
ET = S1 + S2 + MT - X
where, MT = die cavity depth from TOX®-test report.
X = quality control dimension from TOX®-test report.

Stripper sleeve TOX®-Punch

fv=0,5 mm

Quality control dimension “X”

Sheet metal 1
S1

ET
S2
Die cavity
depth

Sheet metal 2

®
TOX -Die

5. Determination of stripper force F

F = R . (ET + fV) + FV
FV = Preload force, from table
R = Spring rate, from table

6. For materials with cold working tendencies, such as aluminum, the stripper sleeve must surround the punch tip
very close (see diagram for item 4) to avoid "pulling" the material during the stripping process.

18 www.tox-us.com
TOX®-Single Point Unitized Frame Type CEO

These unitized TOX® tool holders can The required stroke and force depend
be incorporated into existing press on the TOX® tools selected for the
brakes. material combination.
Max. press force 45 kN
The stripper force is adjustable, and
the punch and die are easily repla- Order Permissible TOX® tool
ceable. Number TOX® Joint Order Number
Round Diameter
The shut height depends on the Point type punch die
thickness of the materials to be joi-
ned. CEO 150.00 Ø 3, 4, 5 mm 10.00.XX 10.01.XX
CEO 150.01 Ø 6, 8 mm 10.00.XX 14.01.XX
CEO 300.00 Ø 3, 4, 5 mm 10.00.XX 10.01.XX
CEO 300.01 Ø 6, 8 mm 10.00.XX 14.01.XX
1.
1. CEA 10.19 up to 5 mm Ø TOX joint,
®

max. stripper force 4000 N (900 lbf) 2.

3.

220 open height for CEO 150.00 and 300.00

241 open height for CEO 150.01 and 300.01
CEA 10.22 from 6 mm Ø TOX® joint,
max. stripper force 8000 N (1800 lbf) 4.

2. Adjustment for stripper force

9

3. Punch side stripper using

washer springs

4. Return spring
11

Polyurethane stripper
over tool shank on die side.
Replacement bushing
CZO 10 for joint Ø 3 - 5 mm
CZO 14 for joint Ø 6 - 8 mm
Special die 20 mm long

Scissor gauge These calipers can be used to check the

quality control dimension "X".

control dimension “X”

punch side
die side

Type CMT 38 CMT 85 CMT 173

CMT 38 CMT 85/CMT 173 Measuring range 0 –10 mm 0 –20 mm 0 –50 mm

Scale graduation 0,1 mm 0,01 mm 0,05 mm
Throat
depth 38 mm 85 mm 173 mm

19
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 TOX®-Process Monitoring System
Type: CEP 200/300

The TOX®-Process Monitoring Sy- The TOX®-Joining System can be The TOX®-Process Monitoring Sy-
stem maintains a constant eye on automated. stem is ideal for either single or mul-
your joining process. ti-point tooling.

This Process Monitoring System,
specially developed for the TOX®-
Process, helps you check the
competitive factor of quality:
• for each manufactured
component
• for each connecting joint of the
component
An economic monitoring system for
short cycle times requires a control
system integrated into the production
line. The TOX®-Process Monitoring
System offers such a solution.
The TOX®-Process Monitoring Sy-
stem will help accomplish your high
quality standards, not only for mass
or series production, but also for
short runs manufacturing.

TOX®-Quality Monitoring The TOX®-specific "swage shape"

Resistance to shear and pull loads de-
pends on the quality control dimension
"X", provided that the guidelines for
the TOX®-Tools have been properly
followed.
of the joint reduces the monitoring of
the TOX®-Joint to just checking the
control dimension "X". This ensures a
simple, reliable and cost-effective
monitoring technique.

TOX®-Process Monitoring
Systems means tested and
documented quality.
Monitoring Parameters
• Material type
• Sheet metal thickness
• TOX®-Tool combination
• Press force
• TOX®-Control dimension "X"
• Tool breakage

Function:
Load cells are used to measure the
force at each connecting joint. A posi-
tion sensor monitors the attainment of
the quality control dimension '"X" (bot-
tom position of the working rod). Once
the position sensor signals that the "X"
dimension has been reached, the Dimension X (mm)
press forces measured by the load
cells are compared with the nominal
forces. The TOX®-Joint is satisfactory
as long as the measured force lies wit-
hin the preset range.

The TOX®-Process Monitoring does

not replace your specific part quality
control requirements, e.g. by tensile
testing, and it does not monitor the
strength of the TOX® joint in relation-
ship to the life (wear) of the TOX®-
Tools.

20 www.tox-us.com
Multi-point solution

TOX®-Process Monitoring Devices for TOX®-Multi-Point Tooling

Type: CEP 200.08 ( 8 load cell channels)
CEP 200.16 (16 load cell channels)
CEP 200.24 (24 load cell channels)
CEP 200.32 (32 load cell channels)

Application:
- multi-point tooling
- several single point applications
- robot units

Package Contents:

Process Monitoring Unit

- 8/16/24/32 Load cell inputs
- 1 position sensor input
- 6 inputs/4 outputs (electrically isolated,
24 V DC, 10 mA/200 mA) with plug type
connector for control functions
- supply voltage 230 V/50Hz, 200 VA
- stainless steel housing (RAL 7035),
rainproof and dustproof
- integrated black and white LCD screen
- including keyboard

Load cell
- wire strain gauge
- easily replaced
- plug-in mounting

Position indicator
- adjustable stroke
- easily replaced
- plug-in mounting
- protection IP 67

Check plan data management

general component/checking/measuring data

Data storage/documentation
- integrated hard disk
- data output via Centronics printer interface
- Options:
• server computer connection via network card
(Ethernet, Arcnet, Token Ring)

Ordering example:
CEP 200.08
number of load cell channels
type
TOX®-process monitoring
Evaluation of measured data
- on process monitoring device (actual/mean
values; trend; statistical; data tables)
- via disk on separate PC
- Options:
• on main server via network card

21
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 TOX®-Process Monitoring System
Type: CEP 200.08, 200.16, 200.24, 200.32

Screen displays guide you through

the TOX®-monitoring program. Simple
TOX® PROCESS MONITORING
operation. Step-by-step menu driven. Plan: 1
MAIN MENU

1) Measuring parameters
2) Measure master part
3) Measure
4) Check clear stroke
5) Print
6) Utility programmes
7) Change check plan

F10 End programme

TOX®-Process Monitoring can also be

customized for your organization.
TOX® PROCESS MONITORING
Plan: 1
CHECK PLAN (GEN. DATA)

Sample size: 5 Part number: Any text

Histogram categories:10 Machine number: Any text
Warning limit [%]: 75 Any text: Any text
Calibration M/T: M Any text: Any text
Calibr. by sample: 0 Calibration text: Any text
Calibr. by time [h]: 2

Other parameters: Y

Measuring functions on the screen TOX®-Pressotechnik Machine number : 5325/5386 Plan : 51

Part number : 076.039.144.01Sample: 31
Order no. : LSB 377.01 Part : 3
of : 5
Load cell channels M1 M2 M3 M4 M5 M6 M7 M8
Mean pressing force x: 26.800 26.690 25.300 27.050 26.230 25.900 25.950 26.030
Actual pressing force x: 26.540 26.970 25.790 27.500 27.200 27.050 26.050 26.230
UDC
Upper tolerance limit

Pattern-sample values

Lower tolerance limit LDC

Nominal pressing force N: 26.000 26.000 26.000 26.000 26.000 26.000 26.000 26.000
O: 2.000 2.000 2.000 2.000 2.000 2.000 2.000 2.000
U: -2.000 -2.000 -2.000 -2.000 -2.000 -2.000 -2.000 -2.000

22 www.tox-us.com
TOX®-Process Monitoring for TOX®-Single-/Dual-Joint
Applications
Type CEP 300.01 (1 load cell channel), 300.02 (2 load cell channels)
Application:
dimensions:
- portable units
- robotic units

120,0
- single-point presses
- double-point presses

272,0
Package Contents:

Process Control Device

- 2 power sensor inputs, plug-in, 5-channel

92,0
- 2 position locator inputs, plug-in sub-D-,
9-channel
- 8 inputs/8 outputs (potential-free 24VDC, 168,0 Connectors: K1 channel 1 (force transducer 1)
K2 channel 2 (force transducer 2)
10 mA/500 mA) via plug-type connector for 1 RS 485
control functions, sub-D 25-channel 2 RS 232
3 Interface input/output SPC
- supply voltage 115/230 VAC 4 Power 115/230V AC
- enclosure: table/wall housing, shock resistant
ABS (UL94HB) RAL 9002, large, sealable
terminal compartment Includes wall bracket
- enclosure type IP 54 to hang CEP.
- LCD display
- 15 test programs
- ultimate value storage for 10 values

Position locator for control dimension "X"

- adjustable stroke
- easy to exchange
- plug-in installation
- protection system IP 67 35 Ø4,5

Option:
Storage of measured data CEP 300.02 Inclined mounting bracket.
- external via RS-232 on PC CEP display hangs verti-
cal.
195
225

Parameters Order Number:

CER 045.004-002
Adjustments by membrane keyboard
- limits of scheduled values
15

115
- offset matching 177
214 11
236
- sensor parameters

Options:
Power supply
Power sensors Outputs
- DMS technology
- easy to exchange
- plug-in installation

Ordering Example:
CEP 300.02
Number of force sensor X-Dimension adjustment
channels (2)
Type
TOX®-Process Control Device

Position sensor

Force sensor

23
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TOX®-Test Order Form TOX® PRESSOTECHNIK L.L.C.,
4250 Weaver Parkway, Warrenville, IL 60555, USA
Tel: 630-393-0300, Fax: 630-393-6800
P.O. No. .............. E-Mail: info@tox-us.com, www.tox-us.com

Please return by fax for prompt action.

TOX® OFFERS YOU THE ONLY RELIABLE WAY TO THE APPLICATION OF CLINCHING TECHNOLOGY:

TOX® Test Report: contains all rele- TOX® Tool Data Sheet: included with TOX® Data Base: constantly updated.
vant data of the application, with gua- each delivery of TOX® Tools. Contains Contains all available information on
ranteed strength values of the TOX®- valuable information for your produc- your tools and application.
joint. tion and maintenance departments.

Please fill in the following information:

Choose from the following TOX® Test alternatives:

Company: ....................................................................... 1. TOX® Test Report: thirty (30) coupon samples of each
material must be sent to us prepaid.
Coupon size: 1" wide x 4" long.
Name: ..............................................................................
No Charge

Street: ............................................................................. Additional Test to 1:

2. Prepare coupon samples from supplied
City:.............................................. State: ....................... components.
Number of hours …........ x $70.00/hr = $
Zip: ...........................Country:.........................................

Tel: .................................................................................. 3. Joining of prototype samples*.

Quantity …….. pcs.
Number of hours …........ x $70.00/hr = $
Fax: .................................................................................
* If special tooling is required to join prototypes, customer
E-Mail: ............................................................................. will be notified of any additional cost before proceeding
with samples.

TOX® Application Information:

Application: ........................................ Program:................................. Production rate: ..................... /yr.

Desired/required strength of the joint: Shear …...………… (lbf), Pull …...………… (lbf), Don't know
Expected startup date: ……/……../………

The following information is required for the TOX® test:

Material (punch side): Material (die side):

SAE ................ SAE ................
1
Punch Side
Thickness: …… mm ………. in. 2 Thickness: ……. mm ……… in.
Coating (type, thickness): 3 Coating (type, thickness):
Die Side
1 ........................................ 4 3 .........................................
2 ........................................ 4 .........................................
Surface: dry oily Surface: dry oily

Sandwiched layers: no yes How many?: Please provide detail drawings.

Please provide any additional available information / sketches / drawings.