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1 Shape/Suspension/Fabric Retention
Te x t i l e A i r D i s p e r s i o n Pr o d u c t s
2 Layout/Fittings
3 Air Dispersion
4 Fabric
5 Appendix
Shape/Suspension/Fabric Retention
1 Shape. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SkeleCore FTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
SkeleCore Pull-Tight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Hoops (IHS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
3x1 Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4x2 Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Track . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Surface Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
OvalSox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Layout/Fittings
2 Design Layout . . . . . . . . . . . . . . . . . . . . .
Diameter Selection:
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cylindrical Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
D-Shape Series - End Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
D-Shape Series - Top Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Quarter-Round Series - End Inlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Quarter-Round Series - Top/Back Inlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
OvalSox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Zippers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3 Air Dispersion
Air Flow and Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fabric. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Nozzles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Orifices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Linear Vents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4 Fabric
Fabric Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5 Appendix
Sample CAD Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Sample Fabric Porosity Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Sample Linear Vent Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Sample Adjustable Nozzle Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Sample Orifice Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Equipment Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
AHU Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Sound Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Critical Environments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
UnderFloorSox. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Warranty and Code Compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Introduction
This Engineering and Design Manual will assist you through the design process for DuctSox Fabric Ductwork
and Diffuser Systems. The process involves the following key elements.
There are also Options that can be added to your DuctSox Systems, such as AFDs and personalization
graphics. For more information, go to www.ductsox.com or call us at 1-866-382-8769.
2
Shape
Selecting the Shape of a DuctSox System is based on your application needs. DuctSox are available in
Round, Oval, D-Shape, or Quarter-Round. 1
Shape/Suspension/Fabric Retention
Round Oval D-Shape Quarter-Round
Whether horizontal, vertical, or angled, Cylindrical DuctSox are available in a variety of suspension and
retention systems.
For applications where the DuctSox will be mounted against a flat surface (wall, ceiling, or both), the
Surface Mount products (D-Shape and Quarter-Round), feature flexibility for shape, configuration, and inlet
position (end, top, back).
Shape is also very important when considering what the system will look like when it is deflated. The
following illustrations depict the full range of suspension and fabric retention options when they are in the
deflated state. They are listed in order from largest change in internal volume (100% decrease/change) to
the smallest change in internal volume (0% decrease/change).
SkeleCore FTS
www.ductsox.com 3
1
When AHU is off:
TM
No Change in Form
Fabric Tensioning System FTS
Shape/Suspension/Fabric Retention
Hook
S-Clip
CTR 12:00
Hook Detail with S-Clip
Gripple
Cylindrical Tensioning Lock
Ring (CTR): Used at both ends of
each tensioned section. Available in
diameters from 8” (203mm) to 60”
(1524mm) in 2” (51mm) increments).
NOTE: CTRs require assembly at the Hook
CTR Wrench: Used to adjust
job site. See the orange assembly sheet
the CTR and apply tension to the
for instructions. Direct Hang
fabric.
Cable Drop
4
1
CTR IR IR IR IR IR IR CTR CTR
Shape/Suspension/Fabric Retention
Tensioned Section
Tensioned
Section
www.ductsox.com 5
1
When AHU is off:
TM
<1% Deflation
Shape/Suspension/Fabric Retention
Fabric is in tension
1.5” (38mm)
full circumference and length
Maximum tensioned section is 40’
(12,192mm)
Type 1 Kit
Top Zipper
Internal Hoops
Glider Attachment
Tensioning Basket
(on the interior of the DuctSox)
6
1
When AHU is off:
TM
1.5” (38mm)
<1% Deflation
Shape/Suspension/Fabric Retention
Fabric is in tension
full circumference and length
Maximum tensioned section is 40’
(12,192mm)
Hook of Cable
Support
Quick-Connection and
Stud Cable End
Top Zipper
Internal Hoops
Glider Attachment
Tensioning Basket
(on the interior of the DuctSox)
www.ductsox.com 7
1
When AHU is off:
Hoops (IHS)
Cable Fabric supported radially
with internal rings
every 5' (1,524mm)
Shape/Suspension/Fabric Retention
1.5” (38mm)
1-5% Deflation
Fabric tensioned at
12 o’clock to Cable
Glider Attachment
Cable Stop
1/8” (3mm)
Cable Only
Internal Hoops
Type 1 Kit
8
1
When AHU is off:
Hoops (IHS)
Fabric supported radially
with internal rings
Track
every 5' (1,524mm)
1.5” (38mm)
Shape/Suspension/Fabric Retention
1-5% Deflation
Fabric tensioned at
12 o’clock to Track
Internal Hoops
Track Stop
Hook of
Cable Support
U-Track
Coupler
Quick-Connection
and Stud Cable End
Glider Attachment
www.ductsox.com 9
1 3 x 1 Hanger When AHU is off:
17% Deflation
Fabric tensioned at
12 o’clock to Cable
Glider Attachment
Cable Stop
D-Ring
Type 1 Kit
Hanger Width
10
3 x 1 Hanger
1
When AHU is off:
Fabric connection points at Track
10, 12 & 2 o’clock
4 ½”
(114.3mm)
Shape/Suspension/Fabric Retention
17% Deflation
Fabric tensioned at Glider Attachment
12 o’clock to Track
Hook of
Cable Support J Hook
Quick-Connection and
Stud Cable End
D-Ring
Plug
U-Track Endcap
Hanger Width
www.ductsox.com 11
1
When AHU is off:
4 x 2 Hanger Fabric connection points
Cable A at 10, 11, 1 & 2 o’clock
1” 12% Deflation
(25mm)
Shape/Suspension/Fabric Retention
Fabric tensioned at
11&1 o’clock to Cable
Cable Stop
1/8” (3mm)
Cable Only
Plug
D-Ring
Hanger Width
12
1
When AHU is off:
Shape/Suspension/Fabric Retention
J Hook
Fabric tensioned at
11&1 o’clock to Track
Glider Attachment
Track Stop
Hook of
Cable Support
Quick-Connection and
Stud Cable End
Plug D-Ring
Hanger Width
www.ductsox.com 13
1 Cable
One Row Cable
8" - 30" diameter (203mm - 762mm)
When AHU is off:
Two Row Cable
Up to 60" (1,524mm ) dia.
Three Row Cable
60" (1,524mm ) or larger dia.
14
One Row Track
8" - 30" diameter (203mm - 762mm)
When AHU is off:
Two Row Track
Up to 60" (1,524mm ) dia.
Three Row Track
Track
60" (1,524mm ) or larger dia. 1
Shape/Suspension/Fabric Retention
100% Deflation 45% Deflation 17% Deflation
Fabric tensioned at Tensioned at Tensioned at
12 o’clock to Track 12 & 2 o’clock to Track 10, 12 & 2 o’clock to Track
A
A
1.5” (38mm)
1.5” (38mm)
B B
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1
Surface Mount When AHU is off:
D-Shape Angle
D-Shape
Bracket
Aluminum C-Track
1-5% Deflation
Top Inlet
2 Row C-Track at
3 & 9 o’clock
Coupler
Air Distribution (as specified)
Angle
Bracket
Cord-In Attachment
Tension Cleat (Hidden)
Tension Cleat
Aluminum C-Track
End Inlet
Air Distribution (as specified)
Cord-In Attachment
Cord-In Attachment
2 Row C-Track at Air Distribution
(as specified)
3 & 6 o’clock
Tension Cleat
T-Bar Ceiling Clips
(optional)
Aluminum C-Track
End Inlet
Cord-In Attachment
16
OvalSox
Cable or Track
1
Shape/Suspension/Fabric Retention
Rod Clip
OvalSox Sizing
Size (w x h) Equivalent Round Rod Length Rod Loop
inches mm inches mm inches mm
62.25 x 14.75 1580 x 370 32 813 62.25 1581 Width and Rod Length
66.25 x 15.5 1680 x 390 34 864 66.25 1683
www.ductsox.com 17
Design Layout
Layout
A DuctSox System performs as both a duct and a diffuser. The system layout should target the general air
dispersion required, whether uniform dispersion or directed delivery. With the unlimited custom design
capabilities, there could be several solutions to any given application.
2
Layout/Fittings
Notes
Because air outlets can be integrated into all sections, system design may vary significantly while still
providing excellent air dispersion. Size and orientation of air outlets may allow for a simple and less costly
layout than sheet metal designs.
There is seldom a need to reduce diameter or increase flow rates along straight lengths since the system
works off the basic extended plenum principle. When restriction in the DuctSox System is needed for proper
air distribution, an Adjustable Flow Device (AFD) should be included.
18
Diameter Selection
Cylindrical Series
The DuctSox system diameter is based on the airflow rate and inlet conditions at the beginning of the fabric system.
1. First, find the column with the maximum Inlet Velocity you would like to stay under considering the
following guidelines.
2
DIA = [(cfm x 4 x 144) / (Pi x Inlet Vel.)]^0.5
2. Then, move down that column until you find the airflow rate that just exceeds the rate for your system.
3. And finally, move to the left in that row and your minimum DuctSox diameter will be indicated in-
Layout/Fittings
line with your rate.
4. If the required diameter is too large for the space, consider splitting the airflow into multiple runs.
Inlet Velocity
Diameter
1000 fpm 5.1 m/s 1200 fpm 6.1 m/s 1400 fpm 7.1 m/s 1600 fpm 8.1 m/s 2000 fpm 10.2 m/s
inches mm CFM L/sec CFM L/sec CFM L/sec CFM L/sec CFM L/sec
8 203 349 165 419 198 489 231 559 264 698 330
10 254 545 257 654 309 764 360 873 412 1091 515
12 305 785 371 942 445 1100 519 1257 593 1571 741
14 356 1069 505 1283 605 1497 706 1710 807 2138 1009
16 406 1396 659 1676 791 1955 923 2234 1054 2793 1318
18 457 1767 834 2121 1001 2474 1168 2827 1335 3534 1668
20 508 2182 1030 2618 1236 3054 1442 3491 1648 4363 2059
22 559 2640 1246 3168 1495 3696 1744 4224 1994 5280 2492
24 610 3142 1483 3770 1779 4398 2076 5027 2373 6283 2966
26 660 3687 1740 4424 2088 5162 2436 5899 2784 7374 3481
28 711 4276 2018 5131 2422 5986 2826 6842 3229 8552 4037
30 762 4909 2317 5890 2780 6872 3244 7854 3707 9817 4634
32 813 5585 2636 6702 3163 7819 3691 8936 4218 11170 5272
34 864 6305 2976 7566 3571 8827 4166 10088 4762 12610 5952
36 914 7069 3336 8482 4004 9896 4671 11310 5338 14137 6673
38 965 7876 3717 9451 4461 11026 5204 12601 5948 15752 7435
40 1016 8727 4119 10472 4943 12217 5767 13963 6590 17453 8238
42 1067 9621 4541 11545 5449 13470 6358 15394 7266 19242 9082
44 1118 10559 4984 12671 5981 14783 6978 16895 7974 21118 9968
46 1168 11541 5447 13849 6537 16157 7626 18466 8716 23082 10895
48 1219 12566 5931 15080 7118 17593 8304 20106 9490 25133 11863
50 1270 13635 6436 16362 7723 19090 9010 21817 10297 27271 12872
52 1321 14748 6961 17698 8353 20647 9745 23597 11138 29496 13922
54 1372 15904 7507 19085 9008 22266 10510 25447 12011 31809 15014
56 1422 17104 8073 20525 9688 23946 11302 27367 12917 34208 16146
58 1473 18348 8660 22017 10392 25687 12124 29356 13856 36696 17320
60 1524 19635 9268 23562 11121 27489 12975 31416 14828 39270 18535
62 1575 20966 9896 25159 11875 29352 13854 33545 15833 41932 19792
64 1626 22340 10545 26808 12653 31276 14762 35744 16871 44680 21089
66 1676 23758 11214 28510 13457 33262 15699 38013 17942 47517 22428
68 1727 25220 11904 30264 14285 35308 16665 40352 19046 50440 23808
70 1778 26725 12614 32070 15137 37415 17660 42761 20183 53451 25229
72 1829 28274 13345 33929 16015 39584 18684 45239 21353 56549 26691
74 1880 29867 14097 35840 16917 41814 19736 47787 22556 59734 28194
76 1930 31503 14870 37804 17843 44104 20817 50405 23791 63006 29739
78 1981 33183 15662 39820 18795 46456 21927 53093 25060 66366 31325
80 2032 34907 16476 41888 19771 48869 23066 55851 26361 69813 32952
82 2083 36674 17310 44008 20772 51343 24234 58678 27696 73347 34620
84 2134 38485 18165 46181 21798 53878 25431 61575 29064 76969 36329
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Diameter Selection
D-Shape Series - End Inlet
Choosing D-Shape Inlet and system diameters are slightly different than standard Cylindrical DuctSox.
1. Select Inlet configuration: End Inlet or Top Inlet (for Top Inlets continue on the next page)
2
3. Use Table below to determine Inlet diameter as a round cross section (not as a “D” cross-section).
a) First, find the column with the maximum Inlet Velocity you would like to stay under
considering the following guidelines.
b) Then, move down that column until you find the airflow rate that just exceeds the rate for
your system.
d
c) And finally, move to the left in that row and your D-Shape size (d= r
diameter, r= radius)diameter will be indicated in-line with your rate.
4. If a Round to D-Shape Transition is required, use the table below to determine the round diameter.
By knowing the required End Inlet D-Shape diameter, move to the left in the Table to find the
corresponding Round Inlet Transition diameter.
Round Inlet
D-Shape Size Maximum Inlet Velocity
Transition Dia.
inches mm inches mm 1000 fpm 5.1 m/s 1200 fpm 6.1 m/s 1400 fpm 7.1 m/s 1600 fpm 8.1 m/s
6 152 8x4 203 x 102 196 93 236 111 275 130 314 148
8 203 10 x 5 254 x 127 349 165 419 198 489 231 559 264
8 203 12 x 6 305 x 152 349 165 419 198 489 231 559 264
10 254 14 x 7 356 x 178 545 257 654 309 764 360 873 412
12 305 16 x 8 406 x 203 785 371 942 445 1100 519 1257 593
12 305 18 x 9 457 x 229 785 371 942 445 1100 519 1257 593
14 356 20 x 10 508 x 254 1069 505 1283 605 1497 706 1710 807
16 406 22 x 11 559 x 279 1396 659 1676 791 1955 923 2234 1054
18 457 24 x 12 610 x 305 1767 834 2121 1001 2474 1168 2827 1335
18 457 26 x 13 660 x 330 1767 834 2121 1001 2474 1168 2827 1335
20 508 28 x 14 711 x 356 2182 1030 2618 1236 3054 1442 3491 1648
22 559 30 x 15 762 x 381 2640 1246 3168 1495 3696 1744 4224 1994
22 559 32 x 16 813 x 406 2640 1246 3168 1495 3696 1744 4224 1994
24 610 34 x 17 864 x 432 3142 1483 3770 1779 4398 2076 5027 2373
26 660 36 x 18 914 x 457 3687 1740 4424 2088 5162 2436 5899 2784
26 660 38 x 19 965 x 483 3687 1740 4424 2088 5162 2436 5899 2784
28 711 40 x 20 1016 x 508 4276 2018 5131 2422 5986 2826 6842 3229
20
Diameter Selection
D-Shape Series - Top Inlet
Choosing D-Shape Inlet and system diameters are slightly different than standard Cylindrical DuctSox.
1. Select Inlet configuration: End Inlet or Top Inlet (for End Inlets see previous page)
2. Determine the airflow rate through the Top Inlet. (If there could be multiple Top Inlets feeding a
2
D-Shape Series DuctSox system or if the Top Inlet is not in the middle of the length of the system,
please contact the DuctSox factory design team.)
a) First, find the column noting the maximum Inlet Velocity for Top Inlet systems - 1,000 fpm
(5.1 m/s) Maximum
b) Then, move down that column until you find the airflow rate that just exceeds the rate for
Layout/Fittings
your system.
d
c) And finally, move to the left in that row and your minimum D-Shape r
diameter will be indicated in-line with your rate.
4. Use table below to determine the minimum Top Inlet diameter knowing the required D-Shape size.
(d x r) (d x r) CFM L/sec
www.ductsox.com 21
Diameter Selection
Quarter-Round Series - End Inlet
Choosing Quarter-Round Inlet and system diameters are slightly different than standard Cylindrical DuctSox.
1. Select Inlet configuration: End Inlet or Top/Back Inlet (for Top/Back Inlets continue on the next
page)
2
2. Determine the airflow rate through the End Inlet.
3. Use the table below to determine Inlet diameter as a round cross-section (not as a Quarter-Round
cross-section).
a) First, find the column with the maximum Inlet Velocity you would like to stay under
considering the following guidelines.
b) Then, move down that column until you find the airflow rate that just exceeds the rate for
your system.
c) And finally, move to the left in that row and your minimum Quarter-Round r
size (quarter circle cross-section) will be indicated in-line with your rate.
r
4. Use table below to determine the minimum End Inlet diameter knowing the
required Quarter-Round size.
End Inlet
Quarter-Round Size Maximum Inlet Velocity
Diameter
inches mm inches mm 1000 fpm 5.1 m/s 1200 fpm 6.1 m/s 1400 fpm 7.1 m/s 1600 fpm 8.1 m/s
12 305 12 x 12 305 x 305 196 93 236 111 275 130 314 148
14 356 14 x 14 356 x 356 267 126 321 151 374 177 428 202
16 406 16 x 16 406 x 406 349 165 419 198 489 231 559 264
18 457 18 x 18 457 x 457 442 209 530 250 619 292 707 334
20 508 20 x 20 508 x 508 545 257 654 309 764 360 873 412
22 559 22 x 22 559 x 559 660 311 792 374 924 436 1056 498
24 610 24 x 24 610 x 610 785 371 942 445 1100 519 1257 593
26 660 26 x 26 660 x 660 922 435 1106 522 1290 609 1475 696
28 711 28 x 28 711 x 711 1069 505 1283 605 1497 706 1710 807
30 762 30 x 30 762 x 762 1227 579 1473 695 1718 811 1963 927
32 813 32 x 32 813 x 813 1396 659 1676 791 1955 923 2234 1054
34 864 34 x 34 864 x 864 1576 744 1892 893 2207 1042 2522 1190
36 914 36 x 36 914 x 914 1767 834 2363 1001 2474 1168 2827 1335
38 965 38 x 38 965 x 965 1969 929 2618 1115 2757 1301 3150 1487
40 1016 40 x 40 1016 x 1016 2182 1030 5131 1236 3054 1442 3491 1648
22
Diameter Selection
Quarter-Round Series - Top/Back Inlet
Choosing Quarter-Round Inlet and system diameters are slightly different than standard Cylindrical DuctSox.
1. Select Inlet configuration: End Inlet or Top/Back Inlet (for End Inlets see previous page)
2. Determine the airflow rate through each Top/Back Inlet. (If there will be multiple Top/Back Inlets
2
feeding a Quarter-Round Series DuctSox system, or if the Top/Back is not in the middle of the
length of the system, please contact the DuctSox factory design team.)
b) Then, move down that column until you find the airflow rate that just exceeds the rate for
your system.
Layout/Fittings
c) And finally, move to the left in that row and your minimum Quarter- r
Round size will be indicated in-line with your rate.
r
4. Use the table below to determine the minimum Top/Back Inlet diameter
knowing the required Quarter-Round size.
(r x r) (r x r) CFM L/sec
www.ductsox.com 23
Diameter Selection
OvalSox
The DuctSox system diameter is based on the airflow rate and inlet conditions at the beginning of the fabric
system.
1. First, find the column with the maximum Inlet Velocity you would like to stay under considering the
following guidelines.
2
DIA = [(cfm x 4 x 144) / (Pi x Inlet Vel.)]^0.5
2. Then, move down that column until you find the airflow rate that just exceeds the rate for your system.
3. And finally, move to the left in that row and your minimum DuctSox diameter will be indicated in-
Layout/Fittings
4. If the required diameter is too large for the space, consider splitting the airflow into multiple runs.
Size (w x h) Equivalent Round 1000 fpm 5.1 m/s 1200 fpm 6.1 m/s 1400 fpm 7.1 m/s 1600 fpm 8.1 m/s 2000 fpm 10.2 m/s
inches mm inches mm CFM L/sec CFM L/sec CFM L/sec CFM L/sec CFM L/sec
47 x 11 1190 x 24 610 3142 1483 3770 1779 4398 2076 5027 2373 6283 2966
280
50.75 1290 x 26 660 3687 1740 4424 2088 5162 2436 5899 2784 7374 3481
x 12 300
54.75 x 1390 x 28 711 4276 2018 5131 2422 5986 2826 6842 3229 8552 4037
12.75 320
58.5 x 1490 x 30 762 4909 2317 5890 2780 6872 3244 7854 3707 9817 4634
13.75 350
62.25 x 1580 x 32 813 5585 2636 6702 3163 7819 3691 8936 4218 11170 5272
14.75 370
66.25 x 1680 x 34 864 6305 2976 7566 3571 8827 4166 10088 4762 12610 5952
15.5 390
70 x 16.5 1780 x 36 914 7069 3336 8482 4004 9896 4671 11310 5338 14137 6673
420
73.75 x 1870 x 38 965 7876 3717 9451 4461 11026 5204 12601 5948 15752 7435
17.25 440
77.75 x 1970 x 40 1016 8727 4119 10472 4943 12217 5767 13963 6590 17453 8238
18.25 460
81.5 x 19 2070 x 42 1067 9621 4541 11545 5449 13470 6358 15394 7266 19242 9082
480
85.25 2170 x 44 1118 10559 4984 12671 5981 14783 6978 16895 7974 21118 9968
x 20 510
89.25 2270 x 46 1168 11541 5447 13849 6537 16157 7626 18466 8716 23082 10895
x 21 530
93 x 2360 x 48 1219 12566 5931 15080 7118 17593 8304 20106 9490 25133 11863
21.75 550
24
Zippers
Straight lengths and fittings are connected together with a zipper. The zipper is affixed with the start/stop
located at the top center and each includes a 2”(51mm) fabric overlap to conceal the zipper.
SkeleCore FTS zippers are located every 21 ft (6400 mm) or less. If a straight run is 60 ft (18288 mm), the
first two sections would be 21 ft (6400 mm) and the last would be 18 ft (5486 mm).
SkeleCore Pull-Tight and Hoops (IHS) zippers are located every 20 ft (6096 mm) or less. If a straight run is
2
58 ft (17678 mm), the first two sections would be 20 ft (6096 mm) and the last would be 18 ft (5486 mm).
The following table indicates maximum sectional length of a standard straight run. Longer sections are
broken into equal lengths: 60 ft (18.3m) of 36 in (914mm) diameter would be constructed of two 30 ft
(9.1m) long sections.
Layout/Fittings
inches mm inches mm inches mm inches mm ft mm
6 152 15 4.6
8-10 203-254 20 6.1
12-16 305-406 8-18 203-457 16-36 406-914 25 7.6
18-20 457-508 20-24 508-610 40-48 1016-1220 30 9.1
22-26 559-660 24-26 610-660 26-32 660-813 52-64 1320-1626 35 10.7
28-40 711-1016 28-40 711-1016 34+ 864+ 68+ 1728+ 40 12.2
To allow for variability in system layout, we offer many common fittings in fabric with simple zipper
connections.
www.ductsox.com 25
Fittings
Not every application is a straight run of DuctSox. To accommodate this, we offer a variety of standard
fittings. We also offer custom fitting configurations.
Radius Elbows
The standard centerline radius of an elbow is1.5x diameter. The number of gores and size depends on the
angle of the elbow. Custom elbows are available upon request. Elbows can also be rotated for offsets/
elevation changes to accommodate more complicated systems.
2
Transitions
Simple reducing transitions are available in Concentric, Flat-on-Top, or Flat-on-Bottom configurations. Each
transition fitting includes a zipper on each end. Their length ranges between 12-36” (305-914 mm) (based
on the change in diameter).
Flat-on-Bottom and Concentric options). The branch duct requires a zipper for attachment. For better airflow
management, branch ducts should be positioned at least 1x the outlet diameter from the endcaps. For
example, a 24” (610 mm) branch would be centered on a measurement 24” (610 mm) from the endcap (in
this case the edge of the branch would be 12” (305 mm) from the endcap).
RADIUS ELBOWS
TRANSITIONS
TAKE-OFFS (Ts)
CROSSES
26
Air Flow and Pressure
Internal Textile Air Dispersion System Pressure
Metal ducts are commonly designed with either the Equal Friction or Static Regain method. Extended Plenum
concept is the best approach for textile air dispersion systems that include uniform duct diameters and evenly
dispersed airflow.
This method best models pressure and air dispersion within textile air dispersion systems due to the constant
diameter of the duct size. Using a constant duct diameter assists in installation and aesthetics. Proper design
methods can allow the designer to model pressure at any point within a textile air dispersion system. The
design process can be simplified by breaking down airflow and air pressure into three components: Inlet
Static Pressure, Static Pressure Regain, and Friction Loss
3
Static Pressure Regain (SPR)
As air is being dispersed to the space, phenomenon of static regain occurs along the entire length of the
dispersion system. As air is dipersed, the velocity within the duct decreases and Velocity Pressure (VP)
decreases. The VP is kinetic energy and slowly changes form to a useful potential energy, or SPR, as the
remaining air travels down the constant diameter duct. SPR is equal to the VP at the inlet:
Air Dispersion
Inlet Velocity is fpm and SPR is inches w.g. ...................................................................................I-P
www.ductsox.com 27
Friction Loss (FL)
Similar to metal ducts, textile air dispersion systems have frictional loss (FL) along straight sections of duct
and fittings. The losses, however, are much less than a traditional metal layout with duct diameters that
decrease with reducing transitions due to lower overall duct air velocitites. FL is directly related to the duct
diameter and duct velocity. As the air is dispersed along the constant diameter duct length, the duct velocity
decreases and thus the FL decreases.
1. Find the FL of the straight section of duct with 100% of airflow passing through the entire
length. An air duct calculator (Ductulator), the ASHRAE Duct Fitting Database, or commonly
used equations for metal duct in the ASHRAE Fundamentals handbook, chapter 21: Duct
Design, can be used. [Textile Air Dispersion System Absolute Roughness e = 0.0004
ft (0.11 mm), Textile Air Dispersion system with SkeleCore FTS internal frame Absolute
Roughness e = 0.0056 ft (1.69 mm)]
3
2. Multiply the calculated FL for a duct with 100% conveyance by a factor of 0.35 to find
the FL for a system that disperses100% of the incoming air. 35% of the FL is a close
approximation to convert the FL of a duct with zero air dispersion to a duct that has 100%
uniform air dispersion.
• For example, a 24” (610 mm) diameter duct conveying 5025 cfm (2371 L/s) of
air will have a friction loss of 0.06” w.g. (15 Pa) per 50’ (15m) of duct. A textile
air dispersion system that is equally dispersing all of the air over 50’ (15m) would
have a friction loss of approximately 0.021” w.g. (5Pa). That same dispersion
Air Dispersion
system with the SkeleCore FTS has a friction loss of approximately 0.035” w.g.
(9Pa).
The AFD Friction Loss, when used to balance out the effects of static regain, needs to be estimated
by multiplying the SPR by 0.5. So, if your system being designed has an Inlet Velocity of 1400 fpm
(7.1 m/s), then the SPR is equal to (1400/4005)2 = 0.12” w.g. [(7.1/1.291)2 = 30 Pa]. The
estimated FL for the AFD is then 0.12/2 = 0.06” w.g. (30/2 =15 Pa)
28
Textile Air Dispersion System Design Pressure Calculation
The Average Pressure (AP) is the average static pressure from inlet to endcap and is utilized for calculating
the air dispersion through fabric, linear vents, nozzles and orifices. The AP of a fabric duct with equal air
dispersion can be approximated by the equation:
If the ISP and SPR are added and FL subtracted, the resulting number will be the accumulated static pressure
at the endcap. In most cases, the maximum static pressure of the system:
All AFD’s are pre-set from the factory and should not
3
require field balancing. The inlet AFD can be adjusted
for airflow turbulence.
Plenum Inlet
Cinch to use as flow straightener
Direct airflow into branch take-offs
or balance airflow. All systems
where velocity is over 1,200 FPM
with >1,200 FPM (6.01m/s) inlet
(6.01m/s).
velocity.
Middle
Air Dispersion
Balances static regain. All systems with an
intermediate zipper over 40' (12,192mm)
and >1,200 FPM (6.01m/s) inlet velocity.
No Pop
Reduces inflation pop. Single AFD located in last
30% of long run, included for all systems over 100'
(30,480mm) and over 5,000 CFM (2,360L/s).
(Typically, systems should not include more than two AFDs in sequence to an endcap.)
www.ductsox.com 29
Fabric
Air Porous Fabric
Air passes through the fabric and is controlled by the fabric weave and internal static pressure. This results
in air velocities on the surface of the product from 1 - 200 FPM (.005 - 1.016 m/s). This option is most
commonly an alternative to exposed double wall duct. Ideal for cooling only, food processing, displacement
ventilation, or air sensitive environments.
Features Limitations
No condensation Long lengths may
Reduced dust on top disperse too much
No heat gain/loss airflow through fabric
Reduced air throw
Note: Dirt from poorly filtered supply air may migrate through weave of air porous fabrics eventually
discoloring light color fabrics. Filtration efficiency of 50% or greater plus a regular maintenance plan will
reduce effects.
3
Non-Porous Fabric
No air passes through the fabric weave. This option is most commonly an alternate to exposed single wall
duct/diffusers.
Features Limitations
Used with Nozzles, Dust on Top
Linear Vents, and Orifices Risk of Condensation
Air Dispersion
Note: Dirt does not pass through and stain non-porous fabric.
Fabric Airflow
If the design includes a porous fabric, this airflow can be calculated using the following equations:
30
Orientation
Throw: Directional Airflow
Because each DuctSox system is 100% custom made, there is unlimited flexibility in designing the
locations of the vents, nozzles, or orifices. Some of the options when designing outlet orientations
are:
Note: Additional unique outlet orientations and patterns are available upon request. Please contact the
3
DuctSox factory design team
Air Dispersion
12
11 1
10 2
5&7 6
8 4
7 5 6’
6
www.ductsox.com 31
Nozzles
Nozzle Design
Select Nozzle size and characteristics based on throw that best fits the application.
Adjustable Nozzle
Adjustable Nozzles can be adjusted to several positions pointing airflow in a desired location, or
can be completely closed off. The benefits include:
• Offered in 2” or 3”.
• Provide jet-type airflow and are a common choice for spot cooling, heating, or ventilating.
• Beneficial for controlling condensation issues.
• Type, location, and quantity based on airflow requirements.
• Ideal for many applications, including aquatics (direct air towards corner windows), industrial
(spot cooling), retail (direct air away from hanging signs), or supermarkets (direct air away
from open freezer cases).
2” Adjustable
Throw
Average Pressure Airflow
150 fpm 0.76 m/s 100 fpm 0.51 m/s 50 fpm 0.25 m/s
Inches w.g. Pa CFM L/s ft m ft m ft m
0.25 62.21 23.28 10.99 10 3.0 15 4.6 30 9.1
0.50 124.42 32.92 15.54 14 4.3 21 6.4 43 13.1
0.75 186.63 40.32 19.03 17 5.2 26 7.9 52 15.8
1.00 248.84 46.56 21.98 20 6.1 30 9.1 61 18.6
1.25 311.05 52.06 24.57 23 7.0 34 10.4 68 20.7
3” Adjustable
Throw
Average Pressure Airflow
150 fpm 0.76 m/s 100 fpm 0.51 m/s 50 fpm 0.25 m/s
Inches w.g. Pa CFM L/s ft m ft m ft m
0.25 62.21 58.43 27.58 16 4.9 24 7.3 48 14.6
0.50 124.42 82.62 39.00 23 7.0 34 10.4 68 20.7
0.75 186.63 101.19 47.76 28 8.5 42 12.8 83 25.3
1.00 248.84 116.85 55.15 32 9.8 48 14.6 96 29.3
1.25 311.05 130.66 61.67 36 11.0 54 16.5 108 32.9
32
Fixed Nozzles
The benefits include:
• Provide jet-type airflow and are a common choice for spot cooling, heating, or ventilating.
• Provide a constant flow of air or can be closed off.
• Type, location, and quantity based on airflow requirements.
• Aftermarket plugs are available to cap off the airflow.
3
Throw
Average Pressure Airflow
150 fpm 0.76 m/s 100 fpm 0.51 m/s 50 fpm 0.25 m/s
Inches w.g. Pa CFM L/s ft m ft m ft m
0.25 62.21 4.90 2.31 5 1.5 7 2.1 14 4.3
0.50 124.42 6.90 3.26 7 2.1 10 3.0 20 6.1
0.75 186.63 8.50 4.01 8 2.4 12 3.7 24 7.3
1.00 248.84 9.70 4.58 9 2.7 14 4.3 28 8.5
Air Dispersion
1.25 311.05 10.90 5.14 10 3.0 15 4.6 31 9.4
www.ductsox.com 33
Orifices
Orifice Design
Select orifice size and orientation based on throw that best fits the environment.
Lower pressures result in improved efficiency, lower noise, and extended service life.
To calculate the total number of orifices, divide airflow volume by the airflow per
orifice (listed CFM).
NOTE: SG Diffusers for Sedona-Xm and Verona are only available in 2” (51mm)
(SG2) and 3” (76mm) (SG3) diameters. SGs are required for porous fabrics when
longer throws are desired.
Orifice Spacing
Unless customized spacing is required, the orifice spacing is determined by evenly spacing the orifices along the
length of the DuctSox system. All systems include a standard 4 ft (1.23m) void (no orifices) near the beginning.
If there are too many orifices to fit within the length, then an alternating orifice pattern may have to be chosen.
3
Terminal Velocity
Orifice Size AP Airflow
150 FPM 0.8 m/s 100 FPM 0.5 m/s 50 FPM 0.3 m/s
inches mm in w.g Pa CFM/orifice (L/s)/m ft m ft m ft m
34
Linear Vents
Linear Vent Design
Linear Vents were developed as a low maintenance vent option. The hole patterns grow larger as vent
size increases. Available in 1 CFM/lnft (1.55 (L/s)/m) increments for maximum accuracy.
5
Vent Size
CFM/ft (L/s)/m
7.7
in w.g.
0.25
0.5
0.75
1
AP
Pa
62
125
187
249
CFM/ft
3.5
5
6.1
7.1
Airflow
(L/s)/m
5.42
7.74
9.45
10.99
150 FPM
4
5
6
7
ft
0.8 m/s
m
1.2
1.5
1.8
2.1
Terminal Velocity
100 FPM
ft
5
8
9
11
0.5 m/s
m
1.5
2.4
2.7
3.4
50 FPM
ft
9
12
15
17
0.3 m/s
m
2.7
3.7
4.6
5.2
3
0.25 62 7.1 10.99 6 1.8 9 2.7 15 4.6
Air Dispersion
10 15.5
0.5 125 10 15.49 9 2.7 13 4.0 21 6.4
0.75 187 12.2 18.89 11 3.4 16 4.9 26 7.9
1 249 14.1 21.83 12 3.7 19 5.8 30 9.1
www.ductsox.com 35
Fabric Options
Fabric Specifications Colors Other
Type
Sedona-XmTM Weave: Fire Retardant Polyester, Filament/Filament Twill • Air Porous
55% Recycled Content (available upon request) • Premium Fabric
Weight: 6.8 oz/yd2 (231g/m2) • Active Antimicrobial
Porosity: 2 CFM/ft2 @ 0.5" w.g. (10.2L/s/m2 @ 125Pa) (up to 30 washes)
Classified by Underwriters Laboratories in accordance with the requirements of NFPA 90A • Linear Vents, Nozzles,
and UL 2518 or Orifices
Stat-XTM Weave: Filament Polyester with Interwoven ESD Yarns • Air Porous
Weight: 2.9 oz/yd2 (98g/m2) • Static Dissipative
Porosity: 2.5 CFM/ft2 @ 0.5" w.g. (12.7L/s/m2 @ 125Pa) • Specialty Fabric
Classified by Underwriters Laboratories in accordance with the requirements of NFPA 90A and • Linear Vents or Nozzles
UL 2518; UL-C (Canada)
RxTM Fabric: Rx2TM, Rx6TM, Rx15TM, Rx25TM, Rx50TM, Rx100TM, Rx200TM • Air Porous
Weave: Fire Retardant Polyester, Filament, Non-Linting • Specialty Fabric
Fabric
DT200TM Weave: Fire Retardant Polyester, Plain Weave, Coated • Air Porous
4
Weight: 4.8 oz/yd2 (163g/m2) • Specialty Fabric
Porosity: 165 CFM/ft2 @ 0.5” w.g. (838.2L/s/m2 @ 125Pa) • D-Fuser or Traditional
Classified by Underwriters Laboratories in accordance with the requirements of NFPA 90A and Models
UL 2518; also available (by request only) to meet BS 5867 Part 2, 1980 • Surround Flow or
Select Flow
36
Sample CAD Details
The graphical or CAD portion of design is critical to
convey design intent to the construction team. More than
including the layout details as shown below, adding
detail drawings (right) highlights specific details of the
components, airflow type and orientation, suspension
type, or inlet connection. Considering these details vary
by fabric, complete drawing details and specifications are
available at www.ductsox.com.
Appendix
5
www.ductsox.com 37
Sample Fabric Porosity Design
Series/Shape: Open ceiling = Cylindrical Using the available “Designer,” the design steps are
much simpler. Contact your local DuctSox rep to get the
Design Layout: Centrally located unit and most current version.
higher open ceiling (16 ft or 4.9m) allows for a
simple layout. Diameter is selected for normal inlet Airflow into Inlet 2000 CFM 944 L/s
velocity (<1,600)(8.1m/s). Airflow Dispersed 2000 CFM 944 L/s
Diameter: 16”(406mm) at 1,433 FPM (7.3m/s)
Diameter 16 Inches 406 mm
32 Feet
Length 9.9 m
Air Dispersion: Fabric Porosity is selected based 6 Inches
on the system being dedicated to cooling/
Appendix
5
Fabric Selection: Microbex-X is selected due to Maximum Pressure 0.61 in w.g. 151 Pa
38
Sample Linear Vent Design
Series/Shape: Open ceiling = Cylindrical Using the available “Designer,” the design steps are
much simpler. Contact your local DuctSox rep to get
Design Layout: Centrally located unit and the most current version.
higher open ceiling (22 ft or 6.7m) allows for a
Airflow into Inlet 2000 CFM 944 L/s
simple layout. Diameter is selected for normal inlet Airflow Dispersed 2000 CFM 944 L/s
velocity (<1,600)(8.1m/s).
Diameter: 16”(406mm) at 1,433 FPM (7.3m/s) Diameter 16 Inches 406 mm
32 Feet
Length 9.9 m
6 Inches
Air Dispersion: Linear Vents are selected (std.).
Appendix
Inlet Velocity 1433 fpm 7.3 m/s
Inlet Static pressure is at: 0.50” w.g. (124 Pa) Exit Velocity 0 fpm 0.0 m/s
Airflow through fabric: 311 CFM (147 L/s)
Airflow through vents: 1689 CFM (797 L/s) Inlet Static Pressure 0.50 in w.g. 124 Pa
Vent detail: size 17 at 4&8 o’clock Inlet Velocity Pressure 0.13 in w.g. 32 Pa
size 7 at 5&7 o’clock Pressure Losses 0.02 in w.g. 5 Pa
Average Pressure 0.57 in w.g. 142 Pa
5
Fabric Selection: Sedona-Xm is selected for Maximum Pressure 0.61 in w.g. 151 Pa
www.ductsox.com 39
Sample Adjustable Nozzle Design
Series/Shape: Open ceiling = Cylindrical Using the available “Designer,” the design steps are
much simpler. Contact your local DuctSox rep to get
Design Layout: Roof mounted unit with two the most current version.
drops coming into the space (as shown).
Airflow into Inlet 9500 CFM 4483 L/s
Simple straight runs: diameter is selected for Airflow Dispersed 9500 CFM 4483 L/s
normal inlet velocity (<1,600) (8.1m/s).
Diameter: 38” (965mm) at 1,207 FPM (6.2m/s) Diameter 38 Inches 965 mm
65 Feet
Length 19.8 m
Inches
Air Dispersion: This manufacturing facility Inlet Velocity 1207 fpm 6.2 m/s
Appendix
required adjustable throw and mixing. Exit Velocity 0 fpm 0.0 m/s
5
Fabric CFM 2077 CFM 980 (L/s)
4’ (1.22m) void – 8.18” (208mm) spacing
40
Sample Orifice Design
Series/Shape: Open ceiling = Cylindrical Using the available “Designer,” the design steps are
much simpler. Contact your local DuctSox rep to get
Design Layout: Roof mounted unit with two the most current version.
drops coming into the space (as shown).
Airflow into Inlet 12000 CFM 5663 L/s
Simple straight runs: diameter is selected for Airflow Dispersed 12000 CFM 5663 L/s
normal inlet velocity (<1,600) (8.1m/s).
Diameter: 38” (965mm) at 1,524 FPM (7.8m/s) Diameter 38 Inches 965 mm
65 Feet
Length 19.8 m
Inches
Air Dispersion: This manufacturing facility Inlet Velocity 1524 fpm 7.7 m/s
Appendix
required high mixing. Exit Velocity 0 fpm 0.0 m/s
5
4’ (1.22m) void – 20” (508mm) spacing Fabric CFM 0 CFM 0 (L/s)m2
www.ductsox.com 41
Equipment Specifications
When designing any DuctSox System, many different factors contribute to the final design. AHU outlet
diameter, external static pressure, outlet airflow velocity, room height, length, and width, and more, all must
be considered in a proper design. The following section includes suggestions to consider when designing
a new system or a retrofit to existing equipment. DuctSox Systems offer a variety of suspension options
and fabrics that also must be chosen to fit both the proper suspension requirements and the decor of the
environment.
New Construction
When designing a system for a new application or use with a new AHU unit, equipment specifications
should include outlet volume and an external static pressure of at least .5” w.g (124.42 Pa) at the DuctSox
inlet. Standard centrifugal blowers typically work well for a DuctSox System. Filtering the air before it gets
into the DuctSox is required with any of the permeable fabrics. While a 30% efficient filter is suggested,
better filters reduce the dirt that gets into the system. Less dirt in the system means less cleaning, resulting in a
longer product life.
Retro/Existing Systems
Most existing systems may include removing all of the existing metal ductwork and installing a complete
DuctSox System. This approach will allow for proper sytem design and functionality.
Appendix
5
42
AHU Controls
Variable Air Volume (VAV) Boxes/Controls
With an SkeleCore FTS system, a VAV can go from 0 to 100%. For all other fabric systems, do not design
under 1/4”w.g. (62.21 Pa). With an emphasis on indoor air quality and the continued development of
motor controllers, VAV systems are common. Considering the DuctSox system operates on positive pressure,
it is important to match the airflow and relative pressure curve to ensure adequate inflation on the low side.
Typically, DuctSox maintains an acceptable inflated appearance down to 0.25” w.g. (62.21 Pa).
Appendix
5
www.ductsox.com 43
Sound Data
This report gives the results of tests conducted on 24 inch (610 mm) diameter Diffusion Type Fabric Duct.
The test results include Static Pressure, Air Volume and Sound Power Level.
Test Method
The samples were tested in accordance with the ASHRAE 70-2006 Standard “Method of Testing for Rating the
Performance of Air Outlets and Inlets”, which incorporates ADC 1062: GRD-84 Test Code for Grilles, Registers
and Diffusers. Acoustical data was obtained employing a Bruel & Kjaer Pulse Digital Frequency Analyzer. The
reference sound source used for this test was a calibrated Bruel & Kjaer Type 4204, which conforms to the
above standard. The octave band sound power levels were plotted on graph of Noise Criteria Curves which is
in the ADC Test Code. Each sample was installed in the reverberation room, at the end of a 24 inch (610 mm)
diameter duct system, and supplied with measured volumes of air. The static pressure was measured upstream
of the sample section.
Summary of Results
Adjustable Nozzle
420 cfm (198 L/sec)
NC Linear Vent
Appendix
Orifices
445 cfm (210 L/sec)
Porous Fabric
1600 cfm (755 L/sec)
Static Pressure
(249 Pa)
44
Critical Environments
Airflow in laboratories and other critical environments are a critical design factor as turbulent air can
negatively affect research or even cause hood failure resulting in a compliancy issue. LabSox Products are
designed specifically to disperse large or small airflow volumes without creating significant air movement,
noise, or temperature inconsistency that may disrupt fume hood or other airflow sensitive equipment (scales,
laser, microscope, etc). LabSox are also applicable to industrial or commercial kitchen applications.
Surround Flow
Surround Flow is the most common air dispersion type, as 100% of the
airflow dispersed by the LabSox passes through the fabric. The radial
shape of the fabric face produces a
uniform and radially diverging air
pattern.
Select Flow
Select Flow combines customized
vent patterns to include directional
airflow control.
To accomplish these airflow patterns, the highly permeable Rx series fabric offers air permeability ranges from
2 to 165 CFM/ft2 (10.2 to 838.2 (L/s)/m2). The filament/filament construction ensures low particle shedding
for clean environments. DT200 is also an available option offering a silver color choice in a low maintenance,
micro-perforated polyester fabric. DT is a stronger and more durable fabric choice for challenging (high wear)
or industrial applications. Open outlets minimize filtering and extend periods between maintenance.
To best fit individual applications, these products are available in the traditional DuctSox shapes of
Round, D-Shape, or Quarter-Round. They are available in almost any size to accommodate the airflow
for each space. Inlet airflow velocity, locations, operating pressure, and more will factor into our design
recommendations. For best results with critical environments, contact our sales support team.
Appendix
Round D-Shape Quarter-Round
5
MetalPan: 24”x24” (610 x 610mm) units tested to 500
CFM (236 L/s) /24”x48” (610 x1219mm) units tested up to
1,000 CFM (472 L/s) per unit (standard configuration)
www.ductsox.com 45
UnderFloorSox
UFSox are a specialty line of DuctSox products designed to
distribute and disperse air within the plenum for
Underfloor Air Distribution (UFAD) Systems. To install
properly within the pedestals supporting the raised access
floor, sectional lengths, elbows, and cable supports are all
carefully designed to ensure a proper fit and flexibility for
future changes.
With installation, the UFSox simply rests on the floor. To minimize movement of fabric during deflation or
future wiring or other modifications within the plenum, retention cables tension the fabric near the endcaps
and elbows.
Appendix
The fabric can be attached to the supply by ducting it straight to the supply, or by connecting it to a sub
plenum using a plenum baffle with taps. The dispersion methods within zones and routing from the supply
involve careful consideration for many external factors, such as locations of boxes, plumbing, electrical, and
5
more. For best results, consult our sales support team.
46
Warranty and Code Compliance
Warranty Period (in years)*
Sedona-Xm, 20 15
10 10 10 10
TufTex (pro-rated 11-20) (pro-rated 11-15)
Verona, 15 10 10
10 10 10
DuraTex (pro-rated 11-15) (pro-rated 8-10) (pro-rated 8-10)
UFSox, Stat-X 5
(pro-rated 2.5-5)
OvalSox 5
(1 year for Food Processing)
*Application Requirements: Airflow and static pressure per original DuctSox design in accordance with published requirements. Warranty is
based on inlet velocities up to 1600 fpm (8.12m/s). For SkeleCore FTS, a 10 year warranty is available for inlet velocities up to 2000 fpm
(10.16m/s). Some exceptions may apply.
Product Warranty
Our Product Warranty is for replacement or repair credit based on the amount of the warranty period
remaining. The warranty is not available in the form of a cash payment, only as credit towards repair or
replacement. The DuctSox Warranty covers materials, fabrication, and performance of the fabric portion of the
DuctSox System only. Warranty coverage begins at the time of shipment.
Appendix
Both the Design & Performance Warranty and the Product Warranty exclude damage to the fabric from
improper installation, poor maintenance, abuse, abrasion, caustic chemicals, exposure to high temperature
(over 180 degrees Fahrenheit, 82 degrees Celsius), fabric discoloration and shrinkage, or any unauthorized
modifications to the DuctSox System. It also does not cover labor, equipment rental, or freight charges incurred
as a result of executing the warranty.
5
The DuctSox warranty is not transferable.
Code Compliance
Underwriters Laboratories (UL) 2518 is the most comprehensive compliance requirement
assembled for the fabric duct industry. It ensures that our products meet a higher level of
safety, quality, and performance. Additional information is available at www.ductsox.com.
File R18856
www.ductsox.com 47
9866 Kapp Court, Peosta, IA 52068
Ph: 563-588-5300 • Toll Free: 866-382-8769 • Fax: 563-588-5330
www.ductsox.com
Products may be covered by one or more of the following patents: 6565430, 6558250, 5769708, 6425417,
6626754, 6280320, 6960130, 6958011, 6953396, 8434526, 8676545, 8808075, and 8844578. Other DSDM0114B
patents pending. © 2015 DuctSox Corp.