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卷 册 检 索 号

Volume Index No.


351-F248S-H0101

minco

孟加拉 Khulna 150MW 扩至 225MW 联合循环工程


Upgradation of Khulna 150MW Peaking Power Plant (PPP)
to 225MW Combined Cycle Power Plant (CCPP) Project
施工图阶段
Detail Design

电厂化学部分
Chemical / Therma l
施工图总说明及卷册目录
General description and volume list of construction drawings

福建永福工程顾问有限公司
Fujian YongFu Project Consultant Co., Ltd.
发证机关:中华人民共和国住房和城乡建设部
证书等级:设计甲级 证书编号:A135000067
二O一五年二月 ● 福州
February, 2015 ● Fuzhou
0 2015-02-12 First issue Jian YX Lu QC Zhang JC
REV. DATE REVISION DESCRIPTION AUTH CHK APPR

Purpose of Issue
[ ]Revised [ ]Construction [ ]As-built
[ ]Basic design [ ▲]Detail Design [ ▲]Review/Approval

CATEGORY

A - Approved
B - Approved with comments
C - Revise and Resubmit
D - Not Approved
G - For information only
H - As Requested
J - Comments Enclosed
K - Documents Enclosed

_____________ ______________
Signature Date
批 准 (Approved by):

审 核 (Checked by):

校 核 (Verified by):

编 写 (Designed by):
Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

目 录 Contents

1 概 述............................................................ 3
1 General........................................................... 3
1.1 项目概述........................................................ 3
1.1 Description of the Project...................................... 3
1.2 设计依据........................................................ 3
1.2 Design foundation............................................... 3
1.3 设计范围........................................................ 4
1.3 Design scope.................................................... 4
1.4 初步设计修改内容................................................ 5
1.4 Deference with the basic design................................. 5
2 设计原则.......................................................... 6
2 Design Principle.................................................. 6
2.1 一期除盐水改造系统.............................................. 6
2.1 Original DM water treatment transform System.................... 6
2.2 化学加药系统 .................................................... 6
2.2 Chemical Dosing System.......................................... 6
2.3 汽水取样系统.................................................... 7
2.3 Steam and water sampling System................................. 8
2.4 循环水加药系统................................................. 10
2.4 Circulating cooling water dosing system........................ 10
2.5 含泥废水处理系统 ............................................... 10
2.5 Sludge wastewater treatment system.......................... 11
2.6 厂区管道设计 ................................................... 11
2.6 Design of the pipe layout in plant.......................... 11
2.7 凝结水处理系统 ................................................. 11
2.7 Condensate water treatment system........................... 11
2.8 凝汽器检漏系统 ................................................. 12
2.8 Condensate divulging analyze system......................... 12
5 系统调试 ....................................................... 13
3 System debug..................................................... 13
4 施工说明......................................................... 14
4 Construction description......................................... 14
4.1 施工及验收规范................................................. 14
4.1 Code for constructing and accepting............................ 14

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Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

4.2 施工中应注意的事项............................................. 15
4.2 Attentive item in construction................................. 15
5 施工图卷册目录................................................... 19
5 Volume list of construction drawing.............................. 19

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Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

1 概 述

1 General

1.1 项目概述

孟加拉 Khulna 150MW 扩至 225MW 联合循环工程,厂址位于孟加拉库尔


那。原有电厂为简单循环电厂。
本期工程由上海电气集团 EPC 建设。
1.1 Description of the Project

Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined


Cycle Power Plant (CCPP) Project is located in Khulna district, Bangladesh . The
existing Plant is a simple cycle power plant.
The power plant is EPC by Shanghai Electric Group Co., LTD (SEC)
1.2 设计依据

1.2.1 孟加拉Khulna 150MW扩至225MW联合循环工程初步设计。


1.2.2 孟加拉Khulna 150MW扩至225MW联合循环工程初步设计审查会议纪要。
1.2.3 孟加拉Khulna 150MW扩至225MW联合循环工程化学水处理订货技术协议
及设备制造厂家提供的设计资料。
1.2.4 本工程水文气象、工程地质勘测报告。
1.2.5 电厂化学专业设计规范。(DL/T 5068-2006)
1.2.6 其它有关来往文件。
1.2 Design foundation

1.2.1 Basic design of Upgradation of Khulna 150MW Peaking Power Plant (PPP) to
225MW Combined Cycle Power Plant (CCPP) Project
1.2.2 Conference summary of this Basic design of Upgradation of Khulna 150MW
Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project.
1.2.3 Design documents for chemical water treatment system supplied by equipment
manufactory of Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW

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Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

Combined Cycle Power Plant (CCPP) Project.


1.2.4 Reports of hydrological exploration of this Project.
1.2.5 Technical code for designing chemistry of fossil fuel power plants. (DL/T
5068-2006)
1.2.6 Other correlative documents.
1.3 设计范围

本期工程化学专业设计包括:
1.3.1 一期除盐水改造系统。
1.3.2 化学加药系统。
1.3.3 汽水取样系统。
1.3.4 循环水加药系统。
1.3.5 含泥废水处理系统。
1.3.6 化学厂区管道。
1.3.7 凝结水处理系统。
1.3.8 凝汽器检漏系统。
1.3.9 防腐油漆及保温说明。
1.3 Design scope

The construction scale of the project chemical part includes the following system:
1.3.1 Original DM water treatment transforms System.
1.3.2 Chemical Dosing System.
1.3.3 Steam and water sampling System.
1.3.4 Circulating cooling water dosing system.
1.3.5 Sludge wastewater treatment system
1.3.6 Chemical Piping layout in plant.
1.3.7 Condensate water treatment system.
1.3.8 Condensate divulging analyzes system.
1.3.9 Construction description of insulation and painting.

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Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

1.4 初步设计修改内容

1.4 Deference with the basic design

1.4.1 含泥废水处理系统
1.4.1 Sludge wastewater treatment system
1.4.1.1 将板框式脱水机改为叠螺式脱水机,取消污泥浓缩池及泥水转运泵。
1.4.1.1 The type of the dehydrator is spiral compressing, which is plate& frame in
basic design. And the sludge concentrate pond and sludge water pumps are cancelled.
1.4.1.2 优化后,该系统在运行期间不仅能节省大量的药品和电耗(电耗是离心机
的 1/10 不到),还能节省设备的维护费用(如设备防腐、水泵维修)。更换螺
杆的费用,也比更换离心机的转鼓等的费用低很多(周期也相对长)。同时叠螺
式脱水机,由于运行频率低(螺杆转速 2~3 转/分钟,电动机 1420 转/分钟)运行
非常平稳,在极大降低电耗的同时,还可以大大减少设备的故障率,设备也因此
几乎无振动和噪音,大大增加了操作的安全性。
1.4.1.2 The optimized system has the following advantages:
Chemical Saving: Less chemical dosing
Energy saving: The consumption is about 1/10 of that of centrifugal type dehydrator
Maintenance cost saving: Lower operation frequency (the screw and motor speed are
2-3 r/min and 1420r/min respectively) lead to lower energy consumption, lower fault
rate, lower vibration and noise, which increases the safety of operation.Besides, cost
of replacement of screw is much cheaper than rotating drum in Centrifugal type
dehydrator.

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Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

2 设计原则

2 Design Principle

2.1 一期除盐水改造系统

本期除盐水采用一期化水车间制备的除盐水,在一期除盐水箱后增加两台
锅炉除盐水泵,用于二期锅炉的补给水、启动用水及含泥废水处理系统自用除盐
水,并为孟加拉Khulna 150MW扩至225MW联合循环新建油罐区工程预留除盐水
接口。每台锅炉除盐水泵的出力为10t/h,正常工况下一用一备,最大工况下两台
全开。
锅炉除盐水泵布置在一期除盐水箱附近。
2.1 Original DM water treatment transform System

The DM water in this project will support by the chemical treatment in original.
Two Boiler DM water pump should be added after the original DM water tank. The
DM water of the project ( including feed water of boiler in usual, feed water of boiler
in starting, and DM water of sludge water treatment), also with the interface of DM
water for the oil tank project. The capacity of the Boiler DM water pump is 10t/h. The
two pumps should one use one standby in normal condition, and will two use in max
condition.
The Boiler DM water pumps are layout near the original DM water tank.
2.2 化学加药系统

为防止热力系统腐蚀,设置一套加氨系统,两箱三泵,用于提高给水的 pH
值。设置一套加联氨系统,两箱两泵,用于去除给水中溶解氧。为防止锅炉结垢,
设置一套加磷酸盐系统,两箱四泵。这些系统由 DCS 控制。
氨加药系统、联氨加药系统和磷酸盐加药系统为集成化系统,布置在汽机房
0 米层。
2.2 Chemical Dosing System

To inhibit corrosion of thermal power system, Ammonia Dosing System ( Two tanks

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Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

and three pumps) is set to increases pH of feed water. Hydrazine Dosing System
( Two tanks and two pumps) is set to removes dissolve oxygen of feed water.
Hydrazine is fed to boiler feed water. Phosphate dosing system ( Two tanks and four
pumps) is set for prevent scaling in the drum. The solution of tri-sodium phosphate is
directly feed into the drum. These system are auto-controlled by DCS system.
Ammonia dosing system, Hydrazine dosing system, Phosphate dosing system are set
in a container, which is arranged on the ground floor of the S.T.G building in the level
0 meter.

2.3 汽水取样系统

为连续的监测汽水品质,保证机组安全运行。设置一套汽水取样系统。汽水
取样系统的设备布置在汽机房室内0米层。
主要取样点设置如下:

取样点 分析仪 功能

阳离子电导率 监视锅炉给水杂质的重要参数。

溶解氧 监视除氧效果(接至主控室报警)
低压省煤器入口
pH 水质控制的重要参数

人工
阳离子电导率 监视锅炉给水杂质的重要参数。
凝结水泵出口母管 溶解氧 监视除氧效果(接至主控室报警)
人工
监视锅炉水中溶解固形物和杂质的水平,
比导电率
决定锅炉的排污率。(接至主控室报警)
锅炉炉水(高压、中压、
监视 pH,使锅炉管中的沉积物和腐蚀减到
低压) pH
最小
人工
饱和蒸汽(高压、中压、 阳离子电导率 监视饱和蒸汽的品质
低压) 人工
过热蒸汽(高压、中压、 阳离子电导率 监视过热蒸汽的品质
低压) 人工
各取样点工况如下:

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Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

序号 取样点 设计温度(℃) 设计压力(MPa)


1 凝结水泵出口母管 50 3.45
2 低压省煤器入口 50 3.45
3 炉水(高压、中压、低压) 312.7/260/182.2 9.41/4.34/0.83
饱和蒸汽(高压、中压、低
4 312.7/260/240 9.41/4.34/0.83
压)
过热蒸汽(高压、中压、低
5 535/526.7/426.7 9.41/4.34/0.83
压)
蒸汽品质如下:
氢电导 硅 铁 铜 钠
序号
(25℃)/ μS·cm-1 /μg·kg-1 /μg·kg-1 /μg·kg-1 /μg·kg-1
正常值 ≤0.15 ≤20 ≤15 ≤3 ≤5
期望值 ≤0.10 ≤10 ≤10 ≤2 ≤2
凝结水品质标准如下:
氢电导 硬度 溶解氧
序号 -1 -1
(25℃)/μS·cm /μmol·L /μg·L-1
正常值 ≤0.30 ≤1.0 ≤50
锅炉给水品质标准如下:
氢电导 硅 铁 铜 溶解氧
序号 -1 -1 -1 -1
(25℃)/μS·cm /μg·L /μg·L /μg·L /μg·L-1
正常值 ≤ 0.30 Note ≤30 ≤5 ≤7
锅炉炉水品质标准如下:
硅 pH
电导率 磷酸盐
序号 /mg·L
-1 (25℃)/μS·cm-1 /mg·L-1 正常值 期望值

正常值 ≤2.0 <150 2~10 9.0~10.5 9.5~10.0

2.3 Steam and water sampling System

To continuously monitor the steam and water quality and ensure the safety of the unit,
Steam and water sampling system will be provided. The equipment will be set on the
ground floor of S.T.G building in the level 0 meter.
The location and function of sampling points are as bellow:

Point Meter Function

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Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

Hydrogen Monitor the parameter of impurity of the


conductivity meter feed water.
Dissolved oxygen Monitor the removing of dissolved oxygen
LP economizer inlet meter (Connecting to main controlling alarm ).
pH meter Important parameter of the water.

Mains
Hydrogen Monitor the parameter of impurity of the
conductivity meter feed water.
Condensate pump outlet Dissolved oxygen Monitor the removing of dissolved oxygen
meter (Connecting to main controlling alarm ).
Mains
Monitor the SS and impurity in the boiler
water,relating to the drain of the boiler
Conductivity meter
(Connecting to main controlling alarm ).
Boiler water(HP, MP,
Monitor pH, to reduce the deposit and
LP) pH meter
corrode of the boiler.
Mains
Hydrogen
Saturated steam(HP, Monitor the quality of saturated steam.
conductivity meter
MP, LP)
Mains
Hydrogen
Superheated steam(HP, Monitor the quality of superheated steam.
conductivity meter
MP, LP)
Mains
The condition of sampling points is as bellow:
Design Temperature
Item Sampling point Design Press(MPa)
(℃)
1 Condensate pump outlet 50 3.45
2 LP economizer inlet 50 3.45
3 Boiler water(HP, MP, LP) 312.7/260/182.2 9.41/4.34/0.83
Saturated steam(HP, MP,
4 312.7/260/240 9.41/4.34/0.83
LP)
Superheated steam(HP, MP,
5 535/526.7/426.7 9.41/4.34/0.83
LP)
Steam quality standards as bellow:
Hydrogen
Silica Iron Copper Sodium
Items conductivity
/μg·kg-1 /μg·kg-1 /μg·kg-1 /μg·kg-1
(25℃)/ μS·cm-1
Normal value ≤0.15 ≤20 ≤15 ≤3 ≤5
Expected value ≤0.10 ≤10 ≤10 ≤2 ≤2
Condensate quality standards as bellow:

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Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

Hydrogen
Hardness Dissolved oxygen
Item conductivity
/μmol·L-1 /μg·L-1
(25℃)/μS·cm-1
Normal value ≤0.30 ≤1.0 ≤50
Boiler feed water quality standards as bellow:
Hydrogen Dissolved
Silica Iron Copper
Item conductivity oxygen
/μg·L-1 /μg·L-1 /μg·L-1
(25℃)/μS·cm-1 /μg·L-1
Normal value ≤ 0.30 Note ≤30 ≤5 ≤7
Boiler water quality standards as bellow:
Silica pH
Conductivity Phosphate
Item /mg·L Expected
-1 (25℃)/μS·cm-1 /mg·L-1 Normal value
value
Normal value ≤2.0 <150 2~10 9.0~10.5 9.5~10.0

2.4 循环水加药系统

为防止循环冷却水管内细菌或藻类的生长,需在冷却水中添加阻垢剂和次氯
酸钠。阻垢剂的浓度为50mg/L,次氯酸钠的浓度为3mg/L。阻垢剂加药系统和次
氯酸钠加药系统均为两箱两泵,加药泵均为Q=85L/h,P=0.7MPa。集成化系统。
加药间布置在循环水泵房内。
2.4 Circulating cooling water dosing system.

To prevent microbe or testacies adhering to the circulating cooling water pipelines,


scale inhibitor and hypochlorite are added to Circulating cooling water treatment
system, the quantity of scale inhibitor is 50mg/L, and the quantity of sodium
hypochlorite is 3mg/L. The inhibitor and hypochlorite are all equipped with two tanks
and two pumps, which are set in a container. The pumps are Q=85L/h,P=0.7MPa.
And the Dosing house is built in pumps room.
2.5 含泥废水处理系统

为处理净水站来含泥废水,设置一套出力为 10t/h 的含泥废水处理系统。包


括一台叠螺式污泥脱水机、一个电动泥斗、一套一体化加药装置等。处理后的清

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Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

水送至回用水池,清水悬浮物不高于 1000mg/L。污泥由卡车运走。
含泥废水处理系统布置在原水加药楼二楼。
2.5 Sludge wastewater treatment system
A set of sludge wastewater treatment should be set to remove the sludge from the
sludge water which is from raw water treatment. The capacity of the system is 10t/h.
The system include one set of multi-disk screw dehydrator, one set of electric sludge
bunker, one set of integrated dosing device and so on. The clear water from the system
will be sent to the water recover pool ( the SS of the clean water should not be higher
than 1000mg/L), and the mud will be transformed to outside by truck.
The sludge wastewater treatment is located in the second floor of raw water dosing
house.
2.6 厂区管道设计

化水的厂区管道设计包括:锅炉除盐水泵至汽机房、启动锅炉房、原水加药
楼的除盐水管道;循环水加药装置的杀菌剂加药管和阻垢剂加药管至闭式冷却
塔。
2.6 Design of the pipe layout in plant
Pipe layout in plant of chemical is include: DM water pipe from Boiler DM water pump
to STG building, auxiliary boiler house and raw water dosing house. Dosing pipe from
scale inhibitor device and bactericide NaClO device to closed cooling tower system.
2.7 凝结水处理系统

为保证凝结水的水质,设置一台出力为 290t/h 的除铁器(设计压力 4.0,过


滤精度为 6-20μm),并设置旁路。除铁器布置在汽机房 0 米层。
2.7 Condensate water treatment system
A set of iron removal filter should be set to ensure the quality of the condensate water.
The capacity of the filter is 290t/h (the design press is 4.0MPa, the filter precision is
6-20μm), and the bypass is also set. The filter is located in the 0m level of STG
building.

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Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

2.8 凝汽器检漏系统

为保证凝汽器安全,设置一套凝汽器检漏系统,包括一台取样架和一台检漏
盘。取样架布置在汽机房的凝汽器热井内,检漏盘布置在汽机房 0 米层。
2.8 Condensate divulging analyze system
A set of condensate divulging analyze system should be set to ensure the safety of the
condensate. The system includes one set of sampling frame and one set of analyzing
cupboard. The sampling frame is located in the condensate hot well. The analyzing
cupboard is located in the 0m level of STG building.

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Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

3 系统调试

3 System debug

3.1 应先对全部设备进行认真的检查,测试和调试。再进行分部调试,待全部合
格后,进行整体调试,投运。
3.2 水处理设备的启动和调试按《电力建设施工及验收技术规范》DL/T 5190.4
-2004(电厂化学)的有关要求进行。
3.1 First all the equipment should be checked, tested and debugged. And then
debugged individual devices. Devices debugged as a whole device at the final.
3.2 The startup and debug of water treatment equipment should accord with
DL/T5190.4-2004<Technical Code for constructing and accepting of the electric
power construction>.

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Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

4 施工说明

4 Construction description

4.1 施工及验收规范

4.1.1 水处理设备安装,填料及管道安装等施工按《电力建设施工及验收技术规
范》DL/T5190.4-2004(电厂化学)有关要求进行。
4.1.2 现场加工的水处理设备制造及验收按 JB2932-1999 的《水处理设备制造
技术条件》规定。
4.1.3 橡胶衬里设备应符合 HGJ32-90《橡胶衬里化工设备》规定,涂防腐涂料
的设备及管道应符合 HGJ229-91《化工设备、管道防腐蚀工程施工及验收规范》
及 HGJ34-90《化工设备、管道外防腐设计规定》。
4.1.4 所有 UPVC 管可采用承插式连接,粘接剂按要求使用,不得在下雨或潮湿
环境下粘接。粘接前将管道、管件用玻璃砂纸或刚玉砂布打磨好,并檫净,将粘
合剂涂于管道、管件两次,固化时间 24 小时以上。管道安装及管道支架间距应
满足 CECS41-2004《建筑给水硬聚氯乙烯管道工程技术规程》。
4.1.5 防腐油漆按 DL/T5072―2007《火力发电厂保温油漆设计规程》进行。
4.1 Code for constructing and accepting

4.1.1 The installation of water treatment equipment, filling materials and pipes should
accord with DL/T5190.4-2004<Technical Code for Constructing and Accepting
Of the Electric Power Construction>.
4.1.2 Manufacturing and accepting of the water treatment equipment on site should
accord with JB2932-1999<Technical Code for Manufacturing of Water
Treatment Equipment >.
4.1.3 The test and acceptance check of rubber lined equipment should accord with
HGJ32-90 <Chemical Equipment With Lined Rubber>, the test and acceptance
check of anticorrosive coat of equipment and pipes should accord with
HGJ229-91< Technical Code For Constructing And Accepting Of The Chemical
Equipment And Pipes> and HGJ34-90< Technical Code For Anticorrosive

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Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

Designing Of The Chemical Equipment And Pipes>.


4.1.4 UPVC pipe should be spigot connected. Adhesive must run well according to
the demand; it must not be in a wet day or environment. Polish and clean the pipe
before assessed, and then apply the adhesive in the tube and pipe two times,
reinforcement time should be last more than 24h. The pipe arranged and distance
between supports should accord with CECS41-2004: < Technical specification
for PVC-U pipeline.
4.1.5 The test and acceptance check of anticorrosive painting should accord with
DL/T5072-2007< Code for designing insulation and painting of fossil fuel power
plant>.
4.2 施工中应注意的事项

4.2.1 设备
4.2.1.1 认真核对到货设备与设计院提供的型号、外形、接口尺寸及技术要求等
是否一致,设备及其零部件是否完整,否则将影响基础安装和管道的连接。但一
些设备在设计院的图纸已经出版后才作部分修改,此时可以到货设备的实际尺寸
为准。
4.2.1.2 到货设备特别是承压设备必须有厂家检验合格证,设备及管道安装完毕
后必须按有关规定进行水压试验或气压试验。
4.2.1.3 所有的衬胶、衬塑或已防腐的设备不得在其上任意开孔或施焊。确实需
要开孔或施焊的,施工完毕,必须恢复。
4.2.1.4 所有设备必须按设备厂的要求进行安装就位、固定,安装时请厂方现场
指导。设备定位必须按相关图纸准确定位。
4.2 Attentive item in construction

4.2.1 Equipment
4.2.1.1 Check the mode, figure, interfaces and technical requirements of the
equipment arrived and designed carefully , confirm the equipment and its
accessories` integrality, otherwise it will influence the installation of basements and
connection of pipes.
4.2.1.2 Arrived equipment especial for pressure equipment must have the acceptance

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Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

eligibility of its manufacture, water and pressure test must be done after the
installation of the equipment according to relevant codes.
4.2.1.3 It is prohibit to open hole or weld on every rubber lined pipes, plastics lined
pipes and corrosion prevented equipment. Recovered it at once after construction if
it is necessary to open hole or weld on it.
4.2.1.4 All equipment must be located and fixed according to the requirements of the
manufacture, guidance on site is needed in installing the equipment. Equipment
location must accord with relevant drawings.
4.2.2 管道
4.2.2.1 如在防腐作业面附近进行焊接的话,必须采取措施防止焊花溅射到防腐层
上损外防腐层。
4.2.2.2 按设计规定许可,本设计少量 DN50 以下的为布置示意图,请根据系统图
结合现场情况进行安装。做到整齐美观,不要妨碍检修通道,阀门布置要便于操
作和维修。管道安装及管道支架间距应满足《火力发电厂汽水管道支吊架设计手
册》。
4.2.2.3 穿墙的管道安装完毕后,请填实,但墙中有滑动支架者除外。
4.2.2.4 厂区布置的管道,其支吊架应根据现场的具体情况作适当调整。
4.2.2 Pipes
4.2.2.1 The support in the channel should be welded before the anticorrosion.
Necessary measures must be adopted to avoid damage the outside of the
anticorrosion layer by the solder if it is needed to weld around the anticorrosion
layer.
4.2.2.2 The plastics lined pipes with diameter less than DN50 should be installed
according to the flow diagram on site, it should be orderly and beautiful, respect the
maintenance passage, arrangement of the valves should be convenient for operating
and maintaining. The pipe arranged and distance between supports should accord
with <Code for support and hanger of thermal power plant steam/water piping>.
4.2.2.3 Fill the hole after the wall pipe have being installed except for its have glide
support.
4.2.2.4 The form of the support & hangers of the site pipes are only used for referring,
it is adjusted according to the actual situation on site.

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Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

4.2.3 阀门
4.2.3.1 阀门安装应注意便于操作和维护、检修,阀门手轮应向上或 45℃向上(除
垂直安装外)。
4.2.3.2 安装阀门尤其是进口阀门时,应严格安装其安装说明进行,不得用力敲打,
搬运时要小心起落。
4.2.3.3 安装止回阀、截止阀等有方向要求的阀门时,按介质流向正确安装。
4.2.3.4 衬胶阀门在安装前应做漏电试验检查衬胶质量,结合面应平整无损伤,衬
里表面不应有鼓泡现象。蝶阀的安装,必须严格按厂家提供的资料进行安装。安
装好的蝶阀,应转动灵活,安装方向正确。
4.2.3 Valves
4.2.3.1 The installation of valves should be convenient for operating , maintenance
and repairing, hand wheel of valves should be upwards directly or have a angle of
45℃ except for vertical installation.
4.2.3.2 Installation manual should be carried out strictly when installing the valves, no
strike emphatically, be careful in transporting.
4.2.3.3 Please install it correctly according to the flow of medium for the check valve
and stop valve which have direction requirements.
4.2.3.4 Rubber lining quality should be checked after the leak test for the rubber lined
valves, the interface should be plane and undamaged, No bubbly phenomena
happened on the lining surface. Please install it strictly according to the data of the
manufacturer for the butterfly valve. Installed the butterfly valve should be flexible
in running and direct in direction.
4.2.4 涂料和填料
4.2.4.1 本工程所采用防腐涂料,施工中务必按生产厂的技术要求进行施工或请厂
方现场指导服务。业主也可另行采用其它耐酸碱腐蚀的有产品质量保证的产品,
但施工中也务必按生产厂的技术要求进行施工或请厂方现场指导服务。
4.2.4 Coat and stuffing
4.2.4.1 Anti-corrosive coat is used in this project, inviting the
manufacturer to direct on site if needed. The owner also can adopt
other product of acid(alkali) proof which have quality assurance,

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Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

technical requirements of the manufactory also be followed in


construction, inviting the manufacturer to direct on site if needed.

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Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

5 施工图卷册目录

5 Volume list of construction drawing

截止 2015 年 1 月,本工程化学专业施工图卷册目录如下,若有升版或修改,
以最新版本的为准。
序号 卷册号 卷册名称
1 H0101 施工图设计说明及卷册目录
2 H0102 防腐油漆及保温说明
3 H0103 主要设备及阀门清册
4 H0104 材料清册
5 H0201 一期除盐水处理系统改造设备管道安装图
6 H0301 加药系统设备及管道安装图
7 H0401 汽水取样设备及管道安装图
8 H0501 循环水处理系统设备及管道安装图
9 H0601 含泥废水处理系统设备布置及管道安装图
10 H0701 厂区管道布置及安装图
11 H0801 凝结水处理除铁器单元设备管道安装图
12 H0901 凝汽器检漏系统设备及管道安装图

Until 2015.01, the volume of the chemical major of this project is as


bellow. If there is any revise, it should be according to the newest
version.
Item Volume No. Volume name

1 General description and volume list of construction


H0101
drawings
2 H0102 Construction Description of Insulation and Painting
3 H0103 List of main equipment and valve
4 H0104 List of material
Layout drawing of original DM water treatment
5 H0201
equipment and pipe
6 H0301 Layout drawing of Dosing equipment and pipe
Layout drawing of steam and water sampling equipment
7 H0401
and pipe
8 H0501 CW dosing system piping and equipment diagram
9 H0601 Layout drawing of sludge wastewater treatment

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Upgradation of Khulna 150MW Peaking Power Plant (PPP) to 225MW Combined Cycle Power Plant (CCPP) Project Detailed Design Description and Volume List

Item Volume No. Volume name


equipment and pipe
10 H0701 Piping layout and installation drawing
11 H0801 Layout drawing of De-iron filter equipment and pipe
12 H0901 Layout drawing of Condensate divulging analyze system

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