Instruction Manual AllSlit BWA 217-176

Operational and Maintenance Instructions
Reel Cutting and Winding Machine

Type Allslit II
1 General Remarks
1.1 Preface
These operating instructions have been written with the intention to be read, understood, and fully observed by
those persons, who are responsible for the machine.
They contain basic advice and instructions, which are to be followed in the installation, operation, servicing,
dismantling, and disposal of the machine.
Therefore it is absolutely necessary that these operating instructions be read carefully prior to the installation and
start-up by engineers, start-up, and operations personnel. Only with the knowledge of these operating instructions
is it possible to avoid mistakes and to achieve a trouble-free operation.
The machine was built according to the latest state of the art and to recognized safety regulations. Yet dangers
for the health and life of the user or third parties as well as damaging of the machine and other objects may result
in case of uses that are improper or not in accordance with its purpose.
The machine may only be used in technically flawless condition as well as according to its purpose and with the
awareness of safety and dangers. Use is only permissible in observance of the conformity declaration enclosed
with the machine at the time of delivery. Malfunctions, which may interfere with safety, must be remedied
immediately.
The complete technical documentation has to be kept in proximity of the machine at all times.
1.2 Name and Address of the Manufacturer

Manufacturer and Service Address
PSA GmbH
Am Tower 6
D-54634 Bitburg
Germany
Phone: +49 6561 94 50-0

Fax: +49 6561 94 50-20
E-Mail: info@psa-bitburg.de
Web: www.psa-bitburg.de
© PSA GmbH Page 1 of 52

As of: 2008
Version: 2-i.m.
Type Allslit II
1.3 Legal Aspects
1.3.1 Liability Limitations

PSA GmbH does not assume any liability for damages caused by
Unsuitable or inappropriate use;

The unauthorized and faulty installation or start-up by the operator or third parties;
Subsequent alterations by the operator or third parties;
Normal wear and tear;
Negligent or faulty handling, maintenance, or servicing;
Violations of the operating instructions;
And unsuitable materials.
1.3.2 Copyright / Purpose

The operating instructions are intended for servicing, operating, and monitoring personnel.
The operating instructions contain guidelines and drawings of a technical nature, which may not be copied in their
entirety or in parts, nor be distributed or made use of for the purpose of competition without authorization, nor
communicated to others.
The operator of the machine is only permitted to make copies - even in excerpts - expressly for internal use in
connection with the operation of the machine.

As of: 2008
Version: 2-i.m.
Type Allslit II
1.4 Target Groups

The target groups of the operating and maintenance instructions are described below as follows:
Target Groups - Tasks - Qualification

Target Group Task Qualification
User Set-up of the machine Personnel specifically trained for
Conversion of the machine the machine, with reading and
writing knowledge of its respective
Start-up and stop of the machine language
Removal of small malfunctions Initial orientation at the machine by
Provision of entering material the operator
Passing on of exiting material Continuous training by the operator
Provision of the machine with The user works according to the
consumable material operating instructions set up by the
Observation of workflows operator
Recognition of malfunctions and
safety problems and guaranteeing
the functional sequence of the
machine / system
Maintenance and Servicing Personnel Removal of malfunctions Metalworker, electrician with
Repair extensive, operational, and
machine-specific training of a
Execution of complex servicing repairman. He works according to
tasks the operating instructions to be set
Change of tools up by the operator.
Preventive Maintenance
Check of the wearing parts
Specialist for Work Safety Set up of the operating instructions' Safety specialist with special
part relating to safety for the training as an engineer or the like
employees working at the machine
in observation of the operating
instructions
Considering the safety and danger
instructions mentioned
1.5 Symbols Used

Danger Symbols
Level of Danger Application
This symbol signifies a direct danger for the life and the health of persons.
Non-observance of these instructions results in grave, health-endangering
consequences, all the way to life-endangering injuries.
This symbol gives important hints for the proper and economic handling of
the machine. Non-observance of these instructions may lead to light
injuries and/or health impairment as well as to malfunctions at the machine
or the environment.
Under this symbol you receive information concerning the economic use of
the machine.

As of: 2008
Version: 2-i.m.
Type Allslit II
2 Basic Safety Instructions

2.1 Safety Information
The machine was built according to the latest state of the art and to recognized safety regulations. Yet dangers for
the health and life of the user or third parties as well as damaging of the machine and other objects may result in
case of uses that are improper or not in accordance with its purpose.
The machine may only be used in a technically flawless condition as well as according to its purpose and with the
awareness of safety and dangers. Use is only permissible in observance of the conformity declaration enclosed with
the machine at the time of delivery. Malfunctions, which may interfere with safety, must be remedied immediately.
These operating instructions have to be kept in proximity of the machine and must be available there for anybody at
any time. The further distribution of the operating instructions is the responsibility of the operator.
Area of Validity
Apart from the relevant laws in the country of the operator and internal company safety regulations for the operation,
servicing, and installation, the following instructions are to be followed.
Every person tasked with the installation, start-up, operation, maintenance, or repair of the machine must have read
and understood the relevant manuals. For the electronic equipment, the instructions of the electrical supplier apply.
The valid instructions for the prevention of accidents are to be kept in proximity of the machine, well visible and
accessible for everybody. Regular training sessions are to be conducted by the respective responsible person of the
operator.
Alterations
Conversions and/or alterations of the machine by the operator may only be executed after consultation with the
supplier. The supplier does not assume any liability for unauthorized measures and damages resulting from them.
The conformity declaration issued by the manufacturer may become invalid by such action.
Accident-free Operation
The machine and supplementary aggregates have been manufactured in observation of the valid EU guidelines.
The machine is operationally safe when used according to its purpose and is in accordance with the state of the art.
The machine may pose a danger if:
No trained personnel is employed for the handling of the machine;

The machine is not handled properly;
The machine is not used according to its purpose. (For the definition of the "use according to its purpose" please
see the chapter Area of Application and ”
Persons tasked with the handling of machinery, in particular with the
Transportation,
Installation, dismantling,
Functional test, start-up,
Remedy of malfunctions,
Operation, including measurement and checking tasks,
Change of tools,
Maintenance, inspection, repair,
Must read the operational instructions in advance and observe the user advice.
© PSA GmbH Seite 4 von 52

Stand: 2008
Version: 2-i.m.
Type Allslit II
All safety facilities and handling instructions provided by the manufacturer are prerequisites for a safe and accident-
free operation of the machine.
Liable for an accident-free operation are the operator and the authorized personnel, which have to operate the
machine according its task.
The operator must guarantee that
The authorized personnel is trained for its special task in observance of the safety regulations;
The safety regulations of a particular work area are made known to the respective personnel and that this is
documented;
The safety regulations are available for inspection at all times;
The safety regulations for neighboring and overlapping work areas are to be supplemented, if necessary;
The safety regulations are to be kept.
The operator must emphasize to his personnel
That the chapters corresponding to the current task in particular as well as the instructions of the other chapters
are to be observed; and
To care for the safety of the persons in the company and in the neighborhood.
On principle, the regulations of the supplier / manufacturer have to be observed during the maintenance / installation /
dismantling / disposal of machine parts.
Statutory Accident Prevention Regulations
Besides the instructions described here and all texts in these operational and maintenance instructions, which are
identified by safety symbols, the following general regulations are binding for handling the machine:
The safety regulations of the EU member states;

In countries outside of the EU the corresponding safety regulations.
Deployment of Personnel
The supplied machine is in accordance with the state of the art, is operationally safe, and to be handled according to
its purpose by personnel, which has been trained or at least been orientated on the machine.
In case of non-observance, there is danger for the health and life of the user or third parties, as well as that of
impairing the machine, individual products, or other objects, and a danger for the efficient working of the machine.
Locking Conditions
The operational safety of the work process of the machine is guaranteed by the electric and mechanic locking
conditions. These are to be checked in regular maintenance intervals.
Responsibility during the Restart of

Equipment
Equipment may only be restarted under the supervision of a responsible person assigned by the operator.
Prior to the restart, this person has to convince himself that the equipment is operational and that the operating
personnel is not endangered.
The operation of controls is only allowed to trained or instructed personnel.
The operator takes care that unauthorized persons are kept away from the machine.

Stand: 2008
Version: 2-i.m.
Type Allslit II
Functional Checks, Maintenance Work
Regular functional checks and maintenance work promote safety!
The operator should check the machine at least once per shift for externally recognizable damages and defects.
Changes that have occurred and that impair safety are to be reported and removed immediately. The operating
personnel must be informed about maintenance and servicing work in a timely manner.
The operator takes care that the machine is always operated in flawless condition.
Maintenance, servicing, and cleaning work is not permissible while the machine is in operation.
Checks of individual machine parts during the state of operation may only be conducted in observance of the safety
regulations.
EMERGENCY STOP - Switch
Arrest of movement by switching off the energy supply
Supplementary movements => Blocking

Drives => Emergency Brakes
Emergency switches are to be checked regularly for their functional performance.
Safeguards
Rotating parts, which are accessible during operation or during maintenance work, must be covered by protective
hoods.
Existing safeguards may only be removed for maintenance and repair work and are to be reinstalled properly after
the conclusion of the work.
Securing the Workplace
In case of maintenance, cleaning, and relocation work involving the machine, the workplace is to be secured
according to the respective conditions.
The electricity is to be turned off and secured against reconnection.
Machine parts, which cannot be turned off electrically, must be secured against connection by removal of the fuses.
The responsible company branches are to be notified in advance.
Posted signs have to bear the name of the responsible person, the date and the time.
Hydraulically operated machines may only be handled from the control station.
Prior to handling, it must be guaranteed that there are no persons in the traverse or danger areas.
The hydraulic engineer may only execute switching commands on the hydraulic valves if the following conditions are
given:
There is no person in the danger zone;

A communication link has been established on site with a responsible person monitoring the sequence of the
functions (functional connection).

Stand: 2008
Version: 2-i.m.
Type Allslit II
Work on electric devices, cables, etc., may only be executed by electricians.
Running machines may not be operated without supervision, since it is impossible to intervene in case of an
emergency.
Fuses may only be removed and reinserted by personnel authorized for that task!
2.1.1 Safety Facilities

Safety facilities may not be altered, dismantled, or taken out of operation. Unprotected machine elements may cause
life-endangering injuries.
All safety facilities such as safety switches, covers, and locks must always be functional. An operation of the machine
with defective or missing safety facilities is not permissible. The proper function of the required safety facilities is to be
checked prior to the start of the machine.
The manual handling of sensors, which serve the control of the machine as well as safety, is not permissible!
When safety facilities are removed for particular reasons, the drives must first be shut down and secured against an
unintentional start. Once safety facilities have been removed, particular caution is imperative. The “set-up operation”
may only be switched on in exceptional cases. In this case the supervising person must be located in the immediate
access area of an EMERGENCY STOP button, so that an immediate intervention is guaranteed.
2.1.2 Danger Zones

Any area at the machine or in its proximity is to be declared a danger zone, where somebody faces the risk of injury
or health hazards.
In this, please take note:
Danger zones are always to be secured against unauthorized access in a clearly visible manner with warning
signs and barriers.
During automatic operation the presence of persons within the danger zone is prohibited.
During operation there may only be such objects in the danger zones, which are necessarily required for the
operation of the machine.

Stand: 2008
Version: 2-i.m.
Type Allslit II
2.1.3 Safety-at-Work Measures

General
Order, discipline, and cleanliness are the best prerequisites to prevent accidents, fires, and breakdowns.
Unauthorized actions are prohibited. Work may only be executed under supervision and after training and/or
orientations.
Work is only permitted with proper and safe tools and support materials.
The abusive use of compressed air and pressurized water is prohibited due to the dangers associated with it.
Fooling around, teasing, quarreling, and other deliberate actions are prohibited.
It is prohibited to enter the facility in a state of intoxication as well as to drink alcoholic beverages during work hours.
Personal Safety
For personal safety, personal protective gear required at the workplace is to be worn.
Wearing loose-fitting clothing or jewelry, which may get stuck in machine parts, is not allowed. Long hair must be
constrained with a hair net.
Prohibition of gloves: During work in the immediate proximity of moving or revolving machine parts, no gloves may
be worn.
Traffic and Escape Routes
Escape routes are to be clearly marked.

Use only the provided, marked traffic and escape routes.
Pay particular attention to road traffic and railway operations within company premises.
Access prohibitions are to be strictly observed.
The maximum speed for vehicles on the premises of the plant and in buildings must be observed.
All materials, machine parts and tools are to be placed in such manner that paths, ways, staircases, access ways to
counters or fire extinguishers, and stairs to cranes are left free at all times.
Visitors must remain in the areas intended and marked for them by the operator and may not leave these.
Work Areas not easily accessible
Work areas that are not easily accessible are to be equipped with the appropriate supply points, e.g. electrical
plugs, compressed air, air, light, and water, if necessary.
2.1.4 Selection and Qualification of Personnel

Only suitable, trained persons may be tasked with the unsupervised operation of the machine. Suitable are such
persons, who meet the physical requirements, have been instructed in the operation of the machine through
professional training, and who have knowledge of the relevant safety-at-work and general safety regulations, in order
to be able to recognize and avert dangers.
Only expert personnel may be used for the removal of malfunctions. This is particularly valid for repairs on electric
and pneumatic equipment.
The areas of responsibility, competency and the supervision of the personnel must be documented by the operator.

Stand: 2008
Version: 2-i.m.
Type Allslit II
Persons under the influence of drugs, alcohol, or medication affecting the ability to react, may not operate the
machine nor execute maintenance or repair work.
2.1.5 Protective Clothing

It is not always possible to remove dangers through technical or organizational measures. In those cases the
operator must provide personal protective gear and every employee must use them.
The choice of the protective clothing to be worn is in all cases subject to the local safety and accident prevention
regulations.
Protective clothing, which is suitable and corresponds to the respective danger, must be worn at all times, in
particular during conversion, cleaning, maintenance, and installation work.
Head Protection
Whenever there is a danger of head injuries due to falling or hurled objects and due to hitting against edges or
obstacles, safety helmets are to be worn, which must have been tested and marked according to the valid standard.
Hand Protection
The hands are our most common used “tools”. They can be damaged by chaps, stabs, and cuts, or through
dislocating, bruising, crushing, burning, and cauterizing.
Therefore, wear suitable hand protection at all times.
Foot Protection
Always wear suitable safety shoes.

Stand: 2008
Version: 2-i.m.
Series Allslit II
2.1.6 Residual risks
Squeezing danger at the retaining thorns of the unwind unit!

Role can drop down!
The retaining thorns must be completely driven into the role!
Squeezing danger cause of floating loads and itself moving parts within the portal range
During the maintenance parts of the portal could move by decrease of pressure.
Enter the range only after correct security by the locking bolt.
Squeezing danger of the hands when contriving the material!

Inching operation may take place only with completely contrived material!
Squeezing and cutting danger at the knifes

Changing, maintaining and adjusting the knifes with KEVLAR- gloves only!
Squeezing danger of body parts when unauthorized entering the pallet course,
using not normal or damaged pallets!
Before operating beginning the pallets are to be examined for completeness and defects!

Stand: 2008
Version: 2-i.m.
Series Allslit II
3 Description of the Assemblies

3.1 Product Brand and Model Name
The machine in question is a reel cutting and winding machine of the All-Slit model series.
Year of Manufacture: 2008
3.2 Area of Application and Use according to Purpose

The reel cutting and winding machine of the All-Slit model series is exclusively intended for the following use:
The cutting of foil / paper and

The winding of foil / paper,
In an area of application characterized by the following technical data:
Technical Data of the All-Slit II

Working width 20000 mm
passage / roll width 2130 mm
Origin rolls Ø Max.1250 mm, max. weight of rolls 3000 kg

shaftless with individual unwind arms moving
left / right, in and outside
Origin roll cores cores 3” and with easy adapting units 6” l.W.
Core material: cardboard, plastics, aluminium and steel
Origin core with in unwinder min 900mm-max. 2130mm
Core material Cardboard, plastics, aluminium
Brake AC – Motorized Generator brake with 4 quadrant motors

The brake is equipped with two Generator motors
Edge guide System edge guiding system made E + L, Edge control with Ultrasonic sensor for non printed
Material, traversed distance +/- 75 mm
Bridge Overhead bridge 800 mm to pass material from unwind

in the material bridge
Material transport 2 center drive rolls antiadhesive covered wrapping aprox 270 °
1 pneumatic controlled nip roll,
This roll can be slewed in or can be moved out when driving sensitive foil.
Slitting system Scissor knife slitting section with a driven knife bar.
Prepared to take up the top knifes,
Knife cleaning section which can be pneumatically connected to the knife.
Driven bottom knife shaft one-side open to take up and for a fast changing of the female
knife bushings. The bottom knife shaft is a air expanding shaft to allow slitting dimensions
out of the pitch range Bottom knife type
min. slitting width min. 80 mm (standard, smaller slitting widths against of winding accessories possible,
needs to be discussed)

Stand: 2008
Version: 2-i.m.
Series Allslit II
Finished roll - Ø 2 winding levels, each max. Ø 800 bottom level Ø 1000 mm, On 2 winding levels with 3“
differential friction winding shafts
Prepared for a slitting with of min 50 mm max. width 1000 mm max. weight on bottom
rewinding shaft 1000 kg
Chucking way of frictions from 75,7 mm – 78 mm
Including one Banana Roll to seperate slitted webs on one rewind shaft. The second
preparation for the banana roll will be prepared in the machine frame.
pressure contact roller Aluminum made antiadhesive coated, rubberized 45 ° EPDM , pneumatic controlled with
possible winding characteristics.
The pressure contact rollers can be easy reinstalled with individual contact rollers or
segmented contact rollers which can be installed any time
Finished roll cores cores 76 mm(3”) I.W. optional 152(6”) mm l.W.

-core material:cardboard and PCV cores can be proceeded
-core tolerance: according DIN 6748 or 55470
Speed of machine 500 m/min. max., optional to kind of material, strength of material, width of slitting and if
quality of core can be reached
Material tension variable from 0 to max. 650 N on on both rewind shafts for friction winding, on torque
winding up to 800 N rewinding torque
Meter counter digital linear meter counter to drive onto a meter stop flag in unwind and rewind section
diameter counter also a diameter stop can be driven in unwind and rewind section
diameter scanning By rotary impulse transducer, possible stop onto a selected diameter, fitted with a digital
automatic tension control
Materials self adhesive materials, 50 – 300 µ
Guiding rollers Aluminum made,Ø 120 mm rubberized with EPDM 65 °

shore A, antistatic, special antiadhesive coating
Guiding rolls approx. Ø 120 mm / shaft 50 mm full steel,

special light running, all rolls antiadhesive coated
The operation of the system / machine is only possible within the framework of the technical data described in the
table above!
Any other use or use beyond that is deemed as not being according to its purpose!
PSA GmbH is not liable for damages resulting from such use. The risk is solely borne by the operator.
Use according to purpose also extends to the permanent observance of the operational and maintenance
instructions at hand!

Stand: 2008
Version: 2-i.m.
Series Allslit II
3.3 Measurements and Weight

Machine
Length: ca. 2350 mm
Width: ca. 3500 mm
Height: ca. 2400 mm
Weight: 6000kg
Unwind
Length: ca. 2000 mm

Width: ca. 3500 mm
Height: ca. 1700 mm
Weight: 3500kg
Unloading stand
Length: ca. 1800 mm

Width: ca. 800 mm
Height: ca. 1700 mm
Weight: 550kg
3.4 Energy Supply Data

Electric Power: 400 V +/- 10%, 3 phases , 50 Hz
Machine without exhaust: Electrical connection approx. 35 kVA
Compressed Air: Compressed air approx. 7 Nm³/h at 5 bar
3.5 Emissions
Determination Level: < 75 dB(A) ± 2 in 1m distance of DIN 46635
3.6 Set-up Conditions

Maximum Set-up Height: 1000 MSL
Maximum Relative Humidity: 60%
Maximum Area Temperature: 10-40° C

Stand: 2008
Version: 2-i.m.
Series Allslit II
3.7 Description and Function of the Assemblies

The system / machine consists of the following assemblies:
Unwind Unit
Bridge
Cutting Section
Winding
Push-off unit
Unloading stand
Drives
Pneumatic Equipment
Electric Equipment
The assemblies will be described in the following.

Stand: 2008
Version: 2-i.m.
Series Allslit II
3.7.1 Unwind Unit

Unwind Unit Type AR
The unwind unit Type AR is a constructive unit as a cross-sliding carriage. In this, linear guides allow for the cross-
sliding. These are mounted on guide rails, which are anchored in the concrete through mechanical connections.
The uptake arms with core braking unit, which face each other, serve to take up the original rolls. The panel braking
unit is regulated by an incremental position transducer in dependence of the diameter.
General
- Braking Unit
As a braking unit, the system / machine is either equipped with a generator brake or a pneumatic brake. The braking
unit may be mounted on the unwind unit in the direction left, right, or two-ways. It is regulated towards the center
drive by an ultrasonic sensor in dependence of the diameter and the revolutions of the original roll.
- Generator Braking Unit
Automatic brake control enabling the unwinding of the material of the original roll with a constant tension. The brake
cable is changed in proportion to the decreasing diameter of the original roll. The control of the brake is executed via
an ultrasonic sensor in interaction with a frequency converter which regulates the generator brake.

Stand: 2008
Version: 2-i.m.
Series Allslit II
Edge Control Unit on the Unwind Unit
The control of the cross-sliding carriage of the unwind unit is executed by the edge control unit. It is applied so that
the material enters the machine / the system straight along the edge or along a line of pressure. In this, the detection
of the edge is taken on by the ultrasound sensor, or the line sensor for the line of pressure, respectively. The infrared
sensor is universally deployable, since it reacts on the edge as well as on the line.
The cross-sliding is taken over by an electromotor, which transforms the signals evaluated by the sensor into a lifting
motion.
- Electromotor
- Control
- Ultrasonic Sensor

Stand: 2008
Version: 2-i.m.
Series Allslit II
- Line Sensor
3.7.2 Bridge
The guiding rolls in the machine bridge leads the material to the cutting section.
Vertically Adjustable Guide Roller
Through this guide roller, the entry of material into the machine can be set or corrected; also, it serves as a sensor
roller for the edge control unit.

Stand: 2008
Version: 2-i.m.
Series Allslit II
3.7.3 Cutting Section

For the continuous cutting of the material, the system is equipped with a cutting section.
The cutting section essentially consists of the lower knife roller driven by cogged belts and – as the corresponding
counterparts – the upper knife systems.
The lower knife roller may be fitted – depending on the equipment of the All-Slit, respectively – with various cutting
systems (see the following table). The corresponding upper knife systems serve as the counterpart to the lower knife
roller with the various equipment types:
Lower Knife Roller Corresponding Upper Knife System
Shear cutting with grooving cutters and spacer rings Shear cutting section with pneumatic upper knives
Shear cutting with cutting sleeves Shear cutting section with driven upper knife roller
Razor blade cut with flute sleeves Razor blade cutting section
Squeeze knife cutting section with pneumatic squeeze

Squeeze cut with smooth, brittle sleeves
knife holders
Knife Section

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Version: 2-i.m.
Series Allslit II
Example 1: - Shear cutting section with pneumatic upper knife

- Shear cutting with cutting sleeves
Example 2: - Razor Blades
Example 3: - Upper knife: scissor knifes

- Lower knife: female knife bushings

Stand: 2008
Version: 2-i.m.
Series Allslit II
3.7.4 Winding
From the cutting section, the cut strips of material are led alternately to the winders, which are arranged on top of
each other. The winders are driven each by one three-phase AC motor with frequency converter or DC-AC inverter.
The winding may be executed in various manners:

On a pneumatic winding union with torque control
Pneumatically regulated spherical friction rolls
Winding
- Pneumatic Winding Union
With the pneumatic winding unions the slipped-on tubes are released or tightened by the built-in clamping bars. If the
roller is pressurized with air, then the clamping bars expand and the slipped-on tubes are held tight. With the release
of the air, the clamping bars contract again and the tubes may be taken out.

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Version: 2-i.m.
Series Allslit II
- Friction Rolls
With the friction roll, the slipped-on tubes are tightened by the built-in friction elements. The friction elements have
two decisive purposes:
- Sliding (sliding through) and thus creating a torque
- Coupling, i.e. driving the winding tube, and to transfer the torque (the pull) onto the product.
The torque may be adjusted accordingly through the alteration of the values for “Pull” and “Building up Pull”. (For this,
see the device manual for the Main Control Station.)
3.7.5 Unloading Stand

Manual + Partly Automatic Discharge Stand
In principle, the manual discharge stand is the same model as the automatic discharge stand. The difference is that
the functions of swinging in, swinging out, driving up to and away from the machine and the turning of the reception
arms are not controlled automatically, but are done manually.
If desired, the individual functions may be partly automated; they are then mainly controlled through pneumatic
switches.

Stand: 2008
Version: 2-i.m.
Series Allslit II
3.7.6 Drives
The system / machine has the following drives:
Main Drive
Winding Drive
These are described more closely in the following.
Main Drive
For the uniform transport of the foil the transport and winding rolls as well as the lower and upper knife roller are
centrally driven by an adjustable three-phase AC motor. The driven rollers are connected with each other in a non-
slip manner through gear wheels and cogged belts. The guide rollers are loosely supported without a drive.
Winding Motor
Two winding stations with each one separate three-phase AC motor wind the material. Because of this, each winding
shaft may be driven separately. The winding is carried out – depending on the equipment of the system / machine –
on pneumatic winding rollers or on single frictions.

Stand: 2008
Version: 2-i.m.
Series Allslit II
3.7.7 Pneumatic Equipment

The pneumatic equipment of the system / machine consists of:
Directional Valves
Pressure-regulating Valves
Cylinder for the control of individual processes
Valve Islands
The hose connections are shown in the pneumatic plan.
(For this, please see the separate documents.)
3.7.8 Electrical Equipment

The electrical equipment consists of:
Equipment Cabinet
The internal cabling of the system / machine
Operating and regulating equipment
(For this, please see the separate electric circuit diagrams.)

Stand: 2008
Version: 2-i.m.
Series Allslit II
3.8 Options and Extras

The following options and extras are available for the system / machine of the All-Slit.
Suction
Anti-Static Unit
Tube Positioning
Edge Trim winder
Digital knife positioning
The options and extras are described in the following:
3.8.1 Suction
In order to suck off the excess edge trimmings, there is 1 suction funnel each installed to the right and the left above
the cutting unit. The edge trimmings are sucked away by the adjustable suction pipes immediately after the cutting
site and may be caught in a container to be provided by the customer.
3.8.2 Anti-Static Unit

In order to neutralize the static charge of the material, an anti-static unit has been installed. Through a transformer
the installed electrode rods are supplied with high voltage, but a low current value. The electrodes then release the
energy again and create an ion field. Statically charged parts, which come through this ion field, are immediately
discharged and become neutral.

Stand: 2008
Version: 2-i.m.
Series Allslit II
3.8.3 Tube Positioning

The tube positioning lamps serve for an easy loading of the winding rolls with paper tubes. For this, the laser pointers
are aligned once on the guide rail according to the widths of the tubes. A laser point is prohected onto the winder roll
and thus the exact position of the paper tube is determined. Switching on and off is carried out at the main control
console.
3.8.4 Edge Trim winder
For the winding of the edge trim there are two edge trim winders mounted under or over the cutting unit
integrated in the machine. The edge trim is transported directly through an eye to the edge trim winders,
where the material is winded on an core.
3.8.5 Digital Knife Positioning

The digital knife Positioning helps to find the right position for the bottom knifes.

Stand: 2008
Version: 2-i.m.
Series Allslit II
4 Operating and Display Elements

4.1 Main Control Console
You may view the operating condition of the machine or system to be monitored via a main control console and
immediately intervene into the process by pressing the appropriate buttons. The main control consoles are equipped
with user-defined software; due to this reason a control-specific device manual is enclosed with the
system / machine.
- SIMATIC MP 277 Touch or MP 377 Touch
For the operation of the control console see the separate device manual in the Appendix.

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4.2 Control Console on the Back Side of the System / Machine

Control Console on Back Side
4.3 Control Console Unwind Unit

Besides the main control console there is a second control console for the unwind unit on the frame, either on the
right or left side of the unwind unit.
Control Console Unwind Unit

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5 Start-Up
5.1 Preparation for Use
The Chapter “2.1 Safety Information” must be observed on principle!
5.2 Transport and Storage

Transport
The specific, prescribed transportation position of the system / machine must be observed.
All connections such as screws, mountings, hydraulic and pneumatic lines as well as electric wires are to be
loosened prior to the transportation of the system / machine.
Individual parts and larger assemblies are to be carefully fastened and secured to lifting gear during an exchange, so
that no danger may emanate from them. Only suitable and technically flawless lifting gear as well as lifting
attachments with a sufficient lifting force may be used.
Do not stay and/or work beneath suspended loads!
Only experienced persons may be tasked with the fastening of loads and the instruction of crane operators. The
instructor must be within line-of-sight of the operator or be in radio contact with him.
For the weight and the measurements for the transportation and storage of then system / machine, please see the
Chapter “Measurements and Weight” .
Storage
The intended transportation and storage supports are to be used for the storage of the system / machine, component
parts, and aggregates. The special lifting devices have to be used.
No escape and rescue routes and no footpaths or driveways may be blocked!
The systems / machines, component parts, and aggregates may not be stored in the danger zone of other systems,
machines, component parts, and aggregates.
The systems / machines, component parts, and aggregates are to be stored with a secure stand. For this, the
following points are to be checked:
Observe the specifically described storage conditions, such as:

Seasonally conditioned storage;
Storage for emergency cases;
Size;
Weight;
Distance to the neighboring devices;
Temperature;

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Humidity;
Information about inflammability, chemical reactions, electrostatic charge;
Information about a possible hazard for the environment due to radiation, emerging
gases.
What must be disposed off how? (see Chapter “Dismantling and Disposal” )
Load plans, load distribution and centers of gravity of the machines, component parts, and aggregates to be
stored,
Stability of the systems / machines, component parts, and aggregates,
Reliable ground load of the surface, on which the machines, component parts, and aggregates are supposed to
be put.
Freely movable component parts and component are to be secured against unintended movement.
5.3 Preparatory Work Prior to Installation

The system / machine is delivered pre-assembled and set up directly at its destination.
The installation is executed by qualified expert personnel of the company PSA GmbH.
The set-up is carried on a well-founded concrete base according to the foundation drawing (for this, see the separate
documents)
For fastening the foundation bolts are screwed in dowels. The leveling of the system / machine is executed with a
level. Next to the foundation bolts there are setting bolts, with which the position may be adjusted.
After a successful set-up of the system / machine the connections may be attached. For the connection loads please
see Chapter “3.4 Energy Supply”.
In order to guarantee a safe operational run of the machine, the controlling devices, which have been pre-set by the
factory, may not be altered.
5.4 Place for Keeping the Instructions
The operational and maintenance instructions of this system / machine must always be kept in proximity of the
system / machine!

Stand: 2008
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Series Allslit II
6 Operations
6.1 Safety
On principle, Chapter “2.1 Safety Information” must be observed!
6.2 Normal Function (Manual, Automatic Operation)
6.2.1 Explanation of the Switches on the Main Control Console
Switch Designation Function
1 Main Switch Switching the internal voltage supply on and off
Control Switching the control voltage on and off

2
On/Off
EMERGENCY Reset of the EMERGENCY STOP function

3
STOP-Reset
EMERGENCY Immediate Stop of the machine / system (e.g. in dangerous situations)

4
STOP
5 Quick-Stop Fast stop of the machine / system (e.g. after a sheet break)

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6.2.2 Procedure for the Start-up of the Controls
Step Switch Procedure Function
1 1
Turn on Main Switch The general internal voltage supply is
established
Turn the key-switch Control Start-up of the OP or MP – the start

On (slight turn to the right) picture appears in the display
2 2 The indicating lamp EMERGENCY
STOP-Reset is lit
Push the button EMERGENCY The indicating lamp EMERGENCY

3 3 STOP-Reset STOP-Reset goes off and the
controls are enabled
If the indicating lamp The indicating lamp EMERGENCY

EMERGENCY STOP-Reset STOP-Reset goes off and the
continues to be lit you must unlock controls are enabled
the EMERGENCY STOP
4
switches (a slight turn to the left)
and then push the button
EMERGENCY STOP-Reset
again
The further operation of the

controls via OP or MP (For the
4.1 operation of the control console see the
separate device manual in the
Appendix.)

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6.2.3 Set-Up of the System / Machine
Unwind Unit Type K
The set-up of the unwind unit only consists of loading an original roll and moving the unwind
carriage in the correct position at the machine. In order to set up the unwind unit, the following
operational steps are necessary:
Start-up of the controls
Push the pneumatic winding roll in the original roll and put pressure on it.
Turn the revolving snap switch “Lifting Device Down” until the lower final
position is reached.(Option Lifting Device)
Move the original roll with the pneumatic winding roll between the arms of the lifting
device.
Open the hinged bearings on the unwind unit
Turn the revolving snap switch “Lifting Device Up” until the upper final
position is reached.(Option Lifting Device)
Roll the original roll on the lever arms of the lifting device in the direction of the
machine until the front grooves are reached.
Turn the revolving snap switch “Lifting Device Down” until the lower final
position is reached.
When doing this, pay urgent attention to the proper position of the winding roll.
Close the hinged bearings.
On the operating controls of the edge control unit, push the button “Central
Position“, so that the unwind carriage aligns itself towards the center of the
machine.
Feed in the panel and start the system / machine

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Unwind Unit Type AR
The set-up of the unwind unit only consists of loading an original roll and moving the unwind
carriage in the correct position at the machine. In order to set up the unwind unit, the following
Start-up of the controls
Move the original roll between the unwind arms.
Lead the clamping devices centrically towards the original roll by pushing the buttons
“Unwind Unit Up“ or “Unwind Unit Down“, respectively.
When doing this, pay urgent attention to the proper position of the clamping devices.
Bring the unwind arms together by pushing the button “Tighten Unwind
Unit“. The unwind arms to the right and left may also be moved individually by
pushing the appropriate buttons.
Lift in the original roll, push the button “Unwind Unit Up “.
Tighten the clamping heads.
On the operating controls of the edge control unit, push the button “Central
Position“, so that the unwind carriage aligns itself towards the center of the
machine.
Feed in the panel and start the system / machine

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Cutting Unit
The lower knife roll and the upper knife roll are set up according to the desired cutting widths.
Load the lower knife roll first.
Lower Knife Roll
The lower knife roll is set up according to the existing cutting system
Upper Knife Roll
The upper knife roll is set up according to the existing cutting system
Danger of cutting and bruising!

After finishing this work, you must reattach the covers properly!
Winding
The winding rolls are of the same kind regarding their construction and control and thus will only be
explained for winding roll 1 in the following. In order to load the rolls with the appropriate tubes, the following
Open the safety doors
Apply the switch “Lever Arm W1 open“ on the main control console
Apply the switch “Open Lock W1“ on the main control console
Swing the winding roll out
Load the roll with the appropriate tubes.
Swing the winding roll in.
Apply the switch “Close Lock W1“ on the main control console

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6.2.4 Pulling-In of the Material

The system / machine is running in manual operation. The upper knives are not retracted into the lower knife roll.
Knife cover or protective doors are open. The brake of the unwind unit is released. The level arms of the winder are in
the upper position. For the transport of the material through the system / machine the button “Tippen HA” or
“Tippen MA” is pushed.
Procedure in Sequence:
The system is running in manual operation, otherwise push the button “Hand” on the main control
console.
Release the brake; push the button “Brake Open” on the main control console.
Extend the upper knives out of the lower knife roll, push the button “Knife Up” on the control
console at the cutting section. (Option Pneumatic Knives).
Pull the material through to the take-up spindle according to the panel guiding plan (see Appendix).
Retract the upper knives into the lower knife roll; push the button “Knife Down” on the control
console at the cutting section.
Apply the brake, push the button “Brake Closed” on the main control console.
Transport the material with the button “Tippen HA” so far that the cut strips appear at the winding
roll; cut off the uncut panel.
Attach the strips to the appropriate winding tubes of the winders 1+2.
Position the lever arms on the winding spindle; push the button “Lever Arm Winder 1
Down” or “Lever Arm Winder 2 Down” on the main control console.
Close the protective doors or the knife cover, respectively.

Stand: 2008
Version: 2-i.m.
Series Allslit II
6.2.5 Start of the Production Run

The material is pulled in. The system / machine is running in automatic operation.
Operating Mode Cutting
Starting of the Production Run
The system is running in automatic operation, otherwise push the button “Automatic” on the
main control console.
Pre-select the settings for edge control, meter stop, diameter stop, etc. in the menu “Automatic
Operation”. (See the separate device manual in the Appendix.)
Set the settings for pressure, winder pull, brake cables etc. in the menu “Automatic Operation” according
to experience. (Here, more precise information cannot be given since the values differ from one another
for the different materials.) (See the separate device manual in the Appendix.)
Push the button “Start” on the main control console.
Briefly push the buttons “Speed +” or “Speed UP” on the main control console.
If the machine runs in a low speed, check the winder pull, braking effect, and the material guide and
correct them, if necessary. Carry out the desired changes for these in the individual menus on the main
control console during automatic operation. (See the separate device manual in the Appendix.)
The speed may be regulated through the buttons “Speed +” and “Speed -” on the main control
console.
By pressing the button “Start up Automatically” the system / machine automatically

accelerates up to the set reference speed. (Option)

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6.2.6 Shut-Down of the System / Machine

The system / machine may be turned off by hand via the push-button “Stop” , the mushroom push
button “Emergency Stop” or the push-button “Quick Stop”. The buttons are each located
on the main control console and at the safety-relevant places of the system / machine.
In case of a normal stop of the system / machine, e.g. for a roll change, the push-button “Stop” is to be
pressed. The system / machine automatically shifts down to tip speed and shuts down afterwards. The
winder motors are shut down with a delay, after the system / machine has come to a stop.
An automatic shutting down of the machine is provided by the adjustable meter counter, which shuts
down the machine when his set value is reached. Mode of operation: The counter adds from zero up to
the pre-set number in the input field “Reference Meter” and slows the machine down to the final speed
shortly before it is reached. At the last counting pulse, the machine is shut down.
6.2.7 Restart after a Shut-Down of the Machine
After a shut-down of the system / machine due to “Stop”, re-start the system / machine by pressing
of the button “Speed Up” or “Speed +”, provided that the winding is to be continued. If the
winding is completed, then the machine is to be started up.
After a shut-down of the machine due to a tear in the material: remove the torn panel from the machine,
switch all regulating devices to their initial positions, feed the material anew according and execute start-
up
After a Stop through the meter counter: cut the material off at the winding station, remove the finished
winding rolls, and load new winding tubes. Turn on the winding stations on the winding roll and glue
material to the winding tube. Set the meter counter and the pre-selector to zero with the button “Reset
Meter Counter”. Start by pressing the button “Start” and subsequently “Speed Up”.
When the machine is shut down, the electric control requires a certain time for the return regulation of the
internal regulation device.

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Version: 2-i.m.
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6.2.8 Rewinding Operation

The machine may also be used for rewinding operation. The difference to the operational mode cutting is
only that the upper knives are not retracted into the lower knives and that the winding is only carried out onto
one winding roll during the rewinding operation. The other winder is turned off in the main control console in
the menu automatic operation (See the separate device manual in the Appendix.)
6.2.9 Removal of the Finished Rolls

Manual Discharge Facility
With the manual discharge facility the finished cut rolls are pushed by hand onto the driven-up reception
arms of the discharge facility. After the reception arms have been driven away and swung out, the finished
rolls may be removed with lifting devices, lifting carriages, or directly by hand and appropriately packed.
Automatic Discharge Facility
With the automatic discharge facility the finished cut rolls are pushed from the winding rolls onto the driven-
up reception arms of the discharge facility by means of a kick-off unit. Die complete process is started by
pushing the button “Start Auto-Removal”. (See the separate device manual in the Appendix.)

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7 Troubleshooting and Elimination of Malfunctions

In case of malfunctions on the system / machine please contact our service department. In case of question please
provide the following data:
Type of Machine
Consignment Number
Norm Designation
Fault Description
Our address may be found in the chapter “Name and Address of the manufacturer”

Stand: 2008
Version: 2-i.m.
Series Allslit II
8 Maintenance, Servicing, and Cleaning
The chapter “Safety Instructions” must be observed on principle!

In case of non-observance there is:
Danger for the health and life of the operator or third parties,
impairing of the system / machine, individual products, or other objects,
danger for the efficient working of the system / machine!
8.1 Safety Measures

General
The following servicing instructions give guide values for the intervals of the work to be executed, taking normal
operating conditions as a basis.
Normal operating conditions are to be considered as: the area temperatures, water, vapor, and dust accumulation,
such as they exist in a trouble-free operation.
The servicing work to be executed by the operating personnel will be described more closely in the following. This
work refers mainly to the check of the system / machine with regard to tightness, correct setting and function as well
as the prescribed service materials. Faults detected in this are to be corrected.
Servicing work on the system / machine may only be carried out by skilled personnel. The wear parts, for which the
service limit has been reached, are to be renewed. The serviced system / machine must be checked according its
functions and newly adjusted. The system / machine and its environment must be must be rid of soiling in regular,
appropriate intervals.
8.1.1 Servicing Methods

Routine Inspections
Routine inspections are inspections of the system / machine in regular intervals in order to recognize possibly arising
malfunctions early and to eliminate them.
Preventive Maintenance
The present servicing instructions discuss mainly "Preventive Maintenance". The remaining servicing work is
subject to the organization of the operator!
Preventive maintenance is planned maintenance and repair work, which must be carried out in such timely manner
that no major malfunctions develop and a longer stop of the system / machine is prevented.
General Overhaul
General overhauls are larger repairs, for which a longer stop of the system / machine is necessary.

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8.1.2 Basic Conditions for the Execution of Servicing Work

A fast and safe execution of the servicing work requires the following conditions:
Trained Personnel,
Careful Planning,
Suitable Tools,
Cleanliness at the Workplace,
Appropriate Servicing Documents.
8.1.3 Mechanics
Cleanliness
In order to keep the system / machine permanently functional, the individual assemblies and their environment must
be kept clean. In particular, one must pay attention to slides, rails, rolls, rollers and piston rods.
When spraying off the facilities, no water or cleaning agent must enter the bearings.
Damaging of Bearings
The damaging of bearings is avoided by:
Proper installation and de-installation according to the specific servicing instructions;

Correct maintenance according to specific maintenance instructions;
Grounding to the part to be welded in order to prevent uncontrolled flowing welding currents (shunting the CU-
bridge parallel to the bearing).
Cleaning of Bearings
All bearings are to be cleaned thoroughly prior to re-installation and to be filled with grease.
After the cleaning of all bearing parts with cleaner’s solvent, acid-free petroleum, or another suitable cleaning agent,
the bearings must immediately be protected against corrosion by a thorough oiling or greasing. If the bearing is dried
with compressed air, the latter must be moisture-free.
Exchange of Component Parts
The installation and de-installation of defect facilities shall be carried out in component parts. The respective
assembly drawings are to be observed!
Safeguards
After the completion of the maintenance or repair works all safety devices must be re-installed to their full extent.
Cotter pins, split washers, tab washers may not be reused.

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8.1.4 Electrical Equipment

Protective Measures for the
System / Machine and Service Materials
According to VDE 100, the following protective measures are provided for:
Multiple Protective Earthing

Protective Lead Systems
The Multiple Protective Earthing is a conductive connection of bodies with the zero conductor or with a protective
conductor, which is connected to the zero conductor in a conductive manner in order to affect that an insulation fault
(complete body contact) causes a shut-off by the overcurrent protectors.
The Protective Lead System is a conductive connection of all bodies with one another and with conductive
Building construction parts;

Pipes and the like;
Grounds in ungrounded electrical grids,
which are accessible to touch, in order to prevent the occurrence of excessive contact voltages in cases of insulation
faults.
During the execution of the protective measures the conditions according to afore-mentioned VDE regulation must be
observed.
Ground Connections
After the exchange all machine base frames and steel constructions, which are anchored in the foundation, are to
re-connected with the earthing strips provided for that purpose.
Housings, frames, and all exposed, non-conductive metal parts of switching stations, switches, starters,
capacitors, switchboards, electric machines, and similar devices must have a solid line connection to the
grounding system.
In this, soldering lugs are not permitted! Collets are to be executed in such manner that a permanent grounding is
guaranteed.
If the motor and the machine driven are standing on separate foundations, a grounding connection must be made
with one own line each, with the driving as well as with the driven machine.
Switching on
Prior to switching a drive on again it is to be turned by hand, if possible, in order to check the clearance.
Function of Switching Devices
After completion of the maintenance and repair works all limit switches, level switches, etc. are to be set in such a
manner that they again fulfill the prescribed function in the respective switching point.
Photocells and Reflectors
Photocells and Reflectors may not be readjusted during running operation, if the person in question would endanger
himself thus.

Stand: 2008
Version: 2-i.m.
Series Allslit II
8.1.5 Media Systems

Monitoring
The system / machine is essentially monitored automatically, i.e. improper alterations of the pressures, temperatures,
and levels in the system will be reported to the control center.
Finding the Cause of a Malfunction
In the search for a malfunction one must proceed reasonable and step by step. If flow rates, pressures, or valve
positions are altered, a reset must be carried out before something is altered at another place.
Cleanliness
At all work on the media systems care shall be taken for the highest degree of cleanliness!
Do not use any unraveling cleaning cloths!
Valve Fastening
All screws must be fastened with the prescribed tightness!
Ventilation
After the re-installation of hydraulic cylinders, instruments, or pipe sections careful ventilation must be made at the
places provided for it.
Leakage
All hose lines are to be checked daily for possible damaging and are to be renewed in necessary. All built-in radial
shaft seal rings, lip-type packing and other seals are to be checked daily for a flawless function.
Environmental Protection
The disposal of oily liquids and/or filter elements may only be carried out in accordance with the legal provisions.
Operating Media
The chemical and physical properties of the operating medium depend strongly on the load in the system, i.e. on the
temperature, the pressure, the circulation rate, and the flowing speed. The limits of the manufacturer are to be
observed, e.g. the chemical composition, permissible water content, percentage of the suspended solids, etc.
No generally valid guide value can be given for the change of the operating media. The time must be set by the
operator in cooperation with the manufacturer based on the observation of the media in practical operation.
A change of the operating medium must be carried out immediately if water, a high amount of metal debris, or other
foreign particles are contained in the hydraulic cycle. The limit values for hydraulic oil are:
A neutrality number larger than 1 mg KOH/g Oil,

A larger than permissible particle amount is determined at the assessment of the dirt analysis (in particular fine
dirt particles),
A proven water content.

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In a complete exchange of the mediums care has to be taken for a total emptying and thorough cleaning of the entire
system. In liquid containers with openings for cleaning the container may be cleaned through these openings.
Do not use any unraveling cleaning cloths!
In any case only the permitted operating medium may be refilled or newly filled in via the provided filling connection.
After reaching the maximum filling height in the container the filling process is completed. In case of a first filling the
level decreases due to the filling of the pipe system and the consumers. If necessary, the operating medium must be
refilled several times in dependence of the filling level.
Keeping of Spare Parts
In order to prevent ageing damage on the hose lines, a short storage time is to be achieved for the keeping of spare
parts regarding hose lines and seals.

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Version: 2-i.m.
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8.2 Servicing and Cleaning by the User / Operator
Prior to cleaning and maintenance works you must turn off the main switch and the compressed air supply!
rior to cleaning and maintenance works you must switch off the main switch and the compressed air supply!
The operator may only carry out visual / audio checks in regard to leakages or uncommon noises, etc.
In order to keep the system / machine permanently functional, the system / machine and the individual assemblies
(such as, e.g., cylinder, belt drive, guide rails, slide bearing, guide rollers, rubber-coated shafts, bearings, swinging
devices), all movable assemblies and the immediate environment must be urgently kept clean!
When cleaning, please observe that only such cleaning agents are used, which attack neither the operator nor
machine parts.
Do not use any caustic cleaning agents!
After each cleaning, maintain the cleaned assemblies according to the maintenance instructions of the individual
components (oiling, greasing, etc.).

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8.3 Servicing and Cleaning by Qualified Persons
Servicing works on the system / machine may only be carried out by qualified skilled personnel.
Among the servicing works carried out by skilled personnel of the company PSA GmbH belong:
The check of the machine / system in appropriate intervals concerning possible faults, which may influence
persons or a trouble-free operation;
The removal of soiling;
The exchange of defect mechanical or electric component parts;
The lubrication according to the maintenance plan;
The installation and de-installation of bearings;
The exchange of toothed belts and pulleys, for which the serviced limit has been reached;
The installation and de-installation of rolls;
The exchange of wear parts, for which the serviced limit has been exceeded;
To specify the faults and cause in case of unusual noise emission and to remove the faults.
After each maintenance and service intervention, the system / machine is to be checked with regard to its proper
function!
8.4 Repair and Customer Service
Chapter “2.1 Safety Information” must be observed on principle!
Addresses of the Customer Service
The address of the customer service can be found in the

Chapter „Name and Address of the Manufacturer”

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Version: 2-i.m.
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8.5 Spare Parts

Maintaining Spare Parts
The stockage of the most important spare and wear parts at the set-up point of the system / machine is an important
prerequisite for the permanent function and readiness for use of the delivered system / machine.
We only assume a warranty for the spare parts supplied by us!
We expressly call attention to the fact that spare parts and accessories not supplied by us have not been examined
or released by us for use.
The installation and/or the use of such products thus may possibly alter the constructively prescribed characters of
the system / machine and by that impair active and/or passive safety.
Any liability and warranty on the part of PSA GmbH is excluded for damages, which develop due to the use of
spare parts and accessories not supplied by us!
For this, please also see the chapter “Safety Information”
This is also valid for self-manufacture of spare parts from the documentation files provided to you.
Please note that oftentimes particular production and delivery specifications exist for own and foreign parts and that
we always offer you spare parts according to the latest state of the art and according to the latest regulations of the
legislator.
Spare Parts Ordering at PSA GmbH
When ordering spare parts, please provide the following information:
Type of Machine
Consignment Number
Norm Designation
Description of the Spare Part
Number of Spare Parts
Drawing Number
The address for the sale of spare parts can be found in the
Chapter „Name and Address of the Manufacturer”

Stand: 2008
Version: 2-i.m.
Series Allslit II
9 Dismantling and Disposal

9.1 Shut-Down
The chapter “Safety Information” must be observed on principle!

In case of non-observance there is:
Danger for the health and life of the operator or third parties,
impairing of the system / machine, individual products, or other objects,
danger for the efficient working of the system / machine!
9.2 Dismantling and Disposal

Dismantling
For the dismantling of the system / machine the specific provisions of the machine components must be observed.
The dismantling may only be carried out by personnel qualified for this task.
The area to be dismantled must be cordoned off by the persons in charge with regard to safety.
Prior to dismantling a danger analysis must be conducted by skilled personnel. On the basis of this analysis
dismantling instructions must be drawn up by the operator of the system / machine.
All necessary emergency aids must be available!
For dismantling and intermediate storage of the system / machine the

chapter “Transport and Storage” must be observed.
Disposal
All necessary emergency aids must be available!
For dismantling and intermediate storage of the system / machine the

chapter “Transport and Storage” must be observed.
Prior to the disposal all occurring environmental risks must be assessed. The disposal personnel must be instructed
with regard to this task.
In the disposal of the service materials and assemblies the respective ordinances enacted by the legislator and the
disposal instructions prescribed by the manufacturer of the system / machine must be observed!
All service materials (greases, batteries, plastics, metals) are to be disposed off according to the currently valid
ordinances. Cleaning cloths and other cleaning agents are to be disposed off separately.

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Version: 2-i.m.
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10 Explanations of Terms Used

Alterations
An activity, which alters an original, or which consists of a revision or a supplement of the product with the result of a
new product version
Start-Up
Measures prior or in connection with the handover of a system / machine ready for use, including the final acceptance
tests; the handover of drawings, instructions for the operation, servicing and repair, if necessary, Training of the
personnel.
Separating Protective Safeguards
A part of the system / machine, which specifically offers protection through physical blocking
Damage
A physical injury or damaging of the health of persons or the damaging of property or the environment
Endangerment
A potential source of damage
Instructions (for use)
Information of the product manufacturer for the safe and efficient use of the system / machine
Instruction Material
All applicable means for the transfer of information, which contain instructions
Manual
A document, which contains information for the user, e.g. instructions
Servicing
A combination of all technical and administrative measures for maintaining the system / machine in a usable (ready
for use) and safe condition or to return it to such a condition, in which it may fulfill the required function; this includes
monitoring measures, reconstruction, repairing, adjusting and cleaning.
Identification
Signs or labeling for the identification of the type of a component element or a device, which are attached by the
manufacturer of the component part or the device and for the identification of certain characteristics of the
system / machine for its safe use
Modification
An alteration of a system / machine in order to alter or to expand its use according to its purpose
A revision of the instructions after a modification of a system / machine

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Safeguards
A safety measure (as distinguished from the Separating Protective Safeguards), which reduces the risk (e.g. a
safeguard with a mechanical proximity reaction, electronic safeguards, pneumatic safeguards)
Repair
A part of servicing, in which manual activities are carried out on a unit, including the exchange of worn parts and the
reprocessing of faulty or damaged parts or functions
Reasonably Foreseeable Misapplication
The use of a product, application of a procedure or a service in a manner, which was not intended by the supplier, but
which may result from easily foreseeable, human conduct
Risk
A combination of the probability of the occurrence of a damage and the severity of this damage
Customer Service
Functions, which are offered to the user by the organization of the manufacturer or supplier, and which support the
customer through servicing
Skilled Employee
A person, who due to his thorough training and his experience is capable to recognize risks and to prevent possible
dangers, which the operation or the servicing of the system / machine may cause
Specification
A document, which sets out the requirements, characteristics connected to the function, processes, or rules
connected to a certain quality, which a part in process, a finished part, or a system / machine must have
Supplier
A person or organization (e.g. a manufacturer, contractor, set-up personnel, integrator), which supplies products
and/or services in connection with the system / machine
User
Persons or organizations with the capability to start up and/or to apply the system / machine in order to execute a
required function, including a series of activities from cleaning up to the shut-down at the end of the life cycle of the
system / machine.

Stand: 2008
Version: 2-i.m.
Series Allslit II
11 Enclosures
11.1 Conformity Declaration
11.2 Technical Manual –MP277 and –TP177 Panel

Stand: 2008
Version: 2-i.m.
Series Allslit II
12. Pneumatics, Electrical

12.1 Electrical- and Pneumaticsplan
12.2 Test chart

Stand: 2008
Version: 2-i.m.

Instruction Manual AllSlit BWA 217-176

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Instruction Manual AllSlit BWA 217-176

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Operational and Maintenance Instructions

Reel Cutting and Winding Machine

1.2 Name and Address of the Manufacturer

Phone: +49 6561 94 50-0

© PSA GmbH Page 1 of 52

1.3 Legal Aspects

1.3.1 Liability Limitations

Unsuitable or inappropriate use;

1.3.2 Copyright / Purpose

© PSA GmbH Page 2 of 52

1.4 Target Groups

Target Groups - Tasks - Qualification

1.5 Symbols Used

© PSA GmbH Page 3 of 52

2 Basic Safety Instructions

No trained personnel is employed for the handling of the machine;

Persons tasked with the handling of machinery, in particular with the

© PSA GmbH Seite 4 von 52

The operator must guarantee that

The operator must emphasize to his personnel

Statutory Accident Prevention Regulations

The safety regulations of the EU member states;

Responsibility during the Restart of

© PSA GmbH Seite 5 von 52

Functional Checks, Maintenance Work

Regular functional checks and maintenance work promote safety!

EMERGENCY STOP - Switch

Arrest of movement by switching off the energy supply

Supplementary movements => Blocking

Emergency switches are to be checked regularly for their functional performance.

Securing the Workplace

The electricity is to be turned off and secured against reconnection.

The responsible company branches are to be notified in advance.

There is no person in the danger zone;

© PSA GmbH Seite 6 von 52

Work on electric devices, cables, etc., may only be executed by electricians.

2.1.1 Safety Facilities

2.1.2 Danger Zones

In this, please take note:

© PSA GmbH Seite 7 von 52

2.1.3 Safety-at-Work Measures

Traffic and Escape Routes

Escape routes are to be clearly marked.

Work Areas not easily accessible

2.1.4 Selection and Qualification of Personnel

© PSA GmbH Seite 8 von 52

2.1.5 Protective Clothing

Therefore, wear suitable hand protection at all times.

Always wear suitable safety shoes.

© PSA GmbH Seite 9 von 52

2.1.6 Residual risks

Squeezing danger at the retaining thorns of the unwind unit!

The retaining thorns must be completely driven into the role!

Squeezing danger of the hands when contriving the material!

Squeezing and cutting danger at the knifes

© PSA GmbH Seite 10 von 52

3 Description of the Assemblies

Year of Manufacture: 2008

3.2 Area of Application and Use according to Purpose

The cutting of foil / paper and

In an area of application characterized by the following technical data:

Technical Data of the All-Slit II

Origin rolls Ø Max.1250 mm, max. weight of rolls 3000 kg

Core material Cardboard, plastics, aluminium