RENR8052-01

October 2006

C4.4 Marine Auxilary Generator Set

Electrical System (MCS)
L1K1-UP
S1M1-UP

COOLANT
TEMPERATURE
TRANSMITTER
(Alarm)

BATTERY
DISCONNECT
SWITCH

HIGH WATER
TEMPERATURE
SWITCH
(Shutdown)
STARTER ALTERNATOR
COOLANT
CONTROL BOX MAGNETIC PICKUP (2) CONNECTIONS CONNECTIONS
PRESSURE
TIMING/SPEED SENSOR
TRANSMITTER
(ALARM)
OIL TEMPERATURE © 2006 Caterpillar Printed in U.S.A.
TRANSMITTER
All Rights Reserved

BATTERY
DISCONNECT
SWITCH
ASSEMBLY

COOLANT
PRESSURE
TRANSMITTER
(Alarm)

16 Page, (Dimensions: 34 iinches x 24 inches)

AMBIENT
TEMPERATURE
SWITCH
STARTER MOTOR (Ve+) STARTER
SOLENOID (Ve-) COOLANT TEMPERATURE
TRANSMITTER (Alarm)
STARTER
SOLENOID (Ve+)
ALTERNATOR (B+) GLOW
PLUG
STARTER
MOTOR (-Ve) COOLANT FUEL FILTER
ENGINE ALTERNATOR (B-) LEVEL DIFFERENTIAL

RENR8052-01
BLOCK ALTERNATOR (D+) "L" SERIES ALARM SWITCH
ON
SPEED CONTROL
OFF

LOW COOLANT
MAGNETIC LEVEL (Alarm)
PICK-UP (2)

FUEL STOP
SOLENOID

OIL TEMPERATURE
TRANSMITTER

HIGH WATER TEMP

SWITCH (Shutdown)
COLD START
ADVANCE

'L' SERIES GLOW PLUG OIL PRESSURE FUEL PRESSURE

SPEED CONNECTOR OIL FILTER FUEL
TRANSMITTER MAGNETIC PICKUP TRANSFER
CONTROL DIFFERENTIAL PUMP
(SPEED/TIMING SENSOR) ALARM
LOW OIL SWITCH
HIGH PRESSURE SPEED CONTROL
FUEL LEAK PRESSURE
SENSOR SWITCH

FUEL
PUMP
LOW OIL
PRESSURE
SWITCH
MAGNETIC
OIL FILTER PICK-UP (1) FUEL PRESSURE
DIFFERENTIAL TRANSMITTER
SWITCH (Alarm)

FUEL FILTER
DIFFERENTIAL
SWITCH
 1 2 3 4 5 6 7 8 9 10

L1
P1 P2
S1 S2 L2

P1 P2
S1 S2 L3
P1 P2
A S1 S2 N A

411

412

413

404

405

406

407

408

409

410
SECONDARY (4024)
PRIMARY (4023)
AC ALTERNATOR

CT COILS
MURPHY SS300 SPEED SWITCH
SET TO SHUTDOWN AT 2100RPM (4410Hz)

4 5 6 3 2 1
1 2 3 4 5 6 7 9 11 13 15
AC CONNECTOR NUMBERS IN PARENTHESIS REFER TO CHANNEL NUMBERS WITHIN THE MCS CONTROLLER

317

124
GN/YEL SLEEVE
MARKED WITH
OPTIONAL M14 CONFIGURABLE RELAY OUTPUTS

401

402

403

404

405

406

407

408

409

410

414

106

316
B B

318

121

106
L1 L2 L3 N L1 L2 L3 N 122
1 HIGH COOLANT
TEMPERATURE 8 11 12 13
85 87 89 88 8 9 10 14 15 16 90 91 92 93 94 95 96 97 11 12 13 SHUTDOWN
79 81 83 84 73 75 77 78 76 74 BUSBAR VOLTAGE 123
121 2
DC -VE GENERATOR VOLTAGE AUTO INDICATION COMMON SHUTDOWN RELAY 3 2 HORN
RELAY OUTPUT 10 RELAY OUTPUT 11 RELAY OUTPUT 12 RELAY OUTPUT 13 LOW OIL

L SERIES GOVERNOR FAILURE ALARM

CTL1

CTL2

CTL3

CTL3

CTL2

CTL1
RELAY 2 RELAY 4 GENERATOR PRESSURE 8

DC ALTERNATOR, CHARGE WARNING

106 1 RUNNING SHUTDOWN
DC +VE

COMMON INPUT FOR 114 - 118

22000uF DEIF MCS CONTROLLER WITH M1 & M13 OPTIONS AS STANDARD (4420) 317
OVERSPEED
3 8

OVER TEMPERATURE ALARM

CAPACITOR SHUTDOWN
DIGITAL INPUT COMMON

(3640)
+

LOW PRESSURE ALARM

FUEL LEAKAGE ALARM
AUDIBLE ALARM
HIGH EXHAUST TEMP

ANALOGUE 1 (3440)

ANALOGUE 2 (3460)

ANALOGUE 4 (3500)

FUEL FILTER ALARM

GENERATOR WINDING

SHUTD MODULE DOWN

LOW COOLANT LEVEL

LOW FUEL PRESSURE

SHUT DOWN MODULE - (DEIF AL8-2)

OIL FILTER ALARM

SHUTDOWN OVERIDE
COOLANT PRESSURE

LOW OIL PRESSURE

EMERGENCY STOP
124

OIL TEMP ALARM

FUEL/STOP
WATER IN FUEL

COM 127 - 133

EXTERNAL FUEL
ALARM 4-20mA

HIGH PRESSURE
PRE-HEAT
DC INPUT

DC INPUT

DC INPUT

DC INPUT
10

ALARM (3300)

HIGH COOLANT

ALARM 4-20mA

ALARM 4-20mA
FOR 23 - 27

STARTER

RELAY 1

ACKNOWLEDGE

AIR STARTER
PT100 - PT1

PT100 - PT2
(4362)

(4361)

(4403)

STOP START

TANK ALARM
TEMP ALARM
MAG P +VE

MAG P -VE
OUTPUT B

(3360)
DIODE

(3370)
(3340)

PROGRAMMED FOR
(3120)

(3160)

(3600)

(3620)

(3380)

(3390)

(3400)

(3320)

(3130)

REMOTE

(3140)

(3410)

(3350)

(3430)

(3420)
REMOTE
ALARM
1N5401 315 17 AND 18 TO
9 INHIBIT OUTPUT A
MAKE WHEN
120 121 118 122 123 126 127 119 OPERATING
28 23 27 116 5 6 7 124 125 112 113 98 99 115 106 107 108 109 110 111 100 101 104 105 128 129 130 114 24 25 131 117 133 132
+ -
20 21 14 15 16 17 18 19
C C
106

106

106

106

106

106

319
131

308
107

108

109

110

111

112

113

114

115

116

117

119

120
121

121

121

313

313

306
121

121
106
106
106

101

303

106

106

319
304
LOAD SHARING
SPEED SIGNAL.
COMMON ALARM FOR USE WITH CUSTOMER TO CONNECT DIRECTLY TO DEIF UNIT ON TERMINALS
312

+VE BLOCK (PULSED) ALTERNATIVE SHOWN FOR FUNCTIONS SHOWN.

NOTE. WHEN CONNECTING TO INSTRUMENTATION
HIGH NOTE. WHEN CONNECTING TO A FUNCTION A CONNECTION MUST
WATER MODULE.
A FUNCTION A CONNECTION MUST EXHAUST ALSO BE MADE TO THE -VE TERMINAL TO COMPLETE THE CIRCUIT.
IN FUEL
ALSO BE MADE TO THE -VE TEMP NC1 NO3 NO2 TB TB
(ALARM)
TERMINAL TO COMPLETE THE CIRCUIT. (ALARM)
106

129

121
-VE TERMINAL
TB

106
NC1 303 NO3 NO2

319
EXCITATION

106
RESISTOR EMERGENCY 1 1
12V 30R 6w STOP P1 P2 SHUTDOWN
24V 330R 6W OVERIDE
SWITCH
2 2
303

TB

D A D
3
AUDIBLE
ALARM
2

B
WHEN THE OIL FILTER DIFFERENTIAL SWITCH IS NOT FITTED
121 CONNECT THE BLACK (-VE 121) TO TERMINAL 129 ON THE
DEIF MODULE.

314

315

315
(NOTE UNIT WIRED AS PER THIS ARRANGEMENT AS STANDARD)
101

316
WHEN THE OIL DIFFERENTIAL SWITCH IS FITTED CONNECT
319

104

WIRE 119 TO TERMINAL 129 ON THE DEIF MODULE

13 10 1 5 4 8 7 3 1 4 2 7 3 1 4 2

R3 SET TRIP 106 R1 R2

8 5 6 8 5 6
14 9 12
16 Page, (Dimensions: 34 inches x 24 inches)

101

102

LATCHING
201
211

124
121

121
124
121

121
103

119

120
121

121

121

318

121

121
129

107

108

109

110

111

112

113

114

115

116

117

118
121

121

121
121
106
105

RELAY

E E

31 WAY MULTIWAY CONNECTOR

1 2 26 27 3 28 4 5 6 29 30 7 8 9 10 11 12 13 14 15 16 17 31 18 19 20 21 25 22 23 24

117

131
FUEL

318

124
RENR8052-01

110
109

111

112

113

114

115

116
5A FAST

122

123
FILTER

121
ACTING FUSE DIFFERENTIAL
200 201 211 SWITCH
2 3 2 1 2 1 2 2 (ALARM)
3 3
+VE 2 2
DC CIRCUIT 2

118

119

120
FROM 1 0-0.3bar 1K 1K
BREAKER 10A 1 3 3 1 1 1 1 (+) BATTERY
BATTERY 202 106 MAKES AT
1.6bar RISING (+) BATTERY SWITCHED
1 1 1

104

104
104

104

124

124
BATTERY STARTING CIRCUIT
ISOLATOR
2 2 2
SWITCH (-) BATTERY / RETURN
GLOW PLUG HEAVY
DUTY RELAY L SERIES COOLANT LOW COOLANT OIL OIL FUEL HIGH WATER LOW OIL
SPEED OIL
AMBIENT PRESSURE COOLANT TEMPERATURE TEMPERATURE PRESSURE PRESSURE DUAL OUTPUT MAGNETIC PICKUP WIRING DETAILS TEMPERATURE PRESSURE SIGNAL PLUS TO MCS
103 CONTROL FILTER
TRANSMITTER LEVEL TRANSMITTER TRANSMITTER TRANSMITTER TRANSMITTER SWITCH SWITCH
104

1 2 TEMPERATURE
211

DIFFERENTIAL SIGNAL MINUS TO MCS

101

210 SWITCH (ALARM) (ALARM) (ALARM) (ALARM) (ALARM) (ALARM) MAGNETIC PICKUP 2 (SHUTDOWN) (SHUTDOWN)
SWITCH
3 5 0-4bar 0-150°C 0-150°C 0-10bar 0-2.5bar BLUE TO TERMINAL 3 ON CONNECTOR SET TO OPEN SET TO OPEN CONTROL PLUS FROM MCS
12 1 (ALARM)
4-20mA PT100 PT100 4-20mA 4-20mA RED TO TERMINAL 4 ON CONNECTOR ON SET POINT ON SET POINT CONTROL MINUS FROM MCS
0-TBA bar
START 11 2 (RISING TEMP) (FALLING
MAKES AT MAGNETIC PICKUP 3 RUN / SHUTDOWN
RELAY PRESSURE)
TBA bar RISING YELLOW TO TERMINAL 1 ON CONNECTOR
10 3
129
105

F (OPTION) BLACK TO TERMINAL 2 ON CONNECTOR

F
103

1 2
9 4 HIGH PRESS
203 202
3 5 FUEL LEAK
102

318
8 5
202

5R 50W SWITCH
107

108

RESISTOR (ALARM)
7 6
24V ONLY
PIN ARRANGEMENT ON L SERIES SPEED CONTROL
GLOW PLUG 3 4 MAGNETIC 2 1
MOMENTARY Pin Function Comment
1 2 PICKUP 2
EARTH RELAY
B+ 1 +12/24 VDC Input power Supply power - see note below
204

205

3 5 (SHARED DEVICE)
203
207

319

211

2 TPS signal output Direct position feedback output indication

D+
B- MAGNETIC
GLOW PLUG - CYL 1

GLOW PLUG - CYL 3

GLOW PLUG - CYL 4

GLOW PLUG - CYL 2

202 1 3 AUX - (Signal ground) Ground for AUX inputs

121

PICKUP 3
W 4 Aux input 3/RS232 transmit Aux 3 and service tool input (Raise Speed)
2
121

121

DC CIRCUIT COLD START 5 Input power ground Ground for the 12/24 V input power
FUEL/STOP MAGNETIC
STARTER ALTERNATOR BREAKER 80A FUEL PUMP
ADVANCE * SOLENOID PICKUP 1 6 Aux input 4/RS232 receive Combination Aux 4 and service tool input
121

121

121

121

121

121
121

121

121

121

121

121

7 5V out Power for external sensors (10mA max)

-VE
FROM 8 Aux input 1 Aux 1 input (Aux bias input)
BATTERY * NOT FITTED ON TA 2
9 Relay driver output Status / fault detection output
UNLESS OTHERWISE STATED ALL CONTROL WIRING TO BE 1mm
10 Aux input 2 Aux 2 input (Lower speed)
CABLE IDENT 106 IS +VE LINE AND IS UNMARKED RED
G CABLE IDENT 121 IS -VE LINE AND IS UNMARKED BLACK 11 MPU + MPU speed signal input G
ALL AC (MARKED 4**) CABLES ARE YELLOW 12 Ignition input Ignition speed signal input

PIN ARRANGEMENT AS SHOWN ON THE CIRCUIT IS VEIWED AS

LOOKING INTO THE L SERIES CONTROL

THIS SCHEMATIC IS FOR THE C4.4 MARINE AUXILARY

GENERATOR SET S/N: S1M1-UP and L1K1-UP

1 2 3 4 5 6 7 8 9 10