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MODELS: 1.043-342.0
1.043-343.0
1.043-344.0
1.043-345.0
1.043-380.0
1.043-381.0
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Machine Data Label
This manual contains the following sections: The SAFETY section contains important information
regarding hazardous or unsafe practices of the
• How to Use This Manual
machine. Levels of hazards are identified that could
• Safety result in product damage, personal injury, or severe
• Operations injury resulting in death.
• Maintenance
The OPERATIONS section is to familiarize the operator
• Parts List with the operation and function of the machine.
The HOW TO USE THIS MANUAL section will tell you The MAINTENANCE section contains preventive main-
how to find important information for ordering correct tenance to keep the machine and its components in
repair parts. good working condition. They are listed in this general
Parts may be ordered from authorized dealers. When order:
placing an order for parts, the machine model and • Maintenance And Repair
machine serial number are important. Refer to the
• Daily Maintenance
MACHINE DATA box which is filled out during the
installation of your machine. The MACHINE DATA box • Weekly Maintenance
is located on the inside of the front cover of this manual. • Monthly Maintenance
• Semi-Annual Maintenance
Model: • Using The Oil Skimmer
Date of Purchase: • Cleaning And Aligning The Spray Nozzles
Serial Number: • Cleaning Out The Sump
Dealer:
• Repairing The Machine
Address:
• Heating Element
Phone Number:
• Thermostat
Sales Representative:
• Turntable Motor
• Timers And Switches on The Control Panel
The model and serial number of your machine is • Skimmer Motor
located on the back of the machine. • Troubleshooting
• Troubleshooting The Electrical System
• Testing Individual Components
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts lists
include a number of columns of information:
• REF – column refers to the reference number
on the parts illustration.
• PART NO. – column lists the part number for
the part.
• QTY – column lists the quantity of the part used
in that area of the machine.
• DESCRIPTION – column is a brief description
of the part.
• NOTES – column for information not noted by
the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement parts
numbers needed for ordering future parts.
Owner/User Responsibility:
The owner and/or user must have an understanding of
the manufacturer’s operating instructions and warnings
before using this machine. Warning information should
be emphasized and understood. If the operator is not
fluent in English, the manufacturer’s instructions and
warnings shall be read to and discussed with the
operator in the operator’s native language by the
purchaser/owner, making sure that the operator
comprehends its contents.
Owner and/or user must study and maintain for future
reference the manufacturers’ instructions.
Steam Vent
Control
Panel
Lid Support
Strut
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EXT ERG
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Lid Handle
Oil
Power Brush
Skimmer
(Optional)
Assy.
Access
Panel
Debris
Tray
Sump
Drain
Oil
Collection
Container
Detail Brush
Assembly
(Optional)
Control Panel
O N IS G
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Optional
Autofill
Assy.
Drive Motor
Assy.
Access Panel
Sump
Pump
Power
Cord
Heating
Element/
Thermostat
Assy.
Low Water
Shutoff
Ground
Lug
Compressed Air
Connection
To Power
Incoming Power Brush
Terminal Strip
Step 3: Fill the Machine With Water 7. While the sump water is heating, add the appro-
priate quantity of factory approved detergent to the
1. Familiarize yourself with the water level indicator wash chamber. We recommend mixing the
light on the control panel. detergent with warm water in a separate bucket/
container and then pouring the dissolved detergent
Low Water into the sump.
Indicator NOTE: Factory approved detergent is the only
detergent approved for use with this automatic parts
washer. It is specially formulated with rust inhibitors
and anti-foaming agents to optimize performance and
minimize maintenance. The use of any other
detergent during the warranty period will void the
warranty. In addition, using factory detergents will
extend your 90 day labor warranty to 1 year.
8. Close the lid.
9. Turn the wash cycle timer to 2 hours for the first
time and allow the machine to complete the cycle
2. Open the right sump cover and feed a water hose to thoroughly dissolve the detergent into the water.
directly into the sump chamber
When the machine stops (and after the wash water
3. Fill the sump with water. The sump capacity is 50 reaches operating temperature), it is ready for use.
gallons. Refer to Operation for complete operating instruc-
4. When the low water level indicator light turns off, tions.
the sump is full. Turn off the water.
NOTE: Monitor the water level carefully - do not
overfill the machine. If you overfill the machine,
remove excess water using a small submersible
pump or a suitable container. The correct water level
is two inches from the top of the access door when
the pump is off.
5. Close the lid.
6. Turn the heater timer to the 2 hour position. The
sump will reach operating temperature (160°-
180°F) in approximately one hour.
Main Operating Components Set to OFF, the turntable does not rotate during the
wash cycle. The switch is useful for washing large parts
Familiarize yourself with the main operating compo-
that would otherwise impede turntable rotation.
nents before operating the machine.
Low Water Indicator
Control Panel
The low water indicator light illuminates if the wash
The control panel is located on the front center of the lid
solution in the sump is low.
and it contains the controls for the heater, wash cycle,
oil skimmer, turntable and low-water indicator light. Lid Safety Switch
Wash Cycle The lid safety switch is located on the front edge of the
Control cleaning chamber. This feature ensures that the water
pump and turntable motor do not operate if the lid is
Low Water
Heater open or unsecured. The safety switch is adjustable.
Indicator
Control
Adjusting the Lid safety Switch
Turntable
Switch To adjust the safety switch, remove the control panel,
adjust the switch and replace the control panel. When
properly adjusted, you should hear a slight ‘click’ as the
lid closes.
Thermostat
The thermostat is located inside the heating element
and thermostat enclosure. The thermostat is factory set
to heat the wash solution to a maximum temperature of
Oil 180°F.
Skimmer
Control
Adjusting the Thermostat
Heater Control To adjust the thermostat, rotate the adjustment screw
The heater control is a 12-hour timer switch. It controls or knob clockwise to increase the temperature, or coun-
the heating element in the sump chamber. The heater terclockwise to decrease the temperature.
control is thermostatically set at the factory to reach a
high temperature of 180°F. The temperature is adjust-
able using the thermostat (See Section on Thermostat
for Illustration).
Throttle
Lever
Motor
Detail Brush Housing
Float
Rod
Proximity
Switch
Maintenance and Repair To remove oil from the cleaning solution, perform the
following procedure:
To ensure optimum performance and trouble free oper-
ation, observe the following maintenance schedule 1. Allow the machine to sit idle for at least 30 minutes
consistently. to allow the oil to float to the surface of the wash
solution.
Daily Maintenance 2. Ensure that the oil collection container is in place
• Check the water level; add water if necessary. (See Figure Below), then turn the skimmer switch
• Clean the debris screen. to the 30-minute position.
Oil
Skimmer
Weekly Maintenance Skimmer
Disk
Blades
• Detergent Concentration Level: Check
detergent level weekly to maintain concentra- Oil Collection
tion level which decreases when water is Container
added. The pH level of this detergent must be in
accordance with the detergent manufacturer's
recommendation.
• Remove oil from the wash solution using the oil
skimmer system (See Using the Oil Skimmer
System).
• Examine the spray nozzles; clean and align if
necessary (See Cleaning and Aligning the Motor
Spray Nozzles). Housing
• Drain and clean out the sump chamber Cleaning and Aligning the Spray Nozzles
(See Cleaning out the Sump).
To ensure optimum cleaning performance, it is
Semi-Annual Maintenance important that you examine the spray nozzles periodi-
cally and clean and align them if necessary.
• Lubricate the pivot on the turntable motor
assembly with machine oil or anti-seize. To clean a plugged nozzle, remove it from the spray
pipe and use a small wire brush to free the nozzle of
Using the Oil Skimmer any obstructions. When you replace the nozzle on the
spray pipe, make sure you align it according to the
The oil skimmer is most effective if used when the following diagram to maintain a proper spray pattern.
cleaning solution is cool, and after it has been sitting for
at least thirty minutes. The frequency at which you must
remove the oil from the wash solution will depend on
machine usage. Under typical operating conditions you
can expect to remove the oil once each week.
NOTE: The spray nozzles are positioned to optimize NOTE: Take special care to ensure that the heating
the flow and distribution of cleaning solution in the element is free of debris. A build up of debris around
wash chamber. If you remove the nozzles, make sure the element will decrease heating performance and
you replace them in the correct position on the may cause the element to overheat and fail.
appropriate pipe. Spray nozzle specifications are
stamped on the face of each nozzle, as shown in the 5. Refill the sump with clean water.
following diagram. 6. Replace the debris screen and turntable. To
Top and Bottom Nozzles
connect the drive chain to the turntable see the
figure below.
Drive
Chain
Rotate turntable
Turntable
clockwise until chain
reaches completely
around.
Align the Notch in Each
Spray Nozzle with the
Center of the Turntable
Side Nozzles
4. Detach the two power leads from the heating 4. Using a large flat-head screwdriver, pry the ther-
element. mostat out of the mounting bracket, then remove it
from the machine.
Power
Leads Thermostat
Leads
Heating
Element
Motor Mount
Access Screws (4)
Plate Screws
Hex TIO
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Replacement Procedure 4. Remove the two 1/2” bolts from the skimmer
assembly mounting plate to remove the skimmer
1. Disconnect power to the machine.
assembly from the machine.
2. Remove two 5/16” screws to remove the skimmer
motor cover.
Nut
Screws
(Two On
Each Side) 5. Remove the two screws from the center of the
skimmer disk to detach the disk from the skimmer
assembly. To remove the disk, disengage it from
the center pin then slide it down.
Screws
Slide Cover
Toward Rear
To Remove
Wire
Nuts
7. Reassemble the skimmer and replace it on the
machine. Assembly is the reverse of removal.
Troubleshooting
∞
Blown; Replace Fuse
OFF F u s e ; M e a s u r e t h e
Resistance
approximately 0 Ohms
KEEP WATER
SPRAY AWAY FROM Power Remove Heater Fuses; One of the Heater Fuses
is Blown; Replace the
OFF Measure the Resistance
∞
ELECTRICAL WIRING.
of Each Blown Fuse
approximately 0 Ohms
Pump
Fuses
Heater
Fuses
Transformer
Ground
Lug
Terminal
Strip
Relays
Timer
Pump
Overload
Relay
Lid Safety
Switch
Power
Leads
Mounting
Bracket
Screws
Troubleshooting
PROBLEM POSSIBLE CAUSE SOLUTION
Check the position of parts on turntable;
Parts are obstructing each other position parts to allow flow of cleaning solution
around and between them.
Check sump water level and add water if
Low water level in sump
necessary.
POOR CLEANING
Clogged or improperly aligned spray Check the spray nozzles for obstructions and
PERFORMANCE
nozzles alignment; clean and align if necessary.
Check wash solution temperature; temperature
Wash solution is not properly heated should be between 160° and 180°F.
(See “Wash Solution Is Not Heating” Section)
Pump is not operating properly See “Pump Does Not Operate Properly” Section.
Grease, high detergent motor oils, Do not place oil pan or transmission pan into
FOAMING transmission oil, gear lubes machine without pouring oil out of it.
Pump is not operating properly See “Pump Does Not Operate Properly” section.
Parts are obstructing turntable Check for parts obstructing rotation of the
rotation turntable; rearrange if necessary.
Drive chain is not on the drive Check drive chain; realign on drive pulley
pulley if necessary.
Check the turntable motor compression springs;
TURNTABLE Turntable motor compression
install if necessary (See “Turntable Motor
DOES NOT springs are not installed
Assembly”).
OPERATE PROPERLY
Check electrical panel for blown fuse;
Blown fuse
replace if necessary.
Test the electrical panel to eliminate the
possibility of a blown fuse then contact a licensed
Failed wash cycle timer
electrician or a service representative to test the
turntable motor.
Low water level in sump Check sump water level; add water if necessary.
Check pump intake for obstructions; clean out if
Pump intake is plugged
necessary.
Pump overload relay is tripped Reset the motor overload relay.
Check electrical panel for a blown fuse;
PUMP DOES NOT Blown fuse
replace if necessary.
OPERATE PROPERLY
Contact a licensed electrician to verify that the line
Line voltage is too low
voltage is between 208 and 240V.
Test the electrical panel to eliminate the possibility
of a blown fuse then contact a licensed electrician
Pump is failed
or a customer service representative to test the
pump motor.
OIL SKIMMER
Check electrical panel for a blown fuse;
DOES NOT Blown fuse
replace if necessary.
OPERATE PROPERLY
Parts
1.043-342.0, 1.043-343.0, 1.043-344.0, 1.043-345.0,
1.043-380.0, 1.043-381.0, 1.043-508.0, 1.043-509.0,
1.043-510.0, 1.043-511.0, 1.043-512.0, 1.043-514.0
CUDA 2518
24 31
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Spray Arm
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3, 6 Illus.
7 4
34, 6
9
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65
10 56
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From Control
Panel
45 44
39
46
To Control
18 Panel
48 14
35 27
21
31
2
30 49
5
3
35 19
26
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9 36
28 40
23 27
43 29 41
35 ToTurntable
7 25 42 Motor
4 To Heater
20
33
10
11, 34 17
Timer
16 Option
36 44
47
37 1 Oil
15 Skimmer
12, 13
45
8 4
Auto Fill
45 Option
15
# 1.043.342.0
From Control
Panel
45 44
39
46
To Control
18 Panel
48 14
35 27
21
31
2
30 49
5
3
35 19
26
22 GR 32
35
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38 To
24 6 Pump
9 36
40
23 28 27
41
43 29
35 ToTurntable
7 25 42 Motor
4 To Heater
20
33
10
11, 34 17
Timer
16 Option
36 44
47
37 1 Oil
15 Skimmer
12, 13
45
8 4
Auto Fill
45 Option
15
From Control
Panel
37
44 33
To Control
41 Panel
38
42 27
1 28
23
5
25
4
22
2
31
3 24 To
9 Pump
34
19
21 30 45
7 26 28
35
6 18 29 ToTurntable
8 36 Motor
32
17 To Heater
14
15
16 12
18 40
10 Timer
13 Option
20 37
43
Oil
39 Skimmer
6
38
11
Auto Fill
Option
38
39
# 1.043.343.0
From Control
Panel
37
44 33
To Control
41 Panel
38
42 27
1 28
23
5
25
4
22
2
31
3 24 To
9 Pump
34
19
21 30 45
7 26 28
35
6 18 42
ToTurntable
8 36 Motor
32
17 To Heater
14
15
16 12
18 40
10 Timer
13 Option
20 37
43
Oil
39 Skimmer
6
38
11
Auto Fill
Option
38
39
# 1.043.344.0
From Control
Panel
38
39
21
33
To Control
42 Panel
26
1 28
27
23
5 22
24
37
4
2
3
32
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9
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19 25 To
20
29 Pump
7 28 34
17 35
43 ToTurntable
8 36 Motor
30
6
To Heater
16
15 12 41
31 Timer
Option
14 13 38
44
18 40 Oil
10 Skimmer
39
11
6
Auto Fill
39 Option
40
From Control
Panel
37
22 32
To Control
41 Panel
38
42 31
1 28
23
5
25
4
36
2
31
3 28 To
9 Pump
33
19
21 30 29
7 26 28
34
6 18 27
ToTurntable
8 35 Motor
30
17 To Heater
14
15
16 12
18 40
10 Timer
13 Option
20 37
24
Oil
39 Skimmer
6
38
11
Auto Fill
Option
38
39
26
5
5
45°
20
21 1/2" 29
19
12
13
22
22
10
9
13 31
12 19
7
2 10
24
20
12 18
6 13 23
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15
4
16
9
17
19
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16
8
12
13
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16
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