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Vt Acceptance Course outline

(Aws d1.5-2008)… cswip 3.1.pdf
 

PDO Interview Questians 2009

rd
Name: ANEEZ WRI 3  batch
 

1) Previous work experience?

2) What is sensitization? Causes and remedies?
3) What is sour service?
4) How will ou check hardness values?
!) What is "#1$% &r#'? What is its P (o ?
%) What is H*C? Causes +or H*C?
,) What is hdro-en em.rittlement?
/) 0i++erence .w H*C and Hdro-en em.rittlement?
) wo sample pieces + destructive testin- id shown *denti+ the test carried out?
1$) What do ou mean . ductilit and .rittleness? What is neckin- in tensile testin-?
11) How are electrodes classi+ied? Properties and application?
12) 'akin- and stora-e temperature +or 5ow Hdro-en electrodes?
13) 0id ou heard a.out hi-h hdro-en electrodes?
14) What does 617 stands +or in 8#%$1$? Which position can u weld in 627?
1!) Can we use cellulosic electrode +or 9illet weldin-? Wh?
1%) Wh cellulosic electrodes +or roots?
1,) What is an *P? :tructure o+ *P? What is hold and witness point?
1/) What do ou mean . car.on steel? What i+ car.on ; -oes .eond 2 ;?
1) What is 0::< "::< and 9::? 0i++erence .w them? Properties?
2$) What is ::C and pittin- corrosion?
21) Can we do PWH in stainless steel?
22) What do u mean . killed and semi killed steel?
23) wo P=> one with &"W @uali+ied +or / mm thickness and other with :A"W +or 1% mm
thickness What are the thickness ran-es @uali+ied +or .oth o+ them? *s it possi.le to make a WP: in
com.ination process to weld a 32 mm thk pipe?
24) What are the minimum mandator documents +or a P=>?
2!) " P=> is @uali+ied in !#- *s it possi.le to weld in another positions as per "P* #11$4?
2%) "cceptance criteria +or 5ack o+ penetration as per 11$4? How it occurs and how it can .e avoided?
2,) What do ou check in an > +ilm .e+ore interpretation?
2/) What are the densit ran-es as per ":A8 :ec B< :P 11,%?
2) hree di++erent 0ensit values o.tained in a > +ilm like 2! at penetrameter< 2 and 32  di++erent
location o+ weld area? 0o ou accept this? Wh?
3$) "cceptance criteria +or rounded indication?
31) How can we check lamination?
32) What is dead zone in D?
33) What method -ives .etter results 0P or AP*? Wh?
34) How is cali.ration o+ oke done?
3!) Checklist +or attendin- repair?

Name: RAJAEKARAN WRI 3 rd batch

`Page 1 of 8

PDO Interview Questians 2009

1) P>8B*ED: 8FP8>*8(C8?
2) What is " 1$% &r#.< " 333 -r#%< 1$! (< "234?
3) What is P:5?
4) What is F 42< F %$?
!) What is 'akin- Even temperature and time?
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,) What is holdin- oven and @uiver temperature?


:our and non sour service?

/)
) INSTALL
>e@uirement o+ sour service materials?
What is 8#%$1$< 8 ,$1$#P1?
1$) Classi+ication and properties o+ electrodes?
11) Wh .akin- is carried out?
12) 8ssential< non essential and supplementar essential varia.le?
13) Procedure @uali+ied ran-es +or thickness in !mm< 1$ mm and 1% mm#*mpact tested materials?
 14) What is di++erence .etween t and ? in ":A8 :ec *F?
1!) What is tou-hness?
1%) 9errite< austenite and martensite?


1,)
1/)
1)
5EP as per "P* 11$4?
Porosit acceptance criteria as per ' 313? :P 11,3?
What is .rittle +racture?
Search 
2$) 0i++erence .etween .reakin- -lass and tensile specimen?
21) What is densit?


22) What is sensitivit?
23) What do ou check in +ilm .e+ore interpretation?
24) What are de+ects ou seen in "P* 11$4?
2!) 9ilm interpretation
2%) 0esi-n temperature o+ 1$% &r#.? can it .e used at #2$G C?

2,) What
2/) 0esi-nis temperature
'#313? at " 1$! (?
2) What is :P#11,3< 11,4< 11,,?

Vt Acceptance Course outline Cswip 3[1].1 Piping interview List Manufacturing

(Aws d1.5-2008)… cswip 3.1.pdf Bridge… question

Name: JAYARAM TK WRI 3 rd batch

  

1) Previous experience?
2) Which is more ductile? :: or C:? Wh?
3) Which is more ductile ":: or 9::? Wh? Which can .e welded more easil? Wh?
4) 0e+ine tou-hness? Which is havin- more tou-hness? ":: or 9::? Wh?
!) :tructures +ormed in +ast coolin- and slow coolin-?
%) What is .ainite? Which is havin- -ood tou-hness? Wh?

`Page 2 of 8

PDO Interview Questians 2009

,) 0e+ine hardness?
/) Which is havin- -ood hardness? :: or C:?
) What is duplex ::?
1$) What will happen i+ :: and 0:: stored to-ether?
11) pe o+ electrode and explain?
12) Which electrode used +or +illet weldin- as per :P? Wh?
13) pe o+ 5ow hdro-en electrodes?
14) Can :: .e used in 5ow temperatures? Wh?
1!) What is :"W? 8xplain?
1%) 0e+ine Heat reatment? pe o+ heat treatment?
1,) What is annealin-?
1/) 0i++erence .etween En#plot and E++ Plot?
1) What is class #1< 2 I 3 pipeline?
2$) Which C: used +or 5ow temperature application?
21) What .asis low temperature is de+ined?
22) 0e+ects seen in Cs?
23) How 5E9 occurs?
24) Causes +or Dndercut< .urnthrou-h < sla-?
2!) "cceptance +oe porosit as per :P 11,,?
2%) *n 4 mm thick pipe 3 mm porosit is o.served? 0o ou accept?
2,) How materials are classi+ies as per "P* 11$4?
2/) *+ a welder is @uali+ied in F 42< can he weld F !2?
2) *+ @uali+ied in F %$< can he weld F !2?
3$) Procedure @uali+ication ran-e as per :ec *F? /< 1% mm thick 
31) What will ou check in an AC?
32) >esponsi.ilit o+ weldin- *nspector .e+ore durin- and a+ter weldin-?
33) Hardness value +or sour and non sour service#:P 11,3?
34) *+ a welder welds a Joint with non @uali+ied electrode< what will .e our action?
3!) How tun-sten inclusions appear in > +ilm?
3%) 9ormula +or densit? -eometric unsharpness?
3,) What is shim?
3/) :ensitivit +ormula?
3) 0ead zone?
4$) What discontinuit ou check usin- D?
41) Wh lamination cannot .e seen in >?
42) What precaution u take in P in ::?
43) What happens i+ sulphur increases?

`Page 3 of 8

PDO Interview Questians 2009

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Vt Acceptance Course outline Cswip 3[1].1 Piping interview rd

List Manufacturing
(Aws d1.5-2008)… cswip 3.1.pdf Bridge… question
Name: Harish Rajendran WRI 3  batch

  
 

1) Previous experience?
2) *nternational codes and standards +amiliar with?
3) What is " 1$!?
4) What do ou know a.out pipin- class K"(:*) ? What does "(:* 3$$ means?
!) What are other "(:* classes in pipin-?
%) 0i++erence .etween "(:* 3$$ and %$$?
,) What is severe +luid?
/) What is di++erence .etween "(:* %$$ Kwater) and "(:* %$$ Koil)?
) How +luids are classi+ied as per ":A8 ' 313?
1$) What is Cate-or A +luid?

`Page 4 of 8

11) What is service

o+ noncondition
+or cate-or 0 +luids?
12) 8xamples toxic +luids?
13) 8xamples o+ non toxic and non +lamma.le +luid?
14) 0i++erence .w martensite and .ainite?
1!) What is pearlite< +errite< austenite?
1%) What is phase trans+ormation o+ " 1$!< 1$%< &r '?
1,) "s car.on increases what happen to pearlite phase?
1/) What is di++erence .w " 333 and " 1$%?
1) 0esi-n temeperature o+ " 1$%< " 333?
2$) *s impact test re@uired +or " 1$%< " 333?
21) How can we increase impact propert?
22) 0e+ine tou-hness?
23) What do ou think is the reason .ehind itanic +ailure?
24) What is crstal structure o+ ductile material?
2!) "dvanta-es and disadvanta-es o+ :A"W and :"W?
2%) Which process can lead to more de+ects?
2,) 0e+ect normall seen in :A"W not in &"W< in &"W .ut
2/) How man tpes o+ electrode are there?
2) Which electrode -ives more hdro-en in weld?
 
3$) What do ou mean . cellulosic +i.res?
31) Which electrode -ives deeper penetration?

32)
33) Which electrode
Which -as -ives
protects smooth
molten poolarc?
+rom atmospheric contamina
34) What is downhill weldin- and what electrodes are used? P
3!) What is +lux?
Read books, audiobooks, and more 3%) What are tests re@uired +or sour service materials?
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3,) 0e+ects in weldin-? Causes and remedies?

INSTALL
3/) Wh spatter can .e removed easil?
3) What happens when we use lon-er arc?
 3) What happens when we use lon-er arc?
4$) 8xplain di++erent tpes o+ crackin- in weld?
 41) What -ases causes cracksSearch
in weldment? 
42) What is solidi+ication crackin-? How can we prevent it?
43) What are the causes o+ hdro-en induced crackin-? 
44) What is lamellar tearin-?
4!) What is throu-h thickness ductilit?
4%) How can we reduce restraint or lamellar tearin-?
Vt Acceptance Course outline Cswip 3[1].1
4,) What isPiping interview
reheat Listwhat materials it Manufacturing
crackin-? *n occurs?
(Aws d1.5-2008)… cswip 3.1.pdf Bridge…
4/) question
What tpe o+ crack occurs in ::?
4) What is +ati-ue? What materials it -enerall occurs?
!$) What is stress concentration?
!1) Wh +ati-ue crack occur in outside sur+ace o+ materials?
!2) How do ou know notch tou-hness is re@uired +or a particula

!3)
!4) &ive examples
=uali+ied o+ supplementar
thickness essential
ran-es +or *mpact varia.le?
tested materials# ! mm

Name: Anto dal

 !!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!

1) What are the materials ou +amiliar with?

2) What is mean . "333 and its desi-n temp ?
3) What is mean . impact propert?
4) Can we use C: at #! de-? Wh?
!) Chemical composition o+ C: I 5C:
%) What is mean . "1$!
,) What is mean . :: I tpes?
/) ;o+ alloin- elements in 0::
) pes o+ electrodes?
1$) Wh the classi+ied like that?
11) What is mean . cellulosic< rutile and low hdro-en?
12) pes o+ coverin- +or each and chemical composition?
13) Which o+ these three -ive -ood arcL make more sla-< +um
14) Wh low hdro-en electrodes need .akin- and how< tem
1!) Which one is used +or pipeline? Wh?
1%) Weldin- process ou +amiliar with
1,) "dvanta-es and disadvanta-e

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