Biffi School of Actuation

Customized Module CMEP

RASGAS

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BIFFI HISTORY
• 1955: Founded as a private company by Magni brothers

• 1989: Acquired by KEYSTONE INTERNATIONAL, Inc.

• 1993: ISO 9001 Certification by DET NORSKE VERITAS

(Quality system)

• 1997: The KEYSTONE group is acquired by TYCO

ITERNATIONAL, Ltd.

• 2003: ISO 14001 Certification by DET NORSKE VERITAS

(Environmental system)

• 2006: OHSAS 18001 Certification by DET NORSKE VERITAS

(Health & safety system )

• 2012: The TYCO ITERNATIONAL group merge with PENTAIR

group

• 2013: SA8000 Certification by DET NORSKE VERITAS

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 BIFFI SCOPE OF SUPPLY

Project: BARZAN ONSHORE PROJECT

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BIFFI SCOPE OF SUPPLY- ELECTRIC TYPE ACTUATORS

MODEL QUANTITY

F01 20
WGR 116
ELGA 29
TOTAL 165

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MULTI-TURN ELECTRIC ACTUATORS: ICON 2000 v4

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ICON 2000 v4

…..ICON 2000, the results of

BIFFI’s 50 years of experience
and continuous innovation in
the valve actuation field…..

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ICON 2000 v4

…intelligent multi-turn electric

actuators…..

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ACTUATOR MODEL DECODING

STAND ALONE MODEL WGR GEARBOXES SERIES

ICON-020/180-29 WGR400-010/4000-13

OUTPUT RPM SECONDS/90°

OUTPUT TORQUE (Nm) OUTPUT TORQUE (Nm)
FRAME SIZE FRAME SIZE
ACTUATOR MODEL GEARBOX MODEL

ELGA GEARBOXES SERIES SGR GEARBOXES SERIES

ELGA 14KR-020/94000-144 SGR160-030/1750-26

SECONDS/90° OUTPUT RPM

OUTPUT TORQUE (Nm) OUTPUT TORQUE (Nm)
FRAME SIZE FRAME SIZE
ACTUATOR MODEL ACTUATOR MODEL

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PRODUCT OVERVIEW

Terminals Enclosure Manual

override

Cinematic reduction
chain

Control Unit

Local Interface

Electric Motor

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KEY CHARACTERISTICS

• Not Intrusive self contained unit

• Control and Configuration through Local Interface and Bluetooth PDA
• Integral OPEN/STOP/CLOSE pushbuttons for local operation
• Double Display for friendly indication of Control and Data Configuration
• Diagnostic Data available in Local and Remote
• Manual override with Manual/Auto lever for hand wheel engagement;
automatic hand wheel disengagement in case of instantaneous electric
motor operation;
• Manual operation is possible even in case of failure of electric actuator
gearing as the hand wheel is directly connected to the valve shaft

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CONTROL SYSTEM

LOCAL INTERFACE

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CONTROL SYSTEM

LOCAL INTERFACE

• OPEN Push Button or YES

• STOP Push Button
• CLOSE Push Button or NO
• LOCAL/OFF/REMOTE Selector
• Double Display
• OPEN/ALARM/CLOSED LED’s

The local push buttons OPEN/CLOSE can be configured with 3 options: latched,
latched+instant reverse or push to run function

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CONTROL SYSTEM

LOCAL INTERFACE

EASY SET-UP:
with non-intrusive intelligent actuators the
operation, setting and diagnostic can be done
simply by local interface:
- no nuts / no bolts to unscrew
- no problems in hazardous
environment

USER FRIENDLY INTERFACE:

Icon2000 has a double display showing updated
information on actuator status and variables
values; - no symbols to memorize
- SIMPLE MENU NAVIGATION.

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CONTROL SYSTEM

Position sensor

Electronic cards

CONTROL UNIT

Electric motor Local interface

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CONTROL SYSTEM

CONTROL UNIT - STANDARD FEATURES

• Automatic Phase Correction

• Phase Failure Detection
• Jammed Valve Protection
• Anti-Hammer Protection
• Instantaneous Reversal Protection
• Electronic max/min. temperature protection
• ESD (Emergency Shut Down function)
• Monitor Relay
• Opto-Coupled Remote Controls
• Remote Output Contacts
• Timer Function Module

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CONTROL SYSTEM

CONTROL UNIT - POSITION SENSOR

• Contactless
• Based on HALL effect
• Low consumption
• Incremental
• High resolution
• Bi-directional
• Patented

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CONTROL SYSTEM

TORQUE MEASUREMENTS

Motor Speed (RPM)

Motor Temperature (°C) Microprocessor MOTOR
STOPS
Motor Supply (volts)

TORQUE Set Value

(40% to 100%)

900
900
800
800
700
700
600 RPM
600
500 RPM
500 AMPS
400 AMPS
400
300 VOLTS
300
200 VOLTS
100
200
1000
0

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CONTROL SYSTEM

CONTROL UNIT - INTERNAL CONTROLS

• Torque Alarm
• The torque switch shall enable a circuit that prevents re-energization
of the contactor until the "close" signal is removed.
• Torque Alarm By-pass
• Max/Min. Temperature on Electronic Devices
• Contactor Failure
• Position Sensor Failure
• Speed Sensor Failure

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CONTROL SYSTEM

REMOTE CONTROLS

• Three different Configuration available:

- 4 wires (OP+CL+STOP+C/latched)
- 3 wires (OP+CL+C/push to run or latched with instant reverse)
- 2 wires (NO contact to Open or reverse)
• Control Voltages Options:
- 24 VDC from internal supply
- from 20 to125 VDC external supply
- from 20 to 120 VAC external supply

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CONTROL SYSTEM

OPTIONAL MODULES

• BUS INTERFACES
• Position Servo Amplifier Module (PSM) with options for:
- analogue Position Retransmission Function (APTM)
- analogue Torque Retransmission Module (ATTM)
• PID Module
• Hand-Wheel with Reduction Gearing
• Hand-wheel Input Torque Mechanical Protection
• Special Couplings

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CONTROL SYSTEM

ALARMS

ALARMS: by default on MonitorRelay ALARMS: Configurable on MonitorRelay

• Loss of Power • Motor Over-Temperature

• Electronic Over-Temperature • Loss of one Phase
• Contactor Failure • Over-Torque
• Position Sensor Failure • Jammed Valve
• Speed Sensor Failure • Low Battery
• Configuration Error • ESD signal
• Mid-Travel Alarm • Local Selector in LOCAL or OFF
• Hardware Error • Local STOP activated
• Manual Operation

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CONTROL SYSTEM

OUTPUT CONTACTS (up to 9 contacts to be configured as “Make” or “Break”)

• Fully Open
• ESD active
• Fully Close
• Manual Operation
• Intermediate Position
• Torque Alarm
• Position > xx %
• Torque Alarm in Opening
• Position < xx %
• Torque Alarm in Closing
• Actuator Opening
• Low Battery
• Actuator Closing
• Jammed Valve Alarm
• Motor Running
• Jammed Valve Alarm in Opening
• Blinker
• Jammed Valve Alarm in Closing
• LOCAL selected
• Motor Over temperature Alarm
• REMOTE selected
• Mid travel Alarm
• Local STOP activated
• General Warning

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CONTROL SYSTEM

DATA LOG on LOCAL

• Alarms Log (the last 64 alarms with date)

• Warnings Log (the last 64 warnings with date)
• Torque Profile (3_section profile of actual last torque with date)
• Operations:
- total contactor operations
- opening/closing time of last stroke
- actuator total or recent (from the last set date) run time (hours)
- total or recent (from the last set date) off power time (hours)
- total or recent (from the last set date) utilisation rate as % of total expected life
• Maintenance Dates
• Name Plate (Actuator+ Valve data)

All the above data can be displayed on local or downloaded with IrDA or
Bluetooth or transmitted to a remote station via BUS communication

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Wiring diagram

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 Wiring diagram

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 Wiring diagram

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 Wiring diagram

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 Wiring diagram

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 Wiring diagram

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ADVANCED FEATURES (PDA)

 Standard PDA with ICON 2000 v4 Software

 Industrial PDA, Eexd and Eex-ia certified

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ADDITIONAL FEATURES

• Bluetooth TM ,radiofrequency wireless connector based on a

qualified Bluetooth TM class 1 module AS STANDARD

• Temperature of terminal board card

• Temperature of motor (measured on speed sensor card)

• 64 char identity message of base, terminal board and 4-20mA card

including:
– BIFFI code of assembly
– Assembly serial number
– Manufacturing date
– Sw and Hw versions
– Description

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ADDITIONAL FEATURES

ADVANCED MAINTENANCE DATA

– Last one hundred opening and

closing position/torque curves
with date, time, temperatures and
voltage

– Reference opening and closing

position/torque curves with date,
Reference time, temperatures and voltage
torque curve

– Min. and max. temperatures of

Latest torque
curve
base card and terminal board
card, number of torque and motor
thermostat alarms stored in
General and recent (partial) log

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ADDITIONAL FEATURES

DATA LOGGER

 “Data logger” for collecting different types of data useful in

maintenance or in diagnostic programs.
 Because of the amount of collected data is very large, the data logger
can only be viewed and up-loaded by means of standard IrDA port or
with a PC or PDA.

Data logger main functions :

- RECORDER mode: measurement and memorization of main
voltage supply (V), motor temperature (°C) , temperature inside the
compartment of electronics (°C) with configurable SAMPLING TIME
and START DATE and TIME (up to 256 set of measures can be
memorized)

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ADDITIONAL FEATURES

DATA LOGGER

- EVENT mode: memorization of OPEN or CLOSE commands, with indication of

source, date and time.. Configurable START DATE and TIME. Up to 128 EVENTS can
be memorized

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 MOTORISED GEARBOXES

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MOTORISED GEARBOXES: WGR (1/4 turn)

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QUARTER TURN ELECTRIC ACTUATORS: F01 2000v4

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PRODUCT OVERVIEW

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PRODUCT OVERVIEW

Quarter-turn compact actuator

 Models: from F01.150 to F01.600
Torques: 150 ÷ 600 Nm
Op/Time: 6 ÷ 60 sec/90° (50Hz) 5 ÷ 50 sec/90° (60Hz)

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BASE CONTROL FEATURES

• Easy operation: non-intrusive, tools-free set-up and commissioning

• User-friendly interface

• Extensive diagnostics

• High performance and low power consumption

• Communication flexibility (point-to-point or fieldbus)

• Predictive maintenance

• Step-by-step driven menu

• Same general features as per ICON 2000v4

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OPTIONAL MODULES

All those available for

ICON 2000 v4 product line

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BUS INTERFACES

HART®
FIELDBUS FOUNDATION™
LonWorks®

MODBUS

PROFIBUS DP
-DPVO;
- DPV1;
- DPV1 REDUNDANT.

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 PDAs

New features or Release v 4

• BluetoothTM radiofrequency wireless connector based

on a qualified BluetoothTM class 1 module

• Enhanced hardware and software performances to offer:

- advanced maintenance
- detailed and updated information
- "Data logger" function
- RECORDER mode
- EVENT mode with memorisation of OPEN and CLOSE
commands

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Update Presentation Name or Confidentiality Status Under Footer Menu May 13, 2014