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INSTALLATION QUALIFICATION

SYSTEM NAME AIR HANDLING UNIT PAGE NO.


SYSTEM NUMBER AHU-09 1 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

1.0 PROTOCOL APPROVAL SHEET

The signatures below indicate of this protocol and its data collection forms certify that it
may be executed. This approval is the joint responsibility of the listed functional areas of .

PROTOCOL DEVELOPMENT

Name Designation Signature Date

PROTOCOL REVIEW

Name Designation Signature Date

PROTOCOL APPROVAL

Name Designation Signature Date

TABLE OF CONTENTS
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 2 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

SR. NO CONTENTS PAGE NO


1.0 PROTOCOL APPROVAL SHEET 1
2.0 PURPOSE, SCOPE, INTENDED USE, LOCATION, & RESPONSIBILITY 3
3.0 INSTALLATION QUALIFICATION PROCEDURE 4
4.0 EQUIPMENT/MATERIAL SPECIFICATION AND INSTALLATION CHECKS 5
4.1 AIR HANDLING UNIT 5
4.2 AIR FILTERS 8
4.3 DEHUMIDIFIER SPECIFICATION AND INSTALLATION CHECKS 10
PRE COOLING COIL TECHNICAL SPECIFICATION AND INSTALLATION
4.4 12
CHECKS
4.5 DUCTING & INSULATION SPECIFICATION AND INSTALLATION CHECKS 14
4.6 TERMINAL HEPA FILTER HOUSING 15
4.7 TERMINAL HEPA FILTERS 16
4.8 SUPPLY AIR PERFORATED SS GRILLS 17
4.9 RETURN RISER PERFORATED SS GRILLS 18
4.10 RETURN RISER FILTERS 18
VOLUME CONTROL DAMPERS SPECIFICATION AND INSTALLATION
4.11 19
CHECKS
4.12 FIRE DAMPERS SPECIFICATION AND INSTALLATION CHECKS 19
4.13 MAGNEHELIC GAUGES SPECIFICATION AND INSTALLATION CHECKS 20
4.14 TEMPERATURE & DP INDICATORS 21
4.15 CHW PIPING MANIFOLD & INSULATION SPECIFICATION CHECKS 22
CHW MANIFOLD VALVES & GAUGES SPECIFICATION AND
4.16 23
INSTALLATION CHECKS
4.17 DRAIN U TRAP 26
5.0 CALIBRATION OF INSTRUMENTS 27
6.0 ABBREVIATIONS 28
7.0 OBSERVED DEVIATIONS 29
8.0 RECOMENDATIONS 30
9.0 CONCLUSION 31
ATTACHMENTS- AS BUILT DRAWINGS, TEST CERTIFICATES &
10.0 32
CALIBRATION CERTIFICATES
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 3 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

2.0 PURPOSE, SCOPE, INTENDED USE, LOCATION AND RESPONSIBILITY

2.1 PURPOSE:
 To provide the documentary evidences that the HVAC system (AHU-09) of Manufacturing
Area is Installed as per design specification

2.2 SCOPE
This qualification protocol is applicable to the following rooms of Manufacturing Area
Room Name Room Area in Ft2 False Ceiling Height Ft Room Volume in
Ft3
GRANULATION 273.44 8.69 2377
MATERIAL IN 50.32 7.87 396
MATERIAL OUT 56.51 7.87 445
AIR LOCK 43.86 7.87 345

2.3 INTENDED USE:


 To supply the required air quantity and quality to various rooms of Manufacturing
Area.
 To maintain the temperature and humidity of room as per design specification.
 To provide differential air pressure of the room.
2.4 LOCATION
Manufacturing Area

2.5 RESPONSIBILITY:
.

 To prepare qualification protocol.


 To submit qualification protocol to for approval.
 To record the observation along with during execution of the protocol.
 To submit final qualification report to for approval.
To install the HVAC system as per approved designed specification and at designated
place
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 4 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

ENGINEERING
 To review the Qualification protocol and report.
 To get the system installed as per the design specification.
 To provide utilities and supportive services for qualification.

TECHNICAL SERVICES
 To review and approval of qualification protocol and report.

QUALITY ASSURANCE
 To review and approval of qualification protocol and report.

3.0 INSTALLATION QUALIFICATION PROCEDURE:

 Ensure that the AHU is installed at the designated place.


 Check the Material of construction (MOC) of all the Critical parts.
 Check other details as per the specifications of this protocol and enter the
observations.
 Check the Installation qualification parameters against their specification during
installation of the AHU as record the same.
 Document initial and date after each observation in respective column.
 In case of any deviation, document in ‘Remark’ column and immediately inform to
department head for necessary action.
 Document the deviation details in Observed deviation section.
 The Quality head and User department head of will decide whether deviation is
acceptable or not.
 If deviation is acceptable and it does not have any potential to impact on
operation, initiate for operation qualification.
 If deviation is not acceptable inform to Engineering Dept. head for necessary
action for attending problems to complete Installation Qualification.
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 5 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

4.0 EQUIPMENT/MATERIAL SPECIFICATIONS & INSTALLATION CHECKS:


4.1 AIR HANDLING UNIT
Sr. Item Description Specification Method of Observation
No Observation
1 AHU HOUSING / CONSTRUCTION
5050 CFM@160 mm of wc
a Capacity As per G.A. Dwg.
Static Pressure.
Over all 5239 L X 1450 W X 1150H in
b As per G.A. Dwg.
Dimension mm.
Aluminium frame work with pre
coated G I panel with sandwich
43 ± 0.5 mm PUF insulated,
c Basic construction Visually
Pre Filter section, 8 rows
Cooling Coil, Blower & Motor
section and Fine filter section
d AHU Framework Aluminium Extruded Section Visually
2 Fan
a Type / Model BDB355T DRAUGHT FAN As per G.A. Dwg.

b Blower is made of G.I sheet


M.O.C Visually

c Capacity 5050 CFM As per G.A. Dwg.

d Static Pressure 160 mm WC Static Pressure As per G.A. Dwg.

e RPM 2874 RPM As per G.A. Dwg.

Remarks

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 6 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

4.1 AIR HANDLING UNIT (Cont..)


Sr. Method of
Item Description Specification Observation
No Observation
3 Motor

a. Rating/Pole 7.5 KW / 2 Pole As per G.A. Dwg.

b. Speed in RPM 2916 rpm Visually

4 Cooling Coil

a. Type Chilled Water Cooling Coil As per G.A. Dwg.


Coil Size and Face
b. 1.1m x 0.92m & 10.89 Sqft. Visually
Area
c. No of Rows 8 Rows Visually

Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 7 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

4.1 AIR HANDLING UNIT (Cont..)


Sr. Method of
Item Description Specification Observation
No Observation
5 Volume Control Dampers
Opposed Blade Aerofoil Visually
a. Type
Design
b. MOC/Thickness Galvanized Iron Visually

c. Quantity 3 Nos Visually

d. Supply Air Damper Size 1100 W x 300 L mm Visually

e. Return Air Damper Size 1200 W x 300 L mm Visually


f. Fresh Air Damper Size 300 W x 300 L mm Visually

6 Air Handling Unit Accessories


a. DP Nozzle 4 No’s Visually
Flexible Connection Canvas Connection / 1
b. Visually
(Fan) No
c. Door Limit Switch 1 No’s Visually
d. View Lamp & View Glass 1 No’s Visually
e. Rubber Pad For AHU 8 No’s Visually
f. Cushy Foot (Blower) 6 No’s Visually
SS – 304 with bottom
g. Drain Tray Visually
insulation

Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 8 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

4.2 AIR FILTERS


Sr. Method of
Item Description Specification Observation
No Observation
1 Pre filters

a. Filter Media synthetic media Visually

b. Filter Grade G4 As per Mfg Sticker

c. Filter Type Bag Type Visually

595Lx595Wx400H mm / 2 No
d. Filter Size / Qty Visually
595Lx287Wx400H mm /2 No

Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 9 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

4.2 AIR FILTERS: (Cont..)


S
Method of
Sr. Item Description Specification Observation
Observation
No
2 Fine Filters

a. Filter Media Non woven synthetic media Visually

b. Filter Grade F8 As per Mfg Sticker

c. Filter Type Bag Type Visually

595Lx595Wx400H mm / 2 No Visually
d. Filter Size / Qty
595Lx287Wx400H mm /2 No

Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 10 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

4.3 DEHUMIDIFIER SPECIFICATION & INSTALLATION CHECK:


Sr. Method of
Item Description Specification Observation
No Observation
a DH MODULE / CAPACITY CCR – 100 / 600 CFM As per GA DWG

b APPROX. DIMENSIONS 1470x1020x1130 MM As per GA DWG

c FRAME CRCA POWDER COATED As per GA DWG

d PROCESS AIR FLOW 600 CFM As per GA DWG

e PROCESS MOTOR MAKE SIEMENS As per GA DWG


PROCESS MOTOR
f 0.5 HP / 1.12 Amps. As per GA DWG
RATING/CURRENT

g PROCESS MOTOR SPEED 1400 RPM As per GA DWG


470x280x75 MM – 10
h PROCESS FILTER As per GA DWG
MICRONS

i REACTIVATION AIR FLOW 200 CFM As per GA DWG

j REACT. MOTOR MAKE SIEMENS As per GA DWG

REACT. MOTOR
k 180 WATTS / 0.8 Amps. As per GA DWG
RATING/CURRENT

l REACT. MOTOR RPM 2550 rpm As per GA DWG

260x250x75 MM – 10
m REACT. FILTER As per GA DWG
MICRONS

n DESICCANT ROTOR 470 DIA x 200 MM As per GA DWG

Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 11 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

4.3 DEHUMIDIFIER SPECIFICATION & INSTALLATION CHECK: Continued...


Sr. Method of
Item Description Specification Observation
No Observation
HUMIDITY & TEMP.
o GALLTEC, GERMANY As per GA DWG
SENSOR

p PLC & HMI MISTSUBISHI As per GA DWG

q LIMIT SWITCH TECHNIC MAKE As per GA DWG

r PRESSURE SWITCH RANGE (1 – 10 M BAR) As per GA DWG

s THERMOSTAT MAKE ELCON 50 – 300 ◦ C As per GA DWG

t ELECTRICAL HEATERS 1.2KW x 12 Nos. As per GA DWG

Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 12 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

4.4 PRE - COOLING COIL TECHNICAL SPECIFICATIONS & INSTALLATION CHECK


Sr. Method of
Item Description Specification Observation
No Observation
a FRESH AIR CAPACITY 184 CFM As per GA DWG

b DIMENSIONS 600x600x550MM As per GA DWG


ALUMINUN PROFILES WITH
c MOC CASING As per GA DWG
2MM THK
0.63 MM PRE COATED & PRE
d OUTER SKIN As per GA DWG
PLASTIC

e INNE SKN 0.63 MM PLAIN GI As per GA DWG

f INSULATION PUFF WITH 23±2MM THK As per GA DWG

g PRE-COOLING COIL SIZE 10” x 10” x 8 ROW As per GA DWG

h COIL TUBE MOC/DIA COOPER / 3/8” DIA As per GA DWG

i FIN MATERIAL ALUMINUN 0.15MM THK As per GA DWG

AAF/ FLANGED /
FILTER MAKE / TYPE /
j HDPE+NONOWEN+AL.MESH / As per GA DWG
MEDIA/SIZE
305x305x75

EU CLASSIFATION / EU 4 / 90% DOWN TO 10


k As per GA DWG
EFFICIENCY MICRON

l PRESSURE DROP 4-5 MM OF WC As per GA DWG

m FINAL PRESSURE DROP 12MM OF WC As per GA DWG

Remarks:

Installed By: Checked By: Approved


() () By:()
Date: Date: Date:
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 13 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

4.4 PRE - COOLING COIL TECHNICAL SPECIFICATIONS & INSTALLATION CHECK

Sr. Method of
Item Description Specification Observation
No Observation
DRAIN PAN MOC SS 304 / 1MM/12MM
n As per GA DWG
/THK/INSULATION TORCELIN

o DRAIN PIPE SS 304 / DIA 25 MM As per GA DWG

p DAMPER MOC GI POWDER COATING As per GA DWG

q DAMPER SIZE 9” x 9” As per GA DWG


Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 14 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

4.5 DUCTING AND INSULATION SPECIFICATION & INSTALLATION CHECK:

Sr. Method of
Item Description Specification Observation
No Observation
DUCTING

G.I. Sheet metal Ducting –


a MOC As per T.C.
Prefabricated ducts

b Duct size As per duct layout As per Dwg.

Duct to Duct Through TDF Flange & Nut Visually


c
Connection Bolts

d Flange Joints Gasket & RTV sealant Visually

DUCT INSULATION

a Make Kflex and Paramount As per T.C.


Nitrile
Rubber(Kflex)/Chemically
b MOC As per T.C.
Cross Linked Closed Cell
Polyethylene(paramount)

c Thickness for 13 MM As per T.C.


supply duct
Thickness for
d 9 MM As per T.C.
return duct

e Density 30 + 3 Kg/m3 (paramount) As per T.C.


Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 15 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

4.6 SUPPLY AIR HEPA HOUSINGS:


Sr. Method of
Item Description Specification Observation
No Observation
1 Make SPECTRUM As per T.C.

2 M.O.C Extruded Aluminium As per T.C.

3 Room No Size / Qty

GRANULATION 610Lx610Wx175H mm / 06 No’s Visually

MATERIAL IN 610Lx610Wx175H mm / 01 No’s Visually

MATERIAL OUT 610Lx610Wx175H mm / 01 No’s Visually

STAFF ENTRY 610Lx650Wx175H mm / 01 No’s Visually

Remarks:

Installed By: Checked By: Approved By: ()


() () Date:
Date: Date:
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 16 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

4.7 TERMINAL HEPA FILTERS:


Sr. Method of
Item Description Specification Observation
No Observation
MOC – Filter Frame / Aluminium Extruded / Micro
1 As per T.C.
MOC – Filter Media Glass Fibre Pleated Media

a Type / Grade Mini Pleat HEPA Filter / EU-13 As per T.C.

b Efficiency 99.990 % down to 0.3µ As per T.C.

2 Room Name Size / Qty

GRANULATION 580Lx580Wx124H mm / 06 No’s Visually

MATERIAL IN 580Lx580Wx124H mm / 01 No’s Visually

MATERIAL OUT 580Lx580Wx124H mm / 01 No’s Visually

STAFF ENTRY 580Lx580Wx124H mm / 01 No’s Visually

Remarks:

Installed By: Checked By: Approved


() () By:()

Date: Date: Date:


INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 17 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

4.8 SUPPLY AIR PERFORATED SS GRILLS

Sr. Method of
Item Description Specification Observation
No Observation
1 MOC Stainless steel Perforated

2 Room Name Size / Qty

GRANULATION 680Lx 680W mm / 06 No’s

MATERIAL IN 680Lx 680W mm / 01 No’s

MATERIAL OUT 680Lx 680W mm / 01 No’s

STAFF ENTRY 680Lx 680W mm / 01 No’s

Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 18 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

4.9 RETURN AIR PERFORATED GRILLS:


Sr. Method of
Item Description Specification Observation
No Observation
1 MOC / Thickness Stainless steel Visually
2 Thickness 20G Visually
3 Room Name Size / Qty
GRANULATION 780Lx 380W mm / 06 No’s Visually
MATERIAL IN 630Lx 380W mm / 01 No’s Visually
MATERIAL OUT 630Lx 380W mm / 01 No’s Visually
STAFF ENTRY 630Lx 380W mm / 01 No’s Visually

Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:

4.10 RETURN AIR RISER FILTERS:


Sr. Method of
Item Description Specification Observation
No Observation
1 MOC Media/ Frame Synthetic Fibre/Aluminium Visually
2 Frame Thickness 20G Visually
3 Room Name Size / Qty
GRANULATION 780Lx 380W mm / 06 No’s Visually
MATERIAL IN 630Lx 380W mm / 01 No’s Visually
MATERIAL OUT 630Lx 380W mm / 01 No’s Visually
STAFF ENTRY 630Lx 380W mm / 01 No’s Visually

Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 19 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

4.11 VOLUME CONTROL DAMPERS SPECIFICATION & INSTALLATION CHECK:

Sr.
Item Description Specification Method of Observation Observation
No
a Body 16 G Aluminium sheet visually
b Louvers 16 G Aluminium sheet visually

c Bush ALUMINUM visually

d Size / Qty 300 Hx300 L mm –12 No. visually

e Type Opposed blade Visually


Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:

4.12 FIRE DAMPERS SPECIFICATION & INSTALLATION CHECK:

Sr.
Item Description Specification Method of Observation Observation
No
a Body 18 G GI sheet visually
b Louvers 18 G GI sheet visually

c Fire Rating 2 Hours as per UL 555 visually

d Size/Qty (for return) 550Lx550W mm– 1 No visually

e Type Opposed blade Visually


Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 20 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

4.13 MAGNEHELIC GAUGE SPECIFICATION & INSTALLATION CHECK :


Sr. Method of
Item Description Specification Observation
No. Observation
a Make Dwyer As per T.C.

b Range / Qty 0-50 MM WC / 2 Nos. Visually


Die cast aluminium case As per product
c Body MOC and bezel with acrylic Specification
cover
d Accuracy (+/-)2% of F.S As per T.C.

Dial size /Process


e 4" / 1/8" NPT Female Visually
Connection
Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 21 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

4.14 TEMPERATURE & DIFFERENTIAL PRESSURE INDICATORS

Sr. Method of
Item Description Specification Observation
No Observation
Differential Pressure, Temperature & RH
1
Indicator
a Make ACE Visually
b MOC-Case SS 304 As per T.C.
c Measuring Range for DP 0 to 10mm WC As Per T.C
0.0-50 C/0
Measuring Range for
d As Per T.C
Temperature / RH 0.0 to 100.0 %RH

e Accuracy Level + 0.5% of Full Scale As Per T.C

75(W) x 70(H) x 40(T)


f Size Visually
mm
g Quantity 3 Nos Visually

2 Differential Pressure Indicators


a Make ACE Visually
b MOC-Case SS 304 As per T.C.
c Measuring Range for DP 0 to 10mm WC As Per T.C
d Accuracy Level + 0.5% of Full Scale As Per T.C
75(W) x 70(H) x 40(T)
e Size Visually
mm
f Quantity 1 Nos Visually
Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:

4.15 CHW PIPING MANIFOLD & INSULATION SPECIFICATION CHECK:


INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 22 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

Sr. Method of
Item Description Specification Observation
No Observation
1 Chilled Water Piping

a Make Jindal Visually

M.S “C’ Class as per As per T. C.


b MOC
IS-1239 (PT-I) 2004

c Pipe Size Ø 40 MM As per Dwg.

2 CHW Piping Insulation

a Make k-Flex Visually

b M.O.C Nitrile Rubber As per Spec.

c Thickness 25mm Visually

Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:

4.16 CHW PIPING VALVES SPECIFICATION AND INSTALLATION CHECK: (Cont..)


INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 23 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

Sr. Method of
Item Description Specification Observation
No Observation
1 Butterfly Valves
a MOC CI construction As per T.C.

b Size in mm Ø40 MM Visually

c Quantity 6 Nos. Visually

2 Balancing Valves

a MOC Cast Gun metal (IS 318 Gr. LTB2)

b Size Ø40 MM As per Dwg.

c Quantity 1 No. Visually

d Hand Wheel Nylon Gr. 66 Visually

e End Connection Type BSP Female Threads Visually

3 Drain Valves

a M.O.C Brass Visually

b Size & Quantity Ø25 MM & 1 Nos Visually

c End Connection Type BSP Female Threads Visually

d Quantity 1 No Visually
Remarks:

Installed By: Checked By: Approved By:


() () ()

Date: Date: Date:

4.16 CHW PIPING VALVES SPECIFICATION AND INSTALLATION CHECK: (Cont..)


Sr. Item Description Specification Method of Observation
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 24 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

No Observation
4 Y Strainers

a MOC Cast Iron As per T.C.

Stainless Steel Perforated


b Filter Screen Screen of 2-3mm Visually
Perforation X 24G

c Size / Qty Ø 40 MM / 1 No. Visually

5 3 Way Mixing Valve With Actuator

a MOC / Make Brass / Siemens Visually


Actuator Operating
b voltage at power supply AC 24V + 20% Visually
of AC 24V

c Size Ø 32 MM Visually

d Quantity 1 No. Visually


Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:

4.16 CHW PIPING VALVES SPECIFICATION AND INSTALLATION CHECK: (Cont..)


Sr. Item Description Specification Method of Observation Observation
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 25 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

No
6 Temperature Gauges

a Make Baumer As per T.C.

b MOC-Case SS As per T.C.

c Range 0-50 Deg.C As per T.C.

d Size 4’’(100 mm) dial type As per T.C.

e Connection size ½” BSP (M) As per T.C.

f Quantity 2 Nos Visually

7 Pressure Gauges

a Make Baumer As per T.C.

b MOC-Case SS As per T.C.

c Range 0 to 10 Kg/Cm2 As per T.C.

d Size 4’’(100 mm) dial type As per T.C.

e Connection size 3/8 ” BSP As per T.C.

f Quantity 2 Nos. Visually

Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:

4.16 CHW PIPING VALVES SPECIFICATION AND INSTALLATION CHECK: (Cont..)


Sr.
Item Description Specification Method of Observation Observation
No
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 26 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

8 Auto Air Vent Valves

OTTONE/BRASS CW As per Manufacturers


a Body MOC
617 N Specifications

b Size Ø25 MM Visually

c Quantity 1 No. Visually

Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:

4.17 DRAIN U TRAP

Sr.
Item Description Specification Method of Observation Observation
No
a Pipe size Ø40 MM Visually

b Pipe MOC MS A Class Piping Visually

c Quantity 1 Nos. Visually

Remarks:

Installed By: Checked By: Approved By:


() () ()
Date: Date: Date:

5.0 CALIBRATION OF INSTRUMENTS:

 The following Instruments are attached with this system


 Ensure that all the Instruments are calibrated prior to operation qualification of system.
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 27 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

Instrument Name Tag No. Calibration Calibration Calibration Due on


Frequency Done on

Inspected By: - Approved By: -

6.0 ABBREVIATIONS

Abbreviation Description Abbreviation Description


INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 28 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

AHU Air Handling Unit MM WG Millimeter Water gauge

CHW Chilled Water NA Not Applicable

HW Hot Water NLT Not Less Than

CMH Cubic Meter per Hour

IQ Installation Qualification Vindair Engineers Pvt Ltd

DP Differential Pressure Pa Pascal

cGMP Current Good manufacturing PID Plant and Instrumentation


practices Drawing

DWG. Drawing. QA Quality Assurance

TR Tonnage Refrigeration RH Relative Humidity

GPM Gallon per Minute URS User Requirement


Specification

HVAC Heating Ventilation and Air UOM Unit of Measurement


Conditioning

GI Galvanized Iron SA Supply air

VCD Volume Control Damper RA Return air

CS Carbon Steel T.C. Test Certificate

HEPA High Efficiency Particulate Air FPD Final Pressure Drop

IPD Initial Pressure Drop MS Mild Steel

MOC Material Of Construction ISO International Standards


Organization

7.0 OBSERVED DEVIATIONS:

DEVIATIONS
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
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Details of Deviations :

Investigation :

Corrective Action :

Acceptable : Yes / No

Deviation Approved By / Date :

Name : Sign : Name : Sign :

8.0 RECOMMENDATIONS:
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
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9.0 CONCLUSION:
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
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: (Engineering) :

Date: Date :

( Q.A) :

Date :

10.0 ATTACHMENTS
INSTALLATION QUALIFICATION
SYSTEM NAME AIR HANDLING UNIT PAGE NO.
SYSTEM NUMBER AHU-09 32 of 32
DOCUMENT NO //IQ/S09 REV NO: R0

AS BUILT Drawings
Materials Test Certificates
Instruments Calibration Certificates

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