Professional Documents
Culture Documents
Special Machines
Test Equipment
Hydraulic Power Units
Workshop Equipment
Special Equipment
Wireline Accessories
Grease Injection Pump
Crane Support Truck
Wireline Spooling Unit
Wireline Spooling Stand
Wireline Mast
Profile
The KOLLER Wireline Truck has been developed for • stepless hydraulic drive by truck power take off (PTO)
carrying out measurements and workover activities • high pull force in combination with high operation
with wire capacities above 7,650 m / 25,000 ft. speed
• high performance along the whole depth
Flexibility, high speed and high pull force at any depth
• KOLLER quick drum change system
characterize our Wireline Winches. Our designs are
• parallel-working independent electrical and hydraulic
developed by close association with our customers.
backup tension system on measuring head
The unit can be placed on trucks from various manu- • air or manual driven hydraulic pump with backup
facturers. The layout of the workshop and operator function
area is free configurable by the customer. • ergonomically designed operator area
• mounting possible on different truck chassis
• sliding roof above winch area provide an unrestricted
view on operations
• racks for tools with pneumatic locking system for
secure transportation
• CE conform design
Options
• integrated pressure and grease control panel
• workshop area individually equipped according to
customer requirements
• constant speed
Specifications
Speed m/min / ft/min OD 660 / 2,165
(SL Drum Size 1) ID 385 / 1,263
Max. pullforce kg / lbs OD 2,518 / 5,551
(SL Drum Size 1) ID 4,317 / 9,517
Speed m/min / ft/min OD 768 / 2,520
(SL Drum Size 2) ID 527 / 1,728
Max. pullforce kg / lbs OD 2,159 / 4,759
(SL Drum Size 2) ID 3,148 / 6,940
Speed m/min / ft/min OD 768 / 2,520
(EL Drum Size 1) ID 287 / 943
Max. pullforce kg / lbs OD 2,159 / 4,759
(EL Drum Size 1) ID 5,767 / 12,714
Winch driven by PTO (120 kW / 163 HP)
Range of ambient °C -20 / +40 (+55 optional)
Dimensions
Length mm / ft 7,300 / 23.95
Width mm / ft 2,550 / 8.37
Height mm / ft 2,775 / 9.10
Weight without wire and truck kg / lbs 14,500 / 32,000
Profile
The KOLLER Wireline Truck has been developed for • stepless hydraulic drive by own power pack (PP)
carrying out measurements and workover activities • high pull force in combination with high operation
with wire capacities above 7,650 m / 25,000 ft. speed
• high performance along the whole depth
Flexibility, high speed and high pull force at any depth
• KOLLER quick drum change system
characterize our Wireline Winches. Our designs are
• parallel-working independent electrical and hydraulic
developed by close association with our customers.
backup tension system on measuring head
The unit can be placed on trucks from various manu- • air or manual driven hydraulic pump with backup
facturers. The layout of the workshop and operator function
area is free configurable by the customer. • ergonomically designed operator area
• mounting possible on different truck chassis
• sliding roof above winch area provide an unrestricted
view on operations
• racks for tools with pneumatic locking system for
secure transportation
• CE conform design
Options
• integrated pressure and grease control panel
• workshop area individually equipped according to
customer requirements
• constant speed
Specifications
Speed m/min / ft/min OD 660 / 2,165
(SL Drum Size 1) ID 385 / 1,263
Max. pullforce kg / lbs OD 2,518 / 5,551
(SL Drum Size 1) ID 4,317 / 9,517
Speed m/min / ft/min OD 768 / 2,520
(SL Drum Size 2) ID 527 / 1,728
Max. pullforce kg / lbs OD 2,159 / 4,759
(SL Drum Size 2) ID 3,148 / 6,940
Speed m/min / ft/min OD 768 / 2,520
(EL Drum Size 1) ID 287 / 943
Max. pullforce kg / lbs OD 2,159 / 4,759
(EL Drum Size 1) ID 5,767 / 12,714
Winch driven by power pack (96,5 kW / 131
HP)
Range of ambient °C -20 / +40 (+55 optional)
Dimensions
Length mm / ft 7,300 / 23.95
Width mm / ft 2,550 / 8.37
Height mm / ft 2,775 / 9.10
Weight without wire and truck kg / lbs 14,500 / 32,000
Profile
KOLLER Wireline Units have been developed for car- • single drum system
rying out measurements and workover activities with • stepless hydraulic drive by truck engine via
wire requirements above 7,650 m / 25,000 ft. power take off (PTO)
• high pull force in combination with high operation speed
Flexibility, high speed and high pull force at any depth
• high performance along the whole depth
characterize our Wireline Winches. Our designs are
• KOLLER quick drum change system
developed by close association with our customers.
• parallel-working independent electrical and hydraulic
These type of unit can be placed on trucks from vari- backup tension system on measuring head
ous manufacturers. The layout of the workshop and • ergonomically designed operator area
operator area is free configurable by the customer. • mounting possible on different truck chassis
• sliding roof above winch area provide an unrestricted
view on operations
Options
• racks for tools
• control equipment with integrated pressure and
• compact dimensions
grease control panel
• 4 x 4 chassis
• workshop area individually equipped according to
• high manoeuvrability
customer requirements
• CE conform design
• constant speed for winch drive
• double drum system (special truck requirements)
Specifications
Speed m/min / ft/min OD 660 / 2,165
(SL Drum Size 1) ID 385 / 1,263
Max. pullforce kg / lbs OD 2,518 / 5,551
(SL Drum Size 1) ID 4,317 / 9,517
Speed m/min / ft/min OD 768 / 2,520
(SL Drum Size 2) ID 527 / 1,728
Max. pullforce kg / lbs OD 2,159 / 4,759
(SL Drum Size 2) ID 3,148 / 6,940
Speed m/min / ft/min OD 768 / 2,520
(EL Drum Size 1) ID 287 / 943
Max. pullforce kg / lbs OD 2,159 / 4,759
(EL Drum Size 1) ID 5,767 / 12,714
Winch driven by power take off (PTO)
Range of ambient °C -20 / +40 (+55 optional)
Dimensions
Length mm / ft 4,552 / 14.93
Width mm / ft 2,500 / 8.2
Height mm / ft 2,238 / 7.34
Weight incl. truck without wire kg / lbs 11,110 / 24,493
Profile
The KOLLER Logging Unit has been developed for • stepless hydraulic drive by truck power take-off (PTO)
carrying out measurements and workover activities • high pull force in combination with high operation
with wire capacities up to 7,650 m / 25,000 ft. speed
Flexibility, slow and high speeds as well as high pull • high performance along the whole depth
force at any depth characterize our Logging Winches. • 2 step gear for speeds of 0.5 m - 150 m/min
Electrically or hydraulically driven pumps & motors, • KOLLER quick drum change system
controlled by joysticks. • independent parallel-working electrical depth and
tension backup systems on measuring head
Our designs are developed by close association with • very slow speeds for logging operation
our customers. The unit can be placed on trucks from • ergonomically designed operator area
various manufacturers. The layout of the workshop • truck engine controlled from operator station
and operator area is free configurable by the • mounting possible on different truck chassis
customer. • sliding roof above winch area provides an unrestricted
view of operations
• racks for tools with pneumatic locking system for se-
cure transportation - optional up to 7 m long tools
• CE conform design
Options
• integrated grease injection pump inclusive grease • storage box for radioactive sources
control panel • storage box with vice
• workshop area equipped as indicated by customer • slip ring collector
• 19“ computer rack with safety switch if required • LED lights & sockets 230 V AC / 24 V DC, configurable
• constant drum speed function by customer
• 12 kVA hydraulic generator & 15 kVA diesel • intercom system also with ATEX approved speaker
genrator as backup and cable reel
• 230 V / 110 V converter • wire oiler, cable cleaner
• air conditioner • constant speed
• Diesel park heater
Specifications
Speed m/min / ft/min 0.5 - 150 / 1.64 - 492
(Multi Conductor Drum)
Max. pullforce kg / lbs 4,535 / 10,000
(Multi Conductor Drum)
Speed m/min / ft/min OD 500 / 1,640
(BL / Mono Conductor Drum) ID 200 / 656
Max. pullforce kg / lbs OD 2,600 / 8,530
(BL / Mono Conductor Drum) ID 6,500 / 21,325
Winch drive by PTO
Range of ambient °C -20 / +40 (-40 / +55 optional)
Dimensions
Length mm / ft 10,600 / 34.78
Width mm / ft 2,550 / 8.37
Height mm / ft 3,950 / 12.96
Weight max. kg / lbs 26,000 / 57.320
Profile
The KOLLER Offshore Wireline Unit has been • high pull force in combination with a high operation
designed for measurements and workover activities speed
with wire capacities above 7,650 m / 25,000 ft. It is • high performance along the whole depth
suitable for both offshore and onshore applications. • KOLLER quick drum change system
• ergonomically designed operator area
The 131 HP guarantees maximum pull force and
• pneumatic system startup
speed at any depth, even with heavy tools. One of
• powerful hydraulic winch system
the new features of the power pack is a mainte-
• roof flap (winch room) with gas springs
nance free flame trap together with a fault analytic
• parallel-working independent electrical, hydraulic and
system.
mechanic backup system on the measuring head
The optional available battery startup makes the • lifting eyes and forklift pockets enable easy moving
system independent of any external power supply. • DNV 2.7-1 Frame, third party approval
Options
• Atex 94/9/EC, Zone II, T3, Gas Group II A
• integrated pressure and grease control panel
• electric starter by battery
• winch modul up to 5/16“
• constant speed
Specifications
Speed m/min / ft/min OD 3-660 / 9.85-2,165
(SL Drum Size 1) ID 1-385 / 3.28-1,263
Max. pullforce kg / lbs OD 2,518 / 5,551
(SL Drum Size 1) ID 4,317 / 9,517
Speed m/min / ft/min OD 768 / 2,520
(SL Drum Size 2) ID 527 / 1,728
Max. pullforce kg / lbs OD 2,159 / 4,759
(SL Drum Size 2) ID 3,148 / 6,940
Speed m/min / ft/min OD 768 / 2,520
(EL Drum) ID 287 / 943
Max. pullforce kg / lbs OD 2,159 / 4,759
(EL Drum) ID 5,767 / 12,714
Winch driven by power pack (96.5 kW / 131 hp)
Fuel tank capacity l 120
Dimensions
Length mm / ft 3,500 / 11.48
Width mm / ft 1,400 / 4.59
Height mm / ft 2,600 / 8.53
Tare weight of single drum setup kg / lbs 4,700 / 10,362
Tare weight of double drum setup kg / lbs 5,200 / 11,464
Max. gross weight kg / lbs 8,500 / 18,739
Profile
The KOLLER 3-split Offshore Wireline Unit has been • winch skid with a minimal footprint of 2.5 sq m
designed for measurements and workover activities • hydraulic power pack with 96,5 kW 4-cylinder diesel
with wire capacities above 7,650 m / 25,000 ft. engine
• powerful hydraulic winch system
The 3-skid layout is separated in a winch, an ope-
• high performance along the whole depth
rators and a hydraulic power pack container. The
• high pull force in combination with a high operation
hydraulic pump / motor combination guarantees
speed
high pull force and speed at any depth.
• KOLLER quick drum change system
• hydraulic tension gauge
• mechanical depth counter
• frames in DNV 2.7-1 standard, third party approval
• lifting eyes and forklift pockets enable easy moving
Options
• Atex 94/9/EC, Zone II, T3, Gas Group II A
• winch modul up to 5/16“
• constant speed
Profile
The KOLLER Light Weight Wireline Unit has been • winch skid with a minimal footprint of 2.5 sq m
designed for workover activities with wire capacities • hydraulic power pack with 59 kW 4-cylinder diesel
above 7,650 m / 25,000 ft. engine
• independent system start by spring starter, battery free
The 2-skid layout is separated in a winch / operators
system
container and a hydraulic power pack. The hydraulic
• powerful closed loop hydraulic winch system
pump / motor combination guarantees high pull
• high performance along the whole depth
force and speed at any depth.
• high pull force in combination with a high operation
The startup by spring starter makes the system inde- speed
pendent of any external power supply. • KOLLER quick drum change system
• hydraulic tension gauge
• mechanical depth counter
• winch skid frame in DNV 2.7-3 standard, power pack
frame in DNV 2.7-1 standard, third party approval
• lifting eyes and forklift pockets enable easy moving
• jacking wheels for easy moving on the platform on
request
Options
• Atex 94/9/EC, Zone II, T3, Gas Group II A
Specifications
Speed m/min / ft/ OD 3-450 / 9.85-1,476
min ID 1-240 / 3.28-787
Max. pull force kg OD 2,518 / 5,551
/ lbs ID 4,317 / 9,517
Winch driven by Diesel hydraulic power pack
(59 kW)
Fuel tank capacity l 110
Profile
The KOLLER 2-Split Offshore Wireline Unit has • high pull force in combination with a high operation speed
been designed for measurements, slickline and • high performance along the entire well depth
e-line activities with wire capacities above 7,650 m / • KOLLER quick drum change system
25,000 ft. It is suitable for both offshore and onshore • ergonomically designed operator area
applications. • pneumatic system startup
• powerful hydraulic winch system
The 131 HP guarantees maximum pull force and
• roof flap (winch room) with gas springs
speed at any depth, even with heavy tools. One of
• parallel-working independent electrical, hydraulic and
the new features of the power pack is a maintenance
mechanic backup system on the measuring head
free flame trap together with a fault analytic system.
• lifting eyes and forklift pockets enable easy moving
The optional available battery startup makes the • DNV 2.7-1 Frame, third party approval
system independent of any external power supply.
Options
• ATEX 94/9/EC, Zone II 3G IIA T3
• control equipment with integrated pressure and
grease control panel
• electric starter by battery
• winch modul up to 5/16“
• constant speed for winch drive
Specifications
Speed m/min / ft/min OD 3-660 / 9.85-2,165
(SL Drum Size 1) ID 1-385 / 3.28-1,263
Max. pullforce kg / lbs OD 2,518 / 5,551
(SL Drum Size 1) ID 4,317 / 9,517
Speed m/min / ft/min OD 768 / 2,520
(SL Drum Size 2) ID 527 / 1,728
Max. pullforce kg / lbs OD 2,159 / 4,759
(SL Drum Size 2) ID 3,148 / 6,940
Speed m/min / ft/min OD 768 / 2,520
(EL Drum) ID 287 / 943
Max. pullforce kg / lbs OD 2,159 / 4,759
(EL Drum) ID 5,767 / 12,714
Winch driven by power pack (96.5 kW / 131 hp)
Fuel tank capacity l 120
Profile
The KOLLER Slickline Alu Unit has been designed for • winch skid incl. cabine with a minimal footprint of 3.8 sq m
workover activities with special weight restrictions. • hydraulic power pack with 59 kW 4-cylinder diesel engine
• independent system, start by spring starter, battery free system
The 2-skid layout is separated in a winch / operators
• powerful closed loop hydraulic winch system
module and a hydraulic power pack. The hydraulic
• high performance along the whole well depth
pump / motor combination guarantees high pull
• high pull force in combination with high speed
force and speed at any depth.
• KOLLER quick drum change system
The unit starts with a spring-starter which makes the • hydraulic tension gauge
system independent of any external power supply. • mechanical depth counter
The modular system is very flexible enabling a set • skid frame design for boat or helicopter transport
up with or without cabin. • lifting eyes and forklift pockets enable easy transport
• jacking wheels enable free movement on the platform
Not using the cabin, more or thicker wire can be
spooled before the weight restrictions are reached. Options
• Atex 94/9/EC, Zone II, T3, Gas Group II A
• digital winchman`s panel (electric rig supply required)
• AC for cabine (electric rig supply required)
Specifications
Speed m/min / ft/min OD 3-470 / 9.85-1,541
ID 2-340 / 6.56-1,115
Max. pull force kg / lbs OD 2,518 / 5,551
ID 3,500 / 7,710
Winch driven by Diesel hydraulic power pack
(59 kW)
Fuel tank capacity l 65
Profile
The KOLLER Wireline 20 ft Container Unit has been • high pull force in combination with high
developed for carrying out measurements and operation speed
workover activities with wire capacities above 7,650 • high performance along the whole depth
m / 25,000 ft. It is suitable for both offshore and • KOLLER quick drum change system
onshore applications. • ergonomically designed operator area
• powerful hydraulic winch system
The 131 HP guarantees maximum pull force and
• hydraulic roof flap (85° for drum change and
speed at any depth, even with heavy tools.
optional view)
One of the features are the high quality hydraulic • parallel-working independent electrical and hydraulic
components. A „Rig Safe“ configuration of the backup tension system on measuring head
Wireline Units available as an option. • 20 ft high cube container (ISO Dimensions)
Options
• Rig-safe configuration
• 20 ft standard height container (ISO Dimensions)
• integrated pressure and grease control panel
• winch modul up to 5/16“
• constant speed
Specifications
Speed m/min / ft/min OD 3-660 / 9.85-2,165
(SL Drum Size 1) ID 1-385 / 3.28-1,263
Max. pullforce kg / lbs OD 2,518 / 5,551
(SL Drum Size 1) ID 4,317 / 9,517
Speed m/min / ft/min OD 768 / 2,520
(SL Drum Size 2) ID 527 / 1,728
Max. pullforce kg / lbs OD 2,159 / 4,759
(SL Drum Size 2) ID 3,148 / 6,940
Speed m/min / ft/min OD 768 / 2,520
(EL Drum) ID 287 / 943
Max. pullforce kg / lbs OD 2,159 / 4,759
(EL Drum) ID 5,767 / 12,714
Winch driven by power pack (96.5 kW / 131 hp)
Fuel tank capacity l 120
Profile
The KOLLER Wireline crane unit combines a wireline • stepless hydraulic drive by power take off (PTO)
unit and a telescope crane mounted on a heavy duty • extremely short rig-up time (less than 10 min.)
off-road chassis. • KOLLER quick drum change system
• winch area protected with roll-up tarpaulin cover
It has been designed for measurement and wor-
• turnable cabin up to +/- 20°
kover activities with wire capacities above 7,650 m • mounting on a HD MAN chassis
/ 25,000 ft. Both Slickline and E-Line jobs can be • air or manual driven hydraulic pump with backup
performed. function (PCE)
Flexibility, high speed and high pull force at any • covered trays for hose reels in different variations
depth characterize our wireline winches. Our de- available
signs are developed by close association with our • CE conform design
customers.
Options
• turnable cabin up to +/- 60°
• comfortable pressure control panel, selectable functions
• constant speed
Specifications
Speed m/min / ft/min OD 3-660 / 9.85-2,165
(SL Drum Size 1) ID 1-385 / 3.28-1,263
Max. pullforce kg / lbs OD 2,518 / 5,551
(SL Drum Size 1) ID 4,317 / 9,517
Speed m/min / ft/min OD 768 / 2,520
(SL Drum Size 2) ID 527 / 1,728
Max. pullforce kg / lbs OD 2,159 / 4,759
(SL Drum Size 2) ID 3,148 / 6,940
Speed m/min / ft/min OD 768 / 2,520
(BL Drum Size 1) ID 287 / 943
Max. pullforce kg / lbs OD 2,159 / 4,759
(EL Drum) ID 5,767 / 12,714
Winch driven by PTO (120 kW / 161 hp)
Profile
The KOLLER Grease Injection Double Pump Unit has • Air maintenance unit close to air connection including
been designed for grease injection activities around pressure regulator, water separator and air oiler
the blow out preventer arrangements in the harsh • Two independent operating grease pumps
oilfield environment • Two ½” spring reverted 20 m hose reels with guide bars
• Stainless steel operator panel with engraved symbols
The compact carbon steel skid with the extra small
• Weather and transport protection for the operator panel
footprint carries 2 high performance grease pumps
• ½” Air inlet connection
for up to 5,076 psi (350 bar), a 208 l (full barrel size)
• Safe storage for a full size barrel
grease tank, a full size barrel to collect the rejected
dump grease, two hose reels and a stainless steel
operator panel.
Dimensions
Length 710 mm / 2.33 ft
Width 1,266 mm / 4.15 ft
Height 1,809 mm / 5.93 ft
Max. gross weight 475 kg / 1,047 lbs
Specification
Air inlet 8 bar / 116 psi
Max. grease pressure 350 bar / 5,076 psi
Grease type Aviacticon GX-FL or similar
Profile
KOLLER Crane Support Truck is used to lift and • Transport-Basket for BOP-Rack with return and
transport loads up to 3.5 tonnes. The crane can be suction connections
used as an auxiliary crane to assist with wireline • Tool-Rack for Lubricator-Pipe
jobs in the oil field. This includes, for example, the • removable transport frame for the BOP with oil tank
construction and dismantling of the lubricator and • crane tested according to ISO 4305-1991
the BOP`s. A BOP-rack and a Tool-rack are mounted • loading area for equipment with lashing points
on the trailer. • foldable platform gates with steps
• crane control with double-sided access
The automatic trailer coupling is designed for trailers
• PTO drive for crane and compressor
with a vertical load up to 1000 kg. It is possible to
• stowage compartments on both sides
transport a 10 ft ISO standard containers on this
• additional compressor
trailer.
(example for using air operated tools)
• designed according to:
SAE J1063 - structural dimensioning
SAE J765 - stability dimensioning
ASME 30.5 -crane standard
Dimensions
Length 11,500 mm / 37.72 ft
Width incl. mirrors 2,900 mm / 9.51 ft
Height 4,127 mm / 13.54 ft
Total weight 33,000 kg / 72,752 lbs
Engine
Engine power 400 PS / 294 kW
PTO 1 crane 2,400 rpm
PTO 2 compressor 1,300 rpm
Diesel tank 400 l
Hydraulic
Hydraulic tank 250 l
Hydraulic oil HLP 68
Max. pressure crane 270 bar
Max. pressure compressor 160 bar
Crane
Max. hook load 3,5 t / 7,716 lbs
Tool Rack
Tool Sizes 2 x 7“, 2 x 5“, 4 x 3“
Transport Rack
Tank volume 55 l
Dimensions
Length mm / ft 2,800 / 9.19
Width mm / ft 2,150 / 7.05
Height mm / ft 1,909 / 6.26
Transport drum dimensions
Drum width, max. mm / ft 1,050 / 3.44
Transport drum weight max. kg / lbs 1,200 / 2,645
Weight
Spooling Unit kg / lbs 3,000 / 6,613
Transport drum weight max. kg / lbs 2,500 / 5,511
Forces / speeds
Wireline/cable speed
Tensions head m/min|ft/min 60|197
Transport drum m/min 40 - 100
(dependet upon the drum diameter)
Slickline diameter, max. 0.180“
Cable diameter, max. 5/16“
Wireline/cable pull force. max. 20,000/
(braking force) N/kg/lbs 2,038/4.490
Torque at the transport drum, max. Nm 340
Profile
The Koller spooling stand can be used to spool and
unspool cable from a drum mounted in the Spooling Unit
or a Wireline Unit.
To maintain the tension on the wire is winded around
two large capstan wheels.
Dimensions
Length mm/ft 6,010/19.72
Width mm/ft 2,230/7.32
Height mm/ft 2,060/6.76
Weight kg/lbs 3,850/8,487.79
(depending on chassis and equipment)
Transport position
Profile
The KOLLER Aluminum Articulated Mast has been • Aluminum lattice mast design
designed to support slickline and wireline well • DNVGL-ST-0378 certificate for “Standard for offshore
intervention. and platform lifting appliances” (former DNV 2.22)
• DNVGL-ST-E273 certificate for “Portable offshore
The support of rig up, rig down and operational
units” (former DNV 2.7-3; Class R30 for 3 m wave
forces are the main purpose of the mast. One main
height)
and two auxiliary winches assist the operator by
• 6,500 lbs / 3.000 kg hydraulic main winch (with dual
lifting pressure control equipment.
line block; 2,800 lbs / 1.300 kg single line lift)
The slickline wire or the wireline cable can be taken • 1,100 lbs / 500 kg hydraulic auxiliary winch (with dual
by the mast top sheave, by a separate top sheave line block; 550 lbs / 250 kg single line lift)
lifted by one auxiliary winch or by a top sheave • 220 lbs / 100 kg manual auxiliary winch
mounted on top of the PCE. The lightweight alumi- • Hydraulic controls
num design allows helicopter transports and low • Hydraulic supply by separate power pack or by KOLLER
capacity crane lifts. A hydraulic rig up and rig down winch power pack
of the mast makes the mast operation easy for the • Foldable outriggers for mast support
crew.
Options
• Machinery Directive 2006/42/CE declaration of
conformity
• ATEx 2014/34/EU, Zone I declaration of conformity
• 45 ft and 90 ft mast heights
• Hydraulic second auxiliary winch
• Jacking wheels
Specifications
Max. Slickline / Wireline pull 2,700 kg / 6,000 lbs
Safe total mast load 5,450 kg / 12,000 lbs
Hydr. main winch capacity
single line pull 1,300 kg / 2,800 lbs
dual line pull 2,950 kg / 6,500 lbs
Hydr. auxiliary winch capacity
single line pull 250 kg / 550 lbs
dual line pull 500 kg / 1,100 lbs
Manual auxiliary winch capacity 100 kg / 220 lbs
Max. wind speeds
guyed 60 mph / 27 m/s / 96 km/h / 52 Knots
not guyed 30 mph / 13 m/s / 47 km/h / 39 Knots
rig up / down 25 mph / 11 m/s / 40 km/h / 21 Knots
Temperature range -20 / 50°C / -4 / 122°F
Operation dimensions
Length incl. outriggers 6,700 mm / 21.98 ft
Width incl. outriggers 5,100 mm / 16.73 ft
Height 21,900 mm / 79.50 ft
Height PCE 19,800 mm / 65.00 ft
(from ground to hook incl. 1,000 mm / 3.28 ft lift)
Max. mast reach 1,020 mm / 3.90 ft
(from mast base structure to PCE center line)
Transport dimensions
Length 7,800 mm / 25.60 ft
Width 1,530 mm / 5.00 ft
Height 1,940 mm / 1.94 ft
Weight
without auxiliary equipment 1,500 kg / 3,300 lbs
with auxiliary equipment 1,620 kg / 3,570 lbs
(sheaves, guy wires, etc.)
Profile
The KOLLER Trailer mounted Well Servicing Unit is • Caterpillar C15 engine, 433 kW / 580 HP
used for pumping services by the Oil- and Gas indus- • Allison OFS 4700 transmission
try for wells in harsh environments. • SPM TWS 600 S plunger pump
• ambient temperature 0°C to + 55°C
The pumping unit is adaptable to permit various liner
• hydraulic driven air condition
sizes to be fitted for either high pressure low rate or
• operator cabine with shock absorbers to prevent
low pressure high operations within the constraints
harmful vibrations
of the available BHP.
• equipped with a hydraulic driven on board booster pump
- integrated booster / fill pump to feed the SPM TWS 600 S
- possibility of pumping from an external source
• displacement tank with two components - each 11 bbl
• H2S resistant
Profile
The KOLLER Liquid Additive Trailer (LA-Trailer) can • During the job all relevant data is collected &
be used to transport and add onsite additives to the saved, and thus available for future reference
frac fluid. The pumps have a manual and automatic • Laboratory and control room with heating /
mode. airconditioning
• Electrical operated Agitators for mixing additives +
Manual mode: the additives are added manually via
• 8 x IBC’s / 1,100 l
a touchpanel and can be adjusted as required.
• Electrical level detectors
Automatic mode: depending on the volumes the • Touchpanel enables control and observation of the
frac pumps are pumping, the additives pumps adjust pumps, pumped volumes and Shut-off valves
automatically to ensure a constant concentration of • CE certified + 2006/42/EG + 94/9/EG
additives in the frac fluid. The pre-programmed con- • Gas warning system monitors the laboratory &
centration can be changed using the control panel. tanks
The trailer has a built-in generator making it inde- • Monitoring of potentially explosive atmosphere
pendent of an additional power source. with a green or red light indication in and outside
the trailer
In the integrated laboratory the parameters of the • Dry clutches for several connections to the Inter-
additives can be continuously observed. The trailer mediate
is at present operational in Europe. Bulk Container (IBC)
• Pneumatic operated hose reels
• IBC can be loaded-unloaded by forklift over the
side doors
Generator room
Generator (extendable for service)
Generator (var. continuous 47,9 / 59,7 kVA
power)
Voltage 400 V AC
DEUTZ generator drive BF4M2011C
Screw compressor 3 kW
Fresh water
Container volume 2 x 100 l
Separate fresh water tank Shower / Labor supply
Storeroom
2 x Mixing tank
Content / drive 1,100 l / 1,5 kW
8 x IBC / tank
Content 1,100 l
(can be filled from the outside with additive)
Pump room
Pumps for high visc. fluids
Viscosity, max. h = 700 mPa s
Delivery rate / pressure 6-68 l/min / 15 bar
Output power 3.0 kW
Pumps for low visc. fluids
Viscosity, max. h = 100 mPa s
Delivery rate / pressure 1-40 l/min / 15 bar
Output power 1.5 kW
Hose reel with pneumatic drive
4 x hose (Waukesha) DN 11/4 in
4 x hose (CAT) DN 1 in
Hose length 20 m
Profile
The KOLLER Double Pump Trailer is built for pum- • 2x Caterpillar C15 engine, 433 kW / 580 HP
ping fluids. • 2x Allison OFS 4700 transmission
• 2x SPM TWS 600S plunger pump
The pump unit is adaptable to permit various liner
• equipped with two hydraulic driven on board booster pumps
sizes to be fitted for either high pressure / low rate
- integrated booster / fill pump to feed the SPM TWS 600 S
or low pressure / high rate operations within the
- possibility to pump from an external source
constraints of the available BHP.
The unit is capable of pumping for prolonged
durations. The unit is equipped with two hydraulic
driven on board booster/fill pumps. The unit has a
displacement tank with two compartments - each
11 bbl .
The tanks are installed in such a way that the
operator can view the entire tank volume from the
operator`s platform.
Technical Data
Engine Power hp / kW 2 x 580 / 433
Engine Speed rpm max. 2,070
Hydraulic Reservoir l 350
Fuel Reservoir l 2 x 950
Lubrication Reservoir l 2 x 200
Ambient Temperature °C -20 / +50
Profile
The KOLLER Pump Unit K1 is mainly developed for • MTU 12V 2000 P92 Engine, 700 kW / 938 hp
offshore cementing and circulation jobs but also a • Allison S9806M transmission
lightweight, compact solution for onshore opera- • HT-400 pump, max. 15,000 psi / 1,034 bar
tions. • Quick locking device for easy mounting and
dismounting of the containers
The high-performance pump unit is splitted in two
• CE certified, 94/9/EC (ATEX 95)
easy connectable containers. It is packed with the
• Zone II 3 G IIA T3
latest but proven technology.
• DNV 2.7-1, En BS 12079 & complete DNV approval
The K1 is movable connected or separately and thus • Max. 27,600 lbs / 12.52 t per container
a perfect solution for each well site.
Dimensions
Total length mm / ft 9,750 / 32.00
(Motor- / Pump Container) (5,250 / 17.22 / 4,460 / 14.63)
Width mm / ft 2,000 / 6.56
Height mm / ft 2,600 / 8.53
Gross weight t / lbs approx. 24.54 / 54,100
(Motor- / Pump Container) (approx. 12.52 / 27,600
approx. 12.02 / 26,500)
Technical Data
Engine power hp / kW 938 / 700
Shift Engine Speed rpm 2,100
Hydraulic reservoir l 150
Fuel reservoir l 1,000
Lubrication reservoir l 70
Fuel consumption
50% power (350 kW) l/h 90 – 95
100% power (700 kW) l/h 180 – 190
Ambient temperature °C -20°C / +40
Profile
The KOLLER Double Pump Skid Unit is build for • 2x Caterpillar C15 engine, 433 kW / 580 HP
pumping fluids. • 2x Allison OFS 4700 transmission
• 2x SPM TWS 600S plunger pump
The pump unit is adaptable to permit various liner
• equipped with two hydraulic driven on board booster pumps
sizes
- integrated booster / fill pump to feed the SPM TWS 600 S
to be fitted for either high pressure / low rate or low
- possibility to pump from an external source
pressure / high rate operations within the cons-
• complete sun roof to protect the operator and the unit
traints of the available BHP.
components
The unit is capable of pumping for prolonged • It is possible to use the unit mounted on a trailer during
durations. The unit is equipped with two hydraulic operation.
driven on board booster/fill pumps. The unit has a • operator panel protected with doors and shock absorbers
displacement tank with two compartments - each
11 bbl .
The tank are installed in such a way that the ope-
rator can view the entire tank volume from the
operator`s platform.
Technical Data
Engine Power hp / kW 2x 580 / 433
Shift Engine Speed rpm 2 x 2,100
Hydraulic Reservoir l 350
Fuel Reservoir l 950
Lubrication Reservoir l 2 x 200
Ambient Temperature °C 0 / + 55
Profile
KOLLER Single Pump Unit to be used for pumping • Caterpillar C15 engine, 433 kW / 580 HP
services at Oil & Gas wells in harsh oilfield environ- • Allison OFS 4700 transmission
ments, with temperatures ranging from 0°C to + 55°C. • SPM TWS 600S plunger pump
• equipped with a hydraulic driven on board booster pump
The „Single Pump Unit“ is used to increase the
- integrated booster / fill pump to feed the SPM TWS 600 S
pressureliquid media (inhibited acids, cement slurries,
- possibility to pump from an external source
sand ladden fluids, etc.) to an operating pressure of
• complete sun roof to protect the operator and the unit
max. 10,000 psi (690 bar).
components
• It is possible to use the unit mounted on a trailer during
operation.
• operator panel protected with doors and shock absorbers
Technical Data
Engine Power hp / kW 580 / 433
Shift Engine Speed rpm 2,100
Hydraulic Reservoir l 200
Fuel Reservoir l 400
Lubrication Reservoir l 250
Ambient Temperature °C 0 / + 55
Profile
The KOLLER Single Container is designed to pump • Caterpillar CX31 transmission
water, additives, acids and other liquids. • Caterpillar C13 engine, 354 kW / 480 HP
The Unit is constructed to operate at a working • Triplex Plunger Pump: MSI TI 600 with 4.5“ Plunger
pressure of 5,000 psi / approx. 345 bar, and is ma- • Booster pump hydraulically driven
nufactured according to the strict quality guidelines • Container 20 ft
of KOLLER. • Mobile operator panel (built-in operated or wired)
• Engine room sound-proofed
• Digital pressure display and pump switch-off at a
Dimensions with extensions specific user selected excess pressure
Length 7,040 mm 23.10 ft • Battery charger with external 230 V connection
Width 2,438 mm 8.00 ft • Pre-heating system for 230 V motor
Height 2,800 mm 9.19 ft • Data logger for pressure
Weight 12,000 kg 26,455 lbs • Ambient temperature -20°C |+40°C
• Possible plunger diameters 2, 2.5, 3, 3.5“ or 4, 4.5“
depending the fluid end
Skid-mounted Units
Coiled Tubing Skid 100
Offshore Coil Tubing Unit
Profile
The KOLLER Coiled Tubing Trailer has been develo- • heavy duty semi trailer with changeable kingpin
ped for well stimulation operations in the oilfield. (2“/3.5“)
• high reel capacity (5,000 m of 1.75“ tubing)
The reel is equipped with a standard pumping
• 80k Injector with closed lube (other possible)
swivel. Furthermore the injector has a closed loop
• hydraulic driven control reels
hydraulic drive system.
• variable displacement pumps, hydraulic controlled
For safety requirements the unit is equiped with an • liftable operator cabin by scissor jack
emergency air shutdown. • air condition for environment temperatures up to +60°C
General specifications
Tubing reel capacity 5,000 m of 1.75“ tubing
Engine type Caterpillar C11
Engine output 385 hp / 287 kW
Injector
Max. pullforce 80,000 lbs / 36,287 kg
Max. hydraulic pressure 5,076 psi / 350 bar
90 US.gal/min / 340
Max. flow rate
l/min
Power reel hoses 2 x 1.5“
Max. length of hoses 50 m
BOP control
Number of circuits 5
Pressure per circuit 3,000 psi / 207 bar
Transport dimensions
Length 51.67 ft / 15,750 mm
Width 9.84 ft / 3,000 mm
Height 14.76 ft / 4,500 mm
Weight approx. 51.5 t
(incl. 5,000 m 1.5“ tubing)
Profile
This KOLLER Coiled Tubing Skid was developed to • high reel capacity (400 m of 1.25“ tubing)
cement freeze holes up to 350 m depth. • heatable hydraulic tank
• air conditioning and electric heating in the operator‘s cabin
The system is designed to use injectors with up to
• ambient temperature -30°C up to +50°C
9 tons / 20,000 lbs pull force. In the present confi-
• Caterpillar C6.6 engine, 129 hp / 96,2 kW
guration the injector pulls 5 tons / 11,023 lbs. The
(engine pre-heater for low temperature applications)
maximum tubing length on the reel is 1000 m.
All the drive and control instruments are placed
within a 20ft container. It contains the hydraulic pow-
er pack, the air-conditioned operator’s cabin, as well
as the supply hoses and the test leads. The supply
hose reels are hydraulic-driven. The unit is fitted with
a safety shutdown (deadman switch).
Injector
Length 2,093 mm / 6.86 ft
Width 1,450 mm / 4.75 ft
Height 2,817 mm / 9.24 ft
Max weight incl. extra
4,382 kg / 9,660 lbs
weight
Max. pull force 5t
Max. speed 15 m/min
Grease tank capacity 6l
Unit
Profile
The modular KOLLER offshore Coil Tubing Unit has
been developed as a flexible, fit-for-purpose sys-
tem that is easily adaptable for various offshore
structures i.e. barges, platforms, spars, floaters, and
tension-leg platforms.
Operator Container
Dimensions
Length 14.33 ft / 4,370 mm
Width 9.84 ft / 3,000 mm Auxiliary Equipment Transport Skid
Height 9.50 ft / 2,896 mm Dimensions
Weight Length 16.40 ft / 5,000 mm
Tare weigth 16,976 lbs / 7,700 kg Width 8.20 ft / 2,500 mm
Max. weight 22,046 lbs / 10,000 kg Height 13.37 ft / 4,075 mm
Weight
Reel Tare weigth 4,630 lbs / 2,100 kg
Dimensions Max. weight 44,093 lbs / 20,000 kg
Outer diameter 12.00 ft / 3,685 mm Content (configurable by customer)
Core diameter 8,00 ft / 2,440 mm • 80k Injector
Width 7.05 ft / 2,150 mm • 108“ Gooseneck
• Single/Dual BOP
Weight
• Stripper
Tare weigth 9,259 lbs / 4,200 kg • Lubricator
Tube diameter range 1 1/4” - 2 3/8” • Tooling
back
Spezifications
max. hook load 90 tons
working depth 3,000 m
max. capacity of double tubings 140 x 31/2“
working temperature range -29°C / 45°C
(55°C for special
operations)
Engine
type of engine Caterpillar C15 Diesel
output 550 HP
Classifications
machine corresponds machinery directive
2006/42/EC
ex-classification ATEX 94/9/EC II 2/3 IIA T3
mast API 4F monogram
drawworks API 7K monogram
Dimensions
length 18,300 mm
width 2,550 mm
height 4,000 mm
weight depends on axles (5 or 6) 50t - 60t
and equipment
Test Equipment
back
Wellsite Equipment
Test Equipment
Profile
The DPS (Drilling Performance Sub) calibration • Measures hydraulic forces up to 5 tons
device is used to determine measurement data in • Variable measuring force adjustment
drilling tools in order to calibrate them using the
• Protective cover with macrolon® safety glass
internal data of the DPS calibration device.
• Calibrated measuring box
Generates up to 5 tons of hydraulic forces for
• Work piece sizes from 2 3/8“ to 3 1/8“
calibrating the drilling tool accordingly.
• Programmable automatic calibration process control
Tools are clamped into the unit with a hydraulic
cylinder, and tested. • CE per machinery directive 2006/42/EC and low-
voltage directive 2006/95/EC
Maximum work piece diameter 3 1/8“.
Hydraulic specifications
Max. hydraulic pres-
180 bar / 2,611 psi
sure
Delivery rate 2 l/min
Measuring forces 10, 15, 25, 40 and 45 kN
Profile
The Koller Pressure Cart is a high pressure test • Mobile design for flexible high-pressure test station use
station for sensor technology processed in drilling • Very compact size and simple application
tool manufacturing. • Independently pressure build-up by manual pump
Tests various sensor types. The testing chamber fea- • External connection with quick-disconnect couplers for
tures two permanently attached sensor readers. It testing large pressure sensors
also features an area where the sensor reader/sen- • Gauge and optional recorder for reading and recording
sors are mounted onto modular plates for testing. the test pressure reached.
• Drip tray for hydraulic fluids drains into the collection box
The maximum approved operating pressure of the
• Drawers and spacious shelf space
pieces to be tested is 30,000 PSI (2,070 bar). A suita-
• Hydraulic lines and fittings according to pressure directi-
ble transmitter can record the pressure history.
ve 97/23/EC
The control elements of the individual hydraulic cir-
• Stainless steel spring with copper cable inside for
cuits are visually separated. Each circuit features a
antistatic protection
needle valve (Block/Supply|Return/Bleed) to bleed
the circuits for the pressure test. A flow turbine
further allows for the air bubble amount inside the
test fluid to be checked.
The testing pressure is indicated on a calibrated
high-pressure manometer. It also features a hydrau-
lics interface for a high-pressure transmitter.
Operating conditions
Range of working temperature 0 - 65 °C
Working fluid
Hydraulic oil Enerpac HF-95X/Y/Z
Supply water / Drinking water
Transaqua HT / HT2
Profile
The test stand is used to hold and tighten a size of • Machine bed
3“-9“ downhole motors to test them for maximum • Hydro vices with built-in hydraulic power unit
permissible torque. A hydraulic cylinder clamps the • Water hood
downhole motors. • Eddy-current brake/disc brake
The movement is actualized by a hydraulic motor • The operating and control elements are located on
with chain drive. The torque to be applied (depen- a separate, stand-alone control console.
ding on the motor size) is generated by an eddy- • Closed hydrovices control via remote control
current brake or disc brake.
Options
• Pump and tube system for downhole motor drive
mediums according to DGRL 97/23/EG
Torque limits
Max. torque 31,000 Nm
Profile
The pump test stand is used to test submersible • Workshop: Assembly area for equipping the reference tube
pumps under load whilst applying pressure and • Container I – III – 40ft: Reference tube with circulation line
temperature. • Container IV – 40ft: Reservoir, equalizing tank, control
This is done in line with final pump inspection to and regulating valves, pump units and tube bundle heat
simulate the actual operating conditions. exchanger
• Container V – 20ft: heating- and cooling unit
Approvals • Programmable logic controller (PLC) with safety control
(SRECS)
• Pressure equipment directive 97/23/EC • Electro-hydraulic loading system for pumps
• Low voltage directive 2006/95/EC • The monitoring and control elements as well as the
• Machinery directive 2006/42/EC monitoring screens are located in a specially isolated
control room.
Test chamber
Diameter 397 mm / 1.3 ft
Usable length 33,000 mm / 108.27 ft
Test medium water
Max. operating pressure 100 bar / 200 bar
Max medium temperature 190°C
Limits
Maximum operating pressure (form) 200 bar
before the adjustment valve
Maximum operating pressure 100 bar
(Reprint) by the adjustment valve
Max. operating temperature 190 °C
Max. flow rate 9,000 l/min
Containers
Volume storage tank 15,500 l
Volume expansion tank 330 l
Pipeline
PN16 Ø 48,3 x 3,2 mm
PN100 Ø 219,1 x 17,5 mm
PN200 Ø 168,3 x 20,0
Ø 219,1 x 25,0
Profile
The Faraday cage is intended to screen the internal • Precision guiding system
HF-field and extrinsic radio frequencies. It consists • Aluminium cage halves, welded and riveted
of two thin-walled drum halves connected at the top • Transportable via crane or forklift
by two guide bars. An attachment point for fixing a • Feet with variable height adjustment
lifting eye is located at the top for hoisting/lowering. • Guide pins and fastening tensioners ensure accurately
The Faraday drum halves can be opened and closed seated cage halves
using handles at the side and on the face. The top • Handles for shifting the “Faraday cage halves”
guide ensures the drum halves are opened evenly. • Lever with locking plate for locking and unlocking
Attachment points / rubber buffers limit the opening the lift attachment bolt
width of the drum halves. • Hand lever for variable support leg clamping
The cage features a base frame with individually ad- Approvals
justable leg supports. To adjust, loosen the clamping
• Machinery directive 2006/42/EC (CE
knob and adjust the leg supports to the respective
marking)
height.
Tool dimensions
5 ¼”, 7 ¼” , 8 7/8” , 10 5/8”
Wellsite Equipment
Hydraulic
Power Units
Profile
The KOLLER BOP Control Unit is a complete electro- • CE conform according machinery directive 2006/42/EG
hydraulic system designed for the control and the • One (1) 480 liter fluid reservoir
operation of a BOP stack in the hazard area. • Five (5) 50 liter hydropneumatic accumulators acc. PED
• One (1) Annular BOP 7 1/16 x 3.000 psi • Two (2) electric motor driven pumps with
• One (1) Pipe Ram BOP 7 1/16 x 3.000 psi automatic pressure switch for start / stop
• One (1) Blind Ram BOP 7 1/16 x 3.000 psi • One (1) air operated double acting piston pump with
automatic air pressure switch for start / stop
The design and calculation for:
• Accumulator Volumetric Capacity
• Pump Rating
• Reservoir Volume
The BOP Control Unit is in accordance with
API Specification 16D.
Specifications
Form factor 10 ft steel frame
Range of ambient tempe-
-20 / +40 °C
rature
ATEX identification EX II 2G II B T3
machinery directive 2006/42/
CE conform according
EG
Hydraulic System
Maximum working pres- 207 bar / 3,000 psi
sure
Pump flow rate 20 liter/min | 5.3 gallon/min
Close capacity for BOP‘s 38,8 liter/min | 10.25 gallon/
min
Fluid reservoir 480 liter
Pressure regulator One for Annular Pressure Hydraulic storages and hoses
One for BOP Manifold Pressure
Control Panels
Pressure gauges 6 piece with OD 100 mm
Signal / Control lamps 6 piece for alarm / signal
Hand operated pneuma- for regulation of the annular
tic valve working pressure
Remote control panel fully-electric operation of
all three functions
Dimensions
Length 2,990 mm / 9.80 ft
Width 2,448 mm / 8.03 ft
Height 2,863 mm / 9.39 ft
Gross weight 4,000 kg / 8,818 lbs Operator panel
Profile
The Koller Hydraulic power Unit 3k150L is a complete
electro- hydraulic system to supply a power-swivel and
a power-tong with hydraulic pressure.
The operator controls the HPU with the control panel
into the container or by remote control from the rig floor.
Specifications
Form factor 10 ft steel container
Range of ambient temperature -20 / +40 °C
CE conform according machinery directive
2006/42/EG,
low voltage directive
2006/42/EG
Remote control
Profile
These type of wellhead control panel have electrically • Closed stainless steel cabinet with seven doors for
driven hydraulic pumps to generate hydraulic power protection (IP 65) and maintenance
source for wellhead valves operational requirements. • Four lifting points and two forklift pockets for transport
Hydraulic logic header pressure is derived from the • Outside installed accumulator bank
main hydraulic header by using hydraulic regula- • Stainless steel fluid reservoir with level control
tors and the required control & shutdown logics are • Two hydraulic piston pumps for normal operation
developed. The panels can be controlled either locally • One hydraulic hand pump for emergency
or remotely. Wellhead control panels are provided • One hydraulic pressure filter with gauge for dust
with level gauge, level transmitter for oil storage indication
tank, pressure transmitters for hydraulic main header, • Two hydraulic control areas
fusible loop header and wellhead valves control line Approvals
pressure header. Direct acting high pressure solenoid • ATEX 94/9/EC – Ex II 3G IIB T3
valves (EEx d) are provided to control the wellhead • Low voltage directive 2006/95/EC
valve open/close operations. • Machinery directive 2006/42/EC
Electrical control panel is provided with start/stop
push buttons, ESD push button, indication lamps and
selector switches for local & remote controls.
Profile
The Koller Hydraulic Power Unit - Power Tong is a
location-independent unit which is used for supply-
ing hydraulically-operated tongs for connecting and
releasing drill pipes.
Dimensions
Length 3,300 mm / 10.83 ft
Width 1,980 mm / 6.5 ft
Height 1,747 mm / 5.73 ft
Net weight 3,200 kg / 7,055 lbs
Engine
Type Caterpillar C4.4
Fuel Diesel
Tank capacity 150 l
Rated power 70 bkW
Nominal speed 1,600 rpm
Max. permissible speed 1,800 rpm
Fulfills CO2 standard U.S. EPA Tier 3,
EU Stage IIIA
Noise level 85 db(A)
Ambient temperature -20°C to +40°C
Profile
The Koller Hydraulic Power Unit - Rotary Table is a
location-independent unit which is used to operate
rotary tables that drive drill pipes.
The direction of rotation, target speed and target
torque of the rotary table are preselected via the
remote operating panel. This remote operating panel
has two 30-m-long connecting cables and is approved
for use in ATEX Zone 1.
• auxiliary electric heater for hydraulic oil
• three internal hydraulic hose reels
• hydraulic oil coolers
• hydraulic control panel
• remote control with 30 meter cable
Dimensions
Length 4,000 mm / 13.12 ft
Width 1,980 mm / 6.5 ft
Height 1,747 mm / 5.73 ft
Net weight 4,350 kg / 9,590 lbs
Engine Drive
Type Caterpillar C6.6
Fuel Diesel
Tank capacity 300 l
Rated power 129 bkW
Nominal speed 2,200 rpm
Operating speed 1,600 rpm
Fulfills CO2 standard U. S. EPA Tier 3,
EU Stage IIIA
Noise level 85 db(A)
Ambient temperature -20°C to +40°C
Workshop Equipment
back
Washing Plant
Power Torque
Workbench 1700/2000
Hydraulic Vice 220 kN
Wellsite Equipment
Workshop
Equipment
Profile
The KOLLER Washing Plant L700 is used for cleaning • Runs with two different programs:
component parts up to a maximum weight of 250 kg / · Automatic (oscillation) with washing-table drive up
551 lbs. and down
· Hand-drive (cleaning brush)
The washing case is filled with 170 l cleaning fluid,
• Available in two versions
which can be heated up to 65°C. You are able to clean
· L700 for component parts up to 150 kg / 331 lbs
the component parts with a special oscillation pro-
· L900 for component parts up to 250 kg / 551 lbs
gram or by hand with a separate cleaning brush.
• Two control panels for electric and pneumatics
For the cleaning brush program the case will be lifted • Economically and maintenance-friendly
to working height. • Construction and assembling according to machinery
The KOLLER Washing Plant L700 is especially desi- directive 2006/42/EC
gned to fit into the KOLLER Green Line. Due to the • Electrical installations according to low voltage
cleaning fluid is continuously circulated through a directive 2006/95/EC
flushing pump, then filtered and at the end oxyge-
nated with a separate oxygen pump. Therefore the
cleaning fluid can be used multiple times.
Dimensions
Total length 1,425 mm / 4.68 ft
Width 891 mm / 2.92 ft
Height 880 mm / 2.89 ft
Gross weight 320 kg / 705.5 lbs
Specifications
Electric supply 400V, 16A, 50Hz
Pneumatic supply Max. 13 bar / 189 psi
Case Volume 700 / 900 l
Load capacity
Washing Plant L700 150 kg / 331 lbs
Washing Plant L900 250 kg / 551 lbs
Heating max. 65°C
Timer for start/stop the heater
Temperature Control by thermostat, 30 – 85°C
safety temperature set for 70°C
Circulating pump approx. 12 m³/h (200 l/min)
Double pressure stainless steel, 500 μ, cleanable
filter system with one filter each for the working
3-way ball valve process and substitute
Profile
The KOLLER Power Torque was designed for the fast • Including separate hydraulic power unit with 15 kW /
and precise making or breaking of threaded connec- 20.4 HP and a working pressure of 350 bar / 5,075 psi
tions on completion strings. • Pipe diameter up to 14”
• Operation Panel with touch screen, which shows
The base frame supports a turnable chuck that con-
exactly the target and performance
tains one of two vises that can be rotated by hydrau-
• Ethernet connection to run external comparisons
lic cylinders.
• CE mark according machinery directive 2006/42/EC
The second stationary vise can be moved horizontally • Extendable with a pull/push mounting cylinder and a
on rollers and driven by a hydraulic motor. Rocking moveable support jack
movements during the fitting of connections are avo- • Quick-action coupling system for the easy mounting
ided by the adjustable guides. Each vise is equipped or dismounting
with it‘s own hydraulic power unit for the hydraulic
supply.
The Power Torque is controlled from a operation panel
outside the hazard area. It is equipped with all neces-
sary buttons/switches, a touch screen for setting the
parameters of the hydraulic pressures and torques
and a joystick for moving the sliding chuck.
Dimensions
Total length 7,000 mm / 22.97 ft
Width 1,540 mm / 5.05 ft
Height 1,930 mm / 6.33 ft
Gross weight 7,983 kg / 17,600 lbs
Specifications
Torque, max (make) 251 kNm
Torque, max (breake) 367 kNm
Hydraulic pressure 250 bar
Clamping force, Fmax 594 kN
Hydraulic pressure 295 bar / 4,279 psi
Tool diameter min. / max. 144 mm / 441 mm
Environmental influences
Ambient temperature -20 °C - +50 °C
Air humidity, max. 96 %
Hydraulic system
Motor output 15 kW / 20.4 HP
Rated rpm 1,450 rpm
Operating pressure (low) 5 bar / 73 psi
Operating pressure (high) 315 bar / 4569 psi
Return pressure, approx. 5 bar / 73 psi
Pump delivery 110 l/min
Electric connection
Voltage 400 V AC
Frequency 50 Hz
Amperage 16 A
Profile
The KOLLER Workbenches are assembly and disas-
sembly benches for screwing or loosening threaded
connections of down hole tools.
The maximum diameter of the parts to screw is
53/8“ (137 mm). The extremly robust design of the
workbenches allows to work with torques up to Workbench 1700 Workbench 2000
20,000 Nm (type 2000). General Specifications
The tools can be moved in the dovetail guide over Max. torque 6.000 Nm 20.000 Nm
the entire length of the bench and rotated by 180°. Working
1,700 mm / 66.93 in 2,000 mm / 78.74 in
This feature allows handling from both sides of the width
benches. Dimensions 1,700 / 725 / 831 mm 2,000 / 725 / 861 mm
L/W/H 66.93 / 28.54 / 32.72 in 78.74 / 28.54 / 32.72 in
• Pneumatic-driven hydraulic power pack with
Weight 280 kg / 617 lbs 400 kg / 882 lbs
maintenance unit
• Working pressure stepless adjustable and visible Hydraulic Group
on a gauge Drive pneumatic by pressure air
• Vertical and lateral adjustable vee Air pressure 2,8 - 8,3 bar / 40 - 120 psi
• Removable drip trays for liquids with drain valve Max. hydrau-
350 bar / 5,075 psi 220 bar / 3,191 psi
• Well dimensioned trays for tools and small parts lic pressure
• Feet with bore holes for floor mounting Max. working
200 bar / 2,900 psi 210 bar / 3,046 psi
• Optional base plate when floor mounting is impossible pressure
Friction vise and tong wrench Hydraulic power pack with maintenance unit
Profile
The Hydraulic Bench Vice is designed for hydropneu- • Pneumatic pressure regulator for pump air supply
matic clamping of pipes and tubular workpieces. • Hydraulic pressure regulator for working pressure
• Enerpac air driven pump with foot peddles
Environmental Conditions
For additional information please refer to our respective
Ambient temperature: +5°C / +40°C Workshop Equipment catalogue.
Power Sources Available
Air supply: 283 - 991 l/min
Approvals
Machinery directive 2006/42/EC (CE marking)
Dimensions
Depth, closed 1,150 mm / 3.77 ft
Depth, open 1,800 mm / 5.91 ft
Width 680 mm / 2.23 ft
Height 1,900 mm / 6.23 ft
Gross weight 730 kg
Tool dimensions 3” – 9”
Hydraulic system
Air hydraulic pump 0.25 l/min, MWP 700 bar /
10,150 psi,
with integrated 3/3 way
function valve
Function lines Hydraulic hoses for supply
and return line
Hydraulic cylinder for the prism (V-block) /
clamping function
Special Equipment
back
Batch Mixer
Mud Solid Control Unit
Coiled Tubing Tower
Core Saw
Wellsite Equipment
Special Equipment
Profile
The KOLLER Batch Mixer is used to manufacture • Integrated power generator –
cement mixes in ready-to-use batches. no need for an external power supply
• Three agitators
The batch tank required for this is subdivided into
• Discharge in the tank floor – easy to clean manually
two chambers, one with a capacity of 20 m³, and
• Four lights
one with a capacity of 10 m³.
• Centrifugal pump for circulation and conveyance
If bagged goods are being used, the media are fed in with suitable pipelines
via a hopper attached to the batch tank in the circu- • Forklift pockets and eye bolts
lation line; if loose bulk material is being used, the • Twist lock mechanism
media are fed in via bulk connections or tank truck
connections on the batch tank.
Tank volumes
Batch tank
Chamber 1 20 m³ / 706 ft³
Chamber 2 10 m³ / 353 ft³
Connections
Bulk line 2 x 4 in
Water line 1 in
Water line for hopper 2 in
Water line for tank 20
2 in
m³
Emptying of chambers 2 x 4 in
Removal of samples 2 x 2 in
Hopper bulk line 6 in
Tank truck connection 2 x 3 in
Max. operating pressure of the
5 bar
pipelines
Range of ambient +5 / +40 °C
Profile
The Mud Solid Control Unit is mainly used in the 20 ft Poly – Dissolution Container
active flushing system for weighted flushes. This • Flocculation station, SST 304 stainless steel
is known as the dual-stage principle. It is based - Vessel / tank 3,000 L, three different chambers (one for
on the principle that two centrifuges are switched preparation, one for maturation & one as stock chamber
after each other. The first centrifuge is loaded with - Meetering, hopper 100 L with inspection glass, material
a partial flow of the circulation flushing. The se- SST 304, variable speed delivery chute, adjustable speed
parated solids, essentially weighted matter, is fed motor, ATEX proved
back to the flushing system. The remaining centrate - Mixers, three electric agitators, 0.37 kW ATEX proved,
reduction gear, SST shaft with mixing-screw
(liquid phase) is not rejected but fed to the second
- Operation Panel, ATEX proved
centrifuge. Normally, the first centrifuge is run more
• Barite tank and ATEX pumps
slowly (low-speed) than the second (high speed). • Metering ATEX pump, BTE 10-20, 5 m³/h
The harmful drilled solids and the just as harmful • Centrifuges ATEX feed pumps with gearbox, 5,7 – 22,7 m³
barite crushed to fine grain are now segregated and • ATEX Electric Control System
rejected (in cutting box) in the second centrifuge.
On the other side, the liquid centrate containing the 20 ft Centrifuge Container
dissolved chemicals and largely freed from the fine • Two Brand HS 3400 VSD centrifuges, bowl dimension
solids is fed to the flushing system. However, a good 350 mm diameter x 1260 mm, speed 1500 – 4000 rpm
cut point - particularly in the second centrifuge - • Option: centrifuges high-frequency electric driven
can generally only be achieved by flocculation of the • ATEX electric – boxes for centrifuges
hydratable solids.
Approvals by TÜV Nord Systems
Therefore, barite recovery takes place in the first • ATEX – Ex II 3G IIB T3
(low-speed) centrifuge and discharge of the fine • Elektrobergverordnung – ElBergV-
solids in the second (high-speed) centrifuge. • Tiefbohrverodnung – BVOT
• DIN VDE 0100, DIN VDE 0165, BGV A3
Electric parameters
Connected load
Centrifuge 2 x 38 kW | 2 x 125 A
Flocculation station 1 x 20 kW | 1 x 63 A
Voltage / Frequency 400 V (AC) / 50 Hz
Connections
Tank system - mono pump I+II 2“ coupler FE
Tank system - mono pump III
2“ coupler FE
(barite)
Centrifuges - mud tank 6“ KG pipe
Fresh water 1“
Profile
The Coiled Tubing Tower is designed for inserting a
tube, rolled up on the ground as a coil, which is gui-
ded by the injector or by tools fitted at the front end
of the tube into the bore hole. The tower consists
of the base frame, onto which various intermedia-
te segments are fitted in order to achieve variable
heights, and the lift frame for holding the injector.
The intermediate segments fitted on top of the
base frame can be laterally displaced for changing
the tools.
Components
• Base frame - The outside support feet are hydrauli-
cally height adjustable and the inside support feet are
height adjustable via trapezoidal spindles.
• Base segment
• Intermediate segment, 3,000 mm height
• Intermediate segment, 2,500 mm height
• Intermediate segment, 2,000 mm height
• Intermediate segment, 1,500 mm height
• Lift frame for injector, height adjustable up to 700 mm
Operating elements
• Hydraulic control panel – base frame
The individual adjustment of the four lift cylinders and
the joint actuation of the two horizontal displacement
cylinders are performed from the control panel.
• Hydraulic control panel – lift frame
The joint/synchronous actuation of the four lift cylin-
ders is performed from the control panel.
Approvals
• ATEX 94/9/EC – Ex II 2G c IIB T3
• Elektrobergverordnung – ElBergV-
• Tiefbohrverordnung – BVOT
• Machinery directive 2006/42/EC
Profile
The Koller Core Saw is used to cut the inner tube with • Built-in dust extraction
drill core into 900 – 1,000 mm sections. The conical • 2-hand safety control
drums of the connected lay down frame feeds the in- • 4-point height adjustment operated by socket key
ner tube to the saw, where an air-powered diamond or (alignment toward lay-down frame)
corundum saw blade cuts it into the sections descri- • Self-opening, enclosed blade guard
bed above. • Roller guided workpiece rack
• Semi-automatic, wax-powder lubrication
The inner tubes can be made of aluminum alloy, fib-
• DNV 2.7-1 frame and lifting gear
reglass or heat-treatable steel. In most cases, alumi-
• CE compliant design
num tubes are used, so the equipment is optimised to
• Good access to controls
effectively cut filled-core aluminium tubes.
• Clear and simple control
The core saw is suitable for offshore and onshore • Long maintenance intervals
applications. • Space-saving internal constructions
• High corrosion resistance
• Up to 5° miter cuts
• Spare blade holder
• Colour-coded blade cover (fluorescent orange)
Technical Data
Engine Power 14.75 hp / 11 kW
Ambient Temperature - 20°C / +40°C
Miter angle 0° - 5°
Air consumption 370 l/s
Saw blade diameter 600 mm
Circumferential speed 50 m/s
Air supply
Coupling disc 2x
Internal thread 1 x 2“
info@koller-celle.de
www.koller-celle.com