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7000-8000 - 2008-11 PDF
7000-8000 - 2008-11 PDF
Bray
High
Performance
Company ®
A Subsidiary of BRAY INTERNATIONAL, Inc.
Flow-Tek’s Series 7000 & 8000 ball valves stem packing, handles and mounting hard- End Connections
offer the highest flexibility in selection of end ware between valve sizes and series mem- • Threaded
connections, seat materials and 3 piece de- bers. This system reduces parts inventory • Socket Weld
sign. To meet customer demands for a valve and maintenance costs. • Butt Weld
with the widest possible range of applica- The 3 Piece Body Design allows the body • ASME150 Flanged
tions, these valves can be fitted with control to swing-out for ease of in-line maintenance. It • Flush Bottom Tank
or tri-ported balls (for full cavity drainage), also makes it possible to offer a wide variety • Weld In Place Extended
as well as cavity fillers for special service of end conections. End connections are com-
requirements. pletely interchangeable.
Pressure Rating
The Series 7000/8000 is designed with
1/4”-4”: 1000 psi WOG,
extensive interchangeability of balls, stems,
6”-12”: to 400 psi WOG
Features
Stem Assemblies
Flow-Tek manufactures heavy duty, high
D quality stems with double “D” connection
to ball and operator mounting. Stems are
mated with the ball to ensure positive con-
E tact. All Flow-Tek stems are internal entry
and blowout proof for maximum safety.
Smart Stem
G Valve Sizes 1/4” through 21/2”
Flow-Tek’s Interchangeable Family of valves
feature strong, large diameter stems with
H live-loaded, self-adjusting sealing utilizing
belleville washers which automatically ad-
C just to compensate for changes in tempera-
A ture and wear. Manual adjustments which
can cause damage to the seal and seat are
not required. The assembly is secured by
a saddle-type lock washer which prevents
B stem nuts from unthreading in high cycle
automation applications.
F
Lock Nut
Handle
Lock Nut
Tab Lock Washer
Ball (A) Flow-Tek balls are precision machined and mirror finished for Belleville Washers
bubble-tight shut off with less operating torque. Ball edges have machined Packing Gland
curvatures to reduce seat wear and provide a high cycle life. Sleeve
Body (B) Valve bodies are investment cast and solution annealed/normal- Packing Protector -
PEEK
ized for the highest quality and added strength. Body castings are marked
with a foundry heat number for full traceability. Carbon steel bodies are Stem Packing
phosphate coated for increased corrosion resistance.
Seat (C) Flow-Tek’s seat design ensures bi-directional, bubble-tight sealing
Stem
while providing the lowest possible torque. This seat design reduces fric-
tion, minimizes seat wear and reduces operating torque. Valve Body
Double Lock Nut Design (D) Standard on the Series 7000/8000, the Anti-Static Device
double lock nuts allow handles to be easily and safely removed while the Thrust Washer -
50/50
valve is under full line pressure. Thrust Washer
Live-Loaded Stem Seals (E) The live-loaded seals considerably increase Protector - PEEK
the number of cycles between maintenance adjustments. Anti-Static Device
Body Bolts (F) Standard material is 304 Stainless Steel. Ball
Seat
Body Hinges (G) Heavy duty hinges, throughout the entire size range,
provide positive alignment of body to end connection during swing-out, Stem Packing An adjustable V-ring design
in-line servicing. creates a multiple seal between the stem
End Connections (H) Full range of interchangeable connections. and body. Each stem assembly is com-
Anti-Static Protection Series 7000/8000 valves feature anti-static posed of three or four (dependent on valve
grounding devices as standard. These devices ensure electrical continuity size) rings providing a very high cycle life
between valve ball, stem and body, thus eliminating the possibility of static by resisting creep and cold flow. The Thrust
electrical charges creating sparks within the valve. Washer and the Thrust Washer Protector
combine to provide a primary seal, reduce
Seat Materials torque and prevent galling. This arrange-
Flow-Tek offers the following standard seat materials for the Series 7000/ ment is a Flow-Tek exclusive.
8000: RPTFE, TFM-1600, Stainless Steel/PTFE (50/50), UHMWPE, Virgin
PTFE, Tek-Fil®, and Cavity Fillers. Other seat materials are available.
2
Features
3 Piece Valve Body Design
The unique body design of the Series
7000/8000 offers many advantages,
including installation flexibility, and ease
of in line and out of line servicing. These
time saving features are a big plus for
process industries, automated valves and
welded piping systems by reducing costly
downtime. During maintenance, the actua-
tor and mounting assemblies remain on the
valve body. The entire valve and actuator
assembly is easily reinstalled. No adjust- Handle (A) Flow-Tek handles feature
ment or reattachment is necessary. a Safety Trigger to prevent acci-
dental movement of ball position.
In Line Servicing To perform in line main-
Operation is easily made with one
tenance, remove one of the body bolts
hand. The trigger locks the handle
through one of the two body hinges, loosen
in the open or closed position. The Secure Mount (C) The integrally cast
the remaining bolts and swing the body
handle lock can be bypassed, if top flange ensures positive actuator
up. The valve can swing to the left or right
needed, with a small bolt through mounting. Secure Mount eliminates
depending on which bolt is removed. All
the handle in the bypass position. unwanted actuator movement dur-
body components can be serviced in this
An Anti-Tamper Padlock can be ing high cycle or continuous duty
position without
used to secure the handle in posi- applications. Actuation equipment
disturbing the
tion, preventing unwanted access. can be easily and safely removed
pipe system.
Travel Stop (B) Limits the movement while the valve is under full line pres-
of handle to set 90° intervals, pre- sure. Designed to ISO 5211 bolting
venting over travel of the ball. pattern standards.
6 Pressure Ratings
Threaded, Socket Weld and Butt Weld:
Extended Sizes 1/4” – 4”........ 1000 psi WOG
2 Butt Weld End
9 Connection Sizes 6” – 12”.......... 400 psi WOG
Flanged: ASME B16.34 Class 150
Item Name Stainless Steel Carbon Steel Qty. Steam Rating: 150 WSP
1 Body ASTM A351 Gr CF8M ASTM A216 Gr WCB 1 Vacuum Rating: 29.9 in. Hg gauge
2 End Cap• ASTM A351 Gr CF8M• ASTM A216 Gr WCB 2
3 Ball ASTM A351 Gr CF8M ASTM A351 Gr CF8M 1
Flow-Tek offers the seat, body seal, thrust
4 Seat 15% RPTFE 15% RPTFE 2
washer and stem packing as recommend-
5 Stem ASTM A479 Type316 ASTM A479 Type316 1 ed spare parts. These parts are available
6 Body Seal TFM TFM 2 as a packaged repair kit.
7 Spring Washer SS304 SS304 †
8 Body Nut SS304 SS304 †
Pressure / Temperature
9 Body Bolt / Stud SS304 SS304 4 1200
800
12 Thrust Washer 50% SS316 + 50% PTFE 50% SS316 + 50% PTFE 1 600
-50 0 50 100 150 200 250 300 350 400 450 500 550
19 Lock Washer SS304 SS304 1
Temperature (ϒF)
23 Travel Stop Set Sleeve SS304 SS304 1
1/4” - 4” Valves: RPTFE/TFM
24 Travel Stop Bolt SS304 SS304 1
1/4” - 4” Valves: UHMWPE
25 Handle SS304 SS304 1 1/4” - 4”: 50/50 SS Filled TFE
26 Lock Nut SS304 SS304 2 6”-12” Butt Weld Valves: RPTFE
28 Handle Sleeve Vinyl Vinyl 1 ASME Class 150 Flanges
29 Locking Device SS304 SS304 1 1/4" - 4" Valves: Tek-Fil
•
Weld Ends use CF3M † Number of Nuts and NOTE: Series 8000 Carbon steel valves
Spring Washers: are limited to –20°F.
1/4”– 2” Valves . .. 4
2-1/2” Valves........ 8
4
Extended Size Range
Components & Materials
For Valve Sizes 3” through 12” 21/2”, 3” and 4” valves
feature a NAMUR Stem
slot for ease of limit switch
30 mounting.
22
12
21
11
20 13 6
17 4B
5 4A
16 9
10 2
15 3
11 4A
4B
14 6
Dimension A is the length of Valve including End Connections as follows: A1= Threaded, Socket Weld & Sch 40 Butt Weld; A3=Flanged; 6” to 12” meet ASME B16.10 long
pattern, 4” and smaller do not; A5=Extended Socket Weld; A6=Extended Butt Weld. Note: 1/4”-4” Weights are based on Threaded End Connection. 6”-12” Weights are
based on Class 150 Flanged ends. Torque valvues are at maximum rated pressures, clean water, RPTFE seats, Refer to Tech Bulletin 1005 for complete torque information.
D
D
D
C
C
C
C1
C1 C1
øB øB
øB
A A A
Ux4
Ux4 K K
Secure Mount øP H M øP H M
J L
J L
1/4” – 2 1/2” Valves 3”–12” Valves
6
Dimensions
DIMENSIONS Models 7000 (316SS), 8000 (WCB)
Size
ins mm
E1 E2 E3 F1 F2 F3 F5 F6 G1 G2 G3 G5 G6 N S T
1/4 0.55 0.36 — 0.98 0.54 — — — 0.90 0.500 — — — — — —
8 14 9.25 25 13.7 22.8 12.7
3/8 0.69 0.49 — 0.98 0.68 — — — 0.90 0.500 — — — — — —
10 17.5 12.5 25 17.2 22.8 12.7
1/2 0.85 0.62 0.57 1.10 0.84 3.50 1.14 0.87 0.90 0.500 1.67 4.50 4.00 4 2.38 0.62
15 21.7 15.8 14.4 28 21.3 88.9 29 22 22.8 12.7 42.5 114.2 101.5 60.5 15.6
3/4 1.07 0.82 0.79 1.39 1.05 3.88 1.46 1.10 1.02 0.560 2.24 4.56 4.00 4 2.75 0.62
20 27.1 20.93 20 35 26.7 98.6 37 28 25.9 14.3 57 115.8 101.5 69.9 15.6
1 1.33 1.05 0.98 1.65 1.32 4.25 1.77 1.34 1.07 0.63 2.24 4.61 4.00 4 3.12 0.62
25 33.8 26.6 25 42 33.4 107 45 34 27.1 15.9 57 117.1 101.5 79.3 15.6
11/4 1.67 1.38 — 2.05 1.66 — 2.17 1.69 1.24 0.69 — 4.69 4.00 — — —
32 42.6 35.1 52 42.2 55 43 31.6 17.5 119 101.5
11/2 1.91 1.61 1.50 2.36 1.90 5.00 2.44 1.93 1.28 0.75 2.87 4.75 4.00 4 3.88 0.62
40 48.6 40.9 38 60 48.3 127 62 49 32.5 19.1 73 120.6 101.5 98.6 15.6
2 2.41 2.07 2.00 2.91 2.38 6.00 2.91 2.40 1.43 0.87 3.15 4.87 4.00 4 4.75 0.75
50 61.1 52.5 50.8 74 60.3 152.4 74 61 36.2 22.2 80 123.7 101.5 120.7 19.1
21/2 2.91 2.46 — 3.39 2.87 — — — 1.95 0.98 — — — — — —
65 73.8 62.5 86 73 49.5 25
3 3.54 2.99 2.99 4.17 3.62 7.50 — — 1.97 0.98 3.04 — — 4 6.00 0.75
80 89.8 76 76 106 92 190.5 50 25 77.3 152.4 19.1
4 4.54 4.02 3.40 5.32 4.78 9.00 — — 2.09 1.18 4.51 — — 8 7.50 0.75
100 115.4 102 101.5 135 121.5 228.6 53 30 114.5 190.5 19.1
6 — 6.07 5.98 — 6.63 11.0 — — 4.87 — 3.62 — — 8 9.50 0.88
150 154.1 152 168.3 279.4 123.6 92 241.3 22.4
8 — 7.98 7.87 — 8.63 13.5 — — 5.23 — 3.98 — — 8 11.75 0.88
200 202.7 200 219.1 342.9 132.9 101 298.5 22.4
10 — 10.02 9.84 — 10.75 16.0 — — 4.94 — 4.43 — — 12 14.25 1.00
250 254.5 250 273.1 406.4 125.4 112.5 362 25.4
12 — 11.94 11.81 — 12.75 19.0 — — 5.14 — 4.65 — — 12 17.00 1.00
300 303.2 300 323.6 482.6 130.5 118 431.8 25.4
For Cam Lock, Tube O.D. and Flush Bottom Tank connection dimensions and for other available End Connections, please consult the
Flow-Tek factory. End connections are fully interchangeable and can be used in any combination. Note: Due to design constraints,
1/4”– 4” flanged end connections do not meet ASME face-to-face dimensions.
G3
G2 N x øT
Flow-Tek’s 3 piece valve
is offered with a center
body and a large selec-
F1 F1 øE1 øF2 øE2 øF3 øS øE3 tion of end connections.
This versatile design
offers easy customizing
to meet most special
G1 G1 G1 application requirements.
THREADED END Socket Weld END sch 40 butt Weld END flanged END
7100/8100 7200/8200 7300/8300 7400/8400
G5 G6
G2
*Other seat, seals and cavity filler materials are available upon request.
Ordering Example:
Body Connection Size Ball/Stem Seat Seals Operator
(316) (NPT) (1”) (316) (RPTFE) (RPTFE) Handle
7 – 1 – 05 – 3 – R – R – L