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NetCol5000-C030 In-Row Chilled Water Smart Cooling Product User Manual (Simple Configuration) PDF
NetCol5000-C030 In-Row Chilled Water Smart Cooling Product User Manual (Simple Configuration) PDF
Product
Issue 08
Date 2019-01-15
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective
holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and
the customer. All or part of the products, services and features described in this document may not be
within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements,
information, and recommendations in this document are provided "AS IS" without warranties, guarantees or
representations of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Website: http://e.huawei.com
Purpose
This document describes the simple configuration of NetCol5000-C in-row chilled water
smart cooling product (NetCol5000-C for short) in terms of product overview, indoor unit
installation, commissioning, system operation, and maintenance, providing guidelines for
NetCol5000-C operation and maintenance.
The figures provided in this document are for reference only.
Intended Audience
This document is intended for:
Sales engineers
Technical support engineers
System engineers
Hardware installation engineers
Commissioning engineers
Data configuration engineers
Maintenance engineers
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Symbol Description
Change History
Changes between document issues are cumulative. The latest document issue contains all the
changes made in earlier issues.
Issue 08 (2019-01-15)
Updated the manual name and so on.
Issue 07 (2018-08-05)
Changed the following descriptions:
Modified the section of alarm reference.
Modified the section of installing water pipe adapters.
Modified the section of working conditions.
Issue 06 (2017-06-30)
Changed the following descriptions:
Modified a045 teamwork networking failed alarm.
Modified the section of teamwork networking and monitoring.
Modified the section of setting teamwork control parameters.
Issue 05 (2017-04-24)
Changed the following descriptions:
Added items of troubleshooting.
Deleted a025 alarm and the step of replacing chilled water valve.
Issue 04 (2017-02-24)
Changed the following descriptions:
Removed the fuse base from the fan and configured the circuit breaker for the fan.
Updated sections about the communications parameter settings.
Issue 03 (2016-05-12)
Added the following descriptions:
Required torque of the clamp when connecting an automatic condensate drainpipe
Monthly maintenance of the water pan filter
Issue 02 (2015-09-20)
Added the chapter of ACC introduction.
Issue 01 (2015-07-10)
This issue is the first official release.
Contents
3 Installation.................................................................................................................................... 21
3.1 Installation Precautions ............................................................................................................................................... 21
3.1.1 Tools ........................................................................................................................................................................ 22
3.1.2 Pipe Connections ..................................................................................................................................................... 24
3.1.3 Material Preparations ............................................................................................................................................... 26
3.1.4 Structural Specifications .......................................................................................................................................... 33
3.2 Unpacking ................................................................................................................................................................... 36
3.3 Installation Flowchart ................................................................................................................................................. 36
3.4 Checking the Pressure................................................................................................................................................. 38
3.5 Installing Water Pipe Adapters.................................................................................................................................... 39
3.6 Removing the Pallet .................................................................................................................................................... 42
3.7 Securing the NetCol5000-C ........................................................................................................................................ 43
3.8 Combining Cabinets ................................................................................................................................................... 47
4 ACC Introduction........................................................................................................................ 74
4.1 Home Screen............................................................................................................................................................... 74
4.2 Menu Hierarchy .......................................................................................................................................................... 75
4.3 Power-on Commissioning........................................................................................................................................... 77
4.3.1 Quick Settings.......................................................................................................................................................... 77
4.3.2 Initial Configuration ................................................................................................................................................ 77
4.3.2.1 User Right Authentication .................................................................................................................................... 78
4.3.2.2 Start and Shutdown ............................................................................................................................................... 79
4.3.2.3 Setting Temperature and Humidity Values............................................................................................................ 79
4.3.2.4 Setting Communications Parameters (IP Settings) ............................................................................................... 81
4.3.2.5 Setting Communications Parameters (Modbus Settings) ...................................................................................... 82
4.3.2.6 Setting SNMP Parameters..................................................................................................................................... 84
4.3.2.7 Setting Teamwork Control Parameters ................................................................................................................. 89
4.3.2.8 (Optional) Setting Alarm Parameters .................................................................................................................... 98
4.3.3 Commissioning Guide ........................................................................................................................................... 100
4.3.3.1 Entering Diagnostic Mode .................................................................................................................................. 100
4.3.3.2 Commissioning Smart Cooling Product Components ........................................................................................ 101
4.4 Maintenance Guide ................................................................................................................................................... 102
4.4.1 Querying Parameters ............................................................................................................................................. 102
4.4.1.1 Querying Temperature and Humidity Curves ..................................................................................................... 102
4.4.1.2 Querying Alarms ................................................................................................................................................. 103
4.4.1.3 Querying Logs .................................................................................................................................................... 105
1 Safety Precautions
Overview
To ensure the safety of people and equipment, pay attention to the safety symbols on the
equipment and all the safety instructions in this document.
The "NOTICE", "CAUTION", "WARNING", and "DANGER" statements in this
document do not represent all safety instructions. They are only supplements to the
safety instructions.
Pay attention to the safety symbols on the equipment and all safety instructions in this
document. The safety precautions given in this document do not cover all safety
precautions. Huawei will not be liable for any consequence caused by violation of the
safety operation regulations and design, production, and usage standards.
Appliances shall be classified according to the accessibility either as appliance not
accessible to the general public.
Personnel Requirements
Personnel who will install, operate, and maintain Huawei equipment must receive thorough
training, understand all necessary safety precautions, and be able to correctly perform all
operations.
Only trained and qualified personnel are allowed to install, operate, and maintain the
equipment.
Only personnel certified or authorized by Huawei are allowed to replace or modify the
equipment or components (including software).
Any fault or error that might cause safety problems must be reported immediately to a
supervisor.
Grounding Requirements
When installing a device, always install the ground cable first. When uninstalling a
device, disconnect it at the very end.
Do not damage the ground conductor.
Do not operate the device without a properly installed ground conductor.
The device must be connected permanently to the protection ground.
Personal Safety
Do not perform operations on the equipment or cables during thunderstorms.
Keep unauthorized personnel away from the equipment.
When operating the equipment, wear insulation shoes and gloves and take measures to
protect your eyes. Remove conductive objects such as jewelry and watches to avoid
electric shocks or burns.
Ensure that tools are insulated.
This appliance can be used by:
− Children aged from 8 years and above
− People with reduced physical, sensory, or mental capabilities
− People who lack of experience and knowledge
The prerequisite is that they have been given supervision or instruction concerning use of
the appliance in a safe way and understand the hazards involved.
Equipment Safety
Put away the key to the cabinet door during installation, operation, and maintenance.
Only trained and qualified personnel are allowed to use the key.
Before operating the equipment, ensure that the equipment is secured to a floor or
another immovable object such as a wall or mounting rack.
Do not block any ventilation opening when the equipment is in operation.
Tighten screws using a tool when installing a panel.
After the installation is complete, remove packing materials from the equipment area.
Never use water to clean the electrical components in the interior and exterior of the
cabinet.
The device is powered by a high-voltage power supply. Direct or indirect contact (through
damp or conductive objects) with high-voltage power sources will result in serious injury
or death.
Non-standard and improper high voltage operations may result in fire or electric shocks.
Ground the device components and the general ground cable before powering the device on.
Ensure that the ground continuity requirements stipulated in IEC61439-1:2011 is met, and the
ground resistance is 0.1 ohm at most. Otherwise, personal injury or device damage may be
caused by high leakage current.
Cover the exposed parts of cables inside the device with PVC insulation tape and place them
in appropriate positions.
Power Cable
Do not install or remove power cables when the equipment is powered on. Transient contact
between the core wire of a power cable and a conductor may generate electric arcs or sparks,
which may start a fire or cause eye injury.
Turn off the power switch before installing or removing a power cable.
Verify that the label on the power cable is correct before connecting the cable.
To ensure safety, damaged power cables must be replaced by the manufacturer, the
manufacturer's service agent, or similarly qualified persons.
Ensure that the equipment has a mechanism for disconnecting from the main power
supply. Contact intervals must be provided between different levels so that a circuit can
be disconnected under class III overvoltage conditions. Cables for the mechanism must
be incorporated into the fixed wiring based on the wiring rules.
Fuse
To ensure that the equipment runs safely, replace blown fuses with new fuses of the same
model and specifications.
Do not drill holes into a cabinet without permission. Improper drilling may damage
components, pipes, or cables inside the cabinet. Metal shavings from drilling may block pipes
and cause short circuits in circuit boards if they enter the cabinet.
Only drill with the approval of the customer, contractor, and Huawei.
Remove interior cables before drilling holes into a cabinet.
Wear goggles when drilling holes to protect your eyes from metal shavings.
Wear protective gloves when drilling holes.
After drilling, clean up the metal shavings immediately to prevent them from entering
the cabinet.
Fans
When replacing a component, keep the component, screws, and tools at a safe place. If
any of them falls into running fans, the fans may be damaged.
When replacing a component near fans, do not insert your fingers or boards into the fans
unless the fans are switched off and stop running.
When moving the equipment, do not use any part of the equipment to support it. This
may damage the equipment.
Use a pallet truck to unload the equipment and its case from the vehicle. The forks must
be properly positioned to ensure that the equipment does not fall over. Secure the
equipment to the pallet truck before moving it, and assign personnel to watch the
equipment during movement.
Move the equipment close to the installation site before unpacking. Unpack the
equipment with caution to avoid scratching or bumping it. Unload the equipment from
the pallet immediately before installation.
Welding Hazard
At least two persons are required at the welding site.
The welder must have the required licenses for welding.
No flammable materials are allowed in the welding area.
Ensure that fire extinguisher, wet cloth, and water container are available.
Do not place a flaming welding torch on equipment or the ground. To avoid burning
caused by gas leaks, do not put an acetylene and oxygen welding torch inside a metal
container.
Cool down hot pipes immediately after welding them.
Do not weld or cut on pressurized containers or pipes. Disconnect the equipment from
power sources before welding or cutting.
1.5 Others
Binding Signal Cables
Signal cables must be bound separately from power cables with a spacing of at least 50 mm.
Storage
Ensure that the equipment is not located near heat sources or directly exposed to
sunlight.
To avoid explosion or refrigerant leaks, keep sources of ignition and high-temperature
objects far away from the equipment. This is especially important for equipment
containing high-pressure nitrogen or refrigerant.
Recycling
This marking indicates that this product may not be disposed of with other housed
wastes in the European Union's areas. Recycle the product to promote the sustainable reuse of
resources and to avoid possible environment pollution and harm to human health. To recycle
the product, use your local recycling system or contact the retailer where the product was
purchased. The retailer can recycle this product in a safe and environmentally friendly way.
Manual Loss
If you lose this manual, contact Huawei technical support to obtain the electronic document or
download it from http://www.huawei.com.
2 Product Description
2.2 Dimensions
NetCol5000-C can be installed on a concrete floor or an ESD floor, is combined with IT
cabinets. It supports top or bottom piping and cabling. It can be maintained from the front or
rear doors without movement.
2.3 Components
The NetCol5000-C consists of cooling components, the controller, and monitoring system.
2.3.2 Controller
2.3.2.1 Appearance and Ports
Appearance
The controller provides a 7-inch true color touchscreen and man-machine interfaces for query,
setting, monitoring, and maintenance.
The indicator on the panel displays operating status of the smart cooling product. Figure 2-3
shows the position of the indicator. Table 2-1 describes the mapping between indicators,
buzzers, and alarms. If alarms of different severities (critical, major, minor, or warning) are
raised simultaneously, the indicator status corresponds to the alarm with the highest severity
level and the buzzer status corresponds to the unacknowledged alarm with the highest severity
level.
Ports
1 MUS05A Reserved
2 FE (fast Ethernet) communications port
3 CAN communications port for the main control board and
LCD
4 RS485_1 Reserved
5 USB Host After installing the WiFi module, connect the WiFi
module to the smart cooling product using the app
on the mobile phone to obtain the initial startup
password (for V200R001C20 and above software
versions).
Insert the USB flash drive, import and export the
configuration file, export run logs, and upgrade
Functions
Single unit control: When only one smart cooling product is running, the controller
provides logic control of components in the smart cooling product to meet indoor
temperature and humidity requirements.
Display and operations: The 7-inch true color touchscreen allows you to set parameters
for the smart cooling product and query its status.
Teamwork control: When multiple smart cooling products work cooperatively, the
controller optimally distributes the heat load to reduce power consumption and provides
backup to improve reliability.
Features
The controller provides a touchscreen with a user-friendly interface.
The controller is highly precise and responsive.
The multi-level password protection mechanism prevents misoperations.
Password verification is required upon the first startup to ensure the system security. No
password verification is required for subsequent startup if the first verification succeeds.
The controller provides protection functions such as automatic recovery after power
failure and water leakage detection, improving the system reliability.
The controller LCD displays the operating status and time of components in the smart
cooling product in real time.
The professional fault diagnosis system automatically displays fault information, which
facilitates maintenance.
The controller provides a variety of external ports such as RS485 ports and USB ports
that are protected by a security mechanism.
500 historical alarms can be stored.
Do not install the smart cooling product near a noise-sensitive place such as an office or a conference
room.
Installation Requirements
If the water inlet temperature exceeds 10°C or the total load is less than 30% of the cooling
capacity of a single smart cooling product, the humidity may be high. The customer is advised
to add a dehumidifier (engineering procurement).
Hydrogenion 7–8.5 pH
Conductivity rate at 20°C 300–1250 μS/cm
(σ20)a
a: If σ20 is less than 300 μS/cm, it takes a longer than for the humidifier to generate vapor
for the first time. If σ20 is greater than 1250 μS/cm, the humidifier service life is affected.
Figure 2-7 Cooling capacity derating coefficient curve in proportion to the altitude
When the altitude is within 1000 m, the cooling capacity deviation is in the tolerance range and can be
ignored.
Figure 2-8 Cooling capacity curve in proportion to the glycol solution density
3 Installation
3.1.1 Tools
Table 3-1, Table 3-2, and Table 3-3 list the main tools for installing the NetCol5000-C.
Prepare tools based on site requirements.
Hex key (5 mm) Open end torque Diagonal pliers Wire stripper
wrench
ESD gloves PVC insulation tape Vacuum cleaner Steel wire brush
If the system provides the chilled water circulation function but is not used, it is
recommended that you close the valve in the inlet water pipe.
(1) Copper gate valve (2) Y-shaped strainer (3) Water pressure gauge
(4) Water pressure gauge bend (5) Thermometer
(1) Water pressure gauge (2) Water pressure gauge bend (3) Thermometer
Height of the U-shaped clamp (H) = Pipe diameter (with thermal insulation foam) – 5 mm.
Install a support every 2500 mm for the straight sections of pipes, and 1000 mm away from each
bending point in turning sections.
The water inlet pipe can be connected for a humidifier in two ways, as shown in the following
figure.
The following tables illustrate how to connect water inlet and outlet pipes to reserved ports in
the cabinet.
Table 3-5 Method for connecting water inlet and outlet pipes
A in Figure Pagoda connector, hose Insert the lower part of the water pipe
3-9 clamp conversion adapter into the rubber hose and
secure them using a hose clamp.
B in Figure Conversion adapter Cut the opening of the PPR (or
3-9 aluminum-plastic) pipe evenly, connect the
even end to the PPR (or aluminum-plastic)
part of the conversion adapter, heat-melt the
connection position to weld the conversion
adapter and PPR (or aluminum-plastic) pipe,
and connect the other end of the conversion
adapter to the reserved port using screw
threads.
C in Figure Stainless corrugated hose, Select a stainless corrugated hose that is
appropriate for the distance between the
(1) Reserved port (1 inch, BSPT, (2) Pagoda connector (3) Hose clamp (standard
external threaded connector) (DN25, standard configuration)
configuration)
(4) Rubber hose (DN25 (5) Conversion adapter (1 (6) Rigid PPR or
recommended, subject to inch, BSPP, internal aluminum-plastic pipe
engineering procurement) threaded connector, (DN32 recommended,
subject to engineering subject to engineering
procurement) procurement)
(7) Stainless corrugated hose (1 (8) Steel pipe (DN25,
inch, BSPP, internal threaded recommended, subject to
connector, DN25 recommended, engineering
length 200 mm recommended, procurement)
subject to engineering
procurement)
(1) Connecting kit (2) Controller panel (3) Door lock (4) Front door
(5) Support fixing hole (6) Side panel (7) Leveling foot (8) Rear door
In the figure, D is the depth of the cabinet. It can be 1000 mm, 1100 mm, or 1200 mm.
(1) Upper outlet for the power cables, Φ43 mm (2) Upper outlet for the signal
cables, Φ43 mm
(3) Upper outlet for the water pump drainpipe or (4) EMS monitoring cable outlet,
humidifier water inlet pipe, Φ60 mm Φ14.2 mm
(5) Port for installing the top frame or skylight, M8 (6) Upper outlet for the water inlet
pipe, Φ60 mm
(7) Upper outlet for the water outlet pipe, Φ60 mm (8) Port for installing the top frame
or skylight, M8
(9) Lower outlet for the water pump drainpipe and (10) Lower outlet for the signal
automatic drainpipe, Φ60 mm cables, Φ28 mm
(11) Lower outlet for the humidifier water inlet pipe, (12) Lower outlet for the water inlet
Φ60 mm pipe, Φ60 mm
(13) Lower outlet for the water outlet pipe, Φ60 mm (14) Lower outlet for the power and
PE cables, Φ43 mm
In the figure, D is 897 mm, 997 mm, and 1097 mm respectively corresponding to the depth of the
cabinet (1000 mm, 1100 mm, and 1200 mm).
3.2 Unpacking
Procedure
Step 1 Inspect the outer packing for signs of damage. If any damage is found, contact the shipping
company immediately.
Step 2 Unpack the product.
1. Remove the straps, top cover, outer packing, cushioning materials, and then plastic film,
as shown in Figure 3-12.
2. Inspect the cabinet exterior for signs of collision or scratches. If any damage is found,
contact the shipping company immediately.
Step 3 Check the type and quantity of fittings against the packing list. If fittings are missing or
inconsistent with those in the packing list, record the information and contact your local
Huawei office immediately.
----End
Remove the protective plastic bag from the cabinet only immediately before installation. Do
not remove the bag during equipment room renovation or infrastructure construction;
otherwise, dust may enter the cabinet and affect the internal components such as condensate
pumps and floats.
Procedure
Step 1 Open the rear door.
Step 2 Remove the air filters.
1. Unfasten the eight rotating check plates in the upper and lower positions of the air filters.
Before opening the exhaust valve, open the chilled water valve to the maximum scale. For details about
how to open the chilled water valve, see Step 1 in 3.12 Leakage Test with Nitrogen.
If gas emits, the system is normal. Slowly open the exhaust valve to discharge nitrogen
and close the valve when there is no airflow through the valve.
If no gas emits out of the valve, contact Huawei technical support.
----End
Follow-up Procedure
Check that thermal insulation foam is in close contact with the pipes, there is no crack in each
cutting position, and the chilled water valve is tightly wrapped by thermal insulation foam.
connect water inlet or outlet pipes. If no NetCol520 is deployed, determine the appropriate
connection method based on site requirements.
This section describes how to install a pagoda connector using method A.
Procedure
Step 1 Remove the side panels, as shown by Figure 3-16.
Based on the hardening property of thread sealant, inject nitrogen and preserve the pressure
only 8 hours after an adapter is connected.
6. Evenly apply thread sealant to the joints of external screw threads and install pagoda
connectors from inside to outside, as shown by (6) in Figure 3-17.
When heating the screw threads, avoid burning the component and labels around.
Bottom pipe routing is used an example in Figure 3-17. The installation methods for bottom pipe routing
and top pipe routing are the same.
Figure 3-18 Removing the connecting kit at the rear door of the cabinet
1. Remove the two M10 bolts securing the connecting kit at the rear door of the cabinet to
the pallet.
2. Remove the two M12 bolts securing the connecting kit at the rear door of the cabinet to
the cabinet.
3. Pull out the connecting kit.
Step 2 Open the front door. Use the same method to remove the kit connecting the pallet to the
cabinet at the front door.
Properly store the bolts. If a support is required, use the bolts to secure the support.
Step 3 Move the cabinet to the specified position. A manual pallet truck is usually used to transport
the equipment. If a pallet truck is unavailable or not allowed, move the equipment by
manpower. Six people are required to complete the handling. After two side panels are
removed, four people carry the equipment by holding the area in the following figure and the
other two hold it to prevent tilting. Reinstall the side panels after the cabinet is moved to the
specified position.
----End
It is recommended that the support be made of angle steel, square steel, or channel steel,
with a width of 58 mm and thickness of 4–5 mm.
When the width of angle steel is more than 58 mm, it generates interference with cable
holes. Cut a hole in the angle steel to avoid interference. If the width is less than or equal
to 58 mm, this operation is not required.
Install a shock absorbing bar (5 mm thick, made of EPDM rubber) at the bottom of the
support.
Control the soldering process to prevent an excessive error.
(1) Bolt connecting the adapter plate and (2) Bolt connecting the adapter plate and
cabinet: M10x25 support: M12x25
(3) Bolt connecting the support and floor: (4) EPDM rubber shock absorbing bar
M12x60
The length (L) of the support (L) is equal to the depth of the cabinet.
Procedure
Step 1 The procedure for non-anchored installation on an ESD floor is as follows:
1. Drill holes into the floor at the smart cooling product installation position based on site
requirements. For hole specifications, see 3.1.4 Structural Specifications.
2. Measure the smart cooling product height using a measuring tape and level, and level the
smart cooling product by adjusting the anchor bolts under it using a wrench.
Ensure that the holes intended for combining cabinets on the smart cooling product are
aligned with those on an adjacent IT cabinet.
Do not remove anchor bolts. Otherwise, you need to rework them for use.
Step 2 The procedure for securing the smart cooling product to a support is as follows:
1. Place the smart cooling product on the support.
2. Measure the smart cooling product height using a measuring tape and level, and level the
smart cooling product by adjusting the anchor bolts under it using a wrench.
3. Install the adapter plate and air baffle. The four bolts connecting the adapter plate and
support are M12 and the required torque is 50 N·m. The four bolts connecting the air
baffle and cabinet are M10 and the required torque is 30 N·m.
----End
1. Remove the cabinet connecting kits from the rack, as shown by (1) in Figure 3-24.
2. Secure the connecting kits at the connection positions on the front door using screws, as
shown by (2) Figure 3-24.
Step 2 Use the same method to secure the connecting kits at the connection positions on the rear
door.
Ensure that the vertical distance between each cabinet top and the floor is 2000 mm (tolerance ±2 mm)
and that all cabinet tops are on the same plane.
----End
Procedure
Step 1 (Optional) Remove the two transportation fasteners from the front door using a Phillips
screwdriver.
----End
Procedure
Step 1 Loosen the two screws shown by (1) in Figure 3-26.
Context
This section applies only to models with humidifiers.
Procedure
Step 1 Cut off the ties securing the water inlet pipe, and put the water inlet pipe connector through
the equipment from the bottom or top.
Step 2 Apply sealing glue to the adapter threads, and install the adapter at the water inlet pipe
connector.
Step 3 Connect pipes to the adapter and verify that the connections are secure.
----End
Connect the water pump drainpipe in the top drainage scenario. Determine whether to
connect the automatic condensate drainpipe depending on the actual situation.
Connect the automatic condensate drainpipe and water pump drainpipe (if a water pump is
used) in the bottom drainage scenario.
Context
This section applies only to models with water pump.
Do not over bend the drainpipe when securing the drainpipe. Use the thermal insulation
pipe to wrap the water pump drainpipe.
Check that hoses at two ends of the water pump and hose to the three-way connector
T-junction valve are securely installed.
If a drainage port exists onsite, the automatic drainpipe can be connected to that port.
In the cabinet, fasten the pipe to vertical pillar of rear door with cable ties.
Procedure
Step 1 Unfasten the water pump drainpipe and pull it out of the hole at the bottom (or the top) of the
cabinet.
Step 2 Connect the water pump drainpipe to the drainpipe port in the equipment room.
Step 3 Warp thermal insulation pipes for drainages.
----End
Context
The automatic drainpipe can be a rubber hose, PPR pipe, or aluminum plastic pipe. The
following illustrates the connection methods.
Procedure
Connect the rubber hose.
When connecting the rubber hose, ensure that the pipe is not excessively bent and does not have a
secondary trap, and the hose gradient is 1:100.
a. Remove the clamp and take off the rubber hose reserved on the equipment, as
shown by (1) in Figure 3-29.
b. Install the DN19 rubber hose at the pagoda connector, as shown by (2) in Figure
3-29. Determine the hose length based on site requirements.
c. Tighten the hose clamp to a torque of 4 N·m.
d. Connect the automatic condensate drainpipe to the condensate drainage port in the
equipment room.
e. Fully wrap the drainpipe with thermal insulation foam.
Connecting a PPR or aluminum plastic pipe
a. Remove the plug, as shown by (1) in Figure 3-30.
b. Connect an adapter to the reserved port on the equipment, as shown by (2) in Figure
3-30.
c. Connect the PPR or aluminum plastic pipe to the adapter, as shown by (3) in Figure
3-30 Seal the screw thread with thread sealant.
d. Connect the automatic condensate drainpipe to the condensate drainage port in the
equipment room. Seal the joint with thread sealant. The required torque is 25 N·m.
e. Fully wrap the drainpipe with thermal insulation foam.
----End
Procedure
Step 1 Wrap the water inlet or outlet pipe with thermal insulation foam.
Step 2 Cut a cross in the hole rubber ring and route the pipe through the rubber ring to a position
close to the reserved port.
Step 3 Insert the lower end of the water pipe adapter into the rubber hose, and tighten the hose clamp
using a 5 mm hex key.
Procedure
Step 1 Hold the manual adjustment button and manually turn the chilled water valve to the maximum
scale (100%).
Step 2 Connect a pressure gauge, reducing valve, and nitrogen cylinder to any one of the needle
valves. Inject 0.8 MPa (when the pressure is stable) nitrogen, and leave them for 24 hours.
Step 3 Check whether the pressure decreases after 24 hours. If the pressure remains the same, the
pipes do not leak, and you can continue with the following operations.
----End
Exception Handling
If the pressure decreases, apply soap water especially at thread connection positions to
check for any leakage and rectify it.
If the pressure is stable, wrap all water pipes and connectors with thermal insulation
foam.
----End
Procedure
Step 1 Confirm that the needle valves and exhaust values on the pipeline are closed. Ensure that the
chilled water valve is fully open (100%), as shown in Figure 3-32.
Step 2 Open the main water inlet valve.
Step 3 Open the air exhaust valve to exhaust the air and chilled water, as shown in Figure 3-15.
Step 4 Adjust the air exhausting speed until no bubbles flow out the hose.
Step 5 Rotate the chilled water valve to the minimum scale (0) after exhausting the air.
Step 6 Close the air exhaust valve.
----End
Precautions
Connections of all power cables, control cables, and ground cables must comply with the
local electrical code, and the cable specifications should comply with the local cabling
specifications.
For details about the maximum current, see the equipment nameplate.
Ensure that the voltage and frequency of the primary power supply meet the
requirements.
Only trained and qualified personnel are allowed to connect cables.
Before connecting cables, use a multimeter to measure the input voltage and ensure that
the power supply is off.
Ensure that all smart cooling products are safely grounded before powering them on.
Keep cables away from components such as water pumps, fans, floats, humidifier
cylinders, and electric heaters (if unavoidable, take protective measures). Ensure that
cables should be securely connected.
When laying out cables, route all signal cables (such as the equipotential PE cable,
indoor unit communications cable, and T/H sensor cable) inside the equipment through
corrugated pipes.
(1) T/H sensor (2) X101 temperature sensor (3) Display panel
communication port J128 wiring terminal communication port J72
(4) Reserved USB port (5) Teamwork (6) Fan feedback and
(temporarily unavailable) communication port J73 control terminal X102
(7) X111 two-way valve and (8) X1.1 and X1.2 remote (9) Water sensor port
float wiring terminal switch wiring terminals
(10) X3.1 and X3.2 active (11) X3.3 and X3.4 standby (12) FAN+ positive fan
power input L, N power input L, N wiring terminal
(13) FAN- negative fan (14) Power supply unit (15) PE1 ground screw
wiring terminal (PSU)
(1) T/H sensor communication port (2) Display panel (3) Reserved USB port
J128 communication port J72 (temporarily unavailable)
(4) Teamwork communication port (5) X1.1 and X1.2 (6) X2.1 and X2.2 water
J73 remote switch wiring sensor switch wiring
terminals terminals
(7) PSU (8) X107 water pump (9) X103 power selection
and high/low float switch wiring terminal
wiring terminals
(10) PE2 ground screw of the (11) Manual water drain (12) FAN+ positive fan
electric control box switch for the wiring terminal, FAN-
humidifier negative fan wiring
terminal
(13) X104 humidifier inlet/outlet (14) Fan feedback and (15) X101 temperature
water valve, conductivity sensor, control terminal X102 sensor wiring terminal
high float, and temperature switch
terminals
If cables are routed from the bottom, connect the PE cable to the marked position in the lower
part of the cabinet, route the cable out of the hole at the bottom of the cabinet, and connect the
cable to the external ground system. The resistance between the equipotential PE cable and
the ground is 0.1 ohm.
Check that the voltage is less than 1 V between wires by using a multimeter before connecting
power cables.
Context
The power cables can be routed from the top or bottom. Choose an appropriate cabling mode
based on the site conditions.
Procedure
Step 1 (Optional) Turn the power selection switch to the position with the same line voltage as the
mains using a flat-head screwdriver.
Step 2 Take M4 OT terminals from the fitting bag and crimp the OT terminals and cables using a
crimping tool, as shown in Figure 3-41. Figure 3-42 shows how to prepare a cord end
terminal.
Crimp the cables firmly and ensure that they are not loose after pulling.
If the cables do not meet the recommended specifications, you need to prepare terminals
by yourself.
1. Remove the two screws from the cover of the primary power wiring panel, as shown by
(1) in Figure 3-43 and Figure 3-44. Remove the cover.
2. Connect the crimped cables to terminals L, N, and PE, as shown by (2) in Figure 3-43
and Figure 3-44.
3. Fasten the power cables to the post using cable ties every 150 mm to 200 mm.
Step 4 Use a multimeter to check for a short circuit between L and N in QF1 and QF2. Then check
for a short circuit between L, N, and PE.
If there is a short circuit, remove the cable and reconnect it using the method described
in Step 3.2. After verifying the connection, perform Step 5.
If there is no short circuit, perform Step 5.
Step 5 Check that the cable connections are secure.
If the cable connections are loose, fasten the connections and perform Step 6.
If the cable connections are secure, perform Step 6.
Step 6 Reinstall the cover.
----End
Context
If one smart cooling product controls multiple T/H sensors, set the DIP switches on the
sensors to specify their communications addresses that uniquely identify these sensors.
Procedure
Step 1 Route the sensor signal cables out of a hole on top of the cabinet. Connect the RS485_OUT
port of the upstream sensor to the RS485_IN port of the downstream sensor to connect them
in series. Figure 3-46 shows the cable routing outside the cabinet.
The T/H sensor should be secured on the column of the cabinet in a smart module scenario, as shown in
Figure 3-46. In other scenarios, if drilling holes is allowed onsite, drill two M4 screw holes with an
interval of 88 mm. If drilling holes is forbidden onsite, bind the sensor to the door or column.
(1) T/H sensor location in the cold aisle (2) T/H sensor location in the hot aisle (optional)
A T/H sensor cable is 10 m long and must be bound with cable ties near a server air intake vent and
about 1.5 m (33U) above the floor.
Each smart cooling product supports up to three T/H sensors in the cold aisle and the other three in
the hot aisle at most.
Step 2 Set the DIP switch on the T/H sensor. For details, see Table 3-7.
The default state of RS485_R is OFF, and there is no need to operate it.
After the addresses are set, choose Settings > System Settings > T/H Sensor on the controller home
screen and set the sensors in the aisles corresponding to the addresses to Enable. Otherwise, the
sensors will not work.
----End
The NetCol5000-C with main control board 1 uses the software of V100R001, and NetCol5000-C with
main control board 2 uses the software of V100R002.
The network cable for teamwork includes RS485 and CAN ports. The following figure shows
the definitions.
EMS Monitoring
When only EMS monitoring over RS485 is required, connect the RS485 cable from the EMS
to the teamwork communication port 1 or 2 of the smart cooling product.
Teamwork Networking
If only teamwork communication is required, reserve J73UP of the first unit, connect
J73DOWN of the unit to the J73UP of the second unit, and connect J73DOWN of the second
unit to the J73UP of the third unit. All units that require teamwork can be connected in this
way.
All smart cooling products in a teamwork group must be of the same model.
Do not directly connect the first and the last smart cooling products to form a ring
network.
The number (n) of smart cooling products in this figure should be less than or equal to 32.
The teamwork cable between two adjacent smart cooling products must not exceed 10 m in a
network.
Figure 3-53 shows the scenario where every two smart cooling products connect to the EMS over a
Y-split cable. Determine the positions of Y-split cables based on performance requirements.
When the EMS monitors smart cooling products using the RS485 protocol, the time needed for
collecting all data from a single smart cooling product is 3 seconds. In the teamwork mode of
cascading using an RS485 bus for monitoring, it takes the EMS 3 seconds multiplied by N to collect
data from N smart cooling products in the group. For example, the time needed for collecting data
from four smart cooling products is 12 seconds. If the EMS needs longer time to collect data from
all smart cooling products than what the EMS performance requires, use the Y-split cable connection
scheme shown in Figure 3-53.
4 ACC Introduction
1 Communication status
between the display panel in the status bar indicates that the display
and the main control board panel communicates properly with the main control
. is changed to
after the buzzer is muted.
5 The current critical alarm
and their quantity refers to the current critical alarm signals
and their quantity.
6 The current major alarm
and their quantity refers to the current major alarm signals
and their quantity.
7 The current warning and
their quantity refers to the current warning alarm
signals and their quantity.
8 The status bar N/A
9 The alarm bar
You can tap in the
alarm bar to enter the active alarm screen that
displays all active alarms.
10 Logout button
indicates that you have logged in to the
system as Admin, Engineer, or Operator, and can
tap the icon to log out.
Procedure
Step 1 Set the language and tap Next, as shown by (1) in Figure 4-3.
Step 2 Set the time and date and tap Next, as shown by (2) in Figure 4-3.
Step 3 Set system parameters and tap Finish, as shown by (3) in Figure 4-3.
Step 4 The system displays a dialog box for confirming the rated voltage. Tap Yes after confirmation,
as shown by (4) in Figure 4-3.
----End
When configuring the temperature and humidity parameters, do not place the cursor
between the decimal point and the following digit of the value. Otherwise, the decimal
point cannot be deleted, and the parameter value fails to be configured.
To ensure the security of user information, you need to import a certificate and key before
using the controller, and periodically update the certificate and key. For details about how
to import a certificate and key, see 4.5.12 How to Import a Certificate and Key.
Users include Admin, Engineer, Operator, and Guest. The Admin users have the highest
permission, followed by the Engineer, Operator, and Guest users. The initial passwords
for the Admin, Engineer, and Operator users are all 000001. The Guest user does not
have a initial password.
To prevent misoperation, log in as Operator users first before modifying parameters.
Obtain permission from Huawei before modifying any parameter that you are not
allowed to modify, otherwise, Huawei will not be liable for any consequences of the
modification.
To ensure system security, a user needs to change the initial password after initial login.
For the password change method, see 4.5.3 How to Change a Password. If the login
password is forgotten, refer to 4.5.4 Restoring Factory Settings to restore the initial
password.
After login to the system using a user name, the user right is valid when you touch the
screen all the time. If you do not touch the screen, the user right is only valid for 3
minutes. To ensure security, manually log out by tapping at the right corner of the
home screen.
A Guest user can only be used for querying information. Log in as other types of users if
attempting to set parameters or perform maintenance.
Context
Tap the Start or Shutdown buttons on the home screen to start or shut down the smart
cooling product.
Procedure
Step 1 Tap Start or Shutdown on the home screen. A warning is displayed, indicating whether to
start or shut down the smart cooling product, as shown in Figure 4-5. Tap Yes. If the device is
successfully started or shut, the system displays a message, indicating that the command is
successfully triggered.
If a power failure occurs and the smart cooling product is powered on again, the smart cooling
product automatically restores to the original state (start or shutdown) before the power failure.
The hardware port for controlling the status of the remote dry contact or On/Off status on remote is
reserved on the ACC. The status of the remote dry contact and On/Off status on remote is on by
default.
The operations that start the smart cooling product successfully by the LCD button or by element
management system (EMS) is effective only when the remote dry contact or On/Off status on remote
is on the status of on.
In start mode, the Start button is green (unavailable) and the Shutdown button is gray (available).
In shutdown mode, the Shutdown button is green (unavailable) and the Start button is gray
(available).
----End
Context
Log in as the Admin or Engineer user to perform the following operations:
Set T/H control type.
Set Temp control mode.
Set cold aisle sensors 1, 2, and 3, and hot aisle sensors 1, 2, and 3.
To set other parameters, log in as the Admin, Engineer, or Operator user.
Procedure
Step 1 On the home screen, choose Settings > System Settings > T/H Sensor. Figure 4-6 is
displayed.
You are not recommended to modify the parameters not listed in Table 4-2.
T/H control type Sets Cold-aisle, Return-air: For a hot aisle, select
Hot-aisle, Return-air to control the temperature and
Return-air, or humidity around the air return vent of the
Supply-air as smart cooling product.
required. The Supply-air: For a cold aisle, select
temperature and Supply-air to control the temperature and
humidity set points humidity around the air supply vent of the
correspond to the smart cooling product.
selected control type
Cold-aisle: For a cold aisle, select
can be set.
Cold-aisle to control the temperature and
humidity of the aisle. The temperature and
humidity values come from the humidity
and temperature sensor in the aisle.
Hot-aisle: For a hot aisle, choose
Hot-aisle to control the temperature and
humidity of the aisle. The temperature and
humidity values come from the humidity
and temperature sensor in the aisle.
Temp control Controls the Average: Select Average if the
mode temperature inside the temperature is to be controlled based on
room or aisles based the averaged data value collected by the
on the Average, collector.
Maximum, or Maximum: Select Maximum if the
Minimum of the temperature is to be controlled based on
----End
Context
To set communications parameters, log in as the Admin, or Engineer user.
Procedure
Step 1 On the home screen, choose Settings > Comm Settings > IP Settings. Figure 4-7 is
displayed.
----End
Context
To set communications parameters, log in as the Admin or Engineer user.
If Connection mode is set to Server, a smart cooling product can be accessed by a
maximum of one element management system (EMS) clients at the same time. If
Connection mode is set to Client, a smart cooling product can be connected only to the
EMS with the corresponding IP address. If Connection mode is set to Server+client, a
smart cooling product can be accessed by a maximum of one EMS clients and connect to
the EMS with the corresponding IP address at the same time.
You can set parameters for Modbus RTU and Modbus TCP on the Modbus setting screen.
Figure 4-8 shows the screen for setting the Modbus communications parameters.
Baud rate 9600, 19200 Set the baud rate as required. The value should be
consistent with that set on the EMS.
Comm address 1–255 Set the communication address of the smart cooling
product as planned. The EMS communicates with
the smart cooling product through this address, and
the communication addresses of two smart cooling
products connecting to the same EMS must be
unique.
----End
----End
Context
To set communications parameters, log in as the Admin, Engineer, or Operator user.
This section is suitable only for SNMP. Skip this section if you use Modbus.
Record the values entered in this section. They will be used when you access a smart
cooling product to a NMS (network management system).
One smart cooling product supports concurrent access of up to 10 NMSs through SNMP.
Procedure
Step 1 On the home screen, choose Settings > Comm Settings > SNMP Settings. Figure 4-9 is
displayed.
Step 2 Set SNMP Version based on site requirements, and then click Submit.
If you set SNMP Version to ALL or SNMP V1&V2, you can set Read Community and
Write Community by performing Step 3.
If you set SNMP Version to ALL or SNMP V3, you can add SNMP V3 users by
performing Step 4.
Step 3 Set Read Community and Write Community.
1. Click the text box after Read Community, as shown in Figure 4-10. Set Read
2. Click the text box after Write Community, as shown in Figure 4-11. Set Write
3. Set DES Password and Confirm Password as planned, as shown in Figure 4-13. Then
click .
4. Click Submit.
Step 5 Click the text box after SNMP Port, as shown in Figure 4-14. Set SNMP Port to the actual
If you modify SNMP Port and click Submit, a warning is displayed, saying that the
monitoring system will restart, as shown in Figure 4-15.
Follow-up Procedure
After a USB flash drive has been inserted into the controller USB port and successfully
identified, click Export File under MIB File to export the MIB file to the USB flash drive for
the customer's use in accessing a third-party NMS. Figure 4-17 shows successful file export.
Before using a USB flash drive, ensure that its data has been scanned by antivirus software
and is secure.
Prerequisites
Assign teamwork group number and teamwork unit address for the teamwork controlled
smart cooling products as follows:
Teamwork group no.: Group the smart cooling products in adjacent areas as one, that is,
assign one teamwork control number for them. At most four teamwork control groups
can be assigned (1–4).
Teamwork unit address: The address for the smart cooling product in the same group
cannot be the same (address range: 1–32). The smart cooling product addressed 1 is the
master one that collects, processes, and delivers data. It is recommended that you set the
unit address numbers from one to the Total number of units in this group.
Context
The parameters in this section are for reference only. Set actually parameter values as
required.
To change teamwork settings, log in as the Admin or Engineer user.
Procedure
the master smart cooling product synchronously. Table 4-6 describes how to set the
parameters.
A/C supply Indicates the time Set the parameter to the 180s
water temp needed by the chiller to time after which the
stab filter stabilize the water difference between the
delay supply temperature at inlet water temperature
the set point after the inside a micro module
chiller linkage function and the chiller outlet
is enabled. The value water temperature is
range is 0–7200s. within the range set in
the A/C supply water
temp diff parameter.
CFT Set this parameter to Indicates the CFT 0%
stability diff the CFT stability condition to be met by
difference after the a smart cooling
chiller linkage function product. It is
is enabled. The value recommended that you
range is 0–100%. retain the default value.
CFT Set this parameter to Indicates the time after 60s
stability the CFT stability filter which the CFT of a
filter delay delay after the chiller smart cooling product
linkage function is is within the range set
enabled. The value in the CFT stability
range is 0–7200s. diff parameter. It is
recommended that you
retain the default value.
Water temp Indicates the step for Set the parameter based 1°C
rise step increasing the water on the precision for
supply temperature controlling the chiller
(0.1–8°C) after the water temperature and
chiller linkage function the water temperature
is enabled. stability. It is
recommended that you
retain the default value.
Water temp Indicates the step for Set the parameter based 1°C
fall step decreasing the water on the precision for
supply temperature controlling the chiller
(0.1–8°C) after the water temperature and
chiller linkage function the water temperature
is enabled. stability. It is
recommended that you
retain the default value.
Min CW Indicates the lower Set the parameter based 15%
valve limit set for the water on the chilled water
opening valve openness after value type and chilled
the chiller linkage water flow. It is
function is enabled to recommended that you
minimize water retain the default value
temperature differences for a 2-way valve, and
caused by the change the value to 0
Step 3 Complete the teamwork settings for all the smart cooling products by performing Step 1 and
Step 2.
Step 4 On the home screen of any teamwork controlled smart cooling product, tap . If the
teamwork control succeeds, the teamwork topology of the smart cooling product in the group
is displayed, as shown in Figure 4-18. Table 4-7 describes the note for the screen.
itself, as shown in .
A non-green frame indicates the other device in the
group, as shown in .
5 Ground color: red, Red indicates that a critical alarm is generated, as
bright gray
shown in .
Bright gray indicates that the device is operating
without any critical alarms, as shown in
----End
Follow-up Procedure
After you have completed the settings, perform the following checks to confirm whether the
teamwork control is available:
1. Check whether the device number on the topology is the same as the actual device
number.
− If yes, go to 2.
− If no, check the cable connection and the settings of teamwork control parameters.
2. Check whether the number of the active devices on the topology is the same as the actual
device number.
− If yes, go to 3.
− If no, check the cable connection and the settings of teamwork control parameters.
3. Check whether the number of standby devices on the topology is the same as the actual
device number.
− If yes, go to 4.
− If no, check the cable connection and the settings of teamwork control parameters.
4. Check whether the number of online devices on the topology is the same as the actual
device number.
− If yes, the check is complete.
− If no, check the cable connection and the settings of teamwork control parameters.
If a chiller and micro modules are linked in the iCooling mode, refer to section 4.5.13
Powering Off and Maintaining a Smart Cooling Product in iCooling Linkage Mode for
instructions about how to power off and maintain an smart cooling product in a micro module.
Prerequisites
Before setting the alarm parameters, get familiar with the relationship among each parameter.
Power underfreq alarm threshold < Power overfreq alarm threshold
Supply-air HT alarm threshold + 5°C ≤ Return-air HT alarm threshold
Supply-air HT alarm threshold + 5°C ≤ Hot aisle HT alarm threshold
Cold aisle HT alarm threshold + 5°C ≤ Hot aisle HT alarm threshold
Cold aisle HT alarm threshold + 5°C ≤ Return-air HT alarm threshold
Supply-air LT alarm threshold + 5°C ≤ Return-air LT alarm threshold
Supply-air LT alarm threshold + 5°C ≤ Hot aisle LT alarm threshold
Cold aisle LT alarm threshold + 5°C ≤ Hot aisle LT alarm threshold
Cold aisle LT alarm threshold + 5°C ≤ Return-air LT alarm threshold
Context
The content described in this section is optional. To set whether to report an alarm, or set
the time delay duration or threshold, follow the instructions in this section. The enabling
functions include the following three choices:
− Allow
Alarms are reported to the EMS. Active alarms are displayed on the LCD and the
system performs related protection actions.
− Block
New alarms are not reported to the EMS. The EMS can detect alarms that are
generated before the blocking. Active alarms are displayed on the LCD and the
system performs related protection actions.
− Disallow
Alarms are not generated and no protection actions are performed.
The method for setting each alarm is the same. This section describes how to set Delay
of Supply-air HT to 5.
If you need to change alarm settings, log in as the Admin or Engineer user.
Be careful when configuring alarms. Only professional maintenance personnel can change
alarm settings.
Procedure
Step 1 Choose Settings > Alarm Settings > T/H Sensor on the home screen. Figure 4-19 is
displayed.
----End
Context
On the diagnostic mode screen, you can turn on or off components, and control their
output ratio.
If you need to manually turn on or off system components in diagnostic mode, log in as
the Admin or Engineer user. Ensure that the smart cooling product is started before
operation.
Procedure
Step 1 Choose Maint > Diagnostic Mode > Enter > Yes. Figure 4-21 is displayed.
----End
Context
For safe system operation, when smart cooling product components are started, the following
coupling relationships are presented:
When the electric heater is started, the corresponding indoor fan automatically starts.
When the electrode humidifier is started, the corresponding indoor fan automatically
starts.
If you need to manually turn on or off system components in diagnostic mode, log in as
the Admin or Engineer user. Ensure that the smart cooling product is started before
operation.
For details about the parameters and specifications to be set, see the commissioning
chapter in the user manual of each smart cooling product.
This chapter describes how to commission smart cooling product components, using the
electric heater as an example.
Procedure
Step 1 Enter diagnostic mode.
Step 2 Tap On for Electric heater, as shown in Figure 4-22.
After the electric heater is started, the Off following the Electric heater turns into On.
----End
Context
The T/H Curve screen displays temperature and humidity curves showing the recent
temperature and humidity changes. You can choose to display the curves showing data
changes of recent one hour, one day, seven days, or 30 days.
Procedure
Step 1 On the home screen, tap T/H Curve. Figure 4-23 is displayed.
The temperature curve (upper) and the humidity curve (lower) are displayed on the same screen. The
abscissa shows time. The temperature set point is the midpoint temperature on the upper ordinate
while the humidity set point is the midpoint humidity on the lower ordinate.
The temperature and humidity curves show the current average temperature and humidity of the
control type.
You can tap and to zoom in or out the range of the temperature and humidity
ordinate. The midpoint temperature is the temperature set point and the midpoint humidity is the
humidity set point after the ordinate range is zoomed in or out.
You can view the temperatures from (temp set point - 3°C) to (temp set point + 3°C) at least and
from (temp set point - 30°C) to (temp set point + 30°C) at most.
You can view the humidity from (humidity set point - 5%) to (humidity set point + 5%) at least, and
from (humidity set point - 50%) to (humidity set point + 50%) at most. Specific humidity fluctuation
range displayed varies according to different models of smart cooling products.
----End
Context
On the alarm querying screen, you can query active alarms and historical alarms.
The active alarm screen displays active alarms.
The historical alarm screen displays the historical alarms. You can query historical
alarms by choosing Common Functions > Query Hist. Alarms or Alarms > Query
Hist. Alarms.
Procedure
To query the active alarm, choose Alarms > Query Act. Alarms. Figure 4-24 is
displayed.
Active alarms are displayed in chronological order. The latest generated alarm is displayed in the
uppermost row.
If active alarms exist, they are displayed on the alarm bar one by one.
You can query an alarm on the alarm list in related user manual for smart cooling product based on
the alarm ID to view causes of the alarm and methods used to clear the alarm.
Click each alarm to open the Details page, which contains Alarm Name, Severity,
Location, Cause ID, SN, Possible Causes, and Procedure for the alarm, as shown in
Figure 4-25.
− If the icon is not displayed on the Details screen, the alarm can be
automatically cleared after the fault is rectified.
− If the icon is displayed on the Details screen, the alarm can be manually
cleared by tapping the Clear button after the fault is rectified. The alarm clearance
type (automatic or manual) varies with smart cooling products. Some of the alarms
can either be cleared automatically or manually. Perform operations as required.
For details about how to manually clear an alarm, see 4.5.6 How to Manually Clear
Alarms.
To query historical alarms, choose Common Functions > Query Hist. Alarms or
Alarms > Query Hist. Alarms on the home screen. Figure 4-26 is displayed.
Historical alarms are displayed in chronological order. The latest cleared alarm is displayed in the
uppermost row.
----End
Context
Logs record operations on the system. Maintenance and technical service engineers can
query logs to locate operations on the system.
To query logs, log in as the Admin, Engineer, or Operator user.
Procedure
Step 1 On the home screen, choose Maint > Log Maint > Query Logs. Figure 4-27 is displayed.
----End
Procedure
Step 1 On the home screen, choose Maint > Performance Maint. Figure 4-28 is displayed.
----End
Context
You can query component status in the following two ways.
Enter the Status screen. The control or running status of major components such as the
indoor fan, electric heater, humidifier, and chilled water valve is displayed.
Enter the Device Details screen and then enter the menu of a specific component. All
parameters for the component are displayed.
Procedure
When viewing the component status through Status, choose Common Functions >
Status or Running > Status on the home screen. The general component status screen is
displayed. Figure 4-29 shows the screen displayed after choosing Running > Status.
When querying component status through Device Details (using the chilled water valve
as an example), choose Running > Device Details > CW Valve on the home screen to
query the status of the chilled water valve, as shown in Figure 4-30.
----End
Context
You can query the system parameters through two ways.
Enter the Operating Info screen that displays the major system parameters such as the
current detected temperature and humidity.
Enter the Device Details screen and then enter the menu of a specific component. All
parameters for the component are displayed.
Procedure
When querying system parameters through Operating Info, choose Common
Functions > Operating Info, or Running > Operating Info on the home screen, the
related screen is displayed. Figure 4-31 shows the screen displayed after choosing
Running > Operating Info.
When viewing system parameters through Device Details (using the chilled water valve
as an example), choose Running > Device Details > CW Valve on the home screen to
view the chilled water valve parameters, as shown in Figure 4-32.
----End
Procedure
Step 1 On the home screen, select About. Figure 4-33 is displayed.
Step 2 On the About screen, tap Version Info or E-label. Figure 4-34 is displayed.
The Version Info screen includes the version details of the display panel, control board, and
temperature and humidity collection board. The E-label screen displays electronic labels of the
entire system, control board, display panel, temperature and humidity collection board, and so on.
When some T/H boards of the cold or hot aisles are enabled, T/H Board on the About > Version
Info screen, or T/H Board on the About > E-label screen shows the information of these T/H
boards.
When some T/H boards of the cold or hot aisles are disabled, T/H Board on the About > Version
Info screen, or T/H Board on the About > E-label screen does not show the information of these
T/H boards.
----End
Context
To delete historical alarms, log in as the Admin user.
Exercise caution when deleting all historical alarms. Because this operation may cause
clearance of all historical alarms and affects device maintenance.
Procedure
Step 1 On the home screen, choose Alarms > Delete Hist. Alarms to enter the Delete Hist. Alarms
screen shown in Figure 4-35.
----End
Context
Logs can be deleted in a one-click manner.
To delete logs, log in as the Admin user.
If you perform this operation, all logs will be deleted, and device maintenance will be affected.
Exercise caution when doing this operation.
Procedure
Step 1 On the home screen, choose Maint > Log Maint > Delete Logs > Yes to delete all the logs.
After logs are deleted, the log deletion operation is recorded in the first log that is displayed.
----End
Context
Active alarms, historical alarms, logs, configurations, and run logs can be exported. The
export method for the five data is the same. This section uses how to exporting active alarms
as an example to explain the operation method.
You are advised to use the FAT32 USB flash drive with a capacity no greater than 64 GB.
Format the non-FAT32 USB flash drives into FAT32 ones before using them.
Before using a USB flash drive, ensure that its data has been scanned by antivirus software
and is secure.
Before exporting active alarms, historical alarms, logs, and configurations, ensure that the USB flash
drive has been successfully identified.
If the USB flash drive has been successfully identified, is displayed at the status bar.
If the USB flash drive is not properly connected, the system will notify that the USB flash drive is
not detected.
Procedure
Step 1 On the home screen, choose Maint > USB Operations > Export Act. Alarms to enter the
Select Path screen, as shown in Figure 4-36.
Step 2 Tap the file where the user saves active alarms in the Select Path dialog box and tap Next.
Then tap Yes in the displayed dialog box shown in Figure 4-37. Enter the Processing Info
screen shown in Figure 4-38.
Step 3 After the data is successfully exported, Figure 4-39 is displayed. Tap OK.
Step 4 Tap Maint > USB Operations > Remove USB to remove the USB flash drive in safe mode.
----End
Context
To clear the runtime of the smart cooling product component, log in as the Admin or
Engineer user.
Performance value clearance can be performed only after component maintenance. Otherwise
the component may run overtime and degrade performance.
Procedure
Step 1 On the home screen, choose Maint > Performance Maint. Figure 4-40 is displayed.
----End
Context
Calibrate a sensor if the displayed temperature or humidity on the sensor deviates from
the actual value. For example, if the return air temperature measured by other
temperature detection devices at the return air detection point is 20°C while the value
measured by the sensor is 22°C, the sensor has an error of 2°C, and the calibration value
should be set to –2°C.
To calibrate a sensor, log in as the Admin or Engineer user.
Procedure
Step 1 On the home screen, choose Maint > Sensor Adjust. Figure 4-41 is displayed.
Context
You can calibrate for touching point deviation on the touchscreen.
You can calibrate the screen by tapping the screen on the Screen Calib page or by DIP
switch.
− Tapping the screen on the screen calib page: The program of the display board
works normally; the deviation between the touching point and the responding point
is small; the Maint > Screen Calib page can be entered over the screen.
− Calibrating the screen by DIP switch: The display board works normally; the
deviation between the touching point and the responding point is unfavorably big;
or the screen does not respond when being tapped.
To calibrate the touchscreen, log in as the Admin or Engineer user.
You can calibrate the screen by DIP switch only when the system enters Quick Settings
page after the first power-on or when the system is on the home screen.
Touch the LCD screen firmly if you are using your fingertips. It is recommended that you
use the pen tip for accurate selection and quick response.
Procedure
When calibrating the screen by tapping the screen, on the home screen, tap Maint >
Screen Calib to enter the following screen, as shown in Figure 4-42. Figure 4-43 is
displayed when the screen calibration is complete.
After 15 seconds, a dialog box indicating Are you sure you want to calibrate the
screen? If you do not click Yes or No, calibration will start automatically 10
seconds later. is displayed, as shown in Figure 4-44.
c. Wait for 10 seconds or tap Yes. Figure 4-42 is displayed. Tap the screen. When
Figure 4-43 is displayed, the adjustment is complete.
d. Flip toggle switch 4 for the LCD to non ON.
After the DIP switch is calibrated, flip toggle switch 1 to ON, and others to the opposite position.
You need to manually operate the operation again from the first step to trigger the touchscreen
calibration function after the calibration failure.
----End
4.5 FAQ
4.5.1 How to Perform Quick Settings
Context
On the quick settings screen, you can set the language, time, date, and system.
The Guest user can perform quick settings only during the initial power-on. If you need
to perform quick settings in other scenarios, log in as the Admin, Engineer, or
Operator user.
Procedure
Step 1 Choose Settings > Quick Settings on the home screen. The quick settings screen is displayed,
as shown by (1), (2), (3) and (4) in Figure 4-3.
----End
Procedure
Step 1 On the home screen, choose Settings > User Settings. Figure 4-45 is displayed.
Procedure
Step 1 On the home screen, choose Settings > User Settings to enter the User Settings screen, as
shown in Figure 4-46.
Step 2 Tap Password to enter the password changing screen, as shown in Figure 4-47.
The password consists of six digits and not supports letters or special characters.
If you forget the password, restore the initial password by referring to 4.5.4 Restoring Factory Settings.
----End
If you restore factory settings, all system data will be restored to the state before delivery,
including login passwords, operation logs, parameter configurations, alarms, and
performance statistics. Perform this operation with caution as it may affect other users.
To ensure device security, operate the DIP switch after powering off the main power
supply of the device.
To ensure information security and prevent malicious password reset, you must keep the
cabinet keys securely. If any abnormal operation is found, check the information in the
equipment room access control system and monitoring system.
Procedure
Step 1 Tap Shutdown on the screen and wait for the system to shut down.
Step 2 Disconnect the main power supply of the device.
Step 3 Switch the first and second toggles of DIP switch S2 to ON, and switch the third and fourth
toggles to OFF on the main control board.
Figure 4-48 shows positions of DIP switches on the main control board.
If you do not confirm the operation within 30s, the dialog box disappears, and the process of restoring
factory settings is terminated.
After the system is restored to factory settings, the user password is also reset to the preset password,
and must be promptly modified to ensure information security and normal system running.
----End
Procedure
Step 1 After you have entered the home screen, choose Maint > USB Operations > Software
Upgrade, and check whether you can perform the upgrade.
If yes, upgrade the system version by referring to the software upgrade guide.
If no, proceed to Step 2 by following instructions of system prompts.
Step 2 If The e-label board is not connected or the e-label is incorrect. Please connect or replace
the e-label board. is displayed, power off the system, reconnect or replace the E-label board,
and then power on the system.
Step 3 If the fault persists, contact Huawei technical support.
----End
Procedure
Step 1 Tap Alarms > Query Act. Alarms > CW valve abnormal feedback on the home screen.
The alarm information is displayed, as shown in Figure 4-49.
Procedure
Step 1 On the home screen, choose Settings > System Settings > T/H Sensor.
Step 2 Set Cold-aisle sensor 1 and Cold-aisle sensor 2 to Enable, as shown in Figure 4-50.
----End
Step 1 On the home screen, choose > . The teamwork control information is
displayed, as shown in Figure 4-51.
Master/Slave and Active/Standby indicate the information of this single unit. Other information is
about the teamwork control information of the group.
Required cooling capacity: indicates the total cooling/heating requirements of the group and is used
as a reference for enabling the cooling/heating mode by the master device. If the cascade function is
enabled, the capacity is used as a reference for determining whether to start a standby unit.
Required humidity: indicates the total dehumidification and humidification requirements of the
group and is used as a reference for enabling the dehumidification and humidification mode by the
master device.
----End
To prevent loss of important data, record all parameter values before restoring default settings.
After restoring default settings, change the parameter values to the recorded values.
After default settings are restored, all communication addresses are changed to 1 and the communication
between all devices and the EMS is disconnected. The communication addresses must be reset to
recover the communication.
When Windows accesses the controller over SSH, you need to use client software such as PuTTY.
Procedure
Step 1 Log in to the controller over SSH.
Step 2 Specify User name and Password. The preset user name and password are enspire and
Changeme respectively, as shown in Figure 4-52.
If a user enters incorrect passwords for five times, the user's account will be locked for 10
minutes.
Step 3 After successful login, enter su and Changeme to switch to the root user, as shown in Figure
4-53.
Step 4 Enter passwd (the password change command) to change the password. In the displayed
window, enter a new password and confirm it, as shown in Figure 4-54.
The new password must meet complexity requirements. When you are changing the password, you can
press Ctrl + C to stop this operation.
----End
If the information shown in Figure 4-56 is displayed on the controller LCD, the smart
cooling product cannot run properly. Perform Step 2 to end.
In the Figure 4-56 the ACC V100R001C20SPC300 version is used as an example to describe the prompt
messages on the screen. During actual operations, the version in use prevails.
Procedure
Step 1 Check whether strong electromagnetic interference exists around the E-label identification
board.
If yes, contact Huawei technical support.
You are advised to use the FAT32 USB flash drive with a capacity no greater than 64 GB.
Format the non-FAT32 USB flash drives into FAT32 ones before using them.
Ensure that the key file has been encrypted using AES128.
Before using a USB flash drive, ensure that its data has been scanned by antivirus software
and is secure.
Procedure
Step 1 On the home page, choose Maint > USB Operations > Import Certificate, as shown in
Figure 4-57.
Procedure
Step 1 On the Teamwork Settings screen, reduce the values of Total number of units and Number
of running units by 1 respectively.
Step 2 Respectively change the values of Teamwork unit address to 3 and 4 for smart cooling
products No. 4 and No. 5.
Step 3 Power off and maintaining smart cooling product No. 3.
Step 4 Respectively change the values of Teamwork unit address back to 4 and 5 for smart cooling
products No. 4 and No. 5.
Step 5 On the Teamwork Settings screen, increase the values of Total number of units and
Number of running units by 1 respectively.
Step 6 Power on smart cooling product No. 3.
The following alarms may be reported during the above operations, and will disappear after
the operations are complete:
Smart cooling products inside a micro module report the "Teamwork networking failed"
alarm.
The master unit inside a micro module reports the "iCooling linkage A/C abnormal" alarm,
which triggers the "L0/L1 linkage abnormal" alarm in the NMS.
The master units inside other micro modules report the "iCooling linkage condition not
met" alarm.
----End
5 Power-On Commissioning
Before power-on, clear dust, dirt, and foreign matter from the cabinet; otherwise, the water
pump may be blocked, resulting in drainage failure or serious equipment malfunction.
1. Ensure that the power supply meets the requirements on the product nameplate.
2. Ensure that power cables are correctly connected and securely bound.
Procedure
Step 1 After the main power supply is connected, use a multimeter to check whether the input
voltage is within the normal range. 2.5 Technical Specifications shows the operating voltage
range of the system.
It is recommended that the AC input switches be turned on from left to right and turned off from
right to left.
(Applies to the NetCol5000-C030H6B2010020E1 and NetCol5000-C030H6B2010020E0) If the
green indicator is on (Figure 3-38 shows the indicator position), the primary power supply is serving
the equipment. If the green indicator is off and the system is working properly, the secondary power
supply is serving the equipment.
----End
If alarms occur during the procedure, see 6.2 Alarm Reference to deal with them.
Users are classified into Admin, Engineer, Operator, and Guest. The Admin user has
the highest permission, followed by the Engineer, Operator and then Guest users. The
preset passwords for the Admin, Engineer, and Operator users are all 000001. There is
no preset password for the Guest user. To perform the commissioning, log in as Admin or
Engineer. For system security purposes, change the preset password upon first login. For
details, see 4.5.3 How to Change a Password.
The electric heater, humidifier, water pump, and float are optional. If they are not
configured, skip the commissioning steps intended for these components.
Procedure
Step 1 Confirm that all AC input switches are turned off.
Step 2 Tap Start on the home screen to power on the NetCol5000-C.
Step 3 Choose Settings > System Settings > T/H Sensor on the home screen and enable the T/H
sensors for the corresponding aisles.
Step 4 Check whether alarms are generated after the NetCol5000-C has been running for more than 3
minutes.
If any alarm is generated, identify the cause and clear the alarm. For details, see 6.2
Alarm Reference.
If no alarm is generated, choose Running > Device Details > CW Valve and query the
water inlet and outlet temperatures. If the supply water temperature is greater than the
return water temperature, check whether the water supply and return pipes are reversely
connected.
Step 5 Choose Maint > Diagnostic Mode > Enter, and set the fan air volume (30% by default) to
the maximum value. Check whether alarms are generated. If any alarm is generated, identify
the cause and clear the alarm. For details, see 6.2 Alarm Reference.
Step 6 Start the electric heater on the diagnostic mode screen. Check that the electric heater generates
heat. Then turn off the electric heater.
To avoid scalds, do not touch the electric heater surface with bare hands.
Step 7 Adjust the humidifier input to the maximum valve on the diagnostic mode screen so that the
water level in the humidifier cylinder increases, as shown by (1) in Figure 5-2. Ensure that
water supply is smooth and the water pipe is free from leakage. After 10 minutes, the water
inside the humidifier cylinder will bubble or boil, as shown by (2) in Figure 5-2. (The water
boiling time is relevant with the electrical conductivity of incoming water. If the electrical
conductivity is lower, it will take a longer time for water to boil.) Press the humidifier manual
drainage switch on the side panel of electric control box to ON, as shown by (3) in Figure 5-2
so that the water level in the humidifier cylinder decreases, as shown by (4) in Figure 5-2.
Ensure that water is drained smoothly and the pipe is free from leakage. Set the humidifier
input to 0% and press the drainage switch to OFF, as shown by (5) in Figure 5-2.
Step 8 On the diagnostic mode screen, set the opening of the chilled water valve to 100%. The
handle of the chilled water valve should be rotated to the maximum value automatically. If
not, troubleshoot it by following the relevant instructions in 6.3 Troubleshooting.
Step 9 Choose Running > Device Details > Drain Device, manually raise the low float for 5
seconds, and check whether a water pump starts. Figure 5-3 shows the position of high and
low floats.
Step 10 Lower the low float, manually raise the high float for 5 seconds, and check whether a pump
starts.
If both pumps start and a drainage abnormality alarm is generated, handle the alarm by
following the relevant instructions in 6.2 Alarm Reference. After the alarm clears,
perform Step 11.
If only one or no pump starts, troubleshoot it by following the relevant instructions in 6.3
Troubleshooting. After both pumps start, perform Step 11.
Step 11 Lower the high float.
Step 12 Exit the diagnostic mode.
Step 13 After the commissioning is complete, ensure that the NetCol5000-C keeps running for more
than 30 minutes properly.
----End
When installing an air filter, keep the arrow mark on the air filter outwards.
3. Close and lock the rear door.
The condensate pump, float, electric heater, and humidifier are optional components. If not configured,
ignore the maintenance for them.
If the NetCol5000-C will be idle for a long time in the low temperature area, switch off the
chilled water stop valve and humidifier water inlet valve to prevent freezing.
12 Start the indoor unit, Replace the electric heater by Quarterl □Passed.
choose Maint > referring to 6.4.6 Replacing an y □Failed.
Diagnostic Mode > Electric Heater.
Enter from the main
screen, and set electric
heater to On. Check that
the electric heater
generates heat.
NOTE
To avoid burns, do not
touch the electric heater
surface with bare skin.
13 Choose Maint > If the chilled water valve handle Quarterl □Passed.
Diagnostic Mode > does not automatically turn to y □Failed.
Enter and set the chilled the maximum opening,
water valve openness to troubleshoot by following
100%. Check that the instructions in 6.3
chilled water valve Troubleshooting.
handle automatically
turns to the maximum
opening.
14 Check that no foreign Clean the foreign matters. Semi-an □Passed.
matter exists in the fan. nual □Failed.
15 Check that the blades Maintain the blades. If the fault Semi-an □Passed.
are intact. is not rectified, replace the fan nual □Failed.
by referring to 6.4.5 Replacing a
Fan.
16 Check that no abnormal Clean the foreign matters, and Semi-an □Passed.
voice is generated make sure that the fan is fixed nual □Failed.
during operation. properly.
17 Check that the screws Tighten the screws. Replace the Semi-an □Passed.
a001 Return-a Major The alarm 1. The cables to the 1. Check the cables
ir 1/2 is temperature to the
temp generated. sensor are loose temperature
invalid or damaged. sensor.
2. The temperature 2. Maintain or
sensor is faulty. replace the
temperature
sensor.
a002 Return-a Critical The alarm 1. The load is high 1. Add more smart
is or the cooling product
6.3 Troubleshooting
Table 6-3 describes the common faults of the NetCol5000-C and handling methods.
The fan does not 1. The power supply 1. Ensure that the power supply
rotate after the module of the fan is module of the fan is inserted to the
NetCol5000-C faulty or abnormal subrack. If the fault persists,
starts. (including the fuse of the replace the power supply module
power supply module is (or replace the fuse).
blown.) 2. Replace the fan fuse.
2. The fan fuse is blown. 3. Check whether the cables to the
3. Cables to the fan are fan short-circuit or are
faulty. disconnected.
The fan generates 1. The air filter is blocked. 1. Clean the air filter.
loud noises. 2. Dirt exists at the fan air 2. Clear the fan air exhaust vent.
exhaust vent. 3. Fasten the fan screws.
3. The fan is not securely 4. Replace the fan. For details, see
installed. 6.4.5 Replacing a Fan.
4. The fan is faulty.
Drainage capacity 1. The drainpipe is bent by Check that self-drainpipes are not bent
of the a large angle or trap by a large angle and traps do not exist.
NetCol5000-C exists. Ensure that the height difference for
decreases. 2. The drainage system is drainage is enough.
faulty. (The water pump, Check the water drainage system:
floats, or drainpipes are
faulty.) 1. Check that the floats are working
properly.
3. The water pan filter or
the water pump is 2. Check whether fuses on circuits C
blocked by foreign and D are blown. If yes, replace
matter in the water pan. the fuses.
3. Check whether the relay works
properly. If not, replace the relay.
4. Check whether the water pump
works properly. If not, replace the
water pump.
5. Check that the pipes are not bent
by a large angle.
Clean the water pan filter and water
pan.
The NetCol5000-C 1. The thermal insulation 1. Check whether thermal insulation
leaks. tube of the tube of the NetCol5000-C is
NetCol5000-C is securely installed and repair the
damaged. damaged thermal insulation foam.
2. The condensate 2. Ensure that the drainpipes are not
drainpipe is blocked. bent by a large angle, the drainpipe
3. The pipes leak. connectors are securely installed,
4. The water pan filter or the condensate pump is not faulty,
the water pump is and the floats are not faulty.
blocked by foreign 3. Check the pipes and weld the pipe
matter in the water pan. or fasten related bolts if the pipes
leak.
4. Clean the water pan filter and
Water is frequently The electrical conductivity Replace the humidifier cylinder that
supplied into the of water in the humidifier is has a low electrical conductivity, or
humidifier and too low. contact Huawei technical support.
drained out when
the water level
reaches the high
level detector.
Sparking occurs in The electrical conductivity Contact Huawei technical support.
the humidifier of water in the humidifier is
cylinder. too high.
Before removing or installing the power cable, turn off the power switch.
Before connecting a power cable, check that the label on the power cable is correct.
During the installation of AC power supply facilities, follow the local safety regulations.
When operating the high-voltage and AC-powered facilities, use dedicated tools.
Ensure that a spare component is the same model as the faulty one is prepared before
replacing the faulty component.
Do not install or remove power cables when the device is on. Transient contact between
the core of the power cable and the conductor may generate electric arcs or sparks, which
may cause fire or hurt eyes.
Before removing cables from a faulty component, mark the cables with their
corresponding ports numbers for later connection (confirm by referring to the electrical
conceptual diagram).
Ensure that the cables are connected to the spare component properly.
Context
Recommended tool: Phillips screwdriver (M6)
Preparations: The rear door is removed, and the device is powered off.
The following figures show the components in the electric control box.
(1) A1 main control board (2) Terminal fastener (3) KM1 dual-route switch
contactor
(4) Terminal fastener (5) X4.1 wiring terminal (6) X4.2 wiring terminal
(7) X5.1 wiring terminal (8) X5.2 wiring terminal (9) X6.1 wiring terminal
(10) X 6.2 wiring terminal (11) FU1 transformer input (12) FU2 transformer output
fuse fuse
(13) FU4 water pump fuse (14) KM2 M11 water pump (15) KM3 M12 water pump
relay 1 relay 2
(16) Terminal fastener (17) PSU (18) Jumper cap J11
(19) A2 power supply (20) DIP switch SW1 (21) TC transformer
backplane
(22) M1 ground screw (23) EL electronic label
Procedure
Step 1 Unlock the rear door and open the door rightwards.
Step 2 Open the air filter clip and remove the filter, as shown by (1) and (2) in Figure 6-6.
Step 3 Remove all cables from the side panel of the electric control box, as shown by (3) in Figure
6-6.
Step 4 Remove the four screws that secure the electric control box to the support, as shown by (4) in
Figure 6-6.
Step 5 Pull the handle on the side panel of the electric control box to remove the box, as shown by (5)
in Figure 6-6. Place it horizontal on the floor. Exercise caution because the electric control
box is heavy.
Step 6 Remove the three screws from the cover of the electric control box, as shown by (6) in Figure
6-6.
Step 7 Pull the handle on the cover to remove the cover, as shown by (7) in Figure 6-6.
Step 8 Replace the faulty component in the electric control box.
Step 9 Install the electric control box in an inverse order.
Step 10 Close and lock the rear door.
----End
Context
Preparation: maintain from the rear door.
Procedure
Step 1 Open the rear door.
Step 2 Rotate the baffle plate and remove the air filter.
Step 3 Install the spare air filter.
Step 4 Close and lock the rear door.
Step 5 Tap Maint > Performance Maint on the home screen to enter the performance maintenance
screen and clear the runtime of the air filter.
----End
Context
Recommended tool: Phillips screwdriver
Preparations: The device is only maintained from the rear door, and is powered off.
Procedure
Step 1 Turn off all AC input switches.
Step 2 Open the rear door.
1. Remove the two screws from the cover of the condensate pump using a Phillips
screwdriver and take off the cover.
2. Use a Phillips screwdriver to remove the four screws that secure the condensate pump.
3. Remove the control cables from the condensate pump.
4. Remove the forcible consulate drainpipe.
Context
Fans can be replaced with power on.
Recommended tool: Phillips screwdriver
Preparations: The device is only maintained from the front door.
Procedure
Step 1 Unlock the front door and open the door rightwards.
Step 2 Switch off the circuit breaker for the faulty fan.
Step 3 Remove the cables from the faulty fan, as shown by (1) in Figure 6-8.
Loosen only the four screws on the fan and remove the fan guard cover with them.
3. Remove the faulty fan. If an electric heater is installed in front of the fan, remove the fan
from the side of the electric heater.
Align the fastener at the bottom of the fan with the positioning pin, and push the fan into the
NetCol5000-C gently to ensure that cables to the fan can be securely connected and the fan
can work properly.
----End
Context
Recommended tools: flat-head screwdriver, Phillips screwdriver
Preparations: The device is only maintained from the front door, and is powered off.
Procedure
Step 1 Open the front door, remove the four M4 screws that secure the electric heater cover using a
Phillips screwdriver, and remove the cover.
Step 2 Remove cables from the through-wall terminal using a flat-head screwdriver.
Step 3 Remove the two cable plugs from the sensing bulb.
Step 4 Remove the four M4 screws on the electric heater using a Phillips screwdriver and remove the
electric heater.
Context
Recommended tool: Phillips screwdriver, flat-head screwdriver, socket wrench, cable ties,
diagonal pliers
Preparation: The device can only be maintained from the rear door.
Procedure
Step 1 Open the rear door and remove the air filter.
Step 2 Switch the manual drain button on the side of the electric control box to the ON position to
drain water in the humidifier cylinder.
Step 3 Tap Shutdown on the main screen and power off the device. Then switch the button back to
OFF.
Step 4 Unfasten the screws on the evaporator hose clamp to loosen the evaporator hose, as shown by
(1) in Figure 6-10.
Step 5 Cut off the cable ties, as shown by (2) in Figure 6-10.
Step 6 Remove the belt clamp on the humidifier cylinder, as shown by (3) in Figure 6-10.
Step 7 Pull upward to remove the humidifier cylinder, as shown by (4) in Figure 6-10.
When pulling out the humidifier cylinder, avoid contact with components and cables.
Step 8 Remove the scotch glue using a flat-head screwdriver, as shown by (5) in Figure 6-10.
Step 9 Remove the cable plug on the top of the humidifier cylinder using a socket wrench, as shown
by (6) in Figure 6-10.
Step 10 Install a new humidifier cylinder in an inverse order.
Step 11 Verify that cables are correctly connected and power on the device.
Step 12 Choose Maint > Performance Maint on the main menu and then clear the humidifier
running time.
----End
Context
Temperature sensor can be replaced with power on.
Recommended tools: diagonal pliers and cable ties.
Preparation: maintain from the front door.
Procedure
Step 1 Open the front door.
Step 2 Use a Phillips screwdriver to remove the R-shaped pipe clip that secures the air exhaust
temperature sensor on the front door post.
Context
Temperature sensor can be replaced with power on.
Recommended tools: diagonal pliers and cable ties.
Preparation: maintain from the rear door.
Procedure
Step 1 Open the rear door.
Step 2 Remove the air filters.
Step 3 Use a Phillips screwdriver to remove the R-shaped pipe clip that secures the air intake
temperature sensor on the rear door post.
Context
Temperature sensor can be replaced with power on.
Recommended tools: needle-nose pliers.
Preparation: maintain from the rear door.
Procedure
Step 1 Open the rear door and remove the air filters.
Step 2 Cut off the cable ties and the thermal insulation form on the pipe where the temperature
sensor is secured.
Step 3 Remove the water inlet or outlet temperature sensor probe.
(1) Water inlet temperature sensor (2) Water outlet temperature sensor
Context
Preparation: maintain from the rear door, and power off the device.
Procedure
Step 1 Open the rear door.
Step 2 Remove the air filters.
Step 3 Push up the buckle button on the rack, as shown by (1) in Figure 6-14.
If the rectifier is blocked by cable X101 or X102, you can remove terminal X101 or X102 and
then reconnect it after the replacement is complete.
Step 4 Pull out the buckle, as shown by (2) in Figure 6-14, and then pull out the rectifier module
from the plug-in frame.
Make sure the buckle is on the lower right side when inserting a new rectifier module.
Step 5 Replace the rectifier and insert the new rectifier to the corresponding slot of the power
distribution subrack.
Step 6 Push the spare rectifier module to the plug-in frame and connect the cable, and then push
downward the buckle button to lock the rectifier module.
Step 7 Install the air filters and rear door.
Step 8 Power on the rectifier and check whether the rectifier works properly.
----End
Procedure
Step 1 Tap Shutdown on the LCD home screen and switch off the active input circuit breaker,
standby input circuit breaker, and the external power supply.
Step 2 Open the rear door and remove the air filter.
Step 3 Remove the circuit breaker cover, remove the cord end terminals 1, 2, 3, and 5 from the
actuator using a small-sized flat-head screwdriver, and cut off the cable ties of the actuator to
ensure that the actuator cables are separated from the unit.
Step 4 Manually set the chiller water valve opening to 100%.
1. Pull out the actuator handle upwards, as shown by (1) in Figure 6-15.
2. Insert the hex key on the handle into the hole in the front of the actuator, as shown by (2)
in Figure 6-15.
3. Turn the handle in the direction shown by (3) in Figure 6-15 to loosen the screw and
remove the actuator.
The valve port of the T water valve body faces left, and the connecting plate is fitted in with
the screws on the left. The handle is kept upwards.
2. Place the valve port of the T water valve body facing left, as shown by (1) in Figure 6-17.
Fit in the connecting plate with the screws on the left, as shown by (3) in Figure 6-17.
Keep the handle upwards, as shown by (4) in Figure 6-17.
3. Connect cord end terminals 1, 2, 3, and 5 to the actuator, secure them using cable ties,
and install the circuit breaker cover.
Step 6 Power on the equipment. Choose Maint > Diagnostic Mode > Enter on the home screen to
enter diagnostic mode. Adjust the opening of the chilled water valve to an appropriate value
and ensure that no leakage exists. Confirm the setting and exit diagnostic mode.
Step 7 Tap Maint > Perform Maint on the home screen and clear the chilled water valve runtime.
----End
Context
Recommended tool: open-end wrench.
Preparations: maintain from the rear door, and power off the device.
Procedure
Step 1 Open the rear door.
Step 2 Remove the air filters.
Step 3 Remove the connectors from the float, as shown by (1) in Figure 6-18.
Step 4 Use an open-end wrench to remove the nuts fastening the float and take out the float, as
shown by (2) in Figure 6-18.
The high float is located in an upper position, and the low float is located in a lower position.
Ensure that the connector is installed on the correct float.
Step 6 Tighten the nuts using the open-end wrench and level the float.
Step 7 Install the air filters. Close and lock the rear door.
Step 8 Tap Maint > Perform Maint on the home screen and clear the float runtime.
----End
Context
Controller panel can be replaced with power on.
Recommended tool: Phillips screwdriver.
Preparation: maintain from the front door.
Procedure
Step 1 Open the front door with caution to prevent damaging the controller cables.
Step 2 Remove cables from the controller panel.
Step 3 Remove the controller panel.
Be aware of the fasteners when pushing the controller panel from the right or left side to
prevent damaging the controller panel.
1. Remove the four screws from the controller panel using a Phillips screwdriver, as shown
by (1) in Figure 6-19.
2. Pull out the controller panel, as shown by (2) in Figure 6-19.
Step 4 Install the new controller panel in the original position on the front door in an inverse order.
Step 5 Connect the control signal cables to the controller panel. Close and lock the front door.
----End
C
CAN Controller Area Network
CFD Computational Fluid Dynamics
E
EC Electronic Commutation
F
FE fast Ethernet
N
NTC Negative Temperature Coefficient
P
PID Proportional, Integral, and Derivative
PSU Power Supply Unit
R
RCCB Residual Current Circuit Breaker
S
SC Simple Configuration
Purchase glycol and corrosion inhibitor from a local qualified installation company.
Determine the glycol volume concentration based on the lowest temperature in record in
the area.
As the glycol solution is toxic, avoid skin contact with the glycol solution and splashing
it into your eyes. Dispose of the glycol solution in accordance with local laws.
To prevent glycol solution from corroding pipes and the heat exchanging coil, corrosion
inhibitor should be mixed into the glycol solution. For details about the mixing schemes,
consult glycol experts.
Check the quality of the glycol solution on a quarterly basis and evaluate the
anticorrosion effects. For details, consult local water treatment experts.
Status Operating Info Device Details Query Act. Alarms Query Hist. Alarms Delete Hist. Alarms User Settings Comm Settings Alarm Settings System Settings Quick Settings Restore Defaults
CW valve ctrl status Current temp T/H Sensor Alarm 1 Alarm 1 Language Modbus Settings T/H Sensor System Control Language
CW valve run status Current humid CW Valve ...... ...... Date format SNMP Settings Main Board T/H Sensor Date format
Indoor fan ctrl status Dew point temp Indoor Fan Alarm n Alarm n Date CW Valve CW Valve Date
IP Settings
Indoor fan 1/2/3/4/5/6 run status Rated supply voltage Drain Device Time Indoor Fan Indoor Fan Time
Cond pump 1/2 ctrl status PSU Time zone Cooling System Drain Device Time zone
Password Drain Device Monitoring mode
On/off status on remote
LCD contrast PSU
On/off status on EMS
LCD saturation
LCD brightness
Diagnostic Mode Log Maint Performance Maint Sensor Adjust Screen Calib USB Operations Teamwork Info Teamwork Settings Version Info E-label
CW valve Query Logs CW valve total runtime Supply-air 1/2 temp adj value Software Upgrade Master/Slave Teamwork group no
Indoor fan Delete Logs Indoor fan 1/2/3/4/5/6 total runtime Return-air 1/2 temp adj value Export Act. Alarms Active/Standby Teamwork unit address
Cond pump 1/2 total runtime Cold-aisle 1/2/3 temp adj value Export Hist. Alarms Master online status Teamwork function
Air filter total runtime Cold-aisle 1/2/3 humid adj value Export Logs Teamwork status Network
Cond pump 1/2 run factor Hot-aisle 1/2/3 temp adj value Export Config Total number of actual units Total number of units
Hot-aisle 1/2/3 humid adj value Remove USB Number of active units Number of running units
Supply-water temp adj value Export Logs Run Logs Number of standby units Rotation
Return-water temp adj value Export T/H Data Avg temp Rotation period