Professional Documents
Culture Documents
@creoquality @greenlightguru
Jon.Speer@greenlight.guru
+1 317 960 4280
In
Part
1,
you'll
learn
about
Intended
Use,
User
Needs,
Design
Inputs,
Design
Reviews,
Design
History
File
(DHF)
and
Risk
Management.
Specifically:
• The
importance
of
getting
your
intended
use
right
up
front
• The
difference
between
a
user
need
and
a
design
input
that's
verifiable
• What
stakeholders
need
to
be
involved
in
the
process
and
why
• When
and
how
many
design
reviews
you
should
hold
• Why
FMEA
alone
is
NOT
risk
management
and
how
to
integrate
risk
into
the
design
and
development
process
In
Part
2,
you'll
learn
about
Design
Outputs,
Device
Master
Record
(DMR),
Design
Verification
and
Validation
(V&V),
Design
Transfer
and
Regulatory
Submissions.
Specifically:
• Why
your
design
outputs
need
to
be
more
than
a
drawing
and
their
relationship
to
your
DMR
• How
usability
and
human
factors
fits
into
the
overall
product
development
• Making
sure
you
build
the
correct
device
and
build
it
correctly
with
design
V&V
• Common
mistakes
people
make
during
design
transfer
to
production
and
how
to
avoid
them
• When
you
can
and
should
make
your
regulatory
submission
Design Controls
An introduction
1997.
21 CFR 820.30.
Design Controls – when?
Any
Class
II
or
Class
III
medical
device
developed
in
the
US
– part
of
quality
system
(QMS).
Regulation Description
21CFR
820 Quality
System
Regulation
Subpart C Design
Controls
“You
state
in
your
response
that
you
plan
on
making
your
design
plan
more
robust.
We
would
like
to
clarify
that
this
plan,
as
per
21
CFR
820.30(b),
“shall
identify
and
describe
the
interface
between
groups
that
provide,
or
result
in,
input
to
the
design
development
process.
The
plans
shall
be
reviewed,
updated,
and
approved
as
design
and
development
evolves.”
The
design
plan
for
Avex
CX2
and
CXi2,
reviewed
during
the
current
inspection,
was
observed
to
lack
this
data
including,
but
not
limited
to,
completed
and
approved
plans
for:
Development,
Clinical,
Risk
Management,
Quality
Processing,
Manufacturing,
and
Manufacturing
Qualification”
Regulation Description
21CFR
820 Quality
System
Regulation
Subpart C Design
Controls
User Needs
Marketing
Needs
“Concept”
Documents
per
FDA
Customer
Guidance
1997
Design
Controls
Needs
Other
Stakeholder
Needs
820.30
Design
Controls Design
Inputs
Customer
Needs
Other
Stakeholder
Needs
820.30
Design
Controls Design
Inputs
User Needs
User Needs
Other
Stakeholder
Needs
820.30
Design
Controls Design
Inputs
Drawings
820.30
Design
Controls Design
Inputs
Design
Input This
may
involve
iterative
(Requirement)
testing
until
the
design
input
requirement
is
determined.
The
catheter
shall
• TBD
in
initial
drafts
of
DI
have
a
torque
ratio
of
1:1
documents
are
acceptable
–
help
guide
feasibility
testing!
• May
shift
over
time
• Impact
assessment
820.30
Design
Controls Design
Inputs
NOTE: assess
the
level
of
granularity
or
detail
based
on
requirement
criticality/
risk.
820.30
Design
Controls Design
Inputs
F P I S.
RISK -‐ combination
of
the
probability
of
occurrence
of
harm
and
the
severity
of
that
harm
ISO
14971
Risk
Management Key
Terms
HARM -‐ physical
injury
or
damage
to
the
health
of
people,
or
damage
to
property
or
the
environment
Hazardous
Situations
Harms
ISO
14971
Risk
Management Risk
Evaluation
ISO
14971
Risk
Management Risk
Evaluation
My
Design
Outputs,
Design
Verifications,
and
Design
Validations
can
be
used
as
Risk
Control
Measures.
ISO
14971
Risk
Management Risk
Acceptability
ISO
14971
Risk
Management Risk
Acceptability
Regulation Description
21CFR
820 Quality
System
Regulation
Subpart C Design
Controls
Regulation Description
21CFR
820 Quality
System
Regulation
Subpart C Design
Controls
Part 1
Getting in Touch
www.medgineering.com
Quality Management Software
www.21cfr820.com
Exclusively for Med Devices
www.myquickconsult.com
http://greenlight.guru
The Complete Guide to
FDA Design Controls
Part 2
In
Part
2,
you'll
learn
about
Design
Outputs,
Device
Master
Record
(DMR),
Design
Verification
and
Validation
(V&V),
Design
Transfer
and
Regulatory
Submissions.
Specifically:
• Why
your
design
outputs
need
to
be
more
than
a
drawing
and
their
relationship
to
your
DMR
• How
usability
and
human
factors
fits
into
the
overall
product
development
• Making
sure
you
build
the
correct
device
and
build
it
correctly
with
design
V&V
• Common
mistakes
people
make
during
design
transfer
to
production
and
how
to
avoid
them
• When
you
can
and
should
make
your
regulatory
submission
Design Outputs & DMR
Design Outputs – more than just drawings!
820.30
Design
Controls Design
Outputs
Regulation Description
21CFR
820 Quality
System
Regulation
Subpart C Design
Controls
Regulation Description
21CFR
820 Quality
System
Regulation
Subpart C Design
Controls
Results
820.30
Design
Controls Design
Verification
Design
Verification
Methods
Testing
Design
Verification
Inspection
Plan
Analysis
820.30
Design
Controls Design
Verification
Testing
Design
Verification
Inspection Results
Plan
Analysis
820.30
Design
Controls Design
Verification
Regulation Description
21CFR
820 Quality
System
Regulation
Subpart C Design
Controls
Results
820.30
Design
Controls Design
Validation
Design
Validation
Methods
TESTING!!
Design
Validation
Inspection
Plan
Analysis
820.30
Design
Controls Design
Verification
TESTING!!
Design
Validation
Inspection Results
Plan
Analysis
820.30
Design
Controls Design
Validation
Regulation Description
21CFR
820 Quality
System
Regulation
Subpart C Design
Controls
g) Design
Validation
h) Design
Transfer
i) Design
Changes
Design Input
Design Output
Design Review
Design V erification
Design V alidation
Design
Transfer
820.30
Design
Controls Design
Transfer
Design
Transfer
Completion
• All
Device
Master
Record
(DMR)
elements
reviewed,
• All
equipment
identified
and
calibrated
and
approved,
and
production
r eleased maintenance
procedures
are
in
place
• All
(DMR)
elements
are
managed
under
formal
• Manufacturing
personnel
and
inspectors
have
been
change
control trained
• Risk
assessments
completed
and
all
identified
risks
• All
supplier
agreements
and
qualifications
are
appropriately
dispositioned complete
• Defined
and
implemented
test
strategy
for
incoming,
• Procedures
in
place
to
ensure
control
of
device
in-‐process,
and
final
acceptance
testing handling,
storage
and
distribution
of
product
• Plans
in
place
to
monitor
and/or
control
features
• Procedures
in
place
to
ensure
identification
and
identified
as
critical
to
quality traceability
of
product
DOJ enforcement
European
Union
• Classified
according
to
risk
and
“criticality”
to
patient/
end-‐user
US
Device
• (3)
letter
code
groupings
with
names
Classifications and
attributes
21
CFR
860 • Used
to
track
adverse
events
and
field
actions
• As
new
classification
product
codes
are
created,
a
device
may
be
re-‐
assigned
into
a
new
product
code.
• Guidance
exists
for
identifying
the
scope
and
critical
aspects
of
a
product
code.
Class
I Class
II Class
III
not
intended
to
help
more
critical
than
Class
I
support
or
sustain
human
support
or
sustain
life
or
be
but
designed
to
perform
as
life,
are
of
substantial
substantially
important
in
indicated
without
causing
importance
in
preventing
preventing
impairment
to
injury
or
harm
to
patient
or
impairment
of
human
human
health,
and
may
not
user. health,
or
present
a
present
an
unreasonable
potential,
unreasonable
risk
risk
of
illness
or
injury of
illness
or
injury
Registration
&
21
CFR
820
(QSR) Submission
The
2
main
pathways
of
getting
to
US
market.
Pre-‐market
Pre-‐market
notification approval
(PMA)
The
510(k)
– Substantial
Equivalence
Substantial
Equivalence = Intended
Use & Technological
Characteristics
Different
Technological
+
Characteristics
or
No
new
safety
or
efficacy
concerns
Pre-‐market
Traditional
notification
Special (20%)
Abbreviated
(5%)
510(k)
Content
(21
CFR
807.87)
http://www.emergogroup.com/resources/research/fda-‐510k-‐review-‐times-‐research
The
SE
Letter.
Q&A
Part 2
Getting in Touch
www.medgineering.com
Quality Management Software
www.21cfr820.com
Exclusively for Med Devices
www.myquickconsult.com
http://greenlight.guru