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Measuring & Control

Manufacturing Sdn.Bhd. (1006233-T)


Manufacturing Sdn.Bhd. (1006233-T)

About Us

Eratech Company as a leading manufacturer of the major parameters in industrial


measurement and instrumentation, has determinedly transformed itself to build value for our
customer. With our energized focus on our core business platform - Instrumentation Solutions
with a Corporate Research and Development groups located in Europe and Asia - we can
tackle the challenges of an increasingly complex and unpredictable marketplace from a
position of strength.

This empowers us to drive both near- and long-term value and retain our status with the
instrumentation industries. Our alignment produces a highly focused portfolio organized
around a solution business model. It will authorize us to speed up growth and value
construction so that we can best serve our customers.
Manufacturing Sdn.Bhd. (1006233-T)

Our Products

1) Flow Measurement Instruments, Including: 2) Temperature Sensors and Accessories,


Including:
‫ں‬ All Types of Flow Measurement Orifice Plates
‫ں‬ Restriction Orifice Plates ‫ں‬ Regular and Alloy Thermocouple Sensors
‫ں‬ Integral flow meters ‫ں‬ Sensor-Transmitter Assemblies
‫ں‬ Meter Runs ‫ں‬ Multipoint Sensors
‫ں‬ Orifice Carrier Assemblies ‫ں‬ Pad Type Sensors
‫ں‬ Venturi Tubes ‫ں‬ Regular and Alloy Thermowells
‫ں‬ Pitot Tubes
‫ں‬ Flow Nozzles
‫ں‬ Wedge Flow Meters
Manufacturing Sdn.Bhd. (1006233-T)

Orifice Plate & assemblies


Orifice plates are most commonly used primary elements for flow measurement in pipelines based
on the principle of measurement of “differential pressure' which cover a wide range of applications of
fluid and operating conditions. They give an acceptable level of uncertainties at lowest cost and long
life without regular maintenance.
Orifice plates, restriction orifice plates, with or without carrier ring, meter run assemblies and
integral orifice plates have been manufacturing at Eratech to suit customer's requirements.

Summary of Specifications

Design: Conforms to ISO, ASME

Accuracy: ± 1 ~2 % URV (Uncertainty of


discharge coefficient C is 0.5)

Typical Flow rate Turndown Ratio: 3:1

Reynolds No.: 5000 to 107

Upstream and downstream straight pipe lengths:


10D & 5D (depends on beta ratio)

Maximum working pressure / temperature: 6000


psig / 540°C

Repeatability of measurement: ± 0.1%

Types: Square edge concentric, Quadrant edged,


conical entrance, Eccentric, Segmental

Plate material: SS304, SS316, SS316L as


standard. Hastelloy-C, Monel, etc. can be given on
request.

Orifice Bore: In accordance with ISO-5167, BS-


1042, and ASME MFC 3M, R.W. Miller, and AGA-3

Edges: Square and sharp, will not reflect a beam


of light when viewed without magnification

Finish: 1.3 micron roughness


Manufacturing Sdn.Bhd. (1006233-T)

Orifice Plate & assemblies

Tab Plate: In the same material as plate & is welded to orifice plate. Tab plate integral to the Orifice
plate (i.e. without welding) can also be offered as a special case.

Vent / Drain: Vent or Drain holes are provided as per customer's requirement. Not drilled for orifice
bores smaller than 25.4 mm

Flange Union: Weld neck, Slip on, Threaded, Socket welded with RF or RTJ facing Orifice flanges
are in accordance with ANSI B16.36 with minimum flange rating of 300#, for sizes up to 8” or male -
female flanges in accordance with ANSI B16.5.

Pressure Tapping's: Corner tapings are recommended for sizes up to 1 ½”; Flange taps from 2" to
16”;
D – D/2 taps for higher sizes.

Gasket: SS spiral wound, SS spiral wound + Grafoil, Other materials available on request.
For RTJ flanges, the plate is fixed on the plate holder. The plate holder is in Soft Iron material & acts
as a gasket.

Stud Bolts / Nuts: ASTM A193 Gr.B7/A-194 Gr.2H as standard, other material on request.

Jack Screw: Carbon Steel


Manufacturing Sdn.Bhd. (1006233-T)

Orifice Plate & assemblies


The shape and manufacturing tolerances of plates used in measurement applications are defined in
the international standards of ISO 5167, AGA-3, ASME MFC-3M, and others. Relationship formula
between flow, differential pressure and bore size, are also specified on mentioned standard.

Plate's Type and description:


SQUARE EDGED CONCENTRIC:

These are most commonly used for flow


measurement. This has special features
such as simple structures, high accuracy,
and ease of installation & replacement. The
orifice plates are correctly finished to the
dimensions, surface roughness, and
flatness to the applicable standard. These
plates are recommended for clean liquids,
gases & steam flow, when the Reynold
number range from 5000 to 107.

ECCENTRIC:

For liquids containing solid particles that


are likely to sediment or for vapors likely to
deposit water condensate, the bore of the
eccentric orifice normally is inscribed in a
circle that is 98% of the pipe diameter, so
the solids or slurries may pass through.
Manufacturing Sdn.Bhd. (1006233-T)

Orifice Plate & assemblies

SEGMENTAL:

The bore of this orifice plate is a


semicircle. These are used for
measurements where solids are entrained
in a gas or liquid flow stream.

QUADRANT EDGE:

The inlet edge of the bore of this orifice


plate is rounded to a quarter circle. This
orifice plate is principally used for
measuring flow rates of low Reynolds
number i.e. between 2000 to 10000

CONICAL ENTRANCE:

This orifice plate is suitable for viscous


fluids Reynolds number is very low i.e.
between 80 to 2000.
Manufacturing Sdn.Bhd. (1006233-T)

Orifice Plate with RTJ Holder


For high pressure and high temperature application where the orifice flange is RTJ type, the plate
holder assembly will be designed in which holder is a function of RJ gasket to prevent leakage of the
process fluid. The plate holder are either male or female type which has an oval or octagonal ring /
groove.

Orifice plate is normally screwed with holder. Holder material are generally soft iron material,
however other material can be used to suit process requirement, such as SS304, SS316, SS321,
Monel 400,…

Orifices can be integrated with holder as well so that they machined from one piece.

Restriction Orifice Plate

Restriction orifice plates are normally used to regulate fluid flow or reduce the flowing pressure
downstream of the orifice plate. In some cases, these elements will be exposed to some especial flow
conditions cause by high pressure loss or cavitation, flashing and chocked flow. In this regard, Eratech
offer a variety of solution including multi-bore plate, multi-stage plate assembly, Stellited surface plate,
increased plate thickness and alternative plate material to provide customers with safe and accruable
device as enough.

Multistage Orifice Assembly consists of multiple restriction orifice plates separated by a distance of
one pipe diameter and welded with the pipes in between them. End connection is either suitable for
butt welding or with end flanges.

Unlike measurement orifices, the sizing and design of restriction orifices are not defined by
standardization organizations.

This type is also supplied with RJ holder to fit in or between RTJ flanges.


Manufacturing Sdn.Bhd. (1006233-T)

Typical Assemblies:

ORIFICE PLATE WITH FLANGE UNION

Weld-neck flange is normally used to install orifices which have a long neck, however slip on type is
also used. The pressure tapings will be provided through the flange which are at a distance of 1” from
the face of the plate.

ORIFICE PLATE WITH CARRIER RING AND FLANGE UNION

Carrier ring is provided to facilitate pressure tapping through it so that corner tapping is preferred.
This construction is generally used for lower line sizes (normally less than 2”) and also where providing
pressure taps on flange is impossible. Carrier ring machined from single block which can be integral
piece or double ring (male-female) with/without annular chamber for pressure taps.
Carrier rings are also used in integral orifice assembly for higher accuracy.
Manufacturing Sdn.Bhd. (1006233-T)

Integral Orifice Plate Assembly

Integral Flow Orifice Assembly is used when differential pressure transmitter has to be directly
mounted on the orifice assembly. This eliminates cost of installation of differential pressure transmitter
with impulse piping up to the orifice assembly. The transmitter is mounted on the orifice assembly
through a 3/5-Valve H-type manifold. Available with line sizes of 2" & below. The assembly consists of
orifice plate between two integral blocks having corner taps. Generally, meter run pipe is
recommended with upstream length of 18D and downstream length of 8D. The pipes are welded to the
blocks with end flanges. However due to process temperature limits of the transmitter, direct
assembly is not recommended for process temperatures above 120 Degrees Centigrade.

To meet your specific needs, we can provide DP transmitters from the brand of your choice, or we will
recommend the best fit for your application.

Advantages

· Improves accuracy and repeatability in 1/2", 1" and 1 1/2" line sizes

· Improves reliability and maintenance costs

· Multivariable measurement for gas and steam


Manufacturing Sdn.Bhd. (1006233-T)

Flow Nozzle & assemblies


Flow Nozzles are particularly used in high velocity, non-viscos flow in pipelines. They are also suitable for
determination of flow rate at high pressure, high temperature services. Flow Nozzles are inherently more
expensive to manufacture than a standard orifice plate, but are dimensionally more stable and give longer life at
the higher velocities.

Different types of Flow nozzles including long Radios, ISA Nozzle and venturi Nozzles have been
manufacturing at Eratech to suit customer's requirements.

Flow Nozzle manufacture at Eratech is quality-controlled from selection of raw material to packaging of the
finished product.

Summary of Specifications

Design: Conforms to ISO, ASME

Accuracy: ± 1 ~2 % URV (Uncertainty of discharge coefficient C is 0.75)

Typical Flow rate Turndown Ratio: 5:1 (100:1 of DP)

Reynolds No.: > 10,000

Upstream and downstream straight pipe lengths: 10D & 5D (depends on beta ratio)

Maximum working pressure / temperature: 6000 psig / 540°C

Repeatability of measurement: ± 0.1%

Types: ISA 1932, ASME long radius, Venturi Nozzle

Nozzle material: SS304, SS316, SS316L as standard. Hastelloy-C, Monel, etc. can be given on request.

Nozzle Bore: In accordance with ISO-5167, and ASME MFC 3M

Edges: Flow Nozzles have a smooth elliptical inlet leading to a throat section with a sharp outlet

Finish: 1.3 micron roughness

Tab Plate: In the same material as Nozzle and will be welded to Nozzle.

Vent / Drain: Vent or Drain holes are provided as per customer's requirement. Not drilled for bores smaller than 25.4 mm

Flange Union: Weld neck, Slip on, Threaded, Socket welded with RF or RTJ facing flanges are in accordance with ANSI B16.36
with minimum flange rating of 300#, for sizes up to 8” or male - female flanges in accordance with ANSI B16.5.

Pressure Tapping's: Corner tapings for ISA Nozzles; radius taps (D & D/2) for long radius

Gasket: SS spiral wound, SS spiral wound + Grafoil, Other materials available on request.
For RTJ flanges, female groove on nozzle with Soft Iron RJ gasket will be normally used.

Stud Bolts / Nuts: ASTM A193 Gr.B7/A-194 Gr.2H as standard, other material on request.

Jack Screw: Carbon Steel


Manufacturing Sdn.Bhd. (1006233-T)

Typical Assemblies:

Flange Type Flow Nozzle:

In this type, nozzle will be inserted between pipe


flanges.

Welding type flow nozzle:

This type of nozzle has a machined tongue around


its greatest diameter designed to fit between
beveled ends of both inlet and outlet pipe section.
The pipe sections, with the nozzle in place are firmly
clamped and welded. The weld-in flow nozzle is
used where flanges are not applicable such as high
temperature and pressure applications in power
plant installations, feed water, etc.

Holding Ring Type Flow Nozzle:

This type of nozzle is designed for installation in a


pipe without flanges. The flow nozzle is installed
with the help of holding ring and locating pins which
are made of same material as that of pipe thereby
eliminating welding of dissimilar materials...

Flange Type Throat tap Flow Nozzle:

Flange type throat-tap flow nozzle is used when


extreme accuracy and repeatability required.
Manufacturing Sdn.Bhd. (1006233-T)

Venturi Tube
Venturi Tube is a low pressure drop metering device. It offers constant accuracy, high-pressure
recovery and installation at any angle from horizontal to vertical. This measurement product performs
in a wide variety of applications that include air, water, vapor, steam, gas, chemical substances, and
slurry applications due to maintenance-free and extended life without moving parts.

The classical Venturi Tube is made up of an entrance cylinder of the same diameter as the pipe
connected to a conical convergent section, a cylindrical throat and a conical divergent section. The
convergent angle is 21 degrees and the divergent angle is between 7 and 15 degrees.

Summary of Specifications

Design: Conforms to ISO, ASME

Accuracy: 1 ~2 % URV (Uncertainty of discharge coefficient C is 0.7, 1 and 1.5% for as cast, Machined and rough welded
respectively)

Typical Flow rate Turndown Ratio: 10:1 (100:1 of DP)

Reynolds No.: 105 to 106

Upstream and downstream straight pipe lengths: 8D (Depends on beta ratio) and 4d

Maximum working pressure / temperature: 6000 psig / 540°C

Repeatability of measurement: ± 0.1%

Types: 'as-cast' convergent section, 'machined' convergent section and 'rough welded' convergent section. Eratech supplies
machined and rough welded versions.

Throat material: Carbon Steel, SS304, SS316, SS316L as standard.

Body material: Carbon Steel, SS304, SS316, SS316L as standard.

Throat Bore: In accordance with ISO-5167, and ASME MFC 3M

Finish: 1.3 micron roughness

Tab Plate: will be provided.

End Connection: Flange End, Prepare to Weld, Threaded

Pressure Tapping's: The high pressure taps are located on the inlet convergent section and the low pressure taps are located
at the middle of the throat section. A piezometer ring is sometimes used for differential pressure measurement. This consists of
at least 4 holes in the plane of the tap locations. Each set of holes is connected together in an annular ring to give an average
pressure.

Accessories: Mating flange, Isolating Valve, Gasket and bolting will be provided on request.
Manufacturing Sdn.Bhd. (1006233-T)

Typical Assemblies:
Machined with Flanged or weld ends:

In this type, the convergent section is machined as are the throat and the entrance cylinder. The
junctions between the cylinders and cones may or may not be rounded. These classical Venturi tubes
can be used in pipes of diameter between 50 mm and 250 mm and with diameter ratio β between 0.4
and 0.75 inclusive.

End connection of machined venturies can be either flange end or weld end.

Fabricated with Flanged or weld ends:

This type of classical Venturi tube normally fabricated by welding. For larger sizes it may not be
machined, but in the smaller sizes the throat is machined. These classical Venturi tubes can be
used in pipes of diameter between 200 mm and 1200 mm and with diameter ratios β between 0.4
and 0.7 inclusive.

End connection of machined venturies can be either flange end or weld end.
Manufacturing Sdn.Bhd. (1006233-T)

Pitot Tube
Averaging Pitot tube is a multiport self-averaging flow meter. It is a primary element for flow
measurement of gas, liquid, vapor in pipelines and ducts based on the principle of measurement of
'differential pressure'. Permanent pressure loss of this element is low which means low energy
consumption and significant cost benefits.

Unique profile shape of this element enables high flow turndown. They are suitable for pipe sizes
from 10mm to 5000mm and for square or rectangular section ducts. Hot-tap for insertion into
pressurized pipes is also available. Direct mounting transmitter arrangement sometimes offer as an
option.

Eratech manufactures the widest range of Averaging Pitot Tubes for gases, liquids and steam with
bi-directional flow capability. There are four standard models; Inline, Insertion and Hot tap which can
provide a flow solution for your toughest applications. To provide the complete flow solution that meets
your specific needs, we can provide DP or Multivariable transmitters from the brand of your choice, or
we will recommend the best fit for your application.

Summary of Specifications
Design: Conforms to Miller Handbook, Shell Handbook,

Accuracy: ± 1% of actual flow rate

Typical Flow rate Turndown Ratio: 10:1 (100:1 of DP)

Reynolds No.: Minimum 1.2x104

Upstream and downstream straight pipe lengths: short

Maximum working pressure / temperature: up to 600 bar / 1300°C (with selected materials and fittings)

Repeatability of measurement: ± 0.1%

Material: Carbon Steel, SS304, SS316, SS316L as standard. Monel and high alloys on request.

Body material: Carbon Steel, SS304, SS316, SS316L as standard.

Tag Plate: will be provided.

End Support: will be provided for large pipe size. For liquid flow applications where there is a possibility of process pulsations
or intermittent excessive flow velocity, the end-support model should always be selected for pipe sizes over 250mm internal
diameter.

Pressure Tapping's: The "total pressures" developed at each upstream hole by the impact of the flowing medium are firstly
averaged within the outer impact tube and internal averaging tube. This pressure is represented at the head as the high
pressure component of the DP output. The low pressure component is generated from a single sensing hole located on the
downstream side of the outer impact tube

Accessories: Fitting, Isolating Valve, Gasket and bolting will be provided on request.
Manufacturing Sdn.Bhd. (1006233-T)

Typical Assemblies:
Permanently Install Types
In-line Fitting:

This model will be supplied with a pipe section in


the same material as probe.
Fits pipe size 13 ~ 50mm.
End fitting can be but-welded, threaded or
flanged
Maximum pressure is 200 bar for but-weld, 70
bar for threaded and as flange rating for flange
end.
Maximum temperature is 450°C for but-weld and
flange end and 200°C for threaded type.

Threaded Fitting:
This model will be supplied with carbon steel
pipe weld fitting and stainless steel compression
gland as standard
Fits pipe size 50 ~ 5000mm.
Available with End support
Maximum pressure is 70 bar
Maximum temperature is 450°C for SS316L

Flanged Fitting:
This model will be standardly supplied without
flanged pipe fitting or stud bolts and gaskets.
These are available as accessories
Fits pipe size 50 ~ 5000mm
Standard Flange Size are 1 ½” and 2”.
Maximum pressure is as flange rating
Maximum temperature is 450°C for SS316L
Manufacturing Sdn.Bhd. (1006233-T)

Withdrawable Types (Hot Taps)

Threaded Fitting (Low Pressure):

This model will be supplied with weld fittings, ball (or gate)
valve and pressure chamber as standard.
Gland packing material is standardly supplied as non-
asbestos graphite.
Fits pipe size 50 ~ 3000mm
Maximum pressure is 10 bar
Maximum temperature is 450°C

Threaded Fitting (High Pressure):

This model will be supplied with weld fittings, ball (or


gate) valve, pressure chamber and draw bolt retraction
assembly.
Gland packing material is standardly supplied as non-
asbestos graphite.
Fits pipe size 50 ~ 3000mm
Maximum pressure is 40 bar
Maximum temperature is 450°C

Flanged Fitting:

This model will be supplied with weld fittings, ball (or


gate) valve, pressure chamber and draw bolt retraction
assembly without flanged pipe fitting or stud bolts and
gasket (Available as accessories).
Gland packing material is standardly supplied as non-
asbestos graphite.
Fits pipe size 50 ~ 3000mm
Maximum pressure is 100 bar
Maximum temperature is 450°C
Manufacturing Sdn.Bhd. (1006233-T)

Wedge Meter

The wedge meter is a differential pressure producing device for use on all fluids especially slurries
and liquids with suspended solids. Our wedge meter is particularly effective on viscous fluids. It is
insensitive to pipe Reynolds Numbers which can be as low as 500.

The opening height of the wedge is normally 0.2, 0.3, 0.4 and 0.5 but it can be changed in design
according to the amount of differential required for a particular application flow range.

Pressure taps are located upstream and downstream from a "Wedge" shaped constriction inserted
in a length of pipe. The wedge creates a pressure drop between the upstream tap and downstream tap
which is related to the volumetric flow rate through the narrowest cross section of the flow element
thereby created.

Differential pressure tapping cam be either Flanged or screwed type. A remote seal connection is
available for DP transmitters. Eratech wedge meter is suitable for bi-directional flows as well.

Summary of Specifications
Design: Conforms to Miller Handbook

Accuracy: ± 2 ~4 % URV

Typical Flow rate Turndown Ratio: 10:1 (100:1 of DP)

Reynolds No.: 500

Upstream and downstream straight pipe lengths: 5D and 2D

Maximum working pressure / temperature: up to 6000 Psig / 540°C

Repeatability of measurement: ± 0.2%

Element Ratio (H/D): 0.2, 0.3, 0.4, 0.5 (Standard Value 0.4)

Material: Carbon Steel, SS304, SS316, SS316L as standard.

Body material: Carbon Steel, SS304, SS316, SS316L as standard.

Tag Plate: will be provided.

Pressure Tapping's: Flange, ½” NPT (F)

Accessories: Fitting, Isolating Valve, Gasket and bolting will be provided on request.
Manufacturing Sdn.Bhd. (1006233-T)

Typical Assemblies:
Compact assembly:

This model is in-line assembly in a flange with threaded


pressure tap.
Size: ½” ~ 3”
Rating: 150#, 300#

Thread Pressure Connection & Flange Pressure Connection:

In this model wedge element will be inserted in a pipe and


threaded pressure tap will be created on pipe wall.
Size: 4” ~ 24”
Rating: depends on flange rating

Flange Pressure Connection & Flange Pressure Connection:

In this model wedge element will be inserted in a pipe and


pressure taps will design to be suitable for using with remote
seal differential pressure transmitter.
Size: 1/2” ~ 48”
Rating: depends on flange rating

Chemical-tee Pressure Connection & Flange Pressure Connection:

In this model wedge element will be inserted in a pipe and


pressure taps will design to be suitable for using with remote
seal differential pressure transmitter. Remote seal
connections are flange and chemical type seal design.
Size: 1/2” ~ 48”
Rating: 300#
Manufacturing Sdn.Bhd. (1006233-T)

Construction of Flow Elements

· Flow element at Eratech are engineered to routine Standards including BS, ANSI, ASME, ISO
and DIN standards

· Flow Element Manufacture at Eratech is quality controlled form the selection of raw material to
packaging of the finished product.

· Manufacturing and Construction meet international Standard including ASME Sec. VIII, ASME
B31.3, ASME B31.1….

· Welding is carried out by qualified welders to ASME IX.

· Quality control system is approved to ISO 9001-2008

· Hydrostatic pressure testing and NDE is available by request for all models.

· Standard material of construction is 316L stainless steel but many other materials are
available on request.

· All devices have full material traceability.

· Material test certificates to EN 10204 and certificates of conformity are available for each
component part of every assemblies.

· Stainless steel tag plate as standard will be provided


Manufacturing Sdn.Bhd. (1006233-T)

FLOW MEASUREMENT DATA SHEET

TAG NO.
Line Size Sch./WT(mm)
GENERAL
Line Rating
Line Material
FLUID FLUID STATE
Max. FLOW
INLET PRESS. INLET TEMP.
Design PRESS. Design TEMP.
OPERATING SPECIFIC GRAVITY
MOL. WEIGHT SPECIFIC HEAT RATIO (Cp/Cv)
FLUID
DATA OPER. VISC.
SUPERCOMP. FACTOR
BASE PRESS. BASE TEMP.
PRESSURE DROP @ Max.
Downstream Pressure
OPR. DENSITY
Type
Tapping
Material NACE
Thickness
Flow Bore Diameter Beta Ratio
Element
Drain/Vent Hole
Tag Plate
Standard
Surface Facing
Size
Type
Rating

Flange Facing
Flange Material
Gasket Material
Bolt & Nut Material
Manufacturing Sdn.Bhd. (1006233-T)

Temperature Sensor

Temperature sensors are divided into two types: resistance temperature detectors (RTD's) or
thermocouples (TC's). Both types create an electrical signal corresponding to the temperature.
Moreover a metal sheath protects sensor elements. The connection head carries a ceramic block for
connecting the wires, attached by 2 screws with springs. In order to good thermal conductivity,
compensation of length tolerances in thermo wells and protection against vibrations, the travel of the
spring mounting makes certain the inset touching the bottom of the thermo well. When mounting in a
thermo well, the inset may be easily replaced, without removing the thermo well from the pipe and
without any interruption of the process.

Summary of Specifications
Standard: IEC 584 for thermocouples, IEC 751 for RTD's

Tolerance Class: 1 and 2 for Thermocouples and A and B for RTD's

RTD Element Types: Thin film, Wire wound

Thermocouple Types: K, J, T, E, N

Sensor Types: Insets, Head mounted temperature sensor without Thermowell, head mounted sensors with Thermowell,
Cable/Connector output sensors, Skin-pad sensors, Multi-point temperature

Sheath material: SS304, SS316, SS321, Inconel 600, Inconel 625

Sheath Outer Diameter: 6mm, 9mm, 12.7mm…

Hot Junction: Grounded, Un-grounded, Exposed

Sensitive length of inset: For RTDs: max. 40 mm for all diameters of inset sheath. For thermocouples: approximately equal to
the external diameter of the inset sheath, but not more than 5 mm
Terminal Block: Ceramic, attached to the connection head by two M4 screws with springs, giving up to 10 mm of travel.

Connection heads: Standard execution for ambient temperatures from 0 to + 80°C. Degree of protection: IP 54 to IP 65,
according to execution
Manufacturing Sdn.Bhd. (1006233-T)

Typical Assemblies:
Inset:

Insets may be mounted either in direct contact with the


medium or Thermowell mounting; under the condition that
electrical terminal block is protected against environmental
influences (working conditions to be checked)
Different electrical connection can be offered including
bare wire, terminal block and temperature transmitter.

Head Mounted Sensor:

This generation of “Thermo-Sensor” probes may be


fitted with one or two resistance temperature detectors
(RTDs) or thermocouples (TCs). Each probe consists of a
temperature sensor (inset), a connection head and a lag
extension with standardized process connection.
This type may also equipped with thermo well. There is
no need to remove the thermo well from the pipe. The
insets can be simply replaced, even without any process
interruption.

Cable Output Sensor:

These “Thermo-Sensor “probes may be provided with


either one or two thermocouple / RTD sensors. The place
of the sensor is inside a flexible metal sheath, with or
without extension cable, process connection on request.
If fitted, the extension cable (with or without protective
spring and/or electromagnetic shielding) can be supplied
with PVC, silicone, Teflon or fiberglass insulation. The
soldering between the extension cable and the sheathed
cable is enclosed in a sealed sleeve
Manufacturing Sdn.Bhd. (1006233-T)

Typical Assemblies:

Skin-Pad Type:

Tube skin thermocouples are used for monitoring


surface temperatures on boilers, super heater or heat
exchanger tubes. They are available with a weld pad
shaped to the curvature of the tube or knife edge for fast
response. Terminations are available with lead wire or
sealed head extensions. Also expansion loops or coils are
customized and weld clamp and heat shield will be
supplied as ordered.
Most common pad type are weld-pad and knife-edge
type.

Multi Point Sensor:

Multipoint temperature sensors accurately measure


temperatures at various locations along the sensor's
length. They are used across a broad range of processes
and installations—predominately in applications involving
a large or complex process where specific temperature
control is necessary.
General Guiding Tube and free hanging model are
generated at Eratech Company.

Supplied with junction box, 2 ~20 points sensing element.


ATEX version is available as well.
Manufacturing Sdn.Bhd. (1006233-T)

Thermo wells:

Thermo wells are manufactured from drilled bar stock and have threaded NPT process connections
or flanges for direct immersion into high pressure or corrosive applications. The thermocouple
element is mounted into the thermo well and is typically spring loaded for positive contact to the bottom
wall of the well. This allows for the best possible response to temperature changes during operation.

The thermo well itself can be machined in a variety of designs and insertion lengths. Most wells are
manufactured of 304 stainless steel or 316 stainless steel, however other alloys are available.

Summary of Specifications
Design: Conforms to ASME PTC-19.3 TW-2010

Maximum working pressure / temperature: depends on flange rating / 540°C (for SS ones)

Stem Types: Straight, Taper, Stepped

Bore Types: Single bore, Stepped bore

Process Connection: Flange, Thread, Weld, Van-Stone, Wrench

Instrument Connection: Thread (typically ½” NPTF), Flange….

Well Material: SS304, SS316, SS316L, and SS 321 as standard. SS Duplex, Hastelloy-C, Monel, etc. can be given on request.

Bore: to be match with temperature sensor out diameter.

Finish: 0.8 micron roughness

Standard Insertion Length “U”: 220mm, 250mm, 350mm, 500mm

Tag Plate: Tag Number, Flange rating, insertion Length, Material and Eratech Logo will be engraved on outside area of well
(typically flange).

Wake frequency calculation: will be submitted based on ASME PTC-19.3 TW-2010

Hydrostatic Pressure Test: will be internally and externally done at 100 bar or 1.5*flange rating index, whichever is greater.
Manufacturing Sdn.Bhd. (1006233-T)

Temperature Sensor DATA SHEET

1 Complete Assembly Material


2 Screwed Cover Construction : Tapered Built-up

WELL OR TUBE
3 Explosion Proof Flange Material
HEAD

Material: Dim.
4
Elect. Conn. O.D I.D
Nipple Size:
5 Instrument Connection
Dim. "N"
6 Sensor Material: RTD or TC Process Connection:
7 Sensor Type: Single or Double Accessories
8 Temperature Range Enclosure Class
9 Leads: STD Potted Transmitter Output
TRANSMITTER
ELEMENT

10 Sheath Material: Transmitter Type


Sheath Type:
11 Power Supply
Spring Loaded
Connection:
12 Accuracy
2-Wire 3-Wire 4-Wire
13 Terminal Block Brand
14 Sensor Accuracy
Manufacturing Sdn.Bhd. (1006233-T)

Reference List
Manufacturing Sdn.Bhd. (1006233-T)

Reference List
Manufacturing Sdn.Bhd. (1006233-T)

Certificates & Approvals


Manufacturing Sdn.Bhd. (1006233-T)

No. 32, Jalan Meru Indah, 19/KU 8, Taman Meru Indah, Mukim Kapar, Klang, Selangor, Malaysia.

mocPhone:
.Tel: bew012
ym :345
etisb6789
etis+603-33920895 eW cFax:
moFax:
www.mywebsite.com
012 345 6789
.nia+603-33920893
m od@ liam E-mail: 9mymail@domain.com
ym :liamE Email: 876 543 210 :xaF
info@eratech.com.my 9Website:
876 543 www.eratech.com.my
Website: 2mywebsite.com
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