You are on page 1of 8

7042 Ind. Eng. Chem. Res.

2006, 45, 7042-7049

APPLIED CHEMISTRY

Cement Hydration Inhibition with Sucrose, Tartaric Acid, and Lignosulfonate:


Analytical and Spectroscopic Study
Maximilienne Bishop and Andrew R. Barron*
Department of Chemistry and Department of Mechanical Engineering and Materials Science, Rice UniVersity,
Houston, Texas 77005

The reaction of the cement retarders tartaric acid, sucrose, and lignosulfonate with tricalcium silicate (C3S),
tricalcium aluminate (C3A), and C3A/gypsum have been studied by 27Al and 29Si MAS NMR spectroscopy,
SEM, XRD, and XPS to gain an understanding of the effect on the individual minerals prior to studying a
typical sample of portland cement. Tartaric acid is the most effective at retarding C3A hydration and ettringite
formation, while sucrose and the lignosulfonate accelerate ettringite formation but are more effective at retarding
C3S hydration. We have confirmed that sucrose acts via nucleation poisoning/surface adsorption while
lignosulfonates involve the formation of a semipermeable layer on the cement grains. The formation of calcium
tartrate is clearly the most important step in tartaric acid inhibition; however, tartaric acid only exhibits a
dissolution-precipitation mechanism for C3A. Under conditions of excess calcium, the formation of a calcium
tartrate overlayer does not require the predissolution of the mineral.

Introduction We have recently demonstrated that a fifth mechanism


(“dissolution-precipitation”) occurs with the use of organic
In the oil industry, boreholes of ever increasing depth are
phosphonic acids, in particular nitrilotris(methylene)phosphonic
supported by portland cement. This application requires a high
acid (H6ntmp).7 Dissolution of calcium by extraction with H6-
degree of control over the setting kinetics to allow the cement
ntmp exposes the aluminum-rich surface to enhance (catalyze)
to be pumped down in a liquid form. A number of chemical
inhibitors are employed to delay the setting time. The ideal hydration, followed by precipitation of a layered calcium
inhibitor for oil well cementing would predictably delay the phosphonate that binds to the surface of the cement grains,
setting of cement, and then suddenly allow hydration to continue inhibiting further hydration by acting as a diffusion barrier to
at a rapid rate. water as well as a nucleation inhibitor. Based upon these results
Traditionally, four different cement hydration inhibition we have investigated the analogous reactions of three traditional
mechanisms have been proposed to explain the action of inhibitors to determine if this new mechanism is prevalent in
different retarders in cement.1 Calcium complexation involves these systems: sucrose, tartaric acid, and a lignosulfonate poly-
either removing calcium from solution by forming insoluble salts mer (Figure 1). Sucrose is widely believed to act as a nucleation
or chelating calcium in solution to prevent calcium-silicon- poison for C-S-H formation, whereas tartaric acid is known
hydrate gel (C-S-H) formation.2 However, there is no simple to be a good calcium chelating ligand. Lignosulfonates are large,
correlation between either calcium binding strength or calcium anionic polymers that it is generally agreed retard hydration by
salt solubility and retarding ability.3,4 Therefore, although adsorption onto hydrating mineral phases,8 although intercalation
calcium complexation must play some role in inhibition, other of large polymers into C-S-H has been proposed.9
mechanisms of inhibition must be at work as well. Inhibition The hydration of cement is obviously far more complex than
by nucleation poisoning is where the retarder blocks the growth the sum of the hydration reactions of the individual minerals;
of C-S-H or Ca(OH)2 crystals through inhibiting agglomerates
however, we have found that an understanding of the reaction
of calcium ions from forming the necessary nucleates.5 In a
with the constituent parts assists in the overall understanding
related manner, surface adsorption of inhibitors directly onto
of the system. In this regard, the reactions of sucrose, tartaric
the surface of either the anhydrous or (more likely) the partially
hydrated mineral surfaces blocks future reactions with water. acid, and a lignosulfonate polymer with tricalcium silicate
Finally, the formation of a semipermeable layer on the cement (3CaO‚SiO2, C3S), tricalcium aluminate (3CaO‚Al2O3, C3A)
grains has been proposed to slow the migration of water and in both the absence and presence of gypsum, and cement were
lengthen the induction period. Osmosis will drive water through characterized by scanning electron microscopy (SEM), nuclear
the semipermeable membrane toward the anhydrous mineral, magnetic resonance (NMR), X-ray diffraction (XRD), and X-ray
and eventually the flow of water creates higher pressure inside photoelectron spectroscopy (XPS). We have previously shown7
the protective coating and the layer bursts, allowing hydration that the chemistry of dicalcium silicate (2CaO‚SiO2, C2S) with
to continue at a normal rate.6 retarders is substantially the same as that of C3S, as is that of
tetracalcium aluminoferrite (4CaO‚nAl2O3‚(2 - n)Fe2O3, C4AF)
* To whom correspondence should be addressed. Tel.: (713) 348- similar to that of C3A, and therefore we have not been included
5610. Fax: (713) 348-5619. E-mail: arb@rice.edu. C2S and C4AF in the present study. In addition, the paramag-
10.1021/ie060806t CCC: $33.50 © 2006 American Chemical Society
Published on Web 09/07/2006
Ind. Eng. Chem. Res., Vol. 45, No. 21, 2006 7043

detector (FID) length, and 5 s relaxation delay. Chemical shifts


were externally referenced to the glycine peak at 176 ppm.
Solid-state 29Si MAS NMR spectra were observed at 39.8
MHz on a Bruker Avance 200 spectrometer using a VTN probe
designed for use with a 7 mm o.d. ZrO2 rotor. A MAS spin
rate of 5 kHz was employed. Samples were studied using a 5.5
µs pulse based on 90° pulse width calibrations with hexameth-
ylcyclotrisiloxane. Chemical shifts were referenced to hexam-
ethylcyclotrisiloxane at δ ) -10.9 ppm. Spectra were collected
with a 30-60 s acquisition delay. FIDs were processed with 5
Hz line broadening.
Solid-state 27Al MAS NMR spectra were obtained at 52.1
MHz on a Bruker Avance 200 spectrometer equipped with two
probes designed for use with 7 and 4 mm o.d. ZrO2 rotors.
Samples were studied using 0.5 and 0.3 µs pulses for the 7 and
4 mm probes, respectively, based on 90° pulse width calibrations
Figure 1. Structural formulas of sucrose, tartaric acid, and the sodium
lignosulfonate monomer. with solid aluminum nitrate. MAS spin rates of 5 kHz (7 mm
rotor) and 9 kHz (4 mm rotor) were used. Spectra were collected
netic iron centers in C4AF further complicate NMR spectro- with a 0.1-1.0 s acquisition delay. FIDs were processed with
scopic characterization.10 50 Hz line broadening. Samples were externally referenced to
the peak maximum of solid aluminum nitrate at δ ) -1.9 ppm.
Experimental Section The shift of solid aluminum nitrate on this instrument was found
by using an external reference of 1.0 M aqueous aluminum
Samples of C3S and C3A were obtained from Construction nitrate at δ ) 0.0 ppm. Solid-state 27Al MAS NMR spectra at
Technology Laboratories, Inc., Skokie, IL. Class H portland 130.3 MHz were obtained on a Bruker Avance 500 spectrometer
cement and the sodium lignosulfonate retarder were provided designed for use with a probe equipped with a 2.5 mm o.d.
by Halliburton Energy Services, Duncan, OK. All samples were ZrO2 rotor. Spectra were studied using a 0.3 µs pulse based on
used as received and stored in a desiccator to reduce hydration 90° pulse width calibrations with solid aluminum nitrate. A
and carbonation in air. L-Tartaric acid and sucrose were MAS spin rate of 33.333 kHz was used. Spectra were collected
purchased from Sigma Aldrich (St. Louis, MO) and used as with a 0.5 s acquisition delay. FIDs were processed using 13
received without further purification. Hz line broadening.
Stock solutions of 5 and 2.2 wt % of each retarder were
prepared by dissolving each retarder (2.2 or 5.0 g) in freshly Results
boiled and cooled water (100 mL). C3S and cement samples Reaction with C3S. When C3S is hydrated in the presence
for 29Si magic angle spinning (MAS) NMR were hydrated using of sucrose or lignosulfonate, the resulting paste is much more
the 2.2 wt % solutions (0.45 mL per 1.0 g of solid) to create watery than the paste hydrated in the absence of a retarder,
pastes with 1.0 wt % retarder (relative to the weight of the dry indicating that hydration is significantly inhibited. In contrast,
mineral) and were allowed to hydrate for 24 h, 1 week, and 2 when C3S is hydrated in the presence of tartaric acid, the
weeks. C3A samples for 27Al MAS NMR were hydrated using resulting paste is unusually dry, suggesting that all of the water
the 5 wt % solutions (0.3 mL per 1.0 g of solid) to create pastes is allowed to react with C3S and inhibition is not as significant
with retarder (1.5 wt % relative to the weight of the dry mineral) as for sucrose or lignosulfonate.
and were immediately packed into ZrO2 rotors and hydrated The hydration of C3S in the presence of different retarders
during NMR analysis. C3A (0.6 g) and gypsum (0.4 g) were was followed by 29Si MAS NMR spectroscopy. All of the
mixed together and then hydrated with 5 wt % solutions of each retarders inhibit the hydration of C3S; however, the retarding
retarder and immediately packed into ZrO2 rotors and hydrated effects of sucrose and the lignosulfonate are more dramatic,
during NMR analysis. All samples for SEM imaging were which is in agreement with the physical observation. Addition
prepared using 5 wt % solutions (0.3 mL per 1.0 g of solid). of lignosulfonate (1% by weight of C3S) to C3S shows no
These samples were allowed to hydrate for the following C-S-H formation after 2 weeks, whereas C3S hydrated with
times: C3A, 4 h; C3A and gypsum, 6 h; C3S, 7 h; cement either sucrose or tartaric acid (1% by weight) shows C-S-H
clinker, 7 h. The differences in hydration times were based on formation after just 9 days (e.g., Figure 2). The 13C{1H} CP/
our prior solid-state NMR results that showed these to be the MAS NMR of C3S hydrated with tartaric acid reveals that
optimum times for measurements of consistent hydration.7 calcium tartrate is formed (Figure 3). No silicon tartrate species
SEM images were observed on a Philips XL-30 ESEM. The are seen.11
samples were attached to a glass slide using carbon tape and The Ca:Si ratios at the surface of the hydrating minerals were
then sputtered with gold to reduce charging effects. Powder determined by XPS (Table 1). C3S hydrated in the absence of
X-ray diffraction studies were performed on a Siemens diffrac- additives has a Ca:Si ratio of 2.6 after 7 h of hydration, which
tometer. XPS analysis was performed at the University of drops to 2.4 after 1 week. The sample hydrated with sucrose
Houston on a PHI 5700 ESCA system with a 1 mm omnifocus increases slightly during early hydration but then returns to the
lens area, an aluminum anode at 400 W, 27-28 mA, and a same value as that for the anhydrous C3S. The lignosulfonate
base pressure of 10-10 Torr. begins with a normal Ca:Si ratio, but after 1 week of hydration
NMR Spectroscopy. 13C{1H} CP/MAS NMR was performed has a higher ratio (Table 1). In addition, a significantly higher
at 50.3 MHz on a Bruker Avance 200 NMR equipped for use carbon percentage was observed for the lignosulfonate-retarded
with a 7 mm o.d. ZrO2 rotor and a MAS spin rate of 5 kHz. samples compared to the other samples.
Spectra were collected using a 3.5 µs 90° 1H pulse, 1 ms contact Reaction with C3A. Hydration of C3A in the presence of
time, TPPM decoupling during the 33 ms flame ionization tartaric acid results in a very watery sample relative to the pure
7044 Ind. Eng. Chem. Res., Vol. 45, No. 21, 2006

Figure 4. 27Al MAS NMR (52.1 MHz) spectra of C3A hydrated in the
presence of tartaric acid (1.5% by weight) for (a) 10 min and (b) 2 h. The
peak centered at 6 ppm is consistent with the formation of C2AH8 and
C4AH13.

Figure 2. 29Si MAS NMR spectra of C3S hydrated in the presence of (a)
tartaric acid (1% by weight) for 9 days and (b) sodium lignosulfonate (1%
by weight) for 2 weeks, showing the formation of C-S-H in the case of
tartaric acid but not sodium lignosulfonate.

Figure 5. 27Al MAS NMR (52.1 MHz) spectra of C3A hydrated with
sucrose and lignosulfonate for (a) 10 min and (b) 20 h. Spinning sidebands
are marked with asterisks (*).

[Al(OH)6]3- units allowing for hydration to be conveniently


followed by 27Al NMR spectroscopy. Although aluminum is
spin 5/2 and in general exhibits a large quadrupolar coupling
constant, several distinct species can be observed during
hydration.12,13 The chemical shifts of the intermediate hexagonal
phases, 2CaO‚Al2O3‚8H2O (C2AH8) and 4CaO‚Al2O3‚13H2O
(C4AH13), lie within 10 ppm of C3AH6; however, the transition
from the hexagonal phases to the cubic phase can be observed
Figure 3. 13C{1H} CP/MAS NMR spectra of (a) L-tartaric acid and (b) as an upfield shift even on a 200 MHz (27Al observed frequency
calcium tartrate formed from the reaction of C3S with L-tartaric acid. 52.1476 MHz) spectrometer. The highly distorted anhydrous
tetrahedral aluminum is difficult to observe on a 200 MHz
Table 1. Summary of XPS Data for C3S, C3A, and Portland
Cement Hydration after 7 h
instrument. The tetrahedral phase is not observed; however, the
growth of the intermediate hexagonal phases C2AH8 and
C3S C3A portland cement
C4AH13 and the subsequent downfield shift of this peak indicate
retarder Ca:Sia Ca:Al Ca:Si Ca:Al C3AH6 formation.
none 2.6 (2.4) 1.7 1.9 25 The 27Al MAS NMR spectrum of C3A hydrated in the
sucrose 3.6 (2.9) 1.7 2.1 3.0
tartaric acid 1.9 (2.0) 1.2 2.1 • presence of tartaric acid appears very noisy after 10 min (Figure
lignosulfonate 2.6 (7.4) 1.6 1.8 6.0 4a); however, a peak centered near 6 ppm grows in during the
H6ntmp7 1.8 (3.0) 12 3.8 78 first few hours of hydration (Figure 4b). This peak is consistent
a Values in parentheses after 1 week hydration. with the formation of C2AH8 and C4AH13. No signals were
observed for C3AH67,12 even after extended reaction times. 13C-
paste, indicating blocked hydration. Interestingly, C3A pastes {1H} CP/MAS NMR spectroscopy reveals that calcium tartrate
hydrated in the presence of either sucrose or the lignosulfonate is the only carbon-containing species present.
are also initially quite runny; however, after ca. 1 min, the pastes Initially, the 27Al MAS NMR spectrum of C3A hydrated in
set and become quite hard. The paste hydrated in the presence the presence of sucrose and the lignosulfonate polymer are
of sucrose is harder to the touch than the lignosulfonate paste. similar. Both reveal a peak centered at 7 ppm at the early stage
The aluminum coordination in C3A is distorted tetrahedral, of hydration (Figure 5), in addition to a peak centered near 78
whereas the aluminum in the hydration product, 3CaO‚Al2O3‚ ppm due to [Al(OH)4]-.14 In the case of sucrose, this peak does
6H2O (C3AH6) exists in highly symmetrical, octahedral not appear to change much during the first 24 h of hydration;
Ind. Eng. Chem. Res., Vol. 45, No. 21, 2006 7045

Figure 7. 27Al MAS NMR (52.1 MHz) spectra of C3A hydrated with (a)
Figure 6. 27Al MAS NMR (52.1 MHz) spectra of C3A hydrated with excess gypsum and (b) in the presence of excess gypsum and sucrose (1.5
excess gypsum with tartaric acid (1.5% by weight) for (a) 10, (b) 30, and wt %) for 7 min. In the absence of retarder (a) the peak centered at 16 ppm
(c) 45 min showing the rapid formation of ettringite (δ ) 13 ppm). is due to partially hydrated calcium aluminates (C2AH8 and C4AH13).
Spinning sidebands are marked with asterisks (*).
Table 2. Summary of C3A Hydration in the Presence of Excess
Gypsum and Retarders
time to initial time for > 50%
retarder ettringite formation ettringite formation
none 10 min 15 min
sucrose <7 min <7 min
tartaric acid ∼45 min ∼45 min
lignosulfonate <7 min <7 min
H6ntmp7 <10 min >76 h

however, for the lignosulfonate sample a large amount of


C3AH6 is seen after 20 h.12,13
XPS analysis was performed on C3A hydrated in the presence
of sucrose, tartaric acid, and the lignosulfonate polymer (Table
1). Similar ratios are observed for pastes hydrated with sucrose
and lignosulfonate and for the C3A paste hydrated in the absence
of any additives. However, the Ca:Al ratio for tartaric acid is a
little low, indicating that there is more aluminum at the surface
of these particles.
Reaction with C3A in the Presence of Gypsum. The
hydration of C3A with excess gypsum in the presence of each
retarder was monitored by 27Al MAS NMR. In particular, time
to formation of ettringite [3CaO‚Al2O3‚3CaSO4‚32H2O] was
investigated. Table 2 summarizes the effect of the different
retarders on ettringite formation.
Tartaric acid is the most effective retarder at shutting down
ettringite formation (Figure 6). The spectrum of C3A hydrated
with tartaric acid (1.5% by weight) shows no octahedral complex
Figure 8. Powder X-ray diffraction pattern of C3A hydrated with excess
formation (characteristic of ettringite) during the first 30 min. gypsum for 3 h (a) without any additives and (b) with sucrose (1.5% by
After 45 min, an ettringite peak suddenly appears (Figure 6c). weight). Peaks due to ettringite (*), gypsum (φ), and anhydrous C3A (∆)
This sudden appearance of ettringite may indicate that all of are marked.
the tartaric acid has been consumed.
crystalline, but quantification in comparison to pastes hydrated
Hydration of C3A with excess gypsum with either sucrose without sucrose does not suggest a significant increase (Figure
or lignosulfonate reveals accelerated ettringite formation (Figure 8).
7). 27Al MAS NMR spectra observed after about 7 min hydration The SEM images of each sample support the 27Al MAS NMR
shows almost exclusively ettringite; there are no partially data and reveal needlelike ettringite formation in the presence
hydrated calcium aluminates (C2AH8 or C4AH13) as is of sucrose and lignosulfonate, but not in the presence of tartaric
observed for C3A/gypsum in the absence of a retarder (Figure acid (Figure 9). The ettringite formed in the presence of sucrose
7a). The amount of ettringite continues to increase with time. does not appear uniform in size, and is associated with much
Powder X-ray diffraction confirms that the ettringite formed is smaller particles.
7046 Ind. Eng. Chem. Res., Vol. 45, No. 21, 2006

Figure 9. SEM images of C3A and gypsum hydrated with (a) tartaric acid, Figure 10. SEM images of portland cement hydrated in the presence of
(b) sucrose, and (c) lignosulfonate after 4 h. The formation of needlelike (a) sucrose, (b) tartaric acid, and (c) lignosulfonate.
ettringite crystals is clearly seen for the samples containing (b) sucrose and
(c) lignosulfonate. inhibition.7 The Ca:Al ratio for the uninhibited hydrated cement
paste is high (Table 1), consistent with the low content of C3A
Reaction with Cement. Cement samples hydrated with and C4AF in portland cement (ca. 20%). The Ca:Al ratios for
sucrose, the lignosulfonate, or H6ntmp form watery pastes the samples hydrated with sucrose and the lignosulfonate
relative to cement hydrated without any additives. In contrast, indicate that a far greater amount of aluminum is present at the
cement hydrated with tartaric acid is far less runny, and surface of these samples. In contrast, the sample hydrated with
maintains a consistency similar to the uninhibited paste. 29Si tartaric acid has no detectable aluminum at the surface.
MAS NMR confirms that all of these retarders inhibit C-S-H The SEM images of cement samples hydrated with each
formation, resulting in spectra that look like dry cement. retarder also emphasize the very different behavior of these
XPS was used to analyze the surface composition of cement additives. The images of cement hydrated in the presence of
after 7 h of hydration in the presence of sucrose, tartaric acid, sucrose show regions where broad, flat ettringite rods are
and the lignosulfonate, all at 2.5 wt %. Table 1 summarizes the growing out of a more amorphous grain coating (Figure 10a).
XPS data from these samples and from the cement sample Images of cement hydrated in the presence of tartaric acid
hydrated with H6ntmp.7 The Ca:Si ratio for the uninhibited show smooth regions with small, needle-shaped features and
cement paste is 1.9. The Ca:Si ratios for the samples hydrated round features on top of the grains (Figure 10b). Other re-
with sucrose, tartaric acid, and the lignosulfonate are all close gions show evidence of a coating. In contrast, cement grains
to this value, while a high Ca:Si ratio is observed for H6ntmp hydrated in the presence of the lignosulfonate contain several
Ind. Eng. Chem. Res., Vol. 45, No. 21, 2006 7047

Figure 11. Schematic representation of the formation of calcium tartrate


during the hydration of C3A with tartaric acid showing the absorption of
tartaric acid onto the C3A surface, the release of calcium and aluminum
ions into solution, and the reaction of calcium ions with tartaric acid on the
C3A surface to form calcium tartrate.

regions that appear to have an amorphous, weblike coating Figure 12. Schematic representation of cement hydration in the presence
(Figure 10c). of tartaric acid. The aluminate (and aluminate ferrate) phases surround the
silicate phases (C3S and C2S). Tartaric acid adsorbs onto the aluminum
surfaces and reacts with calcium ions from gypsum to deposit a thick calcium
Discussion tartrate coating on the cement grain.
Sucrose. Sucrose has been reported to be the most powerful into growing Ca-O crystallites than the bi- or tridentate
retarding agent for a range of sugars,15 and an atomic force complexes and thus poison the nucleation of C-S-H. Based
microscopy study on its effects as an inhibitor has been recently upon the known coordination chemistry of calcium, we must
reported.16 The addition of too much sucrose will indefinitely disagree with this proposal. Calcium alkoxides (Ca-OR) are
delay cement setting, which is undesirable in oil well cementing. only observed to be monodentate where the ligands are of
It is generally agreed that sucrose acts as a nucleation poisoner sufficient steric bulk to inhibit further coordination.21 However,
in order to delay C-S-H formation, but the pathway by which as is observed for other multidentate ligands,20,21 calcium will
this occurs is less well understood. From our 29Si and 27Al MAS readily form complexes with both 1,2-diols and 1,3-diolssboth
NMR studies it is clear that sucrose reacts with C3S but not of which are present in sucrose (see Figure 1a). Furthermore,
directly with C3A, although, in the presence of gypsum, sucrose calcium alkoxides are ordinarily oligomeric and insoluble rather
catalyzes the hydration of C3A (see Table 2). Potentially either than simple soluble monometallic complexes.22 Given the
a nucleation poisoning/surface adsorption or calcium chelating foregoing, we propose that the hydration inhibition activity of
mechanism may explain the inhibition of hydration. sucrose is most likely a surface adsorption/nucleation poisoning
Sucrose is known to undergo ring-opening reactions at high mechanism through the formation of surface-bound oligomeric
pH,17 and some of these ring-opened complexes are capable of calcium alkoxides. If surface adsorption were the only reaction
coordination to ions such as Ca2+. However, Thomas and occurring, then inhibition of C3A should happen to the same
Birchall found that sugars with pentose units (such as sucrose) extent as that of C3S since their surfaces should not be
were more effective retarders than reducing sugars that are more differentiated; however, this is not observed.
prone to ring-open to form calcium chelating agents.5 Since C3S In the absence of any additives, C3A reacts with water to form
reacts with water to form calcium hydroxide, in addition to two intermediate hexagonal phases, C2AH8 and C4AH13 (eq 2),
C-S-H (eq 1),18,19
2(3CaO‚Al2O3) + 21H2O f 4CaO‚Al2O3‚13H2O +
2(3CaO‚SiO2) + 7H2O f 3CaO‚2SiO2‚4H2O + 3Ca(OH)2
2CaO‚Al2O3‚8H2O (2)
(1)
hydration would be enhanced by complexation of the liberated both of which are metastable phases and spontaneously trans-
calcium by sucrose, as is observed for tartaric acid (see Figure form into the fully hydrated, thermodynamically stable cubic
2 and Table 1). Such a reaction would also result in the reduction phase, C3AH6 (eq 3).
of the Ca:Si ratio, and this result is not observed (Table 1).
Thus, we may propose that sucrose does not inhibit hydration 4CaO‚Al2O3‚13H2O + 2CaO‚Al2O3‚8H2O f 2
through the formation of soluble calcium complexes. (3CaO‚Al2O3‚6H2O) + 9H2O (3)
Thomas and Birchall reached the same opinion,5 but based
their conclusion on the suggestion that sucrose binds calcium In neither eq 2 nor eq 3 is calcium liberated, suggesting that
in a monodentate fashion (i.e., Ca-OR) rather than the more free calcium is important to the inhibition of hydration for C3S.
normal multidentate complexation.20 It was proposed that Thus, we can propose that for the inhibition of C3S an initial
monodentate Ca-OR moieties were more likely to incorporate hydration occurs, yielding Ca2+ which complexes with sucrose
7048 Ind. Eng. Chem. Res., Vol. 45, No. 21, 2006

Table 3. Summary of the Behavior of Various Hydration Retarders


retarder characteristic behavior
sucrose Ca binding, acts directly on silicates, accelerates ettringite formation
tartaric acid acts via calcium complexation and calcium tartrate coating, inhibits ettringite formation
lignosulfonate accelerates ettringite formation, calcium becomes incorporated into the polymer matrix during hydration, forms a diffusion barrier
H6ntmp7 promotes Ca dissolution, forms [Ca(H4ntmp)], heterogeneous nucleation on aluminates creates a protective coating around the grain

to form oligomeric calcium alkoxides, which act via poisoning aluminate surface would also explain the lack of aluminum at
the nucleation of C-S-H. the surface of hydrating cement pastes, as the aluminum would
As has been previously reported,23 we have observed that in be buried under a layer of calcium tartrate (Table 1). Conversely,
the presence of sucrose C3A reacts directly with gypsum to form XPS of C3A hydrated with tartaric acid reveals extra aluminum
ettringite. In fact, the reaction rate is significantly increased by at the surface (Table 1). We propose the following models to
the addition of sucrose (Table 2). The ability of sucrose to com- explain the observed analytical and spectroscopic data.
plex calcium may explain the accelerated ettringite formation In C3A, the mineral must be partially dissolved before
in C3A/gypsum pastes hydrated with sucrose, since complex- calcium can react with tartaric acid. Tartaric acid may be more
ation of soluble calcium would liberate sulfate that could in likely to directly adsorb onto the surface of hydrating C3A under
turn react with C3A to initiate ettringite formation (eq 4). these conditions, blocking the reaction with water and making
C3A pastes very runny. A simple schematic of this process is
3CaO‚Al2O3 + 3(CaSO4‚2H2O) + shown in Figure 11. This process is clearly related to the
26 H2O f 3CaO‚Al2O3‚3CaSO4‚32H2O (4) “dissolution-precipitation” mechanism proposed for organic
phosphonic acids.7 That is, dissolution of calcium by extraction
It should be noted that the accelerated formation of crystalline with tartaric acid (exposing the residual aluminum) is followed
ettringite should not delay the setting of cement, and therefore by precipitation of a layered calcium tartrate that binds to the
it is the direct interaction of sucrose with the silicate phases surface of the C3A grains, inhibiting further hydration. The Ca:
that causes hydration inhibition. Al ratio will be reduced compared to the C3A since not all the
Tartaric Acid. The behavior of tartaric acid is very different calcium dissolved by tartaric acid will be precipitated on the
from that of sucrose. Tartaric acid is a known calcium chelating grains.
ligand, and the resulting complex is only sparingly soluble in As represented, as a schematic form, in Figure 12 cement
water (0.266 g‚L-1).24 In the solid state the structure is that of grains generally consist of smaller C3A and C4AF particles
an extended network in which each tartrate is coordinated to surrounding C3S and C2S particles. In cement pastes, there are
four calcium ions, while the coordination sphere of each calcium more calcium ions available to react with tartaric acid, from
ion consists of four tartrate ions and two water molecules.25 It both gypsum and C3S, which would increase the rate of calcium
should be noted that unlike the dense layered structure of [Ca- tartrate formation. This would result in a thicker layer of calcium
(H4ntmp)(H2O)]∞,7 which limits water diffusion, the structure tartrate being formed on the mineral particles and the observed
of calcium tartrate is a relatively open three-dimensional XPS analysis.
structure. In addition to chelating calcium, tartaric acid has a Lignosulfonates. Lignosulfonates have been used as oil well
high affinity for aluminum, and is capable of coordinating to cement retarders for many years. Although the exact mechanism
octahedral aluminum in moderately acidic solutions and tetra- of lignosulfonates retarding the set of portland cement is not
hedral aluminum in moderately basic solutions. Above pH 11.5, well understood, it has been postulated that the mechanism is a
the tetrahedral aluminum tartrate complex dissociates into the combination of adsorption and nucleation.28,29 Studies have
free ligand and [Al(OH)4]-.26 Tartaric acid also forms a 3:1 shown sulfonate and hydroxyl groups adsorb onto the C-S-H
complex with octahedral aluminum in basic solutions. This gel layer of the hydrating cement. This fact has led to the
complex is stabilized by calcium ions in solution.27 Despite the hypothesis that the sulfonate and hydroxyl groups present in
possibility of aluminum tartrate, calcium tartrate is the only lignosulfonates allow them to adsorb onto and, consequently,
complex formed in both C3S and C3A pastes. incorporate into the C-S-H gel layer, causing a change in the
In contrast to sucrose, tartaric acid does not completely inhibit morphology of the C-S-H gel and leading to a more
the hydration of C3S. The liberated calcium from the hydration impermeable structure. This causes a type of waterproofing
of C3S (eq 1) is acquiesced by tartaric acid, and the formation effect slowing further hydration. Our observed data are con-
of calcium tartrate is confirmed by 13C{1H} CP/MAS NMR. sistent with this model. The SEM images and the high amount
Calcium tartrate is also formed from the reaction of C3A with of carbon at the surface of the C3S particles (as measured by
tartaric acid. However, in this case, the hydration only proceeds XPS) indicate that adsorption of the polymer onto the particles
partway. While C2AH8 and C4AH13 are formed, there is no is likely. We can also postulate that the increase in the observed
evidence for the formation of C3AH6, suggesting that the Ca:Si ratio at the surface of the hydrated mineral grains is
blocked hydration of the aluminate phase must be due to the indicative of increased calcium incorporation into the lignosul-
presence of calcium tartrate at the surface of the aluminate fonate polymer matrix through the formation of the calcium
particles. Calcium complexation would also explain the apparent (as opposed to the sodium) salt of the lignosulfonate.
initiation period for the formation of ettringite. Once the gypsum Although lignosulfonates have been shown to adsorb very
has consumed all tartaric acid, any remaining gypsum is free strongly to hydrated C3A, there is a large amount of C3AH6
to react with the C3A. seen after 20 h. Thus, while the effect of lignosulfonates on the
Calcium tartrate has a low solubility in water and is expected C3A hydration should not be discounted, lignosulfonates
to adsorb onto the surface of any mineral particles. To explain predominantly affect the hydration kinetics of C3S.30 The
why tartaric acid is more effective at blocking C3A hydration observation of catalyzed formation of ettringite is presumably
than C3S hydration, we propose that tartaric acid appears to a function of the templating ability of the lignosulfonates, since
have a greater affinity for hydrated aluminate surfaces than for it is known that small anions can substitute for sulfate anions
hydrated silicate surface. Calcium tartrate growth from an in ettringite,31 and also that small organic sulfonates form
Ind. Eng. Chem. Res., Vol. 45, No. 21, 2006 7049

lamellar structures when incorporated into hydrated calcium (8) Ramachandran, V. Concrete Admixtures Handbook: Properties,
aluminates.32 Thus, the larger polyanionic lignosulfonates may Science, and Technology; Noyes Publications: Park Ridge, NJ, 1995.
(9) Matsuyama, H.; Young, J. Intercalation of polymers in calcium
be capable of enhancing ettringite formation by providing a large silicate hydrate: a new synthetic approach to biocomposites? Chem. Mater.
anionic template around which the calcium aluminate columns 1999, 11, 16.
can form. (10) Edwards, C. L.; Alemany, L. B.; Barron, A. R. Submitted for
publication.
Conclusions (11) Wang, Z.-G.; Liu, S.-G.; Wang, D.; Sui, X.-M. An optically active
pentacoordinate silicate: (+)-bis(triethylammonium)bis[(R,R)-tartrato(4-)]-
Table 3 summarizes the data for hydration in the presence diphenyldisilicate. Acta Crystallogr., Sect. C 1996, 52, 3179.
of sucrose, tartaric acid, and the lignosulfonate in comparison (12) Skibsted, J.; Hendrickson, E.; Jakobsen, H. J. Characterization of
with the results previously reported for H6ntmp.7 Tartaric acid calcium aluminate phases in cements by aluminum-27 MAS NMR
is the most effective at retarding C3A hydration and ettringite spectroscopy. Inorg. Chem. 1993, 32, 1013.
(13) Faucon, P.; Charpentier, T.; Bertrandie, D.; Nonat, A.; Virlet, J.;
formation. In contrast, sucrose and the lignosulfonate accelerate Petit, J. C. Characterization of calcium aluminate hydrates and related
ettringite formation but are more effective at retarding C3S hydrates of cement pastes by 27Al MQ-MAS NMR. Inorg. Chem. 1998,
hydration. All are effective at stopping cement hydration; 37, 3726.
however, each appears to act by a different mechanism. (14) Harris, R. K.; Mann, B. E. NMR and the periodic table; Academic
Our study confirms the previous proposals on the mechanism Press: London, 1978.
(15) Bruere, G. M. Set-retarding effects of sugars in Portland cement
by which sucrose and lignosulfonates retard cement hydration. pastes. Nature 1966, 212, 502.
Thus, sucrose acts via nucleation poisoning/surface adsorption (16) Mitchell, L. D.; Prica, M.; Birchall, J. D. Aspects of Portland cement
while lignosulfonates involve the formation of a semipermeable hydration studied using atomic force microscopy. J. Mater. Sci. 1996, 31,
layer on the cement grains. However, we propose that sucrose 4207.
(17) Peter, K.; Volhardt, C.; Schore, N. Organic Chemistry, 2nd ed.;
relies on calcium complexation to initiate the formation of W. H. Freeman and Co.: New York, 1994.
calcium-sucrose complexes that provide surface adsorption and (18) Ramanchandran, V. S.; Feldman, R. F.; Beaudoin, J. J. Concrete
nucleation poisoning. Science; Heyden and Son Ltd.: Philadelphia, PA, 1981.
The formation of a calcium complex is clearly the most (19) Grutzeck, M.; Kwan, S.; Thompson, J.; Benesi, A. A sorosilicate
important step in tartaric acid inhibition. However, in a manner model for calcium silicate hydrate (C-S-H). J. Mater. Sci. Lett. 1999, 18,
217.
similar to that observed for the organic phosphonic acids (e.g., (20) Bidell, W.; Bosch, H. W.; Veghini, D.; Hund, H. U.; Doering, J.;
H6ntmp),7 the calcium tartrate forms a semipermeable layer on Berke, H. Heteronuclear alkoxide compounds containing copper and alkaline
the cement grains, inhibiting further hydration. However, in earth metals. HelV. Chim. Acta 1993, 76, 596.
contrast to the phosphonic acids, tartaric acid only exhibits our (21) Tesh, K. F.; Burkey, D. J.; Hanusa, T. P. Formation, structures,
and reactions of calcium and barium mono(alkoxide) complexes. J. Am.
dissolution-precipitation mechanism for C3A (or cement in the
Chem. Soc. 1994, 116, 2409.
absence of gypsum). Under conditions of excess calcium, the (22) Arunasalam, V.-C.; Baxter, I.; Drake, S. R.; Hursthouse, M. B.;
formation of a calcium tartrate overlayer does not require the Malik, K. M. A.; Otway, D. J. Synthesis and characterization of the first
predissolution of the mineral surface. group 2 mixed β-diketonate alkoxide complexes. X-ray crystal structures
of [Ca4(tmhd)4(OEt)4(EtOH)4], [Ca4(tmhd)6(OCH2CH2NMe2)2], and [H2-
Acknowledgment Ba4(tmhd)6(OCH2CH2OPri)4]. Inorg. Chem. 1995, 34, 5295.
(23) Wang, P.; Xia, P.; Chen, Z. SEM observation of the influence of
Financial support for this work was provided by Halliburton sucrose and KOH on formation of sulfoaluminate hydrates of a cement
Energy Services. The Bruker CCD Smart System Diffractometer clinker during the early hydration. Mater. Res. Soc., Symp. Proc. 1995,
of the Texas Center for Crystallography at Rice University was 370, 143.
purchased with funds from the Robert A. Welch Foundation. (24) CRC Handbook of Chemistry and Physics, 74th ed.; Lide, D. R.,
The Bruker Avance 200 and 500 NMR spectrometers were Ed.; CRC Press: Ann Arbor, 1994.
(25) De Vries, A. J.; Kroon, J. Conformational aspects of meso-tartaric
purchased with funds from ONR Grant N00014-96-1-1146 and acid. VII. Structure of calcium meso-tartrate trihydrate. Ca2+‚C4H4O62-‚3H2O.
NSF Grant CHE-9708978, respectively. Acta Crystallogr., Sect. C 1984, 40, 1542.
(26) Venema, F.; Peters, J.; Van Bekkum, H. Multinuclear magnetic
Nomenclature resonance study of the 7coordination of aluminum(III) with tartaric acid in
C-S-H ) calcium-silicon-hydrate gel aqueous solution. Inorg. Chim. Acta 1992, 191, 261.
(27) Venema, F.; Peters, J.; Van Bekkum, H. Multinuclear magnetic
C3A ) tricalcium aluminate (3CaO‚Al2O3) resonance study of the interaction of aluminum(III)-(+)-tartrate complexes
C4AF ) tetracalcium aluminoferrite (4CaO‚nAl2O3‚(2 - n)- with additional metal ions in aqueous solution. Inorg. Chim. Acta 1992,
Fe2O3) 197, 1.
C2S ) dicalcium silicate (2CaO‚SiO2) (28) Chilingarian, G. V.; Nelson, E. B. Well Cementing; Developments
C3S ) tricalcium silicate (3CaO‚SiO2) in Petroleum Science 28; Elsevier Science Publishers B. V.: Amsterdam,
The Netherlands, 1990.
(29) Mollah, M. Y. A.; Yu, W. H.; Schennach, R.; Cocke, D. L. An
Literature Cited X-ray diffraction Fourier-transform infrared spectroscopy and scanning
(1) Taylor, H. F. W. Cement Chemistry; Thomas Telford: New York, electron microscopy/energy-dispersive spectroscopic investigation of the
1997. effect of early sodium lignosulfonate on the hydration of Portland cement
(2) Ramachandran, V. S.; Feldman, R.; Beaudoin, J. Concrete Science: Type V. Polym.-Plast. Technol. Eng. 1999, 38, 849-868.
Treatise on Current Research; Heyden and Son. Ltd.: Philadelphia, 1981. (30) Skvara, F. Gypsum-free Portland cement pastes of low water-to-
(3) Young, J. F. A review of the mechanisms of set-retardation in cement ratio. Mater. Res. Soc., Symp. Proc. 1995, 370, 153.
portland cement pastes containing organic admixtures. Cem. Concr. Res. (31) McCarthy, G.; Hassett, D.; Bender, J. Synthesis, crystal chemistry
1972, 2, 415. and stability of ettringite, a material with potential applications in hazardous
(4) Garrault-Gauffinet, S.; Nonat, A. Experimental investigation of waste immobilization. Mater. Res. Soc. Symp. Proc. 1992, 245, 129.
calcium silicate hydrate (C-S-H) nucleation. J. Cryst. Growth 1999, 200, 565. (32) Stober, S.; Pollman, H. Crystalchemistry of organic sulfonates used
(5) Thomas, N.; Birchall, J. The retarding action of sugars on cement as cement additives. Mater. Sci. Forum 1998, 278-281, 904.
hydration. Cem. Concr. Res. 1983, 13, 830.
(6) Double, D. New developments in understanding the chemistry of ReceiVed for reView June 23, 2006
cement hydration. Philos. Trans. R. Soc., London 1983, A30, 53. ReVised manuscript receiVed August 7, 2006
(7) Bishop, M.; Bott, S. G.; Barron, A. R. A new mechanism for cement Accepted August 10, 2006
hydration inhibition: solid-state chemistry of calcium nitrilotris(methylene)-
triphosphonate. Chem. Mater. 2003, 15, 3074. IE060806T

You might also like