1.

UNUSUAL NOISE FROM AROUND HYDRAULIC PUMP (H-4)

Cause: Checking:
Lowering of hydraulic oil level Hydraulic oil level

Checking:
Cause:
Check hydraulic oil. Air may be
Defective hydraulic oil
mixed in hydraulic oil

Checking :
Cause: Check cap. Negative pressure
Unusual sound from around may be generated in suction
Clogging of hydraulic tank cap
hydraulic pump circuitbecause of clogged
hydraulic tank cap

Checking:
Cause: Check Strainer. Negative
Clogging of hydraulic tank pressure may be generated in
strainer suction circuit because of
clogged hydraulic tank strainer

Checking:
Cause: Check piston pump. Piston
Defective piston pump pump may have internal
defect
 2. UPPER STRUCTURE DOES NOT SWING (H-22)

Checking: Checking:
left work equipment control level Output pressure of swing holding brake
when left swing and right swing solenoid valve: approx 2.9 MPa (30 KG/CM )
2

Cause:
Malfunction of swing holding brake
solenoid valve
Checking:
Checking:
Output pressure of swing holding
left work equipment control level
brake solenoid valve: 0 MPa (0
when neutral
Kg/cm2)

Cause: Checking:
Malfunction of swing control valve Spool of swing control valve may
(spool) malfunction. Check the spool

Cause: Checking :
Upper structure swings neither to
the right or left Malfunction of swing motor (swing Swing brake may malfunction.
holding brake) Check it
Related information: Perform all
troubleshooting with working mode
in power mode (P)

Cause:
Checking: Checking:
Improper adjustment or Checking:
Left work equipment control lever: Swing relief pressure: 28.9 to 32.9
malfunction of swing motor (sadety Swing lock switch: On
Swing to hydraulic relief MPa (295 to 335 kg/cm2
valve)

Checking: Checking:
Cause: Checking:
Left work equipment control lever: Leakage from swing motor: below
Defective swing motor Swing lock switch: On
Swing to hydraulic relief 10 l/min

Checking:
Cause:
Swing machinery may have internal
Defective swing machinery
defect. Check it
3. etVIBRATION IS EXCESSIVE (S-16)

Cause:
Checking: Troubleshooting:
Stuck valve system Exhaust smoke is black Check valve system
(valve, rocker arm, etc)

Checking: Troubleshooting:
Oil other than specified one is Check main bearing and
used connecting rod bearing

Checking:
Metal particles are found in
the removed oil filter
Cause:
Worn main bearing and
connecting rod bearing
Checking:
Metal particles are found in
oil drained from oil pan
Troubleshooting:
Check main bearing and
connecting rod bearing
Troubleshooting:
Check main bearing and
connecting rod bearing

Troubleshooting:
Checking:
Check main bearing and
Oil pressure is low at low idle
connecting rod bearing

Cause: Checking :
Troubleshooting:
Improper gear train Vibration follows engine
Check gear train
backlash speed

Checking:
Troubleshooting:
Oil other than specified one is
Check camshaft bushing
used

Vibration is excessive
Checking:
Troubleshooting:
Metal particles are found in
Check camshaft bushing
the removed oil filter
Cause:
Worn camshaft bushing
Checking:
Troubleshooting:
Metal particles are found in
Check camshaft bushing
oil drained from oil pan

Checking: Troubleshooting:
Oil pressure is low at low idle Check camshaft bushing

Cause: Troubleshooting:
Checking: Check the condition by using
Improper injection Exhaust smoke is black monitoring function of
timing machine monitor

Checking: Troubleshooting:
Vibration occurs at mid-range Check engine mounting bolts
speed and cushions
Cause:
Loose engine mount
bolts or broken cushions
Checking: Troubleshooting:
Vibration follows engine Check engine mounting bolts
speed and cushions

Cause: Troubleshooting:
Checking:
When radial runout and facial
Misalignment of engine Vibration follows engine
runout are checked,
and hydraulic pump speed
misalignment is found
 4. WORK EQUIPMENT DOES NOT MOVE IN ITS SINGLE OPERATION (H-9)

Checking: Checking:
Work equipment control lever for PPC valve output pressure is 0 MPa (0
condition neutral Kg/cm2)

Cause:
Malfuntion of PPC valve

Checking: Checking:
a. Boom does not move independently Work equipment control lever for PPC valve output pressure is 0 MPa (0
condition operation Kg/cm2
b. Arm does not move independently
c. Bucket does not move independently

Cause: Checking:
Malfunction of control valve Check spool of control valve