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Initially, the biomass is heated to 130 ° C with steam and then mixed with ethanol
(50/50 per cent) in a 5:1 dry-weight biomass ratio. Sulfuric acid, 1.75 % (w/w) to
dry biomass weight, is added as catalyst to the process, allowing the use of milder
temperature in the pretreatment reactor (R1) and shorter residence times (Zhang et
al. 2016). The pretreatment reactions are carried out at 180 °C and 27.2 atm for 40.
Following the pretreatment reactor, the pressure is released and the biomass is
filtered (F1) to obtain two streams, a pulp stream rich in solids and one liquid
stream. The pulp stream, with high content of cellulose, is washed in a two-step
process. The first washing step (W1) is done with ethanol solvent, in a ratio of 2:1 to
the pulp weight to recover part of the ethanol soluble lignin (EOL) and the solvent
drenched in the biomass. The second washing stage (W2) is done with water in a
ratio of 2:1 in order to recover the remaining solvent present in the pulp stream.
The solid stream is then sent to a mixing tank (T1) before hydrolysis and
fermentation take place. The liquid stream from the pretreatment reactor is rich in
lignin, hemicellulose, water and ethanol. To start the solvent recovering process, the
liquid stream is flashed (FL1). The top stream has a high amount of solvent ethanol
and water. The bottom stream is mixed with the washing liquids and more water is
added to precipitate the lignin in the precipitation tank (P1). The material is filtered
(F2) to remove the lignin and the remaining liquids are sent to a distillation column
(C1) to recover the remaining ethanol as distillate.
Sugarcane Bagasse Pretreatment Methods for Ethanol Production
The ethanol organosolv process is among the chemical pretreatment being studied
for the conversion of SCB to ethanol. In this pretreatment, high degrees of
delignification can be achieved for SCB following ethanol organosolv pretreatment
using formic acid as a catalyst. The degree of delignification increased with
increasing pretreatment temperature. The maximum degree of delignification of
sugarcane bagasse reached 80% at 210°C [68]. Mesa et al. [69] reported that the
combination of a dilute-acid pretreatment followed by the organosolv pretreatment
with NaOH at a temperature of 195°C for 60 min using 30% (v/v) was an efficient
technique for SCB fractionation for the subsequent use on the enzymatic hydrolysis
process, since yielded a residual solid material containing 67.3% (w/w) glucose.
Novo et al. [70] showed that one of the best pretreatment conditions for lignin
removal from SCB by the organosolv method could be achieved at 190°C and
150 min.
V. Acetylation
4. Kim, S., Dale, B.E., 2004. Global potential bioethanol production from wasted
crops and crop residues. Biomass Bioenerg. 26 (4), 361–375.