You are on page 1of 44

ACKNOWLEDGEMENT

❖ I would like to express my gratitude to all those who gave me the possibility to complete
this training. I want to thank the Department of Training and Management of Gujarat
refinery for giving me permission to commence this training. I have furthermore to
thank the officers of production who giving me such knowledge of about the plant and
production process. It is really great opportunity for me by which I had learned here
many more about refinery. I am deeply indebted to Gujarat Refinery who given such
opportunity to students by which they complete their vocational training which is the
parts of our course. Without any moral support and help I was not able to visit the plant
and learn about the refinery. I would like to give my special thanks to the person who
supported me through the training at the day of starting to the end of the training.

My Special thanks to,

Mr. Vijender Kumar Sir (AM, (MS) L&D)


Mr. Arvind Sir (SPNM, FCC)
Mr. A Chaturvedi (SPNM, DHDT)
Mr. M.K.Shrivastav (SPNM, O M&S)
Mr. Parmar Sir (PNE, DHDS)
TRAINING REPORT MAY JUNE 2019

PREFACE

❖ Industrial training plays a vital role in the progress of future engineers. Not
only does it provide insights about the future concerned, it also bridges the
gap between theory and practical knowledge. We are fortunate that we
were provided with an opportunity of undergoing an industrial training at
INDIAN OIL CORPORATION LTD. (GUJARAT REFINERY). The
experience gained during this short period was fascinating to say the least.
It was a tremendous feeling to observe the operation of different units and
processes. It was overwhelming for us to notice how such a huge refinery
is being monitored and operated with proper coordination to achieve
desired results. During our training, we realized that in order to be a
successful chemical engineer, one needs to put his/her concepts into action.
Thus, we hope that this training serves as a stepping stone for us in future
and help us carve a niche for ourselves. In this field.

FOTE-MSU Page 1
TRAINING REPORT MAY JUNE 2019

TABLE OF CONTENTS

SR NO. CHAPTER NAME PAGE


NO.

1. Introduction and History 3

2. Gujarat Refinery 5

3. Fire and Safety Training 10

4. AU-5 (Atmospheric Distillation) 12

5. DHDT 21

6. FCC 30

7. O.M. &S. 33

FOTE-MSU Page 2
TRAINING REPORT MAY JUNE 2019

1.

INTRODUCTION AND HISTORY

INDIAN OIL CORPORATION LTD. (IOCL)

❖ Indian Oil, the largest commercial enterprise of India (by sales turnover),
is India’s sole representative in Fortune's Prestigious listing of the
world's 500 largest corporations, ranked 161 for the year 2016.
❖ Beginning in 1959 as Indian Oil Company Ltd, Indian Oil Corporation
Ltd. Was formed in 1964 with the merger of Indian Refineries Ltd. (Est.
1958).As India's flagship national oil company, Indian Oil accounts for
56% petroleum products market share,42% national refining capacity and
67% downstream pipeline throughput capacity.
❖ As India's flagship national oil company, with a 33,000-strong work-force
currently. Indian Oil has been meeting India’s energy demands for over
half a century with a corporate vision to be 'The Energy of India' and to
become “A globally admired company”.
❖ Indian oil touches every Indian’s heart by keeping the vital oil supply line
operating relentlessly in every nook and corner of India
❖ It has the backing of over 33% of the country’s refining capacity as on
1St April 2002 and 6523 km of crude/product pipelines across the length
and breadth of the country.
❖ The Corporation has a 65% share of the bulk consumer business, and
almost 6,500 dedicated pumps are in operation for the convenience of
large-volume consumers like the defense services, railways and state
transport undertakings, ensuring products and inventory at their doorstep.
They are backed for supplies by 129 bulk storage terminals and depots,
101 aviation fuel stations and 91 LPG bottling plants.
❖ The Corporation's cross-country pipelines network, for transportation of
crude oil to refineries and finished products to high-demand centers,
spans about 12,848 km.
❖ With a throughput capacity of 93.7 MMTPA for crude oil and petroleum
products and 9.5 MMSCMD for gas, this network meets the vital energy
needs of the consumers in an efficient, economical and environment-
friendly manner.

FOTE-MSU Page 3
TRAINING REPORT MAY JUNE 2019

FOTE-MSU Page 4
TRAINING REPORT MAY JUNE 2019

2.

GUJARAT REFINERY

❖ The Gujarat Refinery is an oil refinery located at Koyali (Near Vadodara)


in Gujarat, Western India.
❖ It is the Second largest refinery owned by Indian Oil Corporation after
Panipat Refinery.
❖ The Indo-Soviet Treaty of Friendship and Cooperation in February 1961,
a site for the establishment of a 2 million metric ton per annum (MMTPA)
oil refinery was selected on 17 April 1961.Soviet and Indian engineers
signed a contract in October 1961.
❖ Indian Oil Gujarat Refinery was dedicated to the Nation in 1966 changing
the landscape of a town, state and the country. Today, Gujarat Refinery is
the Flagship Refinery of Indian Oil.
❖ The expansion in Gujarat Refinery has taken place in phases over the years
from 2 Million Metric Tonnes (MMT) per year to the present capacity of
13.7 MMT per year and is gearing up for further expansion. The refinery
is currently under projected expansion to 18 MMTPA.
❖ Gujarat Refinery and the city of Vadodara have been a witness to each
other’s phenomenal growth. Today, Gujarat Refinery is the Mother
Industry of Vadodara and is catering to the increasing energy demand due
to the fast-paced development and economic prosperity of the vibrant state
of Gujarat.
❖ The Refinery has been playing a catalytic role in encouraging over 200
small and big industries over the course of five decades. One of the most
complex refineries in India, Gujarat Refinery has about 40 operating units.
Over the course of five decades, the Refinery has kept up with the latest
technological advancements and boasts of every modern unit and
technology that is available in the Indian Oil today.
❖ President Sarvepalli Radhakrishnan dedicated the refinery to the nation
with the commissioning of second crude distillation unit and catalytic
reforming unit on 18 October 1966.The third 1 MMTPA distillation unit
was commissioned in September 1967 to process Ankleshwar and North
Gujarat crudes. In December 1968.
❖ UDEX plant was commissioned for production of benzene and toluene
using feedstock from CRU. By 1974-75 with in house modifications, the
capacity of the refinery increased by 40% to a level of 4.2 MMTPA.

FOTE-MSU Page 5
TRAINING REPORT MAY JUNE 2019

❖ To process imported crude the refinery was expanded during 1978-79 by


adding another 3 MMTPA crude distillation unit along with downstream
processing units including Vacuum Distillation UNIT (VDU), Visbreaker
unit (VBU) and Bitumen Blowing Units (BBU).
❖ To recover products from the residue, secondary processing facilities
consisting of fluidized catalytic cracking unit of 1 MMTPA capacity along
with a feed preparation unit of 1 MMTPA capacities were commissioned
in December 1982.
❖ The refinery set up pilot distillation facilities for the production of n-
Heptane and light aluminum rolling oils. To enable absorption of increased
indigenous crudes the refinery's capacity was further increased to 9.5
MMTPA.
❖ In 1993-1994, Gujarat commissioned the country's first hydrocracker unit
of 1.2 MMTPA for conversion of heavier ends of crude oil to high value
superior products.
❖ India's first Diesel Hydrodesulphurization unit to reduce sulphur content
in diesel was commissioned in June 1999. A methyl tertiary butyl ether
unit was commissioned in September 1999 to eliminate lead from motor
fuels.
❖ The commissioned South Asia's largest centralized effluent treatment plant
in June 1999.By September 1999 with the commissioning of an
atmospheric distillation unit, Gujarat Refinery further augmented its
capacity to 13.7 MMTPA making it the largest public sector undertaking
refinery of the country.
❖ A project for production of linear alkyl benzene from kerosene streams
was implemented in August 2004. It is the largest grassroots single train
Kerosene to LAB unit in the world, with an installed capacity of 1.2
MMTPA.
❖ To meet future fuel quality requirements, MS (Motor Spirit) quality
improvement facilities were commissioned in 2006.
❖ The Residue Up gradation Project undertaken by the Gujarat Refinery was
completed by 2011 which increased the high sulfur processing capacity of
Gujarat refinery, improved the distillate yield as well produce BS III & IV
quality of MS and HSD.
❖ The Residue up gradation project came in two parts namely, the south
block which consisted of HGU-III, SRU-III, DHDT and ISOM units and the
north block consisted of VGOHDT and DCU units.

FOTE-MSU Page 6
TRAINING REPORT MAY JUNE 2019

FOTE-MSU Page 7
TRAINING REPORT MAY JUNE 2019

❖ Gujarat Refinery is designed to processes indigenous as well as imported


crude oil. On an average it processes approximately three lakh eight
thousand metric tonnes crude per day.
❖ Out of the crude slot it receives, refinery processes around 45% imported
crude.
❖ Gujarat refinery’s manufacturing and storage facilities consist of 26
major process units, 28 product lines and crude storage tanks with
capacity ranging from 300 to 65,000 KLs.
❖ South Gujarat Crude: 2.3MMTPA; supply from ONGC South Gujarat
pipeline.
❖ North Gujarat: 3.5MMTPA; supply from ONGC North Gujarat pipeline.
Imported low / high Sulphur crude & Bombay high: 6.2 MMTPA Supply
from Salaya - Viramgam -Koyali pipeline.

❖ SALIENT FEATURE OF REFINERY:


• First Riser Cracker FCCU in the country.
• First Hydro cracker in the country.
• First Diesel Hydro De-sulphurization Unit.
• First Spent Caustic Treatment Plant in refineries.
• First Automated Rail Loading Gantry.
• First LPG Mounded Bullets in Indian Refineries.
• Operates Southeast Asia’s biggest Centralized Effluent Treatment

Plant (CETP)

❖ IMPORTANT UNITS OF GUJARAT REFINERY

1) Gujarat Refinery Unit-1 (GR-1)


• Atmospheric Distillation Unit-1 (AU-1)
• Atmospheric Distillation Unit-2 (AU-2)
• Atmospheric Distillation Unit-5 (AU-5)
• Catalytic Reforming Unit (CRU)
2) Gujarat Refinery Unit-2 (GR-2)
• Atmospheric Distillation Unit-3 (AU-3)
• Universal Product Dow Chemical Extraction (UDEX)
• Food Grade Hexane (FGH)
• Methyl Tertiary Butyl Ether (MTBE)
• Butene-1
• Pilot Distillation Fraction(PDF)

FOTE-MSU Page 8
TRAINING REPORT MAY JUNE 2019

3) Gujarat Refinery Expansion Unit (GRE)


• Atmospheric Distillation Unit-4 (AU-4)
• Vacuum Distillation Unit (VDU)
• Delayed Coker Unit (DCU)
• Bitumen Blowing Unit (BBU)
4) Gujarat Refinery Secondary Process Functioning (GRSPF)
• Feed Preparation Unit-1 (FPU-1)
• Fluidized Catalytic Cracker Unit (FCCU)
5) Gujarat Hydrocracker Unit (GHC)
• Feed Preparation Unit-2 (FPU-2)
• Hydrogen Generation Unit-1 (HGU-1)
• Hydrocracking Unit (HCU)
• Hydrogen Generation Unit-2 (HGU-2)
• Diesel Hydro De-sulphurization Unit (DHDS)
• Sulphur Recovery Unit (SRU)
• Nitrogen Unit
6) Power Generation Effluent Treatment
• Cogeneration Plant (CGP)
• Thermal Power Station (TPS)
• Combined Effluent Treatment Plant (CETP).

FOTE-MSU Page 9
TRAINING REPORT MAY JUNE 2019

3.

FIRE AND SAFETY TRAINING


❖ Fire and safety refer to the precautions that are taken to prevent or reduce
the likelihood of a fire that may result in death. Injury or property damage.
Alert those in a structure to the presence of tire in the event one occurs.
Better enable those threatened by a fire to survive, or to reduce the damage
caused by a fire. Fire safety measures include those that are planned during
the construction of a building or implemented in structures that are already
standing. Threats to fire safety are referred to as fire hazard a tire hazard
may include a situation that increases the likelihood a fire may start or may
impede escape in the event a tire occurs.
❖ FIRE & SAFETY REGULATION
➢ No smoking except at the prescribed. Smoking booths.
➢ Mobile phones, litter, torch etc. are prohibited in battery area.
➢ Spark arrester is compulsory for every vehicle.
➢ Don’t sit/eat/rest in inside unit.,Particularly near running equipment.
➢ In case of any fire dial 7333/6333.
➢ For ambulance dial 7444/6444.
➢ Fire call can be given through Fire alarm. Fire alarm point provided
Along the mad.
➢ Know emergency siren code.
➢ During emergency move to the closest assembly point.
➢ Total l3 assembly point is in the refinery.
➢ Do not touch any running or open equipment.
➢ No photography/videography allowed inside refinery.
➢ Work permit.

FOTE-MSU Page 10
TRAINING REPORT MAY JUNE 2019

Safety PPE (Personal protective equipment) is compulsory.


❖ There are three mandatory PPE: shoes, helmet, and goggles. Use of PPE
such as safely belts, hearing aids, hand glove, aprons, gins mask etc. also
there.

FOTE-MSU Page 11
TRAINING REPORT MAY JUNE 2019

4.

ATMOSPHERIC DISTILLATION UNIT (AU-V)

• The atmospheric Unit AU-V of Gujarat Refinery is designed to process 3.0


MMTPA of Arab Mix Crude (50:50 by weight of Light and Heavy Arab
Crude).
• This unit was commissioned in the year 1997.
• The unit was revamped during August/Sept ’02 to increase the on stream
factor and flexibility of operation by providing additional heat exchanger
train and increase in the number of pumps for different products &
circulating refluxes.
❖ DESIGN FEED RATE
• The following table provides hourly rates of feed and various products
based on Arab Mix Crude feed.
Sr. no Material Quantity Wt. %

1 Crude 375,000 100

2 LPG (Ex Stabilizer) 4750 1.3

3. Light Naphtha 34350 9.1

4. Heavy Naphtha 9280 2.5

5. Kerosene 73,571 19.6

6. Gas Oil 57,551 15.1

7. Long residue 195,573 52.3

FOTE-MSU Page 12
TRAINING REPORT MAY JUNE 2019

❖ FEED & PRODUCT SPECIFICATION:


A. CRUDE:

Sr. Specification Unit Value


No.
1. Specific gravity @15 o C 0.8728
o
2. TBP Distillation (% volume) C
o
3 IBP C 27.3
o
4 5 C 52.9
o
5 10 C 97.2
o
6 30 C 223.0
o
7 50 C 344.4
o
8 70 C 476.8
o
9 90 C 658.3
o
10 95 C 709.3
o
11 EP C 732.2
o
12 API Gravity C 30.6
13 Viscosity @37.8 o C C St. 10.5
o
14 Pour Point C -124
15 RVP@38 o C Kg/cm2 0.6
16 Salt content(max) Ppm 165
17 BS&W Vol.% 2.0

B. PRODUCTS:

FOTE-MSU Page 13
TRAINING REPORT MAY JUNE 2019

Sr. No. Product Specification Value


1. O/H Naphtha TBP cut o C IBP-170 o C
2. Heavy Naphtha TBP cut o C 120-170 o C
3. ATF TBP cut o C 140-240
Flash Point o C 38 (min)
Freezing point o C -50 (max)
ASTM D-86 EP 288 o C
4. SKO TBP cut o C 140-270
Flash Point o C 36 (min)
ASTM D-86 EP 300 (max)
5. Gas Oil TBP cut o C 240/270-370
Flash Point o C 34 (min)
ASTM D-86 95% Not to exceed 365oC
6. Long residue TBP cut o C Shall not contain more
than 8% vol. (max) of
material boiling below
370 o C

EQUIPMENT LIST

FOTE-MSU Page 14
TRAINING REPORT MAY JUNE 2019

Sr. Service Tray Safety Valves


No
No Type Set No
Press.(Kg/Cm2)
1. Atmospheric Distillation 51 Valve 4.5 3
column
2. Heavy. Naphtha Stripper 10 Valve - -

3. Kerosene Stripper 6 Valve - -


4. Gas Oil Stripper 6 Valve - -
5. Naphtha stabilizer 43 Valve 15 2
6. LPG Amine Absorber 10 Valve 29.5 2

❖ OTHER EQUIPMENTS:
• Heat exchangers
• Pumps

• Fired Heater (furnace)


• Desalters
• NH3 solution Vessel
• Ahuralan Solution. Vessel

➢ PROCESS DESCRIPTION
FOTE-MSU Page 15
TRAINING REPORT MAY JUNE 2019

❖ In Atmospheric Unit, Crude Oil is separated into various fractions in


fractionation column based on relative volatility, boiling point and
condensation temperature ranges of the various components. These
fractions have different properties. Most of them are lighter then crude
accepting the bottom product LR (Long Residue).

❖ Basic operations involved in AU are as follows:-


• Crude Preheating and Desalting
• Crude heating in Charge Heater
• Atmospheric Distillation
• Naphtha Stabilization
• LPG Amine and Caustic washing
• Light Naphtha Caustic washing
• Kerosene./ATF Caustic washing
❖ Atmospheric Unit is divided into a Number of subsections as given
below:

• Crude Preheat Train I (old and new)


• Crude Desalter
• Crude Preheat Train II (old and new)
• Crude Charge Heater
• Atmospheric Distillation Column
• Naphtha Stabilizer
• Product Cooling and Run Down system
• LPG Amine wash system

• LPG Caustic wash system

• Light Naphtha Caustic Wash system


• Kero/ATF Caustic wash system

FOTE-MSU Page 16
TRAINING REPORT MAY JUNE 2019

• Chemical Injection system.


1. CRUDE CHARGING INTO UNIT
❖ Crude from crude storage tanks in GRE (Gujarat Refinery Expansion)
crude offsite area is pumped into Atmospheric Unit through a 14”
header.Crude is received at 9.5 Kg/cm2 g pressure and ambient
temperature. The following instruments are provided in the crude inlet
line to the Unit within Unit Battery Limit.

• Local pressure gauge PG-1101


• Pressure Transmitter PT-1102 with DCS indication
❖ From the 14” headers, Crude Booster pumps take suction and deliver
crude to the preheat Train-I through a 12” discharge header.
2. CRUDE PREHEAT TRAIN-I
❖ Crude preheat trains are provided to accomplish the following.

➢ To heat the crude oil and bring it to the required desalting temperature.
➢ To further heat the crude oil after desalting.
➢ To recover heat from outgoing products and circulating reflux streams
by heating the crude oil, thereby improving fuel economy in operation
at unit.
❖ Crude Preheat Train–I is divided in to two parts.

o Preheat Train–I (Old)


o Preheat Train – I (New).
❖ After it Crude is divided in to two parts. Crude is passed through
exchanger’s series. Crude oil temperature rises to 135 o
C. Again it
passed through pumps to Desalters.
❖ The purpose of heating up crude in preheat train I before Desalter is to
improve oil’s Fluidity, reduce its viscosity, and to help mixing desalter
water thoroughly with it.

FOTE-MSU Page 17
TRAINING REPORT MAY JUNE 2019

❖ Normally desalting water is added upstream of these mixing valves.


Provision exists to add desalting water into crude upstream.
❖ The purpose of the mixing valve is to thoroughly mix the crude and
water prior to desalting.
3. DESALTERS OPERATION
❖ Needs of Desalting:
❖ Crude oil brings along with it salts, particularly those of sodium,
Magnesium etc, metals like Arsenic, Vanadium etc. and mud.
❖ Although these are present only in small amounts, their presence can
result in serious problems in downstream equipments like Heat
exchangers, charge heater and Atmospheric column. Hence the need of
their removal is important before processing.
❖ At high temperatures, Magnesium chloride decomposes and forms
Hydrochloric acid, corroding trays in the top section of column and
tubes of overhead condensers etc.
❖ The presence of calcium and sodium salts can cause plugging of heat
exchanger and heater tubes, there by rapidly reducing heat transfer co-
efficient.
❖ The presence of Arsenic acts as a poison to platinum catalysts if it is
used in downstream process units. Presence of these salts also promotes
coke formation in heater tubes which results in increased pressure drop
as well as less heat transfer rates.
❖ The excessive coke formation results in escalation of hot spots on heater
tubes which can have serious and disastrous consequences for heater
tubes. At high temperature salts in crude oil show a tendency to deposit
along heat exchange surface of the equipment.
❖ Caustic injection upstream of desalter in crude is done to neutralize
acids present in crude and convert them into water solvable salts.

FOTE-MSU Page 18
TRAINING REPORT MAY JUNE 2019

❖ These salts are then removed by desalter water in desalter. Caustic


injection downstream desalter is provided to neutralize any other acid
traces formed at desalter operating conditions.
❖ Brine is associated with crude both as a fine suspension of droplets and
more permanent emulsion. To break this tight emulsion, Demulsifier is
added. This ensures better function of Desalter. Demulsifier is injected
into crude upstream of desalter.
❖ Depending upon salt contents in crude both desalter units can be
operated either in series or individually but not in parallel.
❖ Any of the two desalters can be isolated and bypassed. Crude desalter
operates at 12.5 Kg/cm2 g pressure.
❖ It is designed to bring down the salt content of the crude from 165 ppm
to less than 0.5 ptb.
❖ Also, the water content of crude is brought down from 0.2% volume to
less than 200 ppm at the exit of desalter.
❖ Crude and desalter water enters the Desalter from its bottom. Crude
outlet from top of the vessel is connected to the Desalted crude pump
suction.
❖ Two stage crude desalter comprising of two identical desalting units.
Has been provided for reducing salt content in crude oil to the level of
<0.5 PTB.
❖ Two stage Desalter unit arrangement is provided to handle crude with
widely carrying salt contents.
❖ The material that collects at desalter bottom is a thick sludge that is
corrosive and often has a tendency to choke the piping. This material
needs to be cleaned periodically.
❖ For this de-sledging arrangements in both the desalter have been
provided. Dislodging is a batch process.

FOTE-MSU Page 19
TRAINING REPORT MAY JUNE 2019

4. CRUDE PREHEAT TRAIN – II


❖ Crude preheat train–II is desalter outlet to crude charge heater.
Major equipments at this section are shell and tube type heat
exchangers.
❖ Crude preheat train – II can be subdivided to crude preheat train – II
(old) and Crude preheat Train – II (New).
❖ New Preheat Train – II
❖ Desalted crude from PA-02A/B/C/D/E is divided in to two streams.
❖ After control valve, Crude passes through A/B/C in series and
exchanges heat with LR from 05-EE-10B outlet. Again, crude is
heated in heat exchangers by HGO and LGO CR streams in series.
❖ Combined stream is joint with the stream of new preheat train – II
and feed to furnace 05-FF-01.
❖ One 10” line from exchanger’s inlet is provided.
5. FURNACE:
❖ Major equipment of this section is atmospheric heater, air pre-heaters, ID
fan, FD fans and Steam air decoking pot.
❖ Description of atmospheric heater is divided into following subsections:

• Process System
• Fuel System
• Air Preheating System
• Steam-Air Decoking System
❖ Crude oil from Preheat Train–II is heated to desired vaporization
temperature of 375 Celsius in crude furnace before entering the
atmospheric column for fractionation.
❖ Crude enters crude charge heater at the top of the convection zone.

FOTE-MSU Page 20
TRAINING REPORT MAY JUNE 2019

❖ Bottom of the convection zone the coils come out and enter the radiation
zone from radiation zone, crude flows to atmospheric column 05-CC-
001.
❖ The heater is a box type furnace having four parallel passes of 6” size,
numbered as pass 1 to pass 4.
❖ The distribution of crude through each pass should be adjusted in such
a way that the heat duties and hence out let temperature of all the passes
is more or less same.
❖ Finally heated crude enters a common manifold of 28” size, called
transfer line before entering atmospheric column.
6. MAIN FRACTIONATING COLUMN
❖ The crude after final heating in furnace is fed to the Atmospheric
Column for separation of products by fractionation.
❖ Atmospheric column CC-001 contains 51 valve type trays for side
stream withdrawal. The column has a stripping section at the bottom.
❖ It has lower diameters at top and bottom sections than middle to cater
to higher vapour load in middle section.
❖ Local pressure gauges and DCS mounted TI are provided to indicate
pressure/temperature profile inside the column.
❖ Column consists zones:
1. FLASH ZONE
2. OVERHEAD SECTION
3. MIDDLE SECTION:
4. BOTTOM SECTION (RCO CIRCUIT)
❖ Product strippers:
1. HEAVY NAPHTHA STRIPPER
2. KERO/ATF STRIPPER
3. GO STRIPPER(Gas Oil)

FOTE-MSU Page 21
TRAINING REPORT MAY JUNE 2019

7. HEAVY NAPTHA STABILIZER


❖ Ten valve type trays are provided in HN stripper 05-CC-002. Local PG and
LP steam connections are also provided on this stripper. LP steam is used
to purge the column.
❖ Naphtha stabilization is carried out in naphtha stabilizer 05-CC-005 where
C1/C2/C3 and C4 hydrocarbons are removed from naphtha. Stabilizer
column has 43 nos. of SS-410 valve type trays. The column is provided
with a set of safety valves PSV-1701/1702 set at 15-kg/cm2 g. Their
discharge is routed to flare header.
❖ Un-stabilized naphtha feed to the stabilizer is first heated up to 119 0 C in
feed/ Stabilizer Bottom Exchanger 05-EE-018A/B & 05-EE-018C/D
parallel by exchanging heat with outgoing stabilized naphtha product
stream from stabilizer.
8. KERO/ATF STRIPPER
❖ Six valve type trays are provided in Kero/ATF stripper 05-CC-003. Local
PG and LP steam out connections are also provided on this stripper.
❖ Kero/ATF to be stripped is admitted on 6th tray of 05-CC-003 under its
level control Minimum 1500 mm elevation difference is provided
between stripper entry nozzle and piping to provide back pressure and
prevent flashing in piping. MP steam is used as stripping medium in this
stripper
❖ MP steam reduces partial pressure of hydrocarbon components inside
stripper and helps them vaporize at relatively low temp. Mass transfer
between down coming Kero/ATF liquid from tray 6 to bottom and
uprising vapors takes place on each tray.

FOTE-MSU Page 22
TRAINING REPORT MAY JUNE 2019

5.

DIESEL HYDRO-TREATER UNIT(DHDT)

➢ INTRODUCTION:
❖ The cracked feed is comprised of DHDT plant is the part of Residue Up-
gradation Project at Gujarat Refinery (South Block). The objective of the
Diesel Hydrotreater (DHDT) Unit is to produce an ultra-low-sulphur
product along with cetane improvement.
❖ The cracked feed is comprised of TCO from the FCC unit and CGO from
the Coker unit. The current design capacity is 2.86 MMTPA.
❖ There are two primary products from the DHDT unit:
o Stabilized Diesel
o Stabilized Naphtha
❖ The gas oil feed to the DHDT unit is a mixture of straight run distillates
and cracked feed stocks; the unit also stabilizes hydro treated naphtha
from an existing DHDS unit.
❖ From the FCC unit and CGO from the Coker unit. The DHDT unit
revamp was done in july-2017 for 30% enhancement in capacity. The
current design capacity is 2.86 MMTPA.
❖ There are two primary products from the DHDT unit:

• Stabilized Diesel, which is routed to battery limits for the

• Diesel Pool
• Stabilized Naphtha, which is sent to battery limits.
➢ UNIT DETAILS
❖ PROCESS LICENSOR : ENGINEERS INDIA Ltd.
❖ PMC : TKIS INDIA
❖ CAPACITY : 2.86 MMTPA
❖ TURNDOWN : 50 %

FOTE-MSU Page 23
TRAINING REPORT MAY JUNE 2019

❖ CAPACITY BASIS : 8000 HRS /YEAR


❖ Product Specifications:
❖ There are two primary products from the DHDT Unit, namely, a
desulfurized diesel product routed to HSD blending as wild stream or
OSBL storage and a stabilized naphtha stream sent to storage.
❖ In addition, there are two scrubbed off-gas streams: a medium pressure and
a low pressure off-gas. The medium pressure off-gas stream is sent to
battery limits, and the low pressure off-gas stream is routed either to fuel
gas or the FCC unit for light ends recovery. The LP off-gas also includes
the light ends that are recovered from the DHDS unit stripper naphtha.
❖ The combined feed is hydro treated in a series of two fixed bed reactors
containing three catalytic beds in each of the two reactors with Licensor
(EIL) proprietary reactor internals design. The diesel product has a
maximum of 8 ppm wt. sulphur and a flash point of 40ºC minimum.
Substantial improvement is obtained for the diesel oil product cetane, and
the guaranteed Cetane Number improvement of +12 min over feed.
❖ DHDT unit is designed for following feed cases

No Feed Stream

1 LS SRGO
2 HS SRGO
3 HS HN
4 Coker Gas Oil
5 (LCGO+HN
FCC LCO
6 FCC HN

❖ Products
❖ There are two primary products from the DHDT Unit, namely, a
desulfurized diesel product routed to HSD blending as wild stream or
OSBL storage and a stabilized naphtha stream sent to storage.
❖ In addition, there are two scrubbed off-gas streams: a medium pressure
and a low pressure off-gas. The medium pressure off-gas stream is sent
to battery limits, and the low pressure off-gas stream is routed either to
fuel gas or the FCC unit for light ends recovery. The LP off-gas also
includes the light ends that are recovered from the DHDS unit stripper
naphtha

FOTE-MSU Page 24
TRAINING REPORT MAY JUNE 2019

➢ Equipment Design Basis

❖ Design Pressure

Maximum
Operating Design Pressure
<15 kg/cm²g MOP + 1.5 kg/cm² (Min. 3.5 kg/cm2g)
20 – 100 kg/cm²g MOP x 1.10
>100 kg/cm²g MOP + 10 kg/cm²g

❖ The design pressure for the lower pressure side of the heat exchangers is
normally specified at a minimum of 10/13ths of the design pressure used
for the high-pressure side to avoid specifying a PSV for tube rupture.
❖ For the column overhead systems, the design pressure of the condensers
and reflux drums are identical to the top column pressure.

❖ Design Temperature
❖ Design temperature is calculated by adding 15°C to the maximum
operating temperature with a minimum design temperature of 80°C, in
the absence of other criteria. The maximum operating temperature is
estimated based on various operating modes and possible upset situations
for the equipment considered.
❖ For the Feed/Effluent exchangers in the reaction section, 25oC was added
to the maximum operating temperature to account for the temperature
profile at lowered capacity.

FOTE-MSU Page 25
TRAINING REPORT MAY JUNE 2019

❖ EQUIPMENT LIST:
❖ HEATER:
Equipment Service
2091-F-01 Reactor Feed Heater

❖ REACTOR:
Equipment Service
2091-R-01 1st Hydrotreater Reactor
2091-R-02 2nd Hydrotreater Reactor

❖ COMPRESSORS:
Equipment Service
2091-K-01 A/B Make Up Hydrogen Compressors
2091-K-02 Recycle Gas Compressor

❖ FILTERS:
Equipment Service
2091-G-01 Feed Filter
2091-G-09 A/B Discharge air Filter
2091-G-10 A/B Filter for Coalescer

❖ COLUMNS:
Equipment Service
2091-C-01 Diesel Stripper
2091-C-02 Naphtha Stabilizer
2091-C-03 HP amine Absorber
2091-C-04 LP amine Absorber
2091-C-05 MP amine Absorber

❖ AIR FAN COOLERS:


Equipment Service
2091-AC-01 A - H Reactor Effluent Air Cooler
2091-AC-02 A - D Stripper Air Cooler
2091-AC-03 A - F Gas Oil Air Cooler

FOTE-MSU Page 26
TRAINING REPORT MAY JUNE 2019

➢ PROCESS DESCRIPTION

Unit Description

❖ The unit consists of the following sections:


o Feed Section
o Reaction Section
o Reactor Effluent Cooling Circuit
o Wash Water Circuit
o HP and MP Separator Section
o Recycle Gas Loop
o Stripper Section
o Stabilizer Section
o Amine Scrubbing
1. Feed Section:
❖ This combined gas oil blend flows to the Feed Surge Drum through
automated backwash filter to remove any carry over rust and
polymeric components in feed cascaded with FIC-0101 through the
Feed Filter.
❖ The feed drum is fuel gas blanketed and the drum pressure is
maintained at 1.5 kg/cm2g using a split range control.
❖ The oil feed is then pumped to the feed preheat train reactor circuit
on flow control using the Gas Oil Feed Pumps. The feed drum
level is controlled by adjusting the individual feed ratio flow
controls.
❖ Make-up hydrogen is supplied at 19.5 kg/cm2g to the Make-up
Compressor K.O. Drum and is then compressed by the Make-Up
Hydrogen Compressor to the reaction circuit pressure.
❖ The feed is mixed with combined hydrogen stream (recycle
hydrogen as well as make up hydrogen from respective
compressors) and then preheated first in the Feed / Reactor
Effluent Exchanger using reactor effluent coming from Stripper
feed preheater.

FOTE-MSU Page 27
TRAINING REPORT MAY JUNE 2019

❖ The feed is mixed with combined hydrogen stream (recycle


hydrogen as well as make up hydrogen from respective
compressors) and then preheated first in the Feed / Reactor Effluent
Exchanger using reactor effluent coming from Stripper feed
preheater.

2. Reaction Section:
❖ The Hydrotreater Reactor (R01/02) contains two reactors in series,
with each containing three catalyst beds. Recycle hydrogen is used
as the quench gas for maintaining the desired WABT in each of the
catalytic beds.
❖ The top catalytic bed in the 1st reactor operates at a lower
temperature, and this bed saturates the feed olefins and di-olefins.
❖ The inlet temperature to the Reactor, adjusted so that the required
inlet temperature is obtained for the subsequent HDS catalytic
beds.
❖ The effluent from the first catalytic bed is quenched if required to
control the inlet temperature of the second catalytic bed. In the
remaining two catalytic beds, the targeted average WABT is about
the same to complete the remaining reactions.
❖ Quench gas is also used for controlling the 2nd reactor inlet
temperature and the temperature of the catalytic beds.
❖ Wash water is injected into the reactor effluent at the outlet of the
Reactor Effluent/MP Liquid Exchanger in order to prevent any
deposit of ammonium salts.
❖ The Recycle H2 Compressor discharge is split into recycle gas and
quench gas streams, and the recycle gas is combined with the
make-up hydrogen and gas oil feed to enter reactor circuit. The
quench gas flowing to each reactor bed is on flow control reset by
the bed temperatures.

3. Reactor effluent circuit:


The reactor effluent is cooled progressively in series of Preheating the
stripper feed in the Stripper Feed Preheater (E-02)
❖ Preheating the oil/hydrogen feed in the feed/effluent exchangers.
❖ preheating the stripper feed in the Reactor Effluent/MP Liquid
Exchanger
❖ cooling the Reactor effluent in the Reactor Effluent Air Cooler
❖ Then the reactor effluent is collected in the vertical HP Cold
Separator Drum.

FOTE-MSU Page 28
TRAINING REPORT MAY JUNE 2019

4. Wash Water Circuit:


❖ Wash water is injected into the reactor effluent at the outlet of the
Reactor Effluent/MP Liquid Exchanger in order to prevent any deposit
of ammonium salts. The wash water is a mixture of recycled water
from the Stripper Reflux Drum and Coalescer plus make-up stripped
sour water from battery limits, and it is pumped, on flow control, from
the Wash Water Drum.
❖ Additional water injection facilities are provided for the last two shells
of the Feed/Effluent Exchangers and at the inlet to the MP Liquid
Exchanger to wash out any salt deposits, and these injections are
normally not required.

5. HP and MP STRIPPER SECTION:


❖ The HP Separator is a vertical drum with a coalescing pad located in
the bottom section and a mist eliminator in the top section. This drum
consists of three phases. The vapor phase from this drum consists of the
recycle and quench gas and is circulated by the recycle compressor. The
HP Separator is a vertical drum with a coalescing pad located in the
bottom section and a mist eliminator in the top section. The
hydrocarbon/water separation obtained in this drum is not sharp, and
hence both the hydrocarbon rich and water rich streams are let down
and once again combined in the downstream MP Cold Separator for
recovering a H2 rich off-gas stream.
❖ The MP Separator Drum is equipped with a water boot, and adequate residence time
is provided for obtaining a good separation of the liquid and sour water streams. Sour
water is separated from the hydrocarbon liquid phase and is routed to the battery
limits on HC/water interface level control, from the settling zone of the separator. The
hydrocarbon liquid flows on level control, to the stripping section. The separator also
contains a coalescing pad closer to the feed inlet nozzle. In addition to coalescing the
small water droplets, the coalescing pad also helps to streamline the HC/H2O flow in
the settling zone
6. RECYCLE LOOP:
❖ The recycle hydrogen stream leaving the HP Cold Separator Drum is
routed to the HP Amine Absorber for H2S removal. The lean amine is
a 30 wt.% MDEA solution, supplied to the HP Amine Absorber using
the HP Lean Amine Pumps.
❖ To prevent the possibility of foaming in the Absorber, the lean amine
stream is first heated using LP steam in the HP Amine Heater
❖ The rich amine from the HP Absorber bottoms is sent to the LP Amine
Absorber for flashing off the dissolved light ends.
❖ The Recycle H2 Compressor discharge is split into recycle gas and
quench gas streams, and the recycle gas is combined with the make-up
hydrogen and gas oil feed to enter reactor circuit.

FOTE-MSU Page 29
TRAINING REPORT MAY JUNE 2019

7. STRIPPER SECTION:
❖ The Diesel Stripper (C-01) fractionates the diesel product from the
reactor effluent liquid stream, which is supplied from the MP Cold
Separator Drum.
❖ The hot feed enters the Stripper onto the 10th tray (counting from the top)
and is stripped of H2S and light ends using superheated MP steam to
produce the wet diesel product.
❖ The Stripper overhead vapor is condensed in an air cooled condenser
(AC-02) and the trim condenser (E-08).
❖ The stripped wet diesel product is pumped to the battery limits.
8. AMINE SCRUBBING:
❖ Amine scrubbing in the unit is accomplished in three amine towers,
❖ The HP Amine Absorber (C-03) scrubs the recycle hydrogen gas from the
HP Cold Separator Drum.
❖ The MP Amine Absorber (C-05) scrubs the off-gas from the MP
Separator Drum (V-08).
❖ The LP Amine Absorber (C-04) scrubs the sour off gas mixture from the
Diesel Stripper (C-01) and the Stabilizer (C-02) as well as any dissolved
light ends from the HP and MP rich amine streams, which are let down
and fed to the LP Absorber sump.
❖ The HP Absorber employs 15 valve trays.
❖ The MP Absorber is a packed column utilizing two beds of 1” Pall Rings
(or equivalent).
❖ The LP Absorber employs 20 valve trays.

FOTE-MSU Page 30
TRAINING REPORT MAY JUNE 2019

FOTE-MSU Page 31
TRAINING REPORT MAY JUNE 2019

FOTE-MSU Page 32
TRAINING REPORT MAY JUNE 2019

FOTE-MSU Page 33
TRAINING REPORT MAY JUNE 2019

FOTE-MSU Page 34
TRAINING REPORT MAY JUNE 2019

6.
FLUID CATALYTIC CRACKING UNIT(FCCU)
➢ INTRODUCTION
❖ In 1982 FCCU was commissioned with capacity of 1 mmtpa.in the
coming years requirement of lpg and gasoline has been incresed and to
meeet that requirement this unit has been rewamped to 1.5 mmtpa.
❖ Cracking is a phenomenon by which large oil molecules are
decomposed into lower boling molecules.At this time certain of these
molecules which are reactive,combine with one onther to give more
larger molecule than those present in original stock.
❖ The more stable molecule leave the system as cracked gasoline and
reactive one polymerze forming fuel oiland coke.
❖ Primary objective of cracking processes had been to get more and more
gasoline
❖ This UOP designed Fluidized Catalytic Cracking Unit consists of
three sections: -

a. Catalyst Section
b. Fractionation Section
c. Gas Concentration Section

A. CATALYST SECTION: -
❖ The Catalyst Section consists of the Reactor and Regenerator,
which, together with the Stand Pipes and Riser, form the
“Catalyst Circulation System”.
❖ The catalyst circulates up the Riser to the Reactor, down through
the Stripper to the Regenerator across the Regenerator Standpipe,
and back to the Riser.
❖ Fresh feed and recycle streams, known as Combined Feed, are
vaporized and heated to the reactor temperature by the hot
catalyst.
❖ This mixture of oil vapour and catalyst travels up the Riser into
the Reactor. The gas oil commences to crack immediately when it
contacts the hot catalyst in the Riser and continues until the oil
vapours are disengaged from the catalyst in the Reactor.

FOTE-MSU Page 35
TRAINING REPORT MAY JUNE 2019

❖ The cracked products in the vapour phase goes from Reactor to


the fractionator’s through Reactor Vapour line. Coke is deposited
on the circulating catalyst in the reaction zone.
❖ Spent catalyst flows from the Reactor to the Regenerator where
coke is burnt off with controlled combustion air.
❖ The heat of combustion raises the catalyst temperature to 640 –
660 o C range. This hot catalyst supplies heat to the reactor.

B. FRACTIONATION SECTION:-
❖ In the fractionation section, the Reactor vapours are fractionated
into Wet Gas, Unstabilized Gasoline, Heavy Naphtha, Light
Cycle Oil (LCO), Heavy Cycle Oil (HCO) and Clarified Oil
(CLO).
C. GAS CONCENTRATION SECTION:
❖ Compressed Wet Gas and Unstabilized Gasoline go to Gas
Concentration Unit where they are separated into
❖ Fuel Gas, LPG & Stabilized Gasoline, LPG and Gasoline
are washed with caustic in the treating section of Gas
Concentration Unit.
❖ Amine treatment of LPG is done prior to caustic wash.
For the convenience of description, process flow of the entire unit
can be divided into six sections;

1. Feed Pre-heat Section


2. Catalyst Section
3. Fractionation Section
4. Gas Concentration Section
5. Caustic Treatment Section
6. Steam Generation Section

FOTE-MSU Page 36
TRAINING REPORT MAY JUNE 2019

FOTE-MSU Page 37
TRAINING REPORT MAY JUNE 2019

7.
OIL MOVEMENT & STORAGE(O M & S)
❖ M & S is a part of production departmant which is headed by CPF.
➢ FUNCTIONS:
❖ Receipt,storage,acccounting,samplling of crude oil
❖ Crude and LABFS tank preparation and feeding to processing units.
❖ Receipt.storage. accounting of finished products and intermediates ex
units and blending of intermediaes and blending of MS at blending
station to meet high quality.
❖ Supply of intermediates feed to processing units.
❖ Prepaation of finished products tanks for dispatch.
O M & S consists following five sections :
❖ Receipt and blending
❖ Tank wagon handling
❖ Tank truck handling
❖ LPG
❖ Bitumen
❖ Mode of Dispatch of Finished Products:
1. By Road
2. By Rail
3. By Pipelines
❖ Section under receipt are
1. GR
2. GRE
3. GRE product
4. GR product
5. Melting Pit
Gujarat Refinery receives crude oil through threee different pipelines:
1. A 98 km long pipeline brings south gujarat crude oil from fields
in ANKLESWAR.GANDHAR,NADA etc which is situated at
south gujarat.

FOTE-MSU Page 38
TRAINING REPORT MAY JUNE 2019

2. A 135 km long pipeline brings NORTH gujarat crude oil from


oil fields in mehasana.kalol,Navagam etc which is situated at
north gujarat
3. A 416km long salaya viramgam koyali pipeline bring crude oil
unloaded from oil tanks at salaya.
❖ A section between salaya and viramgam of pipeline is 275
km having 28” diameter and section between viramagam and
koyali pipeline 141 km having 18” pipe diameter.
LPG SECTION
❖ LPG Characteristics

❖ Sensible properties
❖ Colour (sight): LPG is colourless like air.
❖ Odour (smell): LPG is distinctively odorized to give warning in
case of leakage.LPG is generally odorized by adding mercaptan.

❖ Precautions of LPG handling


1. LPG is safe provided it is kept within a properly designed and
sealed system.
2. LPG becomes hazardous when released to the atmosphere and
mixed with air.
3. Leakage of product, especially liquid must be prevented.
4. Presence of water and air in the LPG system must be prevented.
5. Sources of ignition must be eliminated.

➢ LPG receipt, Storage and Pumping

❖ Mounted bullet concept for LPG was implemented in the year 1999 in
Gujarat refinery. First three mounded bullets were commissioned in
March, 1999. Six mounded bullet were constructed as a replacement of
Horton sphere. All the LPG Horton sphere were decommissioned in
august, 2007.
❖ As per recommendation of the condemnation committee the LPG Horton
spheres are no more required for operation & safety point of view. Hence,
condemnation & dismantling of all equipment’s, instruments and pump
motors etc connected to the said LPG Horton sphere is done.

FOTE-MSU Page 39
TRAINING REPORT MAY JUNE 2019

❖ Three new bullets numbing 2115-MB-12, 13&14 have come up under the
head of RUP project. The capacity of each bullet is 1500 M3. These
bullets were commissioned in April’2011.
➢ Rundown piping network
❖ There are six LPG rundown lines from various LPG production units,
coming into LPG manifold in LPG area as mentioned below:
1. 4” LPG Rundown line from GHC
2. 4” LPG Rundown line from AU-5
3. 4” LPG Rundown line from AU-1,2,3,4
4. 4” LPG Rundown line from MSQ
5. 4” LPG Rundown line from FCC
6. 4” LPG Rundown line from Coker
❖ 14 Mounded bullets for LPG storage are there details are:
1. MB-01,02,03(Capacity 1784 M3 each)
2. MB-04,05,06,07,08,09(Capacity 1500 M3 each)
3. MB-10,11(Capacity 900 M3 each)
4. MB-12,13,14(Capacity 1500 M3 each)

❖ There are two nomenclatures of LPG headers, one is GR/GRE header and
second is FCC header. The GR/GRE LPG from this manifold is routed to
different mounded bullets. The details are as follow
❖ LPG to MB-1,2,3,5,7,8,9,10,11,12,13,14
❖ FCC LPG is routed by only MB 04 & 05 separately or it can be routed
with GR/GRE.
❖ In addition to above two LPG lines there is one more LPG header called
PPRS. PPRS stands for polypropylene return stream. LPG which is
returned from RIL is termed as PPRS. The PPRS can be taken either MB-
05 or 06.
➢ Details of mounded bullets:
Vessel No Capacity(M3) Product
MB-01 1784 SR/CR LPG
MB-02 1784 SR/CR LPG
MB-03 1784 SR/CR LPG
MB-04 1500 FCC LPG
MB-05 1500 FCC LPG/PPRS
MB-06 1500 PPRS/SR LPG
MB-07 1500 SR/CR LPG
MB-08 1500 SR/CR LPG

FOTE-MSU Page 40
TRAINING REPORT MAY JUNE 2019

MB-09 1500 SR/CR LPG


MB-10 900 SR LPG/BUTANE I
MB-11 900 SR LPG/BUTANE I
B-07 125 BUTANE-II
B-09 125 BUTANE-II
MB-12 1500 SR/CR LPG
MB-13 1500 SR/CR LPG
MB-14 1500 SR/CR LPG

❖ FITTINGS AND INSTRUMENTS IN MOUNDED BULLETS MB-


06 AND MB-014

• Radar level gauge with communication to DCS


• Servo level gauge with communication to DCS
• Pressure gauge with communication to DCS
• Two pressure safty valves
• Cathodic protection system
• Gas detectors 35 numbers
• Flame detector 14 numbers
• Fire fighting systems with hydrant network, sprinkler, deluge control
valves, fire alarms
• Emergency shutdown system
• Hoist crane
• Vertical canned pipe 4 numbers
• Receiving line ex-unit
• Vapor return line
• Outlet suction line
• Flare line
• Water drain line
• Sampling point
• Two manholes in each bullets
• Hotter
• TSV
• Mass flow meter to PPFS and PPRS lines
• OBD network
• MFM or LPG dispatch to DUMAD.

FOTE-MSU Page 41
TRAINING REPORT MAY JUNE 2019

❖ Operation of new mounded bullets


A) Receipt of FCC LPG: The MB-04/05 is specially kept receiving FCC
LPG for dispatch to RIL.
B) Receipt of PPRS from RIL
C) Receipt of GR/GRE LPG
D) LPG discharge operation
The LPG stored in mounded bullets can be dispatched to two places.
1. to Dumad Terminal
2. to RIL
❖ Emergency Shut Down System
❖ The ESD will operate automatically in case of I) QBD burst ii)
flame detector activities iii) Power failure IV) instrument air failure
v) Gas detector activities.ESD can be operated manually. Location
of ESD are as follows:
1) Push button at DCS panel
2) Top of mounded bullet
3) Bottom of mounded bullet
4) Pump House
❖ In case of operation of ESD following will take place:
1. Pumps should trip
2. All ROV should close
3. Sprinklers will start

➢ LPG DISPATCH FACILITY

❖ LPG is dispatched through pipelines or from rail wagons. The major


dispatch is through pipeline to Dumad or to RIL.

FOTE-MSU Page 42
TRAINING REPORT MAY JUNE 2019

❖ LPG dispatch by pipeline


o RIL requires about 1,13,000 MTPA or cracked LPG PPFS from
refinery for their Polypropylene co-polymer plant after recovering
the quantity of Propylene from the cracked LPG,they return about
86,000 MTPA of lean LPG to the Refinery for blending in the SR
LPG pool.

➢ Facility
❖ The facility consists of:
❖ MB-04 & 05 of 1500 Cu.M capacity for receiving PPRS return stream
from RIL.
❖ P-2304-A of 210 M3 capacity for supplying PPFS to RIL.
❖ P-2304-B of 210 M3 capacity for transferring the PPRS to the LPG
pool, as a blending material.
❖ Mass flow meter installation consists of the following :
❖ Mass flow meter installed in PPFS supply lone to RIL. This mass flow
meter was removed from bulk wagon line which was installed in
discharge line of pump.
❖ Mass flow meter, installed in PPRS line from RIL.

❖ LPG transfer to Dumad


o About 12 km away from GR separate installation, undertaking
marketing division is constructed to store and dispatch LPG.

FOTE-MSU Page 43

You might also like