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Kumara.N.S : kumardas25@gmail.com, kumardas_hrr@yahoo.com +91 9964110962 (Sr.

ENGINEER )

Scaling new heights of success with hard work & dedication and leaving a mark of excellence on each step to obtain a position
which allows me to utilize my knowledge and relevant experience in the field of Project management for the benefit of the
Organization.

Preferred areas: Manufacturing, OEM, Engineering Services, Design, Heavy Machinery Equipment’s/Industrial Products.

Information Security Management Business Continuity Management


Key Skills Profile Summary
poornaahwin@gmail.com +91 97418888100
Product development, system design, • A dynamic professional with over 8+ years of experience in the field of product
Product
Pleasechange
mentionmanagement, design & development, Modeling & drafting, Engineering Change management.
complete address with PIN Code
GD&T/GPS, welding, Document & • Key expertise areas include N.P.D and Prototype, in the Heavy Machinery
Data control. Equipment’s-Blast hole, Water well rig M/c, Off-Road vehicles, Mining,
Mineral processing, Power crushers, conveyors, Construction
CAD tools: Creo Parametric, Creo Equipment’s.
view, Auto CAD, Solid works, UG. • Proposal preparation and getting approval from client
Autodesk inventor PDM: Windchill, • Ensures designs are meeting the safety, quality, reliability, and cost goals.
TMS-pulse, intralink. • Worked on closed loop and open loop hydraulic systems.
• Conducting and participating in Design reviews & project meetings.
Change Management as • Good knowledge and experience of PDM/ ERP system
Lead/Effective team member. • Performing Design Calculations-Hydraulics related.
• Able to read hydraulic schematic diagrams.
Relevant Offshore Exp.
• Worked with hydraulic powerpack suppliers on product development.
• Good experience on CREO,Pro-piping and other cad tools.
Effective communications with clients,
• Preparing machine layout, piping layout for customer approval.
Supplier & Inter departments for
various project related activities. An • Release of Component drawings & Creation of BoM.
innovative & creative professional • Creation of General Arrangement drawing for Piping assembly.
with strong planning, communication, • Identify bottlenecks in the designing and effectively troubleshoot the same.
analytical & negotiation skills • Complete responsible for execution of assigned project.
• Aware of standards like ISO/DIN/ASME/AWS also Indian Standards.
Hardworking, Owning Responsibility, • Knowledge about selection of OEM components.
Problem solving • Experience in working with global teams and knowledge of ECO/ECN/ECR.
• Preparing and maintaining Engineering release and change documents (PDM)
Good Technical skills, Meeting project • Providing guidance to the team based on management direction.
schedules. • Performing other miscellaneous project related assignments.
• Handled different projects end-end from concept development to production.
ERP:Mfg-Pro,M3,SAP,DMS • Prolifient in Microsoft office suites, Project
• Ability to work with domestic and international customer.
Team Management

Soft Skills Career Timeline

Therelek Engineer Don Bosco Tech L&T Technology


Pvt. Ltd, Bangalore Ltd, Bangalore Services Ltd, Chennai
Adaptable Motivational
Leader Chennai Chennai Chennai

Jan’2016 – Nov’2018-
Apr’2010 – Jan’2011 – Feb’2015 –
Nov’2018 Till date
Multitasking Dec’2010 Sep’2014 Dec’2015
abilities Communicator

Actualize Consulting Actualize Consulting


Eng, Bangalore Eng, Bangalore
Planner/
Problem Solving Organizer
Work Experience
Nov 2018 – Till date, L&T Technology Services, Chennai.
Designation: Senior Engineer
Projects Design & Development, Change management
Responsibility Working as Module lead
Project Specialization Product development
Roles:
• Design and development of hydraulic systems and related components for off shore & onshore wind turbine.
• Leading the team of 4 members. Team handling, Delegate tasks and set deadlines, client interactions, Project estimations
• Managing projects and mentoring team, complete responsible for quality deliverables and commitments.
• Managing Mechanical System, subsystem and components level design requirements through cross functional collaboration
with internal and external stockholders.
• Building concepts for new variant of HPU. Use of DFMpro-tool in the concept validation also 3D CAD validations.
• Design verification: FMEA, DFMA,
• Design feasibility in all the three Fs (Fit, Form and Function)
• Building concepts for “cost cut out” of old variant and new assembly for new variants. involved in cost reduction and product
improvements,
• involved Cross-Functional and 3D-Architect Reviews for the final concept approval of pipe drawings and HPU.
• Conducting Design review meetings with manufacturing, service teams and product managers to finalize the design.
• Negotiation on different proposals with clients. Interacting with cross functional teams for other interfaces.
• Estimation of work involved, lead time and execution of task according to internal/onsite customer requirement.
• Resolving technical queries related to Hydraulic schematic, fittings connection of pipes and hoses as per DS/EN ISO
standard.
• Worked on hydraulic power pack, Distributor & pitch Manifold spare part activities and responsible for creation of Technical
supplier specifications.

Previous Experience
Jan’2016 – Nov 2018, Actualize Consulting Engineers Pvt Ltd, Bangalore
Deputed to TEREX India Research Center, Bangalore, INDIA
Designation: Team Lead-Mechanical
Projects NPD & Change management
Client Terex: Materials & Mineral processing System
Responsibility Worked as Team Lead
Project Specialization New Product development/ECM
Roles:
• Worked at TEREX India Research Center as Team Lead-Mechanical Deputed from Actualize.
• Key expertise areas include N.P.D and Prototype, 3D Modeling, Pro-Piping, Detailing, Assembly in the Heavy Earth Moving
equipment's-Mining, Mineral processing, Power screens, Power crushers, washing system, Telescopic conveyors.
• Knowledge of hydraulics and schematics reading skills.
• Involved in hydraulic power pack calculation. Maintained design calculation in MS-Excel.
• Involved in OEM components selection like Filter, Pump, Motor, Bellhousing & coupling.
• Co-ordinate the day to day work planning, scheduling, monitoring of projects.
• Customer co-ordination and Drawing Quality check as per customer standard.
• Updating Hydraulic schematic, Pipe routing and verifying components per schematic.
• Self-driven to meet the customer requirements like On-time delivery and Quality standards.
• Coordinate the review, presentation and release of design layouts, drawings, analysis and other documentation.

Feb’ 2015 – Dec 2015, Don Bosco Tech Ltd, Bangalore, India.
Designation: Automobile trainer
Roles:
• Worked as Automobile trainer under central govt project- NSQF.
• Troubleshooting engine and its related parts and Need to train the students from basic of automobile.
• Teaching Technical service issues & Conducting practical for automobile students

Jan’ 2011 – Spt, 2014 Actualize Consulting Engineers Pvt Ltd, Bangalore India.
Designation: Senior Design Engineer
Roles:
• Knowledge about selection of hydraulic hoses, fittings based on the size and creation of new hydraulic hoses and pipes.
• Creating parametric 3-D model & 2-D drawings as per the customer’s engineering STD & release engineering drawings.
• Concept development for new products and to improve existing products and Capable of Handling of complicated assemblies.
• Good knowledge on Rig machine (Surface Drilling solutions- Blast hole & water well).
• Proficient in Creo Solid Modeling, Sheet metal, large Assembly, installations, weldments and Detailing.
• Knowledge on Preparation of BOMs and performing documentation activities.
• Structural design experience-chassis, tower, power pack base, mainframe.
• knowledge about Electrical Components.
• Basic Knowledge of GD&T-ASME Y14.5M.
Project 1: Design and development of Wind turbine: Hydraulic Power Unit
Job profile:
• Involved in Design and development of wind turbine components like hydraulic system.
• Follow-ups on supplier hydraulic tanks different variants and to make common for other turbines models.
• Conducting design reviews meeting with client and supplier implementing the changes as per the MOM to finalize
• Hydraulic modules with different configuration making them common interfaces.
• Design, 3D modeling of assemblies and sub-assemblies.
• Preparation of Hose/pipe routing using Creo piping module.
• Creation of hose and pipe fabrication drawings and BOM for manufacturing.
• Verifying Hydraulic overview diagrams and schematics.
• Study and analyzing ECR/ECO/ECN executing as per estimated date
• Supporting to new and existing design implementation
• Clarifying technical queries with internal, onsite customer and supplier.
• Able to identify Spare parts and worked on drawings.

Project 2: Radial Telescopic conveyor system-140ft (NPD)


Job profile:
• Worked as Team Lead-Mechanical involved in creation of concepts for Hydraulic power pack for conveyor system.
• Hydraulic powerpack design: Auxiliary and Mini Powerpack.
• Done hydraulic related calculations. Involved in hydraulic wheel drive motor calculation
• Involved selection of pump, motor, filters, breathers, fittings, bellhousing, coupling and valves for both
• Design hydraulic tank Creation of hose installations and calculated required hydraulic oil quantity.
• Hose/pipe routing using Creo piping module. for both the powerpacks.
• Creation of supplier Specification sheets for sourcing department.
• Created Hydraulic schematic for Mini powerpack.
• Involved in Conveyor CG Calculation.
• Also done pneumatic pipe routing according to the supplier schematic for Brake system, which helps during transportation.
Project 3: Jaw crushers, cone crushers, Impact crusher, Inclined Screens and washing systems
Job profile:
• Worked as Team Lead involved in creation drawings for crushers, screeners and conveyor related components like Sheetmetal
(chute, hopper & feeder etc.), casting (fixed jaw, movable jaw) and assemblies of weldments, ladder handrail, walkways,
platform.
• Modifying existing design as per customer requirements like field issues, ECN.
• Worked on weld reduction projects (weld-on to casting)
• Value Engineering through Design changes considering cost, functionality, Quality.
• Doing quality check for the Drawing as per the pre-defined customer requirements.
• 3D modeling of casting parts Fixed jaw and Movable jaw and Apron, Apron liner Blow bars
• Updating existing drawings and models as per ECO.
• Supported for Global strategic souring for different Manufacturing plant.
Project 4: DM75/DM30: Rotary blast hole drill rig - Large-range (Product Improvement)
Job profile:
• Worked as Sr. Design Engineer involved in creation of concepts for blast hole rig machine.
• Creation of weldments, ladder structural design respective handrail mounting brackets, FRP decking, double pump installations
and other related installations.
• Modified existing enclosure as per customer requirements & Simplified tower rest design.
• Worked on weld reduction projects (weld-on to Bolt on type, and metal decking to FRP Decking).
Project 5: DB40-water well Rig machine (NPD)
Job profile:
• Worked as Sr.Design Engineer involved in prototype build.
• Involved in CG calculations, shear flow calculations for bracket, Buckling calculations, Burst pressure Calculations.
• worked on Air module (Air Compressor) installation (discharge pipe, fittings selections), COC-Filter installation,
• Designed brackets to mount mainframe on chassis with bolted type.
• Done Air intake filter installation and related mounting solutions.
• Receiver tank & piping, hose routing respective mounting brackets detailing releasing drawing for production.
• Done Air intake filter installation for Deck engine and PTO.
• Worked on power pack options Engine Installations,
• Worked on weight reduction project: Reduced hydraulic tank capacity
Project 6 : PV235 /PV310 Blast hole Rig Machine. (Product development)
Job profile:
• Worked as Design Engineer involved in product improvement and change management.
• Involved in creation of complex weldment Assembly & drawings,
• Conceptual design and mounting solutions for hydraulic systems with drawings, selection of hoses and hose fittings,
Suggesting new route for both electrical cables and Hydraulic Hoses with drawings.
• Created cables and its harness assemblies running b/w control systems and Engine,
• Hose routing for Hydraulic systems. Hydraulic tank to valve rack, Hydraulic Jack, tower raising Cyl,
• Design of Engine mounting brackets, pump drive brackets, Rig mainframe with various installations.
• Worked on structural projects like Tower with tubular structure, tower support.
• Installation of Fuel tank (options) hoses, rotary head installations. Radiator installation.
Project 7 : Dynapac: Road Construction Equipment’s.
Job profile:
• Worked as Team Member involved in creation of sheet metal weldment Assembly & drawings in Engine Installation Unit.
• Creation of hoses for hydraulic system for new models by referring to the standard Hyd.
• Conceptual design for mounting cooling systems, Hydraulic Systems Etc.
• Creation of drawings for released parts, Creation of complex casting parts and its drawings.
Project 8 : Power- crushers (Legacy Data Conversion & Product development).
Job profile:
• Project involved conversion of 2D drawing to 3D models and drawings as per pre-defined customer standards.
• Worked on jaw crusher, impact crushers, cone crushers and Screening
• Worked as a team member involved in creation of sheet metal parts, casting, fabrication & assembly weldments.
• Maintained standard parts like hydraulics fittings, fasteners and sub-assemblies in library (family table). Also used different
representations.
• Supported to Existing product improvements like modifications and resolving field issues.
Apr’ 2010 – Dec 2010 Therelek Engineers Pvt. Ltd, Bangalore India
Designation: Design Engineer
Roles:
• Generating detailed mechanical GA drawings & Preparation of Bill of Materials as per customer requirements.
• Reveres Engineering, Involved in calculation like Heat losses/power rating/insulation details of furnaces.
• Handled complete project and executed at customer place supported to Erection & Commissioning @Shimoga for SQF,
tempering furnace, washing, Subzero & ISRO Shriharikota-SPROB division curing oven and Carton oven.
• Designed Bogie Hearth furnace done design calculations worked on conveyors.
• Created P&ID and process flow diagrams, sales proposal drawings for the furnaces.
• Visited customer places for technical discussion and prepared MOM and shred with design and sales teams.
• Interaction with internal stakeholder’s, sub supplier for the project requirement to meet the customer needs.
• Resolving production issues at customer place.
• Preparing Layout Diagrams/sales drawings and mechanical Cost & Mechanical Estimation of projects.
• Develop layouts and details of equipment for heat-treatment plant furnaces.
• Fabrication & Erection of heavy steel structure, coordination with vendors on continuous quality improvement.

Education
Year Examination Institution Major Field Board Performance

S.T.J Institute of Technology Ranibennur, Mechanical Overall


2004-2009 B.E. V.T.U
KARNATAKA, INDIA Engineering Aggregate of 59.82%

PERSONAL PROFILE
Name: Mr. KUMARA.N. S
Father’s Name: Mr. SHIVANANDA.N. L
Date of Birth: 10/07/1986
Marital Status: Married.
Nationality: INDIAN.
Languages: English, Kannada, Hindi
Hobbies: Photography, Listening To music, Travelling.
➢ Hardworking, Owning Responsibility, Problem solving,
➢ Good Technical skills, Meeting project schedules.
➢ Willingness to accept responsibilities and decision making.
Personal Strengths:
➢ Strong team player and individual contributor with proven experience in cross functional teams
and multitasking abilities.
➢ Willing to travel to the Customer site, as required.
Permanent Kumar,N,S
Address: Sri Renuka Nilaya, Opp Balaji Oil mill, A-Block Vidyanagar, HARIHAR, 577601, Karnataka, India
PASSPORT Expiry: 2027

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