Example Critical Control Points and Limits HACCP Plan

Causes

Legend Severity Occurrence

Inputs/ Outputs Processes
RPN 1 2 n 1 2 n

Material 1 Material 1 Material n Process 1 Process 2 Process n

Biological Hazards Cause code Cause code Cause code Cause code Cause code Cause code
10 6 10 2 10 4 10 4 10 8 10 4
Microbial Pathogens Food specific hazards
60 20 40 40 80 40
8 6 8 2 8 2 8 4 8 4 8 4
Fungi & Moulds Food specific hazards
48 16 16 32 32 32
8 8 8 2 8 4 8 4 8 6 8 4
Viruses Food specific hazards
64 16 32 32 48 32
6 8 6 2 6 4 6 6 6 6 6 4
Parasites Food specific hazards
48 12 24 36 36 24
4 8 4 2 4 4 4 4 4 4 4 4
Other Biologicals Food specific hazards
32 8 16 16 16 16
Chemical Hazards Cause code Cause code Cause code Cause code Cause code Cause code
8 6 8 2 8 4 8 4 8 6 8 2
Allergens Food specific hazards
48 16 32 32 48 16
6 6 6 2 6 4 6 4 6 6 6 4
Natural Toxins Food specific hazards
36 12 24 24 36 24
Natural & Environ. 8 4 8 6 8 4 8 4 8 6 8 2
Food specific hazards
Contaminants 32 48 32 32 48 16
8 4 8 8 8 4 8 4 8 2 8 2
Pest and Vet. residues Food specific hazards
32 64 32 32 16 16
Process-derived 6 2 6 2 6 2 6 4 6 2 6 2
Food specific hazards
contaminants 12 12 12 24 12 12

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Example Critical Control Points and Limits HACCP Plan
Deliberately added 6 2 6 2 6 2 6 4 6 2 6 2
Food specific hazards
chemicals 12 12 12 24 12 12
Physical Hazards Cause code Cause code Cause code Cause code Cause code Cause code

8 2 8 2 8 2 8 4 8 4 8 2
Glass Food specific hazards
16 16 16 32 32 16
8 2 8 2 8 2 8 4 8 4 8 2
Metals Food specific hazards
16 16 16 32 32 16
6 2 6 2 6 4 6 4 6 4 6 2
Plastics Food specific hazards
12 12 24 24 24 12
6 2 6 2 6 4 6 4 6 4 6 2
Wood and paper Food specific hazards
12 12 24 24 24 12
2 2 2 2 2 2 2 2 2 2 2 2
Other extraneous mat Food specific hazards
4 4 4 4 4 4
Material 1 Material 1 Material n Process 1 Process 2 Process n

1 2 n 1 2 n

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Example Critical Control Points and Limits HACCP Plan

Hazards Max RPN Critical Control Point Critical Limits Reference

Biological

Microbial Pathogens 80
Fungi & Moulds 48
Viruses 64
Parasites 48

Other Biologicals 32
Chemical

Allergens 48
Natural Toxins 36
Natural & Environment
Contaminants 48

Pest and Vet residues 64

Process-derived
contaminants
24

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Example Critical Control Points and Limits HACCP Plan
Deliberately added
contaminants
24
Physical

Glass 32

Metals 32

Plastics 24

Wood and paper 24

Other extraneous material 4

Various sources, available upon request

rodriguez-gonzalez.net

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