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Manual Bohler 2014
Manual Bohler 2014
Bestseller for
Joining Applications
Böhler Welding
Lasting Connections
Böhler Welding, a merger of the product brands „Böhler“, „T-PUT“, „Avesta“ and „UTP“ in
the brand network of voestalpine Böhler Welding, is renown for over 85 years as an innova-
tive producer of welding consumables for joint welding in all major arc welding processes.
Böhler Welding has a leading position globally with especial regards from medium- up to
high-alloyed grades, where we continuously set our focus.
Böhler Welding offers a globally unique and complete product portfolio of welding consumab-
les from own production. The extensive range of approximately 2.000 products is constantly
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necessary, to the market requirements under observance of the highest quality standards.
The product brands comprising Böhler Welding look back at a longstanding and proven
international market history and are in their respective specialized areas permanently on the
leading edge of innovation. The merger into „Böhler Welding“ bundles the metallurgical, ser- 1
vice and technical know-how we have accumulated globally over decades for the maximum
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high quality products, services and solutions, which are being applied successfully globally,
but even more so in the lasting relationships we have built with customers and partners
globally.
With our international network of 34 sales companies, 11 production units, as well as dis-
tribution partners in over 150 countries around the globe, we are always in close proximity
to our customers and can offer our support for daily operational welding challenges. Our
experienced welding engineers go, if necessary, into the deepest details of welding tech-
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the customer. This customer focus is also manifested in our research and development ac-
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ments. Cooperations with leading companies of various industries, universities and research
institutes, as well as our parent company voestalpine of course, ensure that we continuously
push the edge of innovation and this will allow us to guarantee the already expected lasting
connections of highest quality well into the future.
I - General Information
I I - General notes
11
12
Overview
Between the publication of the last version of this manual and the present, up-to-date
version, a range of standards that previously were exclusively European and national
have been replaced by EN-ISO standards. This section provides a summary of the new
standards that are now considered in the product information and provides references to
national standards that are affected. This section also provides information on the forms of
delivery in which you can obtain various welding consumables, along with notes on proper
storage of the welding consumables.
29
EN ISO 636 Rods, wires and deposits for tungsten inert gas welding of
non-alloy and fine-grain steels.
EN ISO 2560 Covered electrodes for manual metal arc welding of
non-alloy and fine grain steels.
EN ISO 3580 Covered electrodes for manual metal arc welding of creep-resisting steels.
EN ISO 3581 Covered electrodes for manual metal arc welding of stainless and heat-resisting steels.
replaces EN 1600
EN ISO 12153 Tubular cored electrodes for gas shielded and non-gas shielded metal arc welding of
nickel and nickel alloys.
EN 12536 Rods for gas welding of non alloy and creep-resisting steels.
EN ISO 14171 Solid wire electrodes, tubular cored electrodes and electrode/flux combinations
replaces EN 756 for submerged arc welding of non alloy and fine grain steels.
EN ISO 14172 Covered electrodes for manual metal arc welding of nickel and nickel alloys.
EN ISO 14174 Fluxes for submerged arc welding and electroslag welding.
replaces EN 760
EN ISO 14175 Gases and gas mixtures for fusion welding and allied processes
30 EN ISO 14341 Wire electrodes and weld deposits for gas shielded metal arc welding of
non alloy and fine grain steels.
EN ISO 14343 Wire electrodes, strip electrodes, wires and rods for arc welding of
stainless and heat resisting steels.
EN ISO 16834 Wire electrodes, wires, rods and deposits for gas shielded arc welding of high strength
steels.
EN ISO 17632 Tubular cored electrodes for gas shielded and non-gas shielded
metal arc welding of non-alloy and fine grain steels.
EN ISO 17633 Tubular cored electrodes and rods for gas shielded and non-gas shielded
metal arc welding of stainless and heat-resisting steels.
EN ISO 17634 Tubular cored electrodes for gas shielded metal arc welding of creep-resisting steels.
EN ISO 18274 Solid wire electrodes, solid strip electrodes, solid wires and solid rods for
fusion welding of nickel and nickel alloys.
EN ISO 18275 Covered electrodes for manual metal arc welding of high-strength steels.
replaces EN 757
EN ISO 18276 Tubular cored electrodes for gas-shielded and non-gas-shielded metal
arc welding of high-strength steels.
EN ISO 21952 Wire electrodes, wires, rods and deposits for gas shielded arc welding of creep-resisting steels.
EN ISO 24034 Solid wire electrodes, solid wires and rods for fusion welding of titanium and titanium alloys.
EN ISO 24373 Solid wires and rods for fusion welding of copper and copper alloys.
EN ISO 24598 Solid wire electrodes, tubular cored electrodes and electrode-flux combinations for
submerged arc welding of creep-resisting steels.
EN ISO 26304 Solid wire electrodes, tubular cored electrodes and electrode-flux combinations for
submerged arc welding of high strength steels.
The European standards quoted above have been or are being adopted by national standards
institutes, and their content is therefore identical to that of the national standards.
E 55 3 n o T42 10
Identifier of the hydrogen content of the
applied weld metal
G 46 4 21 4Si1
Identifier for the chemical composition
of the wire electrode
E 19 12 3 22
Code number for welding positions
Nominal composition
T 46 4 1 10
32
Identifier of the hydrogen content
of the applied weld metal
ode number for yield strength and strength with single-run two-run welding
ode ield strength of the ensile strength of the EN ISO standards
number weld metal M a weld metal M a concerned
2T 275 370 14171
3T 355 470
4T 420 520 14171, 17632
5T 500 600
Identifier for impact energy
ode emperature for impact energy 47 EN ISO standards
number one sample may be lower, but 32 concerned
No requirement
20
0 0
636, 2560, 14341,
2 -20
14171, 16384, 18275,
3 -30
18276, 26304
4 -40
5 -50
6 -60
7 -70
14171, 18275, 18276
8 -80
10 -100 14171
list of the abbreviations for the chemical composition has been omitted from this manual.
Stick electrodes for ... Covering type Redrying Redrying Redrying time
recommended temperature in C in hours
nalloyed and , R, C, RC, No -- --
low-alloy steels R, RR, R
es 300 350 2 10
igh-strength fine-grained es 300 350 2 10
structural steels
Creep-resistant steels R No -- --
36 R , es 300 350 2 10
Stainless and R If necessary 120 200 2 10
heat-resistant steels R , No -- --
Soft martensitic steels es 300 350 2 10
uplex steels R es 250 300 2 10
Nickel alloys R, If necessary 120 300 2 10
The redrying temperature is also quoted on the labels of the hler packages.
Stick electrodes for which redrying is not recommended in the table above may, in some indi-
vidual cases, still benefit from redrying. This can be the case if storage was inappropriate, or
as a result of other conditions that lead to an excessive water content. The high water content
can often be recognised from increased spraying or pore formation during welding. In these
cases, the stick electrodes can unless otherwise specified by the manufacturer be redried
for about one hour at 100 - 120 C. This recommendation does not apply to cellulose-covered
electrodes, which must never be redried.
The temperature for intermediate storage in a furnace after redrying should be between 120
and 200 C maximum total storage time 30 days , or, if stored in quivers, between 100 and
200 C maximum storage time 10 days .
The drying temperatures and times given in the above table should be considered as a gene-
ral guideline. fter redrying, welding flux that is not being used immediately is to be stored at
150 C until used for welding. The intermediate storage period should not exceed 30 days.
The furnace used for the redrying must not permit any local overheating of the flux, and must
be adequately ventilated. If drying is stationary, the flux layer should not be thicker than
50 mm.
eneral notes
If wanted, factory certificates or acceptance test certificates according to EN 10204 can be
prepared for each delivery. Test Reports according to WS 5.01 can also be supplied.
Whatever the type of certification, it must always be requested at the time of order.
It is essential that the extent of testing is stated for EN 10204-3.1 acceptance test certificates
and for Test Reports. The subsequent preparation of a 3.1 Certificate or a Test Report with a
testing scope that differs from schedules F and is always associated with increased admi-
nistration and increased costs. If a production series has already been entirely processed, it
is not possible to prepare retrospective certificates.
The melt analyses of the associated batches are given on the factory certificates of all solid
wires and sticks.
38
echanical grades are shown on the factory certificates of all products with the exception of
S W wires and flux. The quoted values are guaranteed tolerance limits minimum and/or
maximum, depending on the requirements of the standard , and correspond to the minimum
properties for the product guaranteed in this manual.
The necessary testing scope must be made known at the time of order for all other schedu-
les. In this case, charging will be according to expenditure.
Information about the materials is amongst the most important prerequisites for choosing the
right welding consumables. The limited scope of this manual does not permit every relevant
property to be given, but at least an overview is given of the valid EN designations, and of
the obsolescent or still valid DIN designations, as well as of the chemical composition of all
the materials that have been standardised through materials numbers within
Europe.
39
The product information on the following pages is maintained consistently for all the welding consu-
mables from Böhler Welding. For the sake of easier orientation, the header of each data page carries
information on the subchapter, the product form and/or a colour coding.
(DFKSURGXFWLVLGHQWL¿HGE\LWVWUDGHQDPHDQGE\DSURGXFWJURXS7KHSURGXFWGHVFULSWLRQFRQWDLQV
VRPHFKDQJHVIURPWKHODVWLVVXHRIWKHPDQXDO$PRQJVWRWKHUWKLQJVWKHFODVVL¿FDWLRQDFFRUGLQJWR
standards has been thoroughly adapted to the current issues (at the time of going to press) of the EN
ISO, EN and AWS standards.
The conversion has also been applied to the information about the base materials. The “Properties” sec-
tion of each data page gives a brief characterisation of the welding consumable. It describes the type of
covering or alloy, the range of application, the welding behaviour, areas of use and general information
about temperature control and/or subsequent heat treatment.
The “Reference analysis” gives the chemical composition of the pure weld metal for stick electrodes
DQGÀX[FRUHGZLUHVDQGIRURWKHUSURGXFWIRUPVLWJLYHVWKHFRPSRVLWLRQRIWKHZLUHVWLFNRUÀX[)RU
ZLUHÀX[FRPELQDWLRQVWKHUHIHUHQFHDQDO\VLVRIWKHZLUHDQGWKDWRIWKHZHOGPHWDOLVJLYHQ
40
The information about minimum values or ranges of chemical composition and of the mechanical grade
RIWKHZHOGPHWDODUHVSHFL¿HGSULPDULO\LQWKHOLJKWRIWKHUHTXLUHPHQWVLQWKHVWDQGDUGV,QFRQWUDVWWKH
guide values are based on the evaluations of our permanent statistical quality control, and are only for
information. In both cases, the latest state of the art at the time of going to press is taken into account.
The “processing instructions” represent an extension over previous issues of the manual.
The symbols for the welding position and the electrical polarity accord with the labelling on the product
SDFNDJLQJ,QDGGLWLRQ\RXZLOO¿QGLQIRUPDWLRQRQWKHVWDPSLQJRUHPERVVLQJRISURGXFWVDQGLQVWUXF-
tions for redrying.
Information on products with identical or similar alloys has also been added. This should make it
easier for you to select a welding consumable if you want to change the welding procedure while using
the same base material.
elding ositions
PD PE PF w 1G, 1F downhand/flat position
h 2F hori ontal position
C q 2G hori ontal vertical position
PC h 4F hori ontal overhead position
E 4G overhead position
F s 3G, 3F, 5G up vertical position up
PB PA PG
G f 3G, 3F, 5G down vertical position down
dotted arrow limited weldability in this
welding position
bold arrow especially designed for
welding in this position
41
ype of urrent and olarity
direct current positive polarity
direct current negative polarity
alternating current
Combinations are possible, e.g.
direct current positive or negative polarity or alternating current
Remark:
Details for approvals regarding base materials, classifications, welding positions, etc. can be found
in the approval certificates – please contact the service departments for detailed information.
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Rutile cellulose coated stick electrode with comfortable weldability in all positions, including vertical
down to some extent. Exceptional weldability with AC, good ignition and re-ignition properties,
UHOLDEOHIXVLRQSHQHWUDWLRQÀDWVHDP3UHIHUUHGIRUEXLOGLQJ¿WWHUVDQGDVVHPEO\MREV
Base materials
Stick electrode
Polarity = - / ~
$SSURYDOVDQGFHUWL¿FDWHV
LR (2m), SEPROZ
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Rutile cellulose coated stick electrode with very good weldability in all positions, including vertical
down.
Universal electrode, particularly for small transformers. Bendable covering. Versatile application
in steel, vehicle, boiler, container and ship construction, as well as for galvanised components.
Stick electrode
Base materials
Steels up to a yield strength of 380 MPa (52 ksi)
S235JR-S355JR, S235JO-S355JO, P195TR1-P265TR1, P195GH-P265GH, L245NBL360NB,
L245MB-L360MB, shipbuilding steels: A, B, D
ASTM A 106, Gr. A, B; A 283 Gr. A, C; A 285 Gr. A, B, C; A 501, Gr. B; A 573, Gr. 58, 65;
A 633, Gr. A, C; A 711 Gr. 1013; API 5 L Gr. B, X42, X52
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,06 0,4 0,5
Mechanical properties of all-weld metal 3
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: ±0°C: -10°C:
untreated 460 490 25 75 60 47
Operating data
Polarity = - / ~
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (5687.), DB (10.014.12), ABS (2), DNV (2), LR (2), LTSS, SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Rutile basic electrode. Excellent vertical up welding characteristics; easy handling in out of position
work; particularly suitable for fabricating radiographically sound circumferential pipe welds;
good porosity-free root weld fusion, also in tight air gaps.Useable in pipeline, boiler and tank const-
ruction, structural steel work and shipbuilding.
Stick electrode
Base materials
S235JRG2 - S355J2; shipbuilding steels appr.-grade 3; boiler steels P235GH, P265GH, P295GH;
ASTM A36 and A53 Gr. all; A106 Gr. A, B, C; A135 Gr. A, B; A283 Gr. A, B, C, D; A366; A285 Gr. A,
B, C; A500 Gr. A, B, C; A570 Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668 Gr. A, B; A907 Gr. 30, 33,
36, 40; A935 Gr. 45; A936 Gr. 50; API 5 L Gr. B, X42-X52
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,08 0,20 0,55
Mechanical properties of all-weld metal
4 Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at room temperature
untreated 380 460 22 75
Operating data
Polarity = - / ~
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R$%6%9*//5'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Rutile cellulose covered electrode.General purpose; useable in all positions; excellent gap-bridging
DQGDUFVWULNLQJDELOLW\IRUWDFNZHOGLQJDQGEDG¿WXSV:HOOVXLWHGIRUZHOGLQJUXVW\DQGSULPHUHG
SODWHVURXJKO\ȝPH[FHOOHQWYHUWLFDOGRZQFKDUDFWHULVWLFV8VHDEOHRQVPDOOWUDQVIRUPHUV
V, open circuit).
Base materials
S235JRG2 - S355J2; GS-38; GS-45; St35; St45; St35.8; boiler steels P235GH, P265GH, P295GH;
VKLSEXLOGLQJVWHHOVFRUUHVSWRDSSJUDGH¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR31ZHOGDEOH
ribbed reinforcing steel bars. ASTM A36 and A53 Gr. all; A106 Gr. A, B, C; A135 Gr. A, B; A283 Gr.
A, B, C, D; A366; A285 Gr. A, B, C; A500 Gr. A, B, C; A570 Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668
Gr. A, B; A907 Gr. 30, 33, 36, 40; A935 Gr. 45; A936 Gr. 50; API 5 L Gr. B, X42-X52
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,09 0,35 0,50
Mechanical properties of all-weld metal 5
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at room temperature
untreated 420 510 22 50
Operating data
Polarity = - / ~
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R$%6%9/5*/<'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Rutile coated stick electrode with excellent weldability in all positions with the exception of vertical
down. Particularly smooth seams, self-releasing slag. Little spatter, and good weldability with AC.
Exceptional re-ignition properties and easy handling. High run-out lengths can be achieved.
Versatile applicability in industry and craft.
Stick electrode
Base materials
Steels up to a yield strength of 420 MPa (60ksi) S235JR-S355JR, S235JO-S355JO, P195TR1-
P265TR1, P195GH-P265GH, L245NB-L360NB, L245MB-L360MB, L415NB, L415MB, shipbuilding
steels: A, B, D ASTM A 106, Gr. A, B; A 283 Gr. A, C; A 285 Gr. A, B, C; A 501, Gr. B; A 573, Gr. 58,
65, 70;A 633, Gr. A, C; A 711 Gr. 1013; API 5 L Gr. B, X42, X52, X60
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,07 0,4 0,5
Mechanical properties of all-weld metal
6 Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: ±0°C:
untreated 430 520 26 65 50
Operating data
Polarity = - / ~
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1097.), ABS (2), BV (2), DNV (2), GL (2), LR (2m), LTSS, SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5XWLOHFRYHUHGHOHFWURGH9HU\OLWWOHVSDWWHUVHOIUHOHDVLQJVODJ¿QHO\ULSSOHGVPRRWKZHOGVZLWK
notch-free weld metal / parent metal interface. Unproblematical welding of general-purpose
structural steels; also suitable for vertical down welding in diam. up to 2.0 mm. Outstanding striking
and restriking ability. For use on small transformers (42 V, open circuit).
Base materials
S235JRG2 - S355J2; St 35; St 45; St 35.8; St 45.8; boiler steels P235GH, P265GH, P295GH; ship-
EXLOGLQJVWHHOV¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR31DQG0JUDGHV$670$DQG$*U
all; A106 Gr. A, B, C; A135 Gr. A, B; A283 Gr. A, B, C, D; A366; A285 Gr. A, B, C; A500 Gr. A, B, C;
A570 Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668 Gr. A, B; A907 Gr. 30, 33, 36, 40; A935 Gr. 45; A936
Gr. 50; API 5 L Gr. B, X42-X56
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,08 0,35 0,55
Mechanical properties of all-weld metal 7
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at room temperature
untreated 420 510 22 60
Operating data
Polarity = - / ~
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R$%6%9/5*/'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGVWLFNHOHFWURGHIRUKLJKTXDOLW\ZHOGHGMRLQWV*RRGRXWRISRVLWLRQZHOGLQJH[FHSW
IRUYHUWLFDOGRZQ'HSRVLWLRQHI¿FLHQF\DERXW9HU\ORZK\GURJHQFRQWHQWLQWKHZHOGPHWDO
XQGHU$:6FRQGLWLRQV+'POJ7KHZHOGPHWDOLVSDUWLFXODUO\WRXJKDQGUHVLVWDQWWRFUD-
cking and ageing, therefore specially suitable for rigid components with large seam cross-sections.
Stick electrode
Base materials
Steels up to a yield strength of 380 MPa (52 ksi) S235JR-S355JR, S235JO-S355JO, S235J2-
S355J2, S275N-S355N, S275M-S355M, P235GH-P355GH, P355N, P275NL1-P355NL1, P215NL,
P265NL, P285NH-P355NH, P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NB-
L360NB, L245MB-L360MB, GE200-GE240, shipbuilding steels: A, B, D, E, A 32-E 36 ASTM A 106
Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1, LF2; A 414 Gr. A, B,
C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70; A 573 Gr. 58, 65, 70; A 588 Gr.
A, B; A 633 Gr. A, C, D; A 662 Gr. A, B, C; A 678 Gr. A, B;A 711 Gr. 1013; API 5 L Gr. B, X42, X52,
X56
Typical analysis of all-weld metal (Wt-%)
8 C Si Mn
0,07 0,4 0,9
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C: -40°C: -45°C:
untreated 440 530 27 190 110 90
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1098.), DB (10.014.09), ABS (3H5), BV (3HHH), DNV (3H10), GL (3H5), LR (3m H5),
5055,1$<++/7666(352=&(
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic double coated electrode in all positions, except for vertical down, exceptionally good welding.
Thanks to its well-aligned arc, it is particularly suitable for out-of-position welding. Very good root
welding. Well-suited to AC power. Low spatter, good slag detachability, even weld pattern. Also
suitable for small transformers.
Base materials
Steels up to a yield strength of 420 MPa (60 ksi) S235JR-S355JR, S235JO-S355JO, S235J2-
S355J2, S275N-S420N, S275M-S420M, P235GH-P355GH, P355N, P285NH-P420NH, P195TR1-
P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L245MB-L415MB, GE200-
GE240 ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 414 Gr. A, B,
C, D, E, F, G; A 501 Gr. B; A 516 Gr. 55, 60, 65, 70; A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr.
A, C, D; A 662 Gr. A, B, C; A 678 Gr. A, B; A 711 Gr. 1013; API 5 L Gr. B, X42, X52, X56, X60
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,07 0,7 1,1
9
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -30°C:
untreated 440 550 28 180
Operating data
Polarity = ± / ~
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (10574.), DB (10.014.17), CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Double covered basic electrode. Outstanding welding characteristics on AC and DC in all positions
except the vertical down; stable arc, good radiographic soundness. Useable in handicraft and
LQGXVWU\IRU¿HOGDQGZRUNVKRSDSSOLFDWLRQV5HGU\IRUKDW&)
Base materials
Stick electrode
6-5*6-ERLOHUVWHHOV3*+3*+3*+3*+¿QHJUDLQHGVWUXFWXUDO
steels up to S355N; pipe steels St 35, St 35.8, L210 - L360NB, GS-52, L290MB - L360MB; ASTM
A27 and A36 Gr. all, A214, A242 Gr. 1-5, A266 Gr. 1, 2, 4, A283 Gr. A, B, C, D, A285 Gr. A, B, C,
A299 Gr. A, B, A328, A366, A515 Gr. 60, 65, 70, A516 Gr. 55, A570 Gr. 30, 33, 36, 40, 45, A572 Gr.
42, 50, A606 Gr. all, A607 Gr. 45, A656 Gr. 50, 60, A668 Gr. A, B, A907 Gr. 30, 33, 36, 40, A841,
A851 Gr. 1, 2, A935 Gr. 45, A936 Gr. 50; API 5 L Gr. B, X42-X56
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,06 0,65 1,05
10 Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT –30 °C
untreated 440 550 22 80 50
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7KHVSHFLDOFRDWLQJWHFKQRORJ\RI&RPHW-1SURYLGHVDÀDWUHJXODUDQG¿QHO\ULSSOHGEHDG
surface, a stable arc, a good slag detachability and a notch-free wetting behaviour. The weld metal
is not sensitive towards metal impurities. Thank to its double coating, this electrode is well applied
for root-passes and welding out of position. Comet J 50 N can be welded in DC and AC, the weld
HI¿FLHQF\DPRXQWVWR+LQWKHZHOGGHSRVLWPOJ
Base materials
Unalloyed steels S235JRG2 – S355J2; E295, E335, St35, St 45, St 35.8, St45.8, St50-2
Pressure vessel construction steels P235GH, P265GH, P295GH Fine-grain steels till grade S355N
Shipping construction steels A – E, AH - EH Cast steels C 35, GS-38, GS-45
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,06 0,7 1,1
Mechanical properties of all-weld metal
Yield 11
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated 420 510 22 140
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
ABS, BV, DNV, FT, GL, LR, TÜV
for welding steels of low purity and high carbon content. Particularly suitable for offshore construc-
WLRQV&72'WHVWHGDW&%g+/(5)2;(9LVDOVRVXLWDEOHIRUXVHLQDFLGJDV+,&WHVW
according to NACE TM-02-84). Values for the SSC test are also available.
Base materials
Steels up to a yield strength of 420 MPa (60 ksi) S235JR-S355JR, S235JO-S355JO, S235J2-
S355J2, S275N-S420N, S275M-S420M, S275NL-S420NL, S275ML-S420ML, P235GH-P355GH,
P275NL1-P355NL1, P275NL2-P355NL2, P215NL, P265NL, P355N, P285NH-P420NH, P195TR1-
P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L245MB-L415MB, GE200-
GE240, GE300, shipbuilding steels: A, B, D, E, A 32-F 36, A 40-F 40 ASTM A 106 Gr. A, B, C; A 181
Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1, LF2; A 414 Gr. A, B, C, D, E, F, G; A
501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70; A 573 Gr 58, 65, 70; A 588 Gr. A, B; A 633 Gr.
12 A, C, D, E; A 662 Gr. A, B, C; A 707 Gr. L1, L2, L3; A 711 Gr. 1013; A 841 Gr. A, B, C; API 5 L Gr. B,
X42, X52, X56, X60
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,08 0,4 1,2
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C: -50°C:
untreated 460 560 27 190 160 70
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic covered electrode. Very good welding characteristics including out of position work; 120 %
ZHOGPHWDOUHFRYHU\+FRQWHQWLQWKHZHOGPHWDOPOJYHU\SXUHFU\RJHQLFZHOGPHWDO
DWWHPSHUDWXUHVDVORZDV±&±)&72'WHVWHGXSWR±&)6XLWDEOHIRUXVH
in structural steel work, boiler making, tank construction, ship and bridge building and vehicle
PDQXIDFWXUHSDUWLFXODUO\VXLWDEOHIRUZHOGLQJ¿QHJUDLQHGVWUXFWXUDOVWHHOV([FHOOHQWZHOGDELOLW\RQ
RIIVKRUHVWHHOV5HGU\IRUKDW&)
Base materials
6-5*6-((&ERLOHUVWHHOV3*+3*+3*+3*+¿QH
grained structural steels up to S420N; shipbuilding steels A, B, D, E; offshore steels; pipe steels
P265, P295, L290NB - L415NB, L290MB - L415MB; X 42 - X 60; cast steel GS-38, GS-45, GS-52;
ageing resistant steels ASt 35 - ASt 52; ASTM A27 and A36 Gr. all, A214, A242 Gr. 1-5, A266 Gr. 1,
2, 4, A283 Gr. A, B, C, D, A285 Gr. A, B, C, A299 Gr. A, B, A328, A366, A515 Gr. 60, 65, 70, A516
Gr. 55, A570 Gr. 30, 33, 36, 40, 45, A572 Gr. 42, 50, A606 Gr. all, A607 Gr. 45, A656 Gr. 50, 60,
A668 Gr. A, B, A907 Gr. 30, 33, 36, 40, A841, A851 Gr. 1, 2, A935 Gr. 45, A936 Gr. 50;
Typical analysis of all-weld metal (Wt-%)
C Si Mn 13
0,07 0,35 1,2
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT –50 °C:
untreated 420 510 22 120 47
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&HOOXORVHFRDWHGVWLFNHOHFWURGHIRUYHUWLFDOZHOGLQJRIWKHURRWGRZQDQGXSKRWSDVV¿OOHU
and cover pass welding of large pipelines. Ideally suited for welding the root pass. Highly onomical
when compared with vertical up welding, also in combination with basic vertical down electrodes.
%g+/(5)2;&(/LVFKDUDFWHULVHGE\DYHU\LQWHQVLYH¿QHGURSOHWGHSRVLWLQJDVZHOODVJRRG
toughness properties. Insensitive to weather conditions, high resistance to the formation of
Stick electrode
shrinkage grooves. HIC and SSC resistance tested according to NACE TM 02-84 or TM 01-77.
Base materials
S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH, P355T1, P235T2-
P355T2, L210NB-L385NB, L290MB-L385MB, P235G1TH, P255G1TH root pass up to L555NB,
L555MB API Spec. 5 L: A, B, X 42, X 46, X 52, X 56, root pass up to X 80
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,12 0,14 0,5
Polarity = +/= -
Minus Polarity for root pass only
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1281.), DNV (3), Statoil, SEPROZ, CE, NAKS (Ø 3.2; 4.0 mm)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Cellulose coated stick electrode for vertical down welding in pipeline construction and in general
pipe construction. Particularly suitable for root pass welding (down and up) using DC on the positive
pole. BÖHLER FOX CEL+ permits good gap bridging, has good root fusion penetration due to the
LQWHQVLYH¿QHGURSOHWPDWHULDOWUDQVIHUKLJKZHOGLQJVSHHGVDQGKLJKUHVLVWDQFHWRWKHIRUPDWLRQ
of root wormholes (piping).
Stick electrode
Base materials
S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH, P355T1, P235T2-
P355T2, L210NB-L385NB, L290MB-L385MB, P235G1TH, P255G1TH root pass up to L555NB,
L555MB API Spec. 5 L: A, B, X 42, X 46, X 52, X 56, root pass up to X 80
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,17 0,15 0,6
Mechanical properties of all-weld metal
Yield 15
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: ±0°C: -20°C: -30°C:
untreated 450 520 26 105 95 65
Operating data
Polarity = +/= -
Minus Polarity for root pass only
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Cellulose covered electrode for vertical down circumferential welds in pipeline constructions.
Excellent weldability in root pass welding (DC ±); also in the vertical up position. CTOD, HIC and
HSCC tested. Do not redry!
Base materials
API5L: Grade A, B, X 42, X 46, X 52, root pass welding up to X 80; EN 10208-2: L290MB-, 360MB-
and root pass welding up to L485MB- and NB-qualities; EN 10113-3: S275ML, S355ML, S275NL,
S355NL
Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,14 0,18 0,55
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
16 Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT -20°C: –40°C
untreated 420 510 22 80 50 28
Operating data
Polarity = +/= -
Minus Polarity for root pass only
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Cellulose covered electrode for vertical down circumferential welds in pipeline constructions.
([FHOOHQWZHOGDELOLW\LQURRWKRW¿OODQGFDSSDVVZHOGLQJ(DV\VODJUHPRYDO3DUWLFXODUO\VXLWDEOH
for root pass welding (DC ±); also in the vertical up position. CTOD, HIC and HSCC tested. Do not
redry!
Stick electrode
Base materials
API5L: Grade B, X 42 - X 60 and root pass up to X 70; EN 10208-2: L290MB-, L360MB- and root
pass L485MB- and NB-qualities; EN 10113-3: S275ML, S355ML, S275NL, S355NL
Polarity = +/= -
Minus Polarity for root pass only
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Higher-strength, cellulose coated stick electrode for vertical down welding on large pipelines. Highly
HFRQRPLFDOFRPSDUHGWRYHUWLFDOXSZHOGLQJ3DUWLFXODUO\VXLWDEOHIRUKRWSDVV¿OOHUDQGFRYHUSDVV
welding on higher-strength pipe steels. BÖHLER FOX CEL 75 is characterised by a very intensive,
¿QHGURSOHWGHSRVLWLQJDVZHOODVJRRGWRXJKQHVVSURSHUWLHV,QVHQVLWLYHWRZHDWKHUFRQGLWLRQV
HIC and SSC resistance tested according to NACE TM 02-84 or TM 01-77.
Base materials
S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH, L210-L415NB,
L290MB-L415MB, P355T1, P235T2-P355T2, P235G1TH, P255G1TH
root pass up to L480MB
API Spec. 5 L: Grade A, B, X42, X 46, X 52, X 56, X 60, root pass up to X 70
Operating data
Polarity = + / = -
Minus Polarity for root pass only
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-A (533)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Higher-strength, cellulose coated stick electrode for vertical down welding on large pipelines.
+LJKO\HFRQRPLFDOFRPSDUHGWRYHUWLFDOXSZHOGLQJ3DUWLFXODUO\VXLWDEOHIRUKRWSDVV¿OOHUDQG
cover pass welding on higher-strength pipe steels. BÖHLER FOX CEL Mo is characterised by a
YHU\LQWHQVLYH¿QHGURSOHWGHSRVLWLQJDVZHOODVJRRGWRXJKQHVVSURSHUWLHV,QVHQVLWLYHWRZHDWKHU
conditions, high resistance to the formation of shrinkage grooves. HIC and SSC resistance tested
Stick electrode
according to NACE TM 02-84 or TM 01-77.
Base materials
S235JR, S275JR, S235J2G3, S275J2G3, S355J2G3, P235GH, P265GH, L210-L415NB, L290MB
– L415MB, P355T1, P235T2-P355T2, P235G1TH, P255G1TH root pass up to L555MB API Spec. 5
L: Grade A, B, X 42, X 46, X 52, X 56, X 60, root pass up to X 80
Typical analysis of all-weld metal (Wt-%)
C Si Mn Mo
0,1 0,14 0,4 0,5
Mechanical properties of all-weld metal 19
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % 20°C ±0°C –20°C –30°C -40°C
untreated 480 550 23 100 95 85 50 42
Operating data
Polarity = + / = -
Minus Polarity for root pass only
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (11181.), CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&HOOXORVHFRYHUHGHOHFWURGHIRUYHUWLFDOGRZQFLUFXPIHUHQWLDOZHOGVIRU¿HOGZHOGLQJRIKLJKHU
VWUHQJWKSLSHOLQHVWHHOVH[FHOOHQWZHOGDELOLW\LQURRWKRW¿OODQGFDSSDVVZHOGLQJ(DV\VODJ
removal. Particularly suitable for root pass welding (DC ±), also in the vertical up position. Good
EHQGDQGUDGLRJUDSKLFWHVWUHVXOWV+LJKGXFWLOLW\RIWKHZHOGHGMRLQWDQGJUHDWVDIHW\DJDLQVWURRW
pass cracking. Do not redry!
Base materials
API5L: X 42, X 46, X 52, X 56, X 60, X 65, X 70 and root pass up to X 80 EN 10208-2: L290MB-,
L485MB- and root pass up to L555MB- and NB-qualities; EN 10113-3: S355ML, S420ML, S460ML
Polarity = +/= -
Minus Polarity for root pass only
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Higher-strength, cellulose coated stick electrode for vertical down welding on large pipelines. Highly
HFRQRPLFDOFRPSDUHGWRYHUWLFDOXSZHOGLQJ3DUWLFXODUO\VXLWDEOHIRUKRWSDVV¿OOHUDQGFRYHU
pass welding on higher-strength pipe steels. FOX CEL 85 is one of the most widely used cellulose
electrodes, and meets the highest quality demands in large pipeline construction. It is characterised
E\DYHU\LQWHQVLYH¿QHGURSOHWGHSRVLWLQJDVZHOODVJRRGWRXJKQHVVSURSHUWLHV,QVHQVLWLYHWR
Stick electrode
weather conditions, high resistance to the formation of shrinkage grooves. HIC and SSC resistance
tested according to NACE TM 02-84 or TM 01-77.
Base materials
L415NB-L450NB, L415MB-L450MB API Spec. 5 L: X 56, X 60, X 65
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Higher-strength, cellulose coated stick electrode for vertical down welding on large pipelines. Highly
HFRQRPLFDOFRPSDUHGWRYHUWLFDOXSZHOGLQJ3DUWLFXODUO\VXLWDEOHIRUKRWSDVV¿OOHUDQGFRYHUSDVV
welding on higher-strength pipe steels. BÖHLER FOX CEL 90 meets the toughest quality demands
LQODUJHSLSHOLQHFRQVWUXFWLRQDQGLVFKDUDFWHULVHGE\DYHU\LQWHQVLYH¿QHGURSOHWGHSRVLWLQJDV
well as toughness properties. Insensitive to weather conditions.
Base materials
API5L: X 42, X 46, X 52, X 56, X 60, X 65, X 70 and root pass up to X 80 EN 10208-2: L290MB-,
L485MB- and root pass up to L555MB- and NB-qualities; EN 10113-3: S355ML, S420ML, S460ML
Polarity = +
Minus Polarity for root pass only
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&HOOXORVHFRYHUHGHOHFWURGHIRUFLUFXPIHUHQWLDOZHOGVGHYHORSHGIRU¿HOGZHOGLQJRIKLJKHUVWUHQJWK
SLSHOLQHVWHHOVLQWKHYHUWLFDOGRZQSRVLWLRQ([FHOOHQWZHOGDELOLW\LQURRWKRW¿OODQGFDSSDVVZHO-
GLQJ(DV\VODJUHPRYDO*RRGEHQGDQGUDGLRJUDSKLFWHVWUHVXOWV+LJKGXFWLOLW\RIWKHZHOGHGMRLQW
Do not redry!
Stick electrode
Base materials
API5L: X 60, X 65, X 70, (X 80) EN 10208-2: L415MB-, L450MB-, L485MB-, (L555MB-) and B-qua-
lities; Phoenix Cel 90 is overmatching the X 60 and X 65 steels
Polarity = +/= -
$SSURYDOVDQGFHUWL¿FDWHV
7h9$SSURYDOV&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
BÖHLER FOX EV PIPE is a basic coated stick electrode particularly noted for its excellent welding
SHUIRUPDQFHLQWKHYHUWLFDOXSZHOGLQJRISLSHURRWSDVVHVRQWKHQHJDWLYHSROHDVZHOODV¿OOHU
and cover pass welding on the positive pole. At wall thicknesses of 8 mm and above, the 3.2 mm
electrode diameter can be used for the root weld. The shorter melting times that can be achieved,
DQGWKHJUHDWHUUXQRXWOHQJWKVRIHDFKHOHFWURGHEULQJVLJQL¿FDQWFRVWVDYLQJVLQFRPSDULVRQZLWK
the type AWS E7018 stick electrodes usually used for this purpose. The electrode is also well suited
to use with AC, and can therefore also be used for AC welding in building and plant construction.
The electrode features outstanding low-temperature impact energy and a low hydrogen content of
max. 5 ml/100g in the weld metal.
Base materials
EN P235GH, P265GH, P295GH, P235T1, P275T1, P235G2TH, P255G1TH, S255N-S420N1)
, S255NL1 up to S420NL1, L290NB up to L360NB, L290MB up to L415MB, L450MB2) up to
L555MB2) API Spec. 5L: A, B, X 42, X46, X52, X56, X60, X65-X802) ASTM A53 Grade A-B, A106
Grade A-C, A179, A192, A210 Grade A-1 1) stress relieved up to S380N / S380NL1 2) only for root
pass
24 Typical analysis of all-weld metal (Wt-%)
C Si Mn
0,06 0,6 0,9
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C: -40°C: -45°C:
untreated 470 560 29 170 100 60 55
Operating data
Polarity = + / = - / ~
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (7620.), DB (10.014.77), LTSS, SEPROZ, CE, NAKS (Ø 2.5 - 4.0 mm), GAZPROM (Ø 2.5
- 4.0 mm)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGYHUWLFDOGRZQHOHFWURGHIRUKLJKTXDOLW\ZHOGHGMRLQWVRQODUJHSLSHOLQHVDQGLQEXLOGLQJ
VWUXFWXUHV6XLWDEOHIRUZHOGLQJ¿OOHUDQGFRYHUSDVVHVLQSLSHOLQHFRQVWUXFWLRQ:HOGPHWDOSDUWL-
FXODUO\FUDFNUHVLVWDQWZLWKKLJKWRXJKQHVVGRZQWR&9HU\ORZK\GURJHQFRQWHQWLQWKHZHOG
metal. The deposition rate is 80-100% higher than vertical up welding. Through its good welding
SURSHUWLHVWKLVVWLFNHOHFWURGHSHUPLWVHDV\SURFHVVLQJHYHQXQGHUGLI¿FXOWZHOGLQJFRQGLWLRQV7KH
Stick electrode
special preparation of the striking ends gives maximum protection from start porosity. HIC and SSC
resistance tested according to NACE TM 02-84 or TM 01-77.
Base materials
S235J2G3-S355J2G3, L290NB-L450NB, L290MB-L450MB, P235GH-P295GH API Spec. 5 L: A, B,
X 42, X46, X 52, X 56, X 60, X 65
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGYHUWLFDOGRZQHOHFWURGHIRUKLJKTXDOLW\ZHOGHGMRLQWVRQODUJHSLSHOLQHVDQGLQ
EXLOGLQJVWUXFWXUHV6XLWDEOHIRUZHOGLQJ¿OOHUDQGFRYHUSDVVHVLQSLSHOLQHFRQVWUXFWLRQ:HOG
metal, particularly crack-resistant, with high toughness. Through its good welding properties this
VWLFNHOHFWURGHSHUPLWVHDV\SURFHVVLQJHYHQXQGHUGLI¿FXOWZHOGLQJFRQGLWLRQV7KHVSHFLDOSUHSD-
ration of the striking ends gives maximum protection from start porosity. Very low hydrogen content
in the weld metal. The deposition rate is 80-100% higher than vertical up welding.
Base materials
L485MB, L555MB API Spec. 5 L: X70, X80
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (03402.), Statoil, SEPROZ, CE, GAZPROM (Ø 3.2; 4.0; 4.5 mm)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGYHUWLFDOGRZQHOHFWURGHIRUKLJKTXDOLW\ZHOGHGMRLQWVRQODUJHSLSHOLQHVDQGLQ
EXLOGLQJVWUXFWXUHV6XLWDEOHIRUZHOGLQJ¿OOHUDQGFRYHUSDVVHVLQSLSHOLQHFRQVWUXFWLRQ:HOG
metal, particularly crack-resistant, with high toughness. Through its good welding properties this
VWLFNHOHFWURGHSHUPLWVHDV\SURFHVVLQJHYHQXQGHUGLI¿FXOWZHOGLQJFRQGLWLRQV7KHVSHFLDOSUHSD-
ration of the striking ends gives maximum protection from start porosity. Very low hydrogen content
Stick electrode
in the weld metal. The deposition rate is 80-100% higher than vertical up welding.
Base materials
L555MB API Spec. 5 L: X80
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LDOOR\EDVLFFRDWHGVWLFNHOHFWURGHZLWKH[FHSWLRQDOTXDOLW\¿JXUHVLQSDUWLFXODUZLWKKLJK
WRXJKQHVVDQGFUDFNUHVLVWDQFHIRUKLJKHUVWUHQJWK¿QHJUDLQHGVWUXFWXUDOVWHHOV$SSURYHGIRU
DUPRXUSODWHV6XLWDEOHIRUWKHWHPSHUDWXUHUDQJHIURP&WR&9HU\JRRGLPSDFWHQHUJ\
LQDJHGFRQGLWLRQ'HSRVLWLRQHI¿FLHQF\DERXW(DVLO\KDQGOHGLQDOOSRVLWLRQVH[FHSWIRUYHUWL-
FDOGRZQ9HU\ORZK\GURJHQFRQWHQWLQWKHZHOGPHWDOXQGHU$:6FRQGLWLRQV+'POJ
Base materials
JHQHUDOVWUXFWXUDOVWHHOVSLSHDQGERLOHUVWHHOVFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOVDQG
special qualities. S275N-S460N, S275NL-S460NL, S275M-S460M, S275ML-S460ML, P355N,
P355NH, P460N, P460NH, P275NL1-P460NL1, P275NL2-P460NL2, L360NB, L415NB,
L360MB-L450MB, L360QB-L450QB ASTM A 203 Gr. D, E; A 350 Gr. LF1, LF2, LF3; A 420 Gr.
WPL3, WPL6; A 516 Gr. 60, 65, 70; A 572 Gr. 42, 50, 55, 60, 65; A 633 Gr. A, D, E; A 662 Gr. A, B,
C; A 707 Gr. L1, L2, L3; A 738 Gr. A; A 841 A, B, C; API 5 L X52, X60, X65, X52Q, X60Q, X65Q
Typical analysis of all-weld metal (Wt-%)
C Si Mn Ni
28 0,07 0,4 1,15 0,9
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: –60 °C:
untreated 510 610 27 180 110
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9''19<++505<++6WDWRLO/7666(352=&56<+&(9*
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRYHUHGHOHFWURGHIRUZHOGLQJKLJKVWUHQJWKDQGFUHHSUHVLVWDQWMRLQWV+LJKWHPSHUDWXUH
UHVLVWDQWXSWR&)DQGFUHHSUHVLVWDQWXSWR&)KLJKVWUHQJWKDQG
FUDFNLQJUHVLVWDQFHYHU\ORZ+FRQWHQWPOJ)RUZHOGLQJFUHHSUHVLVWDQWMRLQWVLQERLOHUV
tanks and pipeline constructions, especially suited for boiler steel 16 Mo 3. Redry for 2 h at 300 -
&)
Stick electrode
Base materials
boiler steels P235GH, P265GH, P295GH, P355GH, 16 Mo 3, 15 NiCuMoNb 5, 17 MnMoV 64, 13
MnNiMo 54, 20 MnMoNi 45; FK-steels S355N - S460N, P355NH - P460NH, P355NL1 - P460NL1;
pipe steels L360NB - L415NB, L360MB - L485MB
Typical analysis of all-weld metal (Wt-%)
C Si Mn Ni
0,08 0,30 1,20 0,45
Mechanical properties of all-weld metal
Yield 29
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT –40 °C:
untreated 490 570 20 120 47
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1RDQG$%6*/'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic covered NiMo alloyed electrode with a weld metal of special metallurgical purity for nuclear
UHDFWRUFRQVWUXFWLRQ4XDOLW\FRQWUROOHGDFFRUGLQJWR.7$YHU\ORZ+FRQWHQWPOJ
NDT-tested. Used preferably for the welding of steels in the construction of nuclear reactors, boiler
DQGSUHVVXUHYHVVHOVIRU¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR645HGU\IRUKDW&
)
Base materials
20 MnMoNi 55, 22 NiMoCr 37, ASTM A 508 CI 2, ASTM A 533 Cl 1 Gr. B, 15 NiCuMoNb 5 S 1 (WB
36), GS-18 NiMoCr 37, 11 NiMoV 53 (Welmonil 43), 12 MnNiMo 55 (Welmonil 35), S420N - S500Q,
P460NH; ASTM A302 Gr. A-D; A517 Gr. A, B, C, E, F, H, J, K, M, P; A225 Gr. C; A572 Gr. 65
Typical analysis of all-weld metal (Wt-%)
C Si Mn P S Mo Ni Cu
0,06 0,30 1,25 0,40 0,95
Mechanical properties of all-weld metal
30 Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT –40 °C:
untreated 540 620 20 140 50
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGVWLFNHOHFWURGHRIKLJKWRXJKQHVVDQGFUDFNUHVLVWDQFHIRUKLJKVWUHQJWK¿QHJUDLQHG
VWUXFWXUDOVWHHOV&U\RJHQLFGRZQWR&DQGUHVLVWDQWWRDJHLQJ$SSURYHGIRUDUPRXUSODWHV
Easily handled in all positions except for vertical down. Very low hydrogen content in the weld metal
XQGHU$:6FRQGLWLRQV+'POJ
Stick electrode
Base materials
JHQHUDOVWUXFWXUDOVWHHOVSLSHDQGERLOHUVWHHOVFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOVDQGVSHFLDO
qualities. S460N, S460M, S460NL, S460ML, S460Q-S550Q, S460QL-S550QL, 460QL1-S550QL1,
P460N, P460NH, P460NL1, P460NL2, L415NB, L415MB-L555MB, L415QB-L555QB, alform 500
M, 550 M, aldur 500 Q, 500 QL, 500 QL1, aldur 550 Q, 550 QL, 550 QL1, GE300, 20MnMoNi4-5,
15NiCuMoNb5-6-4 ASTM A 572 Gr. 65; A 633 Gr. E; A 738 Gr. A; A 852; API 5 L X60, X65, X70,
X80, X60Q, X65Q, X70Q, X80Q
Typical analysis of all-weld metal (Wt-%)
C Si Mn Ni Mo
0,06 0,3 1,2 0,8 0,35
31
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: –60 °C:
untreated 600 650 25 180 80
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1802.), SEPROZ, CE, NAKS (Ø 3.2-4.0 mm), VG 95132
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRYHUHG1L&U0RDOOR\HGHOHFWURGH/RZ+FRQWHQWPOJ+'LQWKHZHOGPHWDOYHU\
ORZPRLVWXUHSLFNXSGXULQJORQJWHUPVWRUDJH)RUKLJKVWUHQJWK¿QHJUDLQHGVWUXFWXUDOVWHHOVIRU
FDVWVWHHOTXDOLWLHVZHOGPHWDOLQVHQVLWLYHWRFROGFUDFNLQJ5HGU\IRUKDW&
)
Base materials
4XHQFKHGDQGWHPSHUHG¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR03D\LHOGSRLQW+LJKVWUHQJWK¿QH
JUDLQHGVWUXFWXUDOVWHHOV64/64/64/648+<6XSUDIRUW1$;75$
56, 63, 70
Typical analysis of all-weld metal (Wt-%)
C Si Mn Cr Mo Ni
0,06 0,20 1,60 0,38 0,40 1,85
Mechanical properties of all-weld metal
Yield
32 Heat
strength
Tensile Elongation Impact values
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT –50 °C:
untreated 700 750 18 120 47
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R*/:,:(%IRU+<6XSUD-
fort700), BV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGVWLFNHOHFWURGHRIKLJKWRXJKQHVVDQGFUDFNUHVLVWDQFHIRUKLJKVWUHQJWK¿QHJUDLQHG
VWUXFWXUDOVWHHOV&U\RJHQLFGRZQWR&DQGUHVLVWDQWWRDJHLQJ(DVLO\KDQGOHGLQDOOSRVLWLRQV
H[FHSWIRUYHUWLFDOGRZQ9HU\ORZK\GURJHQFRQWHQWLQWKHZHOGPHWDOXQGHU$:6FRQGLWLRQV+'
4 ml/100g).
Stick electrode
Base materials
TXHQFKHGDQGWHPSHUHG¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR03D\LHOGVWUHQJWK64
S620QL, S690Q, S690QL, S620QL1-S690QL1, alform plate 620 M, 700 M, aldur 620 Q, 620 QL,
620 QL1, aldur 700 Q, 700 QL, 700 QL1 ASTM A 514 Gr. F, H, Q; A 709 Gr. 100 Type B, E, F, H, Q;
A 709 Gr. HPS 100W
Typical analysis of all-weld metal (Wt-%)
C Si Mn Cr Ni Mo
0,05 0,4 1,7 0,4 2,1 0,5
Mechanical properties of all-weld metal
Yield 33
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20 °C: –40 °C:
untreated 780 840 20 110 60
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (4313.), DB (10.014.22), SEPROZ, CE
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic covered electrode. Very good welding characteristics in out of position work; easy slag remo-
YDOFROGWRXJKQHVVDWWHPSHUDWXUHVDVORZDV±&±)+LJKWHPSHUDWXUHUHVLVWDQWXSWR
&)DQGFUHHSUHVLVWDQWXSWR&)3DUWLFXODUO\VXLWDEOHIRUFLUFXPIHUHQWLDO
welds in conduit pipes as well as boiler, pressure vessel, header and nuclear reactor fabrication.
5HGU\IRUKDW&)
Stick electrode
Base materials
Boiler steels P235GH, P265GH, P295GH,16 Mo 3, 20 MnMo 45, 16 Mo 5, 15 NiCuMoNb 5, 17 Mn-
0R9¿QHJUDLQHGVWUXFWXUDOVWHHOV616131+31+31/31/
pipe steels L360NB - L415NB, L360MB - L485MB, X 52 - X 70; ASTM A 355 Gr. P1; A161-94 Gr.
T1; A217 Gr. WC1; A182M Gr. F1; A204M Gr. A, B, C; A250M Gr. T1
Typical analysis of all-weld metal (Wt-%)
C Si Mn Mo
0,06 0,35 0,8 0,45
Mechanical properties of all-weld metal 35
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT –40 °C:
untreated 480 560 20 120 47
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R$%6/5'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic coated stick electrode, core wire alloyed, for high quality welded seams in boiler and pipe steels,
similar steel qualities, similar alloy quenched and tempered steels, untreated case hardening and
nitriding steels. Preferred for 13CrMo4-5. Approved for long-term use in operating temperature ranges
XSWR&6XLWDEOHIRUVWHSFRROLQJDSSOLFDWLRQV%UXVFDWRSSP+LJKWRXJKQHVVDQGFUDFN
resistance, weld metal can be quenched and tempered. Very low hydrogen content (under AWS con-
GLWLRQV+'POJ'HSRVLWLRQHI¿FLHQF\DERXW3UHKHDWLQJLQWHUSDVVWHPSHUDWXUHDQG
subsequent heat treatment according to the requirements of the base material in use (for 13CrMo4-5
DW&WHPSHUDIWHUZHOGLQJDW&DWOHDVWòKIXUQDFHXSWR&DLU
Base materials
same alloy creep resistant steels and cast steel, case-hardening and nitriding steels with comparable
composition, heat treatable steels with comparable composition, steels resistant to caustic cracking
1.7335 13CrMo4-5, 1.7262 15CrMo5, 1.7728 16CrMoV4, 1.7218 25CrMo4, 1.7225 42CrMo4, 1.7258
24CrMo5, 1.7354 G22CrMo5-4, 1.7357 G17CrMo5-5 ASTM A 182 Gr. F12; A 193 Gr. B7; A 213
Gr. T12; A 217 Gr. WC6; A 234 Gr. WP11; A335 Gr. P11, P12; A 336 Gr. F11, F12; A 426 Gr. CP12
Typical analysis of all-weld metal (Wt-%)
36
C Si Mn Cr Mo P As Sb Sn
0,08 0,25 0,8 1,1 0,5
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +40 °C:
t* 480 580 23 160
WHPSHUHG&KIXUQDFHXSWR&DLU
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic covered CrMo alloyed electrode. Cryogenic, crack-free, suitable for quenching and tempering;
UHVLVWDQWWRFDXVWLFFUDFNLQJFUHHSUHVLVWDQWLQVKRUWWLPHUDQJHXSWR&)DQGLQORQJ
WLPHUDQJHXSWR&)(OHFWURGHIRUKHDY\GXW\VWHDPERLOHUDQGVXSHUKHDWHUWXEHIDE-
ULFDWLRQIRUTXHQFKHGDQGWHPSHUHGVWHHOV5HGU\IRUKDWXSWR&XSWR)
Stick electrode
Base materials
13 CrMo 4-5, GS-22 CrMo 54, 42 CrMo 4
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic covered CrMo alloyed electrode. Extra low content of trace elements; step-cooling tested;
not sensitive to long term embrittlement. Manufacture of chemical apparatus, hydrocrackers; for
welding work on heavy-duty boilers, superheaters, superheater lines; for welding of CrMo and
&U0R9DOOR\HGVWHHOVIRUWKHSHWURFKHPLFDOLQGXVWU\5HGU\IRUKDW&)
Base materials
10 CrMo 9-10, 12 CrMo 9-10, 10 CrSiMoV 7, 15 CrMoV 5-10; ASTM A335 Gr. P22, A217 Gr. WC9
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic covered CrMoV alloyed electrode. Good welding characteristics; uniform weld pattern; easy
slag removal. Useable on low alloy creep resistant cast steel of the same composition. Redry for 2
KDW&)
Base materials
Stick electrode
GS-17 CrMoV 511, GS-17 CrMo 55; creep resistant and similar cast steel; 1.7706 – G17CrMoV5-10
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9$SSURYDOV&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic coated stick electrode, core wire alloyed, for highly creep resistant, quenched and tempered
9-12% chrome steels, particularly for T91 and P91 steels. Approved for long-term use in an opera-
WLQJWHPSHUDWXUHUDQJHRIXSWR&7KHVWLFNHOHFWURGHSURYLGHVJRRGZHOGLQJLQDOOSRVLWLRQV
other than vertical down, and features good ignition properties.
Base materials
same type as highly creep resistant steels 1.4903 X10CrMoVNb9-1, GX12CrMoVNbN9-1 ASTM A
335 Gr. P91, A 336 Gr. F91, A 369 Gr. FP91, A 387 Gr. 91, A 213 Gr. T91
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod: C 9 MV-IG Metal powder wire: C 9 MV-MC
Solid wire electrode: C 9 MV-IG :LUHÀX[FRPELQDWLRQ C 9 MV-UP/BB 910
)OX[FRUHGZLUH C 9 MV Ti-FD
&KDUDFWHULVWLFVDQG¿HOGRIXVH
BÖHLER FOX P 92 is a basic coated stick electrode that was specially developed for welding the
creep resistant steel 1.4901 (NF 616, P 92). It is characterised by a stable arc, good ignition and
re-ignition properties, low spatter formation and easily removable slag. Approved for long-term use
DWRSHUDWLQJWHPSHUDWXUHVRIXSWR&
Stick electrode
Base materials
same type as highly creep resistant steels 1.4901 X10CrWMoVNb9-2, NF 616 ASTM A 213 Gr.
T92; A 335 Gr. P92
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod: P 92-IG )OX[FRUHGZLUH P 92 Ti-FD
:LUHÀX[FRPELQDWLRQ P 92-UP/BB 910
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQW6XLWHGIRUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJKLJKWHPSH-
rature resistant parent metal P92 according to ASTM A 335.
Base materials
ASTM A 355 Gr. P92, NF 616; 1.4901 – X10CrWMoVNb9-2
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic covered CrMoVNb alloyed electrode. Good welding characteristics in out of position work;
high temperature resistant weld metal. For quenched and tempered 9 % chromium steels, in parti-
FXODU37DFFRUGLQJWR$6705HGU\IRUKDW&)
Base materials
Stick electrode
For quenched and tempered 9 % chromium steels, in particular P91 / T91 according to ASTM.
X10CrMoVNb91 (1.4903), A 213-T91, A 335-P91, A 387 Gr. 91 (plates), A 182 F91 (forgings).
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQWUHVLVWDQWWRVFDOLQJXSWR&)6XLWHGIRUMRLQLQJDQG
surfacing applications with quenched and tempered 9% Cr steels, particularly for matching high
temperature resistant parent metal T91 / P91according to ASTM.
Base materials
1.4903 – X10CrMoVNb9-1; ASTM A 199 Gr. T91, A213/213M Gr. T91, A355 Gr. P91 (T91)
Polarity = +
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGVWLFNHOHFWURGHVFRUHZLUHDOOR\HGIRUFRPSRQHQWVVXEMHFWWRKLJKWHPSHUDWXUHVWUHVV
in boiler, apparatus and pipeline construction, as well as in the petrochemical industry e.g. in cra-
cking plants. Preferred for 10CrMo9 10. Approved for long-term use at operating temperatures of
XSWR&)RUVWHSFRROLQJDSSOLFDWLRQVDSURGXFWUDQJHVSHFLDOO\GHYHORSHGIRUWKHSXUSRVH
is available. Crack-resistant, tough weld metal, high creep strength. Good welding properties in all
Stick electrode
positions other than vertical down. Weld metal can be nitrided, quenched and tempered. Deposition
HI¿FLHQF\DSSUR[ORZK\GURJHQFRQWHQWXQGHU$:6FRQGLWLRQV+'POJ
Base materials
same type as creep-resistant steels and cast steels, similar alloy quenched and tempered steels up
to 980 MPa strength, similar alloy case-hardening and nitriding steels 1.7380 10CrMo9-10, 1.7276
10CrMo11, 1.7281 16CrMo9-3, 1.7383 11CrMo9-10, 1.7379 G17CrMo9-10, 1.7382 G19CrMo9-10
ASTM A 182 Gr. F22; A 213 Gr. T22; A 234 Gr. WP22; 335 Gr. P22; A 336 Gr. F22; A 426 Gr. CP22
Typical analysis of all-weld metal (Wt-%)
C Si Mn Cr Mo P As Sb Sn
0,08 0,3 0,6 2,2 1,0 45
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
t* 510 600 20 120
*tempered, 720 °C/2h / furnace up to 300 °C / air
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic coated stick electrode, core wire alloyed, for creep resistant and high pressure hydrogen
resistant steels in boiler construction and the petrochemical industry. Preferred for X12CrMo5.
$SSURYHGIRUORQJWHUPXVHLQDQRSHUDWLQJWHPSHUDWXUHUDQJHRIXSWR&+LJKFUDFN
UHVLVWDQFHGXHWRORZK\GURJHQFRQWHQWXQGHU$:6FRQGLWLRQV+'POJ*RRGZHOGLQJ
in all positions except for vertical down. Weld metal can be quenched and tempered, deposition
HI¿FLHQF\DERXW
Base materials
same type as creep-resistant steels and cast steels, similar alloy quenched and tempered steels
up to 1180 MPa 1.7362 X12CrMo5 ASTM A 182 Gr. F5; A 193 Gr. B5; A 213 Gr. T5; A217 Gr. C5; A
234 Gr. WP5; A 314 Gr. 501; A335 Gr. P5 and P5c; A 369 Gr. FB 5; A 387 Gr. 5; A 426 Gr. CP5
Typical analysis of all-weld metal (Wt-%)
C Si Mn Cr Mo
0,08 0,3 0,8 5,0 0,6
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod: CM 5-IG Solid wire electrode: CM 5-IG
:LUHÀX[
CM 5-UP/BB 24
combination:
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic coated stick electrode, core wire alloyed, for creep resistant and high pressure hydrogen
resistant boiler and pipe steels, particularly in the petrochemical industry. Preferred for X11CrMo9-1
3$SSURYHGIRUORQJWHUPXVHLQDQRSHUDWLQJWHPSHUDWXUHUDQJHRIXSWR&:HOGPHWDO
FDQEHTXHQFKHGDQGWHPSHUHGGHSRVLWLRQHI¿FLHQF\DERXW
Stick electrode
Base materials
same type as highly creep resistant steels 1.7386 X11CrMo9-1, 1.7388 X7CrMo9-1 ASTM A 182
Gr. F9; A 213 Gr. T9; A 217 Gr. C12; A 234 Gr. WP9; A 335 Gr. P9; A 336 Gr. F9; A 369 Gr. FB9; A
387 Gr. 9 and 9CR; A 426 Gr. CP9; A 989 Gr. K90941
Typical analysis of all-weld metal (Wt-%)
C Si Mn Cr Mo
0,08 0,25 0,65 9,0 1,0
Mechanical properties of all-weld metal
Yield
Heat
strength
Tensile Elongation Impact values 47
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
t* 610 730 20 70
t* tempered, 760 °C / 1 h / furnace up to 300 °C / air
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod: CM 9-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Basic coated, core wire alloyed electrode for highly creep resistant, quenched and tempered 12%
Cr steels in turbine and boiler construction and in the chemical industry. Preferred for X20Cr-
0R9$SSURYHGIRUORQJWHUPXVHDWRSHUDWLQJWHPSHUDWXUHVRIXSWR&+LJKFUHHS
strength and very good toughness under long-term stress. Strict composition tolerances ensure
KLJKTXDOLW\ZHOGPHWDO/RZK\GURJHQFRQWHQWXQGHU$:6FRQGLWLRQV+'POJ*RRG
welding in all positions except for vertical down. Weld metal can be quenched and tempered.
'HSRVLWLRQHI¿FLHQF\DERXW
Base materials
same and similar types to highly creep-resistant steels 1.4922 X20CrMoV11-1 (T550 Extra), 1.4935
X20CrMoWV12-1, 1.4923 X22CrMoV12-1, 1.4926 X21CrMoV12-1, 1.4913 X19CrMoNbVN 11-1
(T560 Extra), 1.4931 GX23CrMoV12-1
Typical analysis of all-weld metal (Wt-%)
C Si Mn Cr Ni Mo V W
0,18 0,3 0,7 11,0 0,55 0,9 0,25 0,5
48
Mechanical properties of all-weld metal
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
t* 580 780 18 45
*tempered, 760 °C / 4 h / furnace up to 300 °C / air
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod: 20 MVW-IG :LUHÀX[FRPELQDWLRQ 20 MVW-UP/BB 24
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Avesta 308/308H AC/DC is a high carbon Cr-Ni electrode primarily intended for welding 1.4948/
$670+W\SHVWDLQOHVVVWHHOVH[SRVHGWRWHPSHUDWXUHVDERYH&
Base materials
Stick electrode
For welding steels such as
Outokumpu EN ASTM BS NF SS
4948 1.4948 304H 305S51 Z6 CN 18-09 2333
4301 1.4301 304 304S31 Z7 CN 18-09 2333
4541 1.4541 321 321S31 Z6 CNT 18-10 2337
- 1.4550 347 347S31 Z6 CNNb 18-10 2338
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Rutile-basic coated stick electrode for highly creep resistant austenitic CrNi steels, for operating
WHPSHUDWXUHVXSWR&%g+/(5)2;(+ZDVVSHFLDOO\IRUPXODWHGIRUWKH+EDVH
material. Resistant to hot cracking and little tendency to embrittlement through controlled ferrite
content (3-8 FN), scale-resistant. Very good welding in all positions except for vertical down.
Base materials
same type as highly creep resistant steels 1.4948 X6CrNi18-10, 1.4878 X8CrNiTi18-10, 1.4940
X7CrNiTi18-10, 1.4910 X3CrNiMoBN17-13-3 AISI 304H, 321H, 347H
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode: FOX CN 18/11 )OX[FRUHGZLUH E 308 H-FD
ER 308 H-IG
:LUHÀX[FRPELQDWLRQ CN 18/11-UP/BB 202 TIG rod: E 308 H PW-FD
CN 18/11-IG
Solid wire electrode: CN 18/11-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQWXSWR&)UHVLVWDQWWRVFDOLQJXSWR&))RU
VXUIDFLQJDQGMRLQLQJDSSOLFDWLRQVRQPDWFKLQJVLPLODUKLJKWHPSHUDWXUHUHVLVWDQWVWHHOVFDVWVWHHO
grades.
Base materials
Stick electrode
7h9FHUWL¿HGSDUHQWPHWDOV±;&U1L±;&U1L7L±;&U-
NiNb18-10 AISI 304, 304H, 321H, 347H
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LDOOR\EDVLFFRDWHGVWLFNHOHFWURGHIRUXQDOOR\HGDQG1LDOOR\¿QHJUDLQHGVWUXFWXUDOVWHHOV
7RXJKFUDFNUHVLVWDQWZHOGPHWDO7KHZHOGPHWDOLVFU\RJHQLFGRZQWR&,GHDOZHOGDELOLW\
LQDOOSRVLWLRQVH[FHSWIRUYHUWLFDOGRZQ9HU\ORZK\GURJHQFRQWHQWXQGHU$:6FRQGLWLRQV+'
ml/100g).
Base materials
cryogenic structural and Ni-alloy steels, special cryogenic shipbuilding steels. 10Ni14, 12Ni14,
13MnNi6-3, 15NiMn6, S275N-S460N, S275NL-S460NL, S275M-S460M, S275ML-S460ML,
P275NL1-P460NL1, P275NL2-P460NL2 ASTM A 203 Gr. D, E; A 333 Gr. 3; A334 Gr. 3; A 350 Gr.
LF1, LF2, LF3; A 420 Gr. WPL3, WPL6; A 516 Gr. 60, 65; AA 529 Gr. 50; A 572 Gr. 42, 65; A 633 Gr.
A, D, E; A 662 Gr. A, B, C; A 707 Gr. L1, L2, L3; A 738 Gr. A; A 841 A, B, C
Typical analysis of all-weld metal (Wt-%)
C Si Mn Ni
0,04 0,3 0,8 2,4
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%$%61L%9<:,:(%'19<+*/<
/5<P+5,1$<++6WDWRLO6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod: 2.5 Ni-IG Solid wire electrode: 2.5 Ni-IG
Ni 2-UP/BB24
:LUHÀX[FRPELQDWLRQ
Ni 2-UP/BB 421 TT
er anit o
B F A
A esta
B
B F iBA i i r Mo i rMo
er anit i i r Mo i rMo
Chapter 1.2 - Stick electrodes (high-alloyed)
Mo i i r Mo i rMo
B F iBA i i r Mn i rFe o
er anit icro i i r Mn i rFe o
i i r Mn i rFe o
i i r o Mo i r oMo
er anit icro i i r Fe Mn i rFe
i i r Mo i rMo
er anit iMo i i r Mo i rMo
i i r Fe Mn i r Fe
Mo i i r Fe Mo i r Fe
Mo i i r Mo Fe i rMo
M i i Mn i i
A esta asic i r Mo i rMo
BÖHLER FOX EA Stick electrode
&ODVVLÀFDWLRQV high-alloyed
EN ISO 3581-A: AWS A5.4:
E 19 9 L B 2 2 E308L-15
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Low carbon, core wire alloyed austenitic stick electrode with basic coating. For application in
DOOEUDQFKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVLQFOXGLQJKLJKHUFDUERQVWHHOVDQGIHUULWLF
FKURPHVWHHOVDUHZHOGHG'HYHORSHGIRU¿UVWFODVVZHOGHGMRLQWVZLWKYHU\JRRGURRWDQGSRVLWLRQ
ZHOGLQJ*RRGJDSEULGJLQJDQGHDV\FRQWURORIWKHZHOGSRRODQGRIWKHVODJ(DV\VODJUHPRYDO
HYHQLQWLJKWVHDPV7KHFOHDQVXUIDFHRIWKHVHDPJXDUDQWHHVVKRUWUHZRUNLQJWLPHV([FHSWLRQDOO\
VXLWDEOHIRUWKLFNZDOOHGVWUHVVHGFRQVWUXFWLRQVDQGIRUDVVHPEO\ZHOGLQJ5HVLVWVLQWHUJUDQXODU
FRUURVLRQXSWR&7KLVSURGXFWLVDOVRDYDLODEOHDVD/)ORZIHUULWHW\SH
Base materials
1.4306 X2CrNi19-11, 1.4301 X5CrNi18-10, 1.4311 X2CrNiN18-10, 1.4312 GX10CrNi18-8, 1.4541
X6CrNiTi18-10, 1.4546 X5CrNiNb18-10, 1.4550 X6CrNiNb18-10 AISI 304, 304L, 304LN, 302, 321,
347, ASTM A157 Gr. C9, A320 Gr. B8C or D
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0,03 0,4 1,3 19,8 9,6
4 FN 4-10
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 420 590 38 110 50
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/095LVD&U1LHOHFWURGHIRUDOOSRVLWLRQZHOGLQJRI$670W\SHVWDLQOHVV
VWHHOV&RUURVLRQUHVLVWDQFH9HU\JRRGXQGHUIDLUO\VHYHUHFRQGLWLRQVHJLQR[LGLVLQJDFLGVDQG
cold or dilute reducing acids.
Base materials
Outokumpu EN ASTM BS NF SS
4301 1.4301 304 304S31 =&1 2333
4307 1.4307 304L 304S11 =&1 2352
4311 1.4311 304LN 304S61 =&1$] 2371
4541 1.4541 321 321S31 =&17 2337
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni 5
0,02 0,8 0,6 19,5 10,0
)HUULWH)1:5&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Tensile Elongation
Heat Impact values
strength strength (L0=5d0)
Treatment in J CVN
0,2% 1,0%
MPa MPa % +20°C: -40°C: -196°C:
untreated 440 570 37 60 40 27
Operating data
Polarity =+ / ~
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
6
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -120°C: -196°C:
untreated 430 560 40 70
Operating data
Polarity = + / ~
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0,04 0,9 0,8 19,5 9,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield 7
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20 °C: -105°C:
untreated 320 550 35 65 40
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/LVDKLJKDOOR\HGORZFDUERQHOHFWURGHGHVLJQHGIRUZHOGLQJGLVVLPLODUMRLQWVEHWZHHQ
VWDLQOHVVDQGPLOGRUORZDOOR\VWHHOV7KHHOHFWURGHLVZHOOVXLWHGDVDEXIIHUOD\HUZKHQRYHUOD\
ZHOGLQJRQPLOGVWHHOVSURYLGLQJDQ&U1LGHSRVLWIURPWKHYHU\¿UVWOD\HU$YHVWD/FDQ
DOVREHXVHGIRUZHOGLQJVRPHKLJKWHPSHUDWXUHVWHHOVVXFKDV$6706
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
8 0,02 0,8 0,8 23,0 13,3
)1:5&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20 °C: -40°C:
untreated 450 570 35 50 45
Operating data
Polarity = + / ~
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Low carbon, core wire alloyed austenitic stick electrode with basic coating. For application in all
EUDQFKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVLQFOXGLQJKLJKHUFDUERQVWHHOVDQGIHUULWLF
FKURPHVWHHOVDUHZHOGHG7KHZHOGPHWDOKDVKLJKWRXJKQHVV,WLVWKHUHIRUHSUHIHUUHGIRUZHOGLQJ
WKLFNFURVVVHFWLRQV9HU\JRRGSRVLWLRQZHOGLQJ&U\RJHQLFGRZQWR&5HVLVWVLQWHUJUDQXODU
corrosion up to +400 C.
Base materials
1.4401 X5CrNiMo17-12-2, 1.4404 X2CrNiMo17-12-2, 1.4435 X2CrNiMo18-14-3, 1.4436 X3CrNi-
Mo17-13-3, 1.4571 X6CrNiMoTi17-12-2, 1.4580 X6CrNiMoNb17-12-2, 1.4583 X10CrNiMoNb18-12,
1.4409 GX2CrNiMo19-11-2 UNS S31603, S31653; AISI 316L, 316Ti, 316Cb
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,03 0,4 1,2 18,8 11,8 2,7
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
10 Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -120°C: -196°C:
untreated 460 600 38 90
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9''196WDWRLO6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
FOX EAS 4 M-A EAS 4 M-MC
FOX EAS 4 M-VD EAS 4 M-FD
Stick electrode: Flu cored wire:
FOX EAS 4 M-TS EAS 4 PW-FD
FOX EAS 4 M (LF) EAS 4 PW-FD (LF)
TIG rod: EAS 4 M-IG :LUHÀX[FRPELQDWLRQ EAS 4 M-UP/BB 202
Solid wire electrode: EAS 4 M-IG (Si)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6.5&U\RLVD&U1L0RHOHFWURGHIRUDOOSRVLWLRQZHOGLQJRIDXVWHQLWLFVWDLQOHVVVWHHOV
VXFKDV$6707KHFDUHIXOO\FRQWUROOHGFKHPLFDOFRPSRVLWLRQJLYHVDZHOGPHWDOZLWKD
IHUULWHFRQWHQWLQWKHUDQJHRI±)1:5&DQGYHU\JRRGWRXJKQHVVGRZQWR±&
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W 11
C Si Mn Cr Ni Mo
0,02 0,4 1,2 17,2 12,3 2,6
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % -196°C:
untreated 450 570 35 42
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD'/6.5LVDQDOOSRVLWLRQ&U1L0RHOHFWURGHIRUZHOGLQJ$670DQG/VWDLQ-
less steels.
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
12 C Si Mn Cr Ni Mo
0,02 0,8 0,7 18,0 12,0 2,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C: -196°C:
untreated 460 590 36 60 55 27
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6.5'LVD&U1L0RKLJKUHFRYHU\HOHFWURGHIRUZHOGLQJ$670W\SH
VWDLQOHVVVWHHOV7KH'W\SHHOHFWURGHVSURYLGHDPHWDOUHFRYHU\RIDERXWJLYLQJDKLJK
GHSRVLWLRQUDWHDQGLPSURYHGSURGXFWLYLW\LQKRUL]RQWDOEXWWDQGRYHUOD\ZHOGLQJ
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W 13
C Si Mn Cr Ni Mo
0,03 0,8 0,8 18,0 11,7 2,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 435 575 37 65 55
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6.5'LVDWKLQFRDWHGUXWLOHDFLGW\SHHOHFWURGHVSHFLDOO\GHYHORSHGIRUZHOGLQJ
thin-walled pipes and sheets in 1.4436/ASTM 316 type steel, mainly in the chemical process and
SDSHUPDNLQJLQGXVWULHV,WLVKLJKO\VXLWDEOHIRUZHOGLQJLQUHVWUDLQHGSRVLWLRQVDQGXQGHUGLI¿FXOW
VLWHFRQGLWLRQVZKHUHLWRIIHUVFRQVLGHUDEO\KLJKHUSURGXFWLYLW\WKDQPDQXDO7,*ZHOGLQJ,WLVDOVR
UHFRPPHQGHGIRUURRWUXQVDQGPXOWLSDVVZHOGVLQJHQHUDOIDEULFDWLRQRI$670W\SHVWDLQOHVV
VWHHOVLQDOOPDWHULDOWKLFNQHVVHV3LSHZHOGLQJFDQEHSHUIRUPHGLQVHYHUDOGLIIHUHQWZD\V2QH
SRVVLELOLW\LVWRVWDUWZHOGLQJLQWKHRYHUKHDGSRVLWLRQIROORZHGE\YHUWLFDOGRZQRQERWKVLGHV
IURPWKHR¶FORFNSRVLWLRQDQG$QRWKHUSRVVLELOLW\LVWRVWDUWDWWKHR¶FORFNSRVLWLRQDQG
ZHOGYHUWLFDOXSWRWKHR¶FORFNSRVLWLRQRQERWKVLGHV7KLVUHTXLUHVDQLQYHUWHUSRZHUVRXUFHZLWK
DUHPRWHFRQWURO7REULGJHODUJHURRWJDSV'&±LVRIWHQSUHIHUUHG
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,02 0,8 0,7 18,2 12,2 2,6
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C:
untreated 480 590 34 60 55
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6.53:LVD&U1L0RHOHFWURGHZLWKDFRDWLQJRSWLPLVHGIRUWKHYHUWLFDOXS
DQGRYHUKHDGSRVLWLRQZHOGLQJRI$670W\SHVWDLQOHVVVWHHOV7KDQNVWRWKHVKDUS
DQGFRQFHQWUDWHGDUF3:HOHFWURGHVDUHH[WUHPHO\VXLWDEOHIRUPDLQWHQDQFHDQGUHSDLUZHOGLQJ
HVSHFLDOO\ZKHQMRLQWVXUIDFHVDUHQRWSDUWLFXODUO\FOHDQ
Base materials
15
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,02 0,7 1,0 18,5 12,0 2,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 455 590 36 60 60
Operating data
Polarity = + / ~
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni
0,04 0,9 0,8 19,0 2,8 12,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength 17
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -105°C:
untreated 350 550 35 60 40
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R*//56&:%
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stabilised, core wire alloyed austenitic stick electrode with basic coating. For application in all bran-
FKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVDQGIHUULWLFFKURPHVWHHOVDUHZHOGHG7KHZHOGPHWDO
KDVKLJKWRXJKQHVV,WLVWKHUHIRUHSUHIHUUHGIRUZHOGLQJWKLFNFURVVVHFWLRQV9HU\JRRGSRVLWLRQ
ZHOGLQJ5HVLVWVLQWHUJUDQXODUFRUURVLRQXSWR&
Base materials
1.4571 X6CrNiMoTi17-12-2, 1.4580 X6CrNiMoNb17-12-2, 1.4401 X5CrNiMo17-12-2, 1.4581
GX5CrNiMoNb19-11-2, 1.4437 GX6CrNiMo18-12, 1.4583 X10CrNiMoNb18-12, 1.4436 X3CrNi-
Mo17-13-3 AISI 316L, 316Ti, 316Cb
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo Nb
0,03 0,4 1,3 18,8 11,8 2,7 +
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
18 Heat
strength
Tensile Elongation Impact values
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -90°C:
untreated 490 660 31 120
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%$%6&U1L*/6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
SAS 4 -FD
Stick electrode: FOX SAS 4-A Flu cored wire:
SAS 4 PW-FD
Solid wire electrode: SAS 4-IG (Si) :LUHÀX[FRPELQDWLRQ SAS 4-UP/BB 202
TIG rod: SAS 4-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stabilised, core wire alloyed, austenitic stick electrode with rutile coating. For application in all
EUDQFKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVDQGIHUULWLFFKURPHVWHHOVDUHZHOGHG6SHFLDO
¿QHZHOGLQJSURSHUWLHVH[FHOOHQWZHOGLQJZLWK$&SRZHUDQGDKLJKUHVLVWDQFHWRKRWFUDFNLQJLQWKH
ZHOGPHWDODUHIHDWXUHVRIWKLVSURGXFW5HVLVWVLQWHUJUDQXODUFRUURVLRQXSWR&
Base materials
1.4571 X6CrNiMoTi17-12-2, 1.4580 X6CrNiMoNb17-12-2, 1.4401 X5CrNiMo17-12-2, 1.4581
GX5CrNiMoNb19-11-2, 1.4437 GX6CrNiMo18-12, 1.4583 X10CrNiMoNb18-12, 1.4436 X3CrNi-
Mo17-13-3 AISI 316L, 316Ti, 316Cb
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo Nb
0,03 0,8 0,8 19,0 12 2,7 +
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
strength
Tensile Elongation Impact values 19
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -90°C:
untreated 490 640 32 60
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%/7666(352=&(1$.6PP
6LPLODUDOOR\¿OOHUPHWDOV
SAS 4 -FD
Stick electrode: FOX SAS 4 Flu cored wire:
SAS 4 PW-FD
TIG rod: SAS 4-IG :LUHÀX[FRPELQDWLRQ SAS 4-UP/BB 202
Solid wire electrode: SAS 4-IG (Si)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 400 C (752 F). Corrosion
UHVLVWDQWVLPLODUWRPDWFKLQJVWDELOL]HG&U1L0RVWHHOV)RUMRLQLQJDQGVXUIDFLQJZRUNZLWKPDWFKLQJ
DQGVLPLODUVWDELOL]HGDQGQRQVWDELOL]HGDXVWHQLWLF&U1L1DQG&U1L0R1VWHHOVDQGFDVWVWHHO
grades.
Base materials
1.4583 – X10CrNiMoNb18-12; AISI 316L, 316Ti, 316Cb
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni Nb
0,03 0,9 0,8 19,0 2,8 12,0 ![&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
20 Heat
strength
Tensile Elongation Impact values
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated 400 550 30 60
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD091ELVD1EVWDELOLVHG&U1LHOHFWURGHIRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWD-
nium or niobium, such as 1.4541/ASTM 321. A stabilised weldment has improved high temperature
properties, e.g. creep resistance, compared to low-carbon non-stabilised grades. Avesta 347/MVNb
FDQDOVREHXVHGIRUWKHVHFRQGOD\HU¿UVWOD\HUW\SHZKHQFODGGLQJPLOGVWHHO
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb
21
0,02 0,8 0,8 19,5 10,3 ! [&
)1:5&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 470 620 35 60 45
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stabilised, core wire alloyed austenitic stick electrode with basic coating. For application in all bran-
FKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVDQGIHUULWLFFKURPHVWHHOVDUHZHOGHG7KHZHOGPHWDO
KDVKLJKWRXJKQHVV,WLVWKHUHIRUHSUHIHUUHGIRUZHOGLQJWKLFNFURVVVHFWLRQV9HU\JRRGSRVLWLRQ
ZHOGLQJ&U\RJHQLFGRZQWR&5HVLVWVLQWHUJUDQXODUFRUURVLRQXSWR&
Base materials
1.4550 X6CrNiNb18-10, 1.4541 X6CrNiTi18-10, 1.4552 GX5CrNiNb19-11, 1.4301 X5CrNi18-10,
1.4312 GX10CrNi18-8, 1.4546 X5CrNiNb18-10, 1.4311 X2CrNiN18-10, 1.4306 X2CrNi19-11
AISI 347, 321,302, 304, 304L, 304LN, ASTM A296 Gr. CF 8 C, A157 Gr. C9, A320 Gr. B8C or D
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb
0,03 0,4 1,3 19,8 10,2 +
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
22 Heat
strength
Tensile Elongation Impact values
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 470 640 36 110
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%$%6&U1L7D1E*//7666(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
SAS 2-FD
Stick electrode: FOX SAS 2-A Flu cored wire:
SAS 2 PW-FD
Solid wire electrode: SAS 2-IG (Si) :LUHÀX[FRPELQDWLRQ SAS 2-UP/BB 202
TIG rod: SAS 2-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stabilised, core wire alloyed, austenitic stick electrode with rutile coating. For application in all
EUDQFKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVDQGIHUULWLFFKURPHVWHHOVDUHZHOGHG6SHFLDO
¿QHZHOGLQJSURSHUWLHVH[FHOOHQWZHOGLQJZLWK$&SRZHUDQGDKLJKUHVLVWDQFHWRKRWFUDFNLQJLQWKH
ZHOGPHWDODUHIHDWXUHVRIWKLVSURGXFW5HVLVWVLQWHUJUDQXODUFRUURVLRQXSWR&
Base materials
1.4550 X6CrNiNb18-10, 1.4541 X6CrNiTi18-10, 1.4552 GX5CrNiNb19-11, 1.4301 X5CrNi18-10,
1.4312 GX10CrNi18-8, 1.4546 X5CrNiNb18-10, 1.4311 X2CrNiN18-10, 1.4306 X2CrNi19-11
AISI 347, 321,302, 304, 304L, 304LN, ASTM A296 Gr. CF 8 C, A157 Gr. C9, A320 Gr. B8C or D
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb
0,03 0,8 0,8 19,5 10,0 +
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
strength
Tensile Elongation Impact values 23
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -120°C:
untreated 470 620 35 70
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%$%6*//76698=6(352=&(1$.6
Ø3.2; Ø4.0)
6LPLODUDOOR\¿OOHUPHWDOV
SAS 2-FD
Stick electrode: FOX SAS 2 Flu cored wire:
SAS 2 PW-FD
Solid wire electrode: SAS 2-IG (Si) :LUHÀX[FRPELQDWLRQ SAS 2-UP/BB 202
TIG rod: SAS 2-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%DVLFFRDWHGVWLFNHOHFWURGHIRUVDPHW\SHFRUURVLRQUHVLVWDQWPDUWHQVLWLFDQGPDUWHQVLWLFIHUULWLF
UROOHGIRUJHGDQGFDVWVWHHOV8VHGLQWKHFRQVWUXFWLRQRIZDWHUWXUELQHVDQGFRPSUHVVRUVDQGLQ
WKHFRQVWUXFWLRQRIVWHDPSRZHUVWDWLRQV5HVLVWDQWWRZDWHUVWHDPDQGVHDZDWHUDWPRVSKHUHV
7KDQNVWRRSWLPLVDWLRQRIWKHDOOR\FRPSRVLWLRQWKHZHOGPHWDOLQVSLWHRILWVKLJKWHQVLOHVWUHQJWK
DFKLHYHVH[FHSWLRQDOH[WHQVLRQDQGWRXJKQHVV¿JXUHVDVZHOODVDKLJKUHVLVWDQFHWRFUDFNLQJ7KH
ZHOGPHWDOLVDOVRFKDUDFWHULVHGE\DQH[WUHPHO\ORZK\GURJHQFRQWHQW+'POJ
([FHSWLRQDOVODJGHWDFKDELOLW\DQGVHDPFOHDQOLQHVV'HSRVLWLRQHI¿FLHQF\DERXW
Base materials
1.4317 GX4CrNi13-4, 1.4313 X3CrNiMo13-4, 1.4407 GX5CrNiMo13-4, 1.4414 GX4CrNiMo13-4
ACI Gr. CA 6 NM, S41500
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,035 0,3 0,5 12,2 4,5 0,5
24
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C (t*): -60°C (t*):
untreated 890 1090 12 32 55 50
*tempered, 600 C/2 h/air
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9'/7666(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode: FOX CN 13/4 TIG rod: CN 13/4-IG
6835$:LUHÀX[FRPELQDWLRQ CN 13/4-UP/BB 203 Flu cored wire: CN 13/4-MC
CN 13/4-IG
Solid wire electrode:
CN 13/4-MC (F)
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVV5HVLVWDQWWRVFDOLQJXSWR&)1RDGHTXDWHUHVLVWDQFHDJDLQVWVXOSKXUHRXV
FRPEXVWLRQJDVHVDWWHPSHUDWXUHVDERYH&))RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQV
with heat resistant Cr steels/cast steel grades and heat resistant austenitic steels/cast steel grades.
:HOOVXLWHGWRIDEULFDWLQJDXVWHQLWFIHUULWLFMRLQWV±PD[DSSOLFDWLRQWHPSHUDWXUH&)
)RUMRLQLQJXQDOOR\HGORZDOOR\RU&UVWHHOVFDVWVWHHOJUDGHVWRDXVWHQLWLFVWHHOV/RZKHDWLQSXW
UHTXLUHGLQRUGHUWRDYRLGEULWWOHPDUWHQVLWLFWUDQVLWLRQ]RQHV1RWVXLWDEOHIRUWKHZHOGLQJRIEXIIHU
layer, cladded sheet metal or cladding applications.
Base materials
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L0R1EDVZHOODVLQFOXGHGSDUHQWPHWDOVFRP-
ELQHGZLWKIHUULWLFVWHHOVXSWR¿QHJUDLQHGVWUXFWXUDOVWHHOVJUDGH6W(31KLJKWHQVLOH
XQDOOR\HGDQGDOOR\HGVWUXFWXUDOTXHQFKHGDQGWHPSHUHGDQGDUPRXUVWHHOVVDPHSDUHQWPHWDORU
in combination; unalloyed and alloyed boiler or structural steels with highalloyed Cr and CrNi steels;
heat resistant steels up to 850 C (1562 F); austenitic high manganese steel with matching and
other steels. Cryogenic sheet metals and pipe steels in combination with austenitic parent metals.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
26
C Si Mn Cr Ni N
0,10 0,6 7,0 18,5 8,0 0,12
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated 350 600 40 100
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVV5HVLVWDQWWRVFDOLQJXSWR&)1RDGHTXDWHUHVLVWDQFHDJDLQVWVXOSKXUHRXV
FRPEXVWLRQJDVHVDWWHPSHUDWXUHVDERYH&))RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQV
with heat resistant Cr steels/cast steel grades and heat resistant austenitic steels/cast steel grades.
:HOOVXLWHGWRIDEULFDWLQJDXVWHQLWFIHUULWLFMRLQWV±PD[DSSOLFDWLRQWHPSHUDWXUH&)
)RUMRLQLQJXQDOOR\HGORZDOOR\RU&UVWHHOVFDVWVWHHOJUDGHVWRDXVWHQLWLFVWHHOV/RZKHDWLQSXW
UHTXLUHGLQRUGHUWRDYRLGEULWWOHPDUWHQVLWLFWUDQVLWLRQ]RQHV1RWVXLWDEOHIRUWKHZHOGLQJRIEXIIHU
layer, cladded sheet metal or cladding applications.
Base materials
±;&U1L0R1EDVZHOODVLQFOXGHGSDUHQWPHWDOVFRPELQHGZLWKIHUULWLFVWHHOVXSWR
¿QHJUDLQHGVWUXFWXUDOVWHHOVJUDGH6W(31KLJKWHQVLOHXQDOOR\HGDQGDOOR\HGVWUXFWXUDO
TXHQFKHGDQGWHPSHUHGDQGDUPRXUVWHHOVVDPHSDUHQWPHWDORULQFRPELQDWLRQXQDOOR\HGDQG
alloyed boiler or structural steels with highalloyed Cr and CrNi steels; heat resistant steels up to 850
C (1562 F); austenitic high manganese steel with matching and other steels. Cryogenic sheet
metals and pipe steels in combination with austenitic parent metals.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
28
C Si Mn Cr Ni N
0,10 0,6 7,0 18,5 8,0 0,08
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated 350 600 40 70
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R*//5
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGUXWLOHFRDWHGVWLFNHOHFWURGHZLWKEDVLFFRPSRQHQWVIRUIHUULWHDXVWHQLWHMRLQWV
and intermediate layers in weld cladding. Operating temperature between -80 C and +300 C. Very
JRRGZHOGLQJLQDOOSRVLWLRQVH[FHSWIRUYHUWLFDOGRZQ*RRG¿QHZHOGLQJSURSHUWLHVDQG
H[WUHPHO\JRRG$&ZHOGDELOLW\
Base materials
KLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGVWUXFWXUDOTXHQFKHGDQGWHPSHUHGDQGDUPRXUVWHHOVDPRQJ
themselves or among each other; unalloyed and alloyed boiler or structural steels with high-alloyed
Cr and Cr-Ni steels; austenitic manganese steels together and with other steels.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,04 0,7 0,8 20,2 10,3 3,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat
strength
Tensile Elongation Impact values 29
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -80°C:
untreated 520 700 28 70
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%$%6&U1L0R*//5936(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
TIG rod: CN 19/9 M-IG Solid wire electrode: CN 19/9 M-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/LVDKLJKDOOR\HGIXOO\DXVWHQLWLF&U1L0R&XHOHFWURGHGHVLJQHGIRUZHOGLQJ
$670/W\SHVWHHOV,WFDQDOVREHXVHGIRUZHOGLQJ$670FRPSRQHQWVZKHUHD
HUULWHIUHHZHOGLVUHTXLUHGHJLQFU\RJHQLFRUQRQPDJQHWLFDSSOLFDWLRQV7KHZHOGPHWDOKDVD
YHU\JRRGLPSDFWWRXJKQHVVDWORZWHPSHUDWXUHV7RPLQLPLVHWKHULVNRIKRWFUDFNLQJZKHQZHOGLQJ
IXOO\DXVWHQLWLFVWHHOVKHDWLQSXWDQGLQWHUSDVVWHPSHUDWXUHPXVWEHORZDQGWKHUHPXVWEHDVOLWWOH
GLOXWLRQDVSRVVLEOHIURPWKHSDUHQWPHWDO
Base materials
$OVRIRUZHOGLQJVLPLODUVWHOOVRIWKH&U1L0R&XW\SH
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
30
C Si Mn Cr Ni Mo Cu
0,02 0,7 1,2 20,5 25,0 4,5 1,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C: -196°C:
untreated 400 600 34 70 60 50
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGUXWLOHFRDWHGVWLFNHOHFWURGHRIW\SH/ZLWKDERYHDYHUDJH0RFRQWHQWDQG
YHU\KLJKSLWWLQJUHVLVWDQFHHTXLYDOHQW35(1RIWKHZHOGPHWDODFFRUGLQJWR&U[-
0R[13DUWLFXODUO\XVHGLQWKHSURGXFWLRQRIVXOSKXULFDQGSKRVSKRULFDFLGVLQWKHFHOOXORVH
LQGXVWU\LQÀXHJDVGHVXOSKXULVDWLRQSODQWVDQGDOVRLQWKHIHUWLOLVHULQGXVWU\SHWURFKHPLFDOLQGXVWU\
IDWW\DFLGSURFHVVLQJWKHPDQXIDFWXUHRIDFHWLFDQGIRUPLFDFLGVHDZDWHUGHVDOLQDWLRQLQSLFNOLQJ
SODQWVDQGIRUKHDWH[FKDQJHUVWKDWDUHRSHUDWHGZLWKVHDRUEUDFNLVKZDWHU7KHZHOGPHWDOLVIXOO\
austenitic, and has distinct resistance to pitting and crevice corrosion in media containing chlorides,
KLJKUHVLVWDQFHWRVXOSKXULFSKRVSKRULFDFHWLFDQGIRUPLFDFLGDVZHOODVWRVHDZDWHUDQGEUDFNLVK
ZDWHU$VDUHVXOWRIWKHORZ&FRQWHQWRIWKHZHOGPHWDOWKHULVNRILQWHUJUDQXODUFRUURVLRQLVDOVR
avoided, whereas the high Ni content, in comparison with conventional 18/8 CrNi weld metal types,
SURYLGHVYHU\JRRGUHVLVWDQFHWRVWUHVVFRUURVLRQFUDFNLQJ$VDUHVXOWRIWKHKLJKRYHUDOOR\LQJZLWK
0RDVFRPSDUHGWRRU8161LWLVSRVVLEOHWRFRPSHQVDWHIRUWKHGHPRQVWUDEO\KLJK
VHJUHJDWLRQ UDWH RI &U1L ZHOG PHWDOV ZLWK D KLJK 0R FRQWHQW %g+/(5 )2; &1 0$ KDV
RXWVWDQGLQJZHOGLQJSURSHUWLHVDQGLVHDVLO\KDQGOHGLQHYHU\SRVLWLRQH[FHSWIRUYHUWLFDOGRZQ7KH
HOHFWURGHH[KLELWVJRRGVODJGHWDFKDELOLW\DORQJZLWKFOHDQ¿QHO\ULSSOHGZHOGVHDPV
Base materials
same-type high-Mo content Cr-Ni steels 1.4539 X1NiCrMoCu25-20-5, 1.4439 X2CrNiMoN17-13-5, 31
1.4537 X1CrNiMoCuN25-25-5 UNS N08904, S31726
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo Cu N 35(N
=0,03 0,7 1,7 20,3 25,0 6,2 1,5 0,17 =45
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 410 640 34 70
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD0$LVSULPDULO\GHVLJQHGIRUZHOGLQJWKHKLJKWHPSHUDWXUHVWDLQOHVVVWHHO2XWRNXPSX
0$XVHGIRUIXUQDFHVFRPEXVWLRQFKDPEHUVDQGEXUQHUV%RWKWKHVWHHODQG¿OOHUPHWDORIIHUV
H[FHOOHQWUHVLVWDQFHWRR[LGDWLRQXSWR&7KHFKHPLFDOFRPSRVLWLRQRI$YHVWD0$LV
EDODQFHGWRJLYHDFUDFNUHVLVWDQWZHOGPHWDO7KHVWHHORIWHQIRUPVDUDWKHUWKLFNR[LGHLQZHOGLQJ
RUKRWUROOLQJDQGR[LGL]HGSODWHVDQGZHOGVPXVWEHEUXVKHGRUJURXQGFOHDQEHIRUHZHOGLQJ
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
32 C Si Mn Cr Ni N
0,08 1,5 0,7 22,0 10,5 0,18
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
untreated 535 725 37 60
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8730QLVVXLWDEOHIRUMRLQLQJDQGVXUIDFLQJRIKHDWUHVLVWDQWVWHHOVDQGFDVWVWHHOVRIWKH
VDPHRURIVLPLODUQDWXUH,WLVXVHGIRURSHUDWLQJWHPSHUDWXUHVXSWR&LQFDUEXUL]HGORZVXO-
phur combustion gas, e. g. in petrochemical
plants.
Base materials
1.4876 X10 NiCrAlTi 32 20 UNS N 088001.4859 G- X10 NiCrNb 32 20 1.4958 X 5 NiCrAlTi 31 20
UNS N 08810 1.4959 X 8 NiCrAlTi 31 21 UNS N 08811
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb Fe
0,14 0,5 4,5 21,0 33,0 1,3 balance
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength 33
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated 410 600 25 70
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 07713)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Avesta 2205 basic provides better impact properties and somewhat better position welding
SURSHUWLHVFRPSDUHGWRWKH'W\SH,WLVSULPDULO\GHVLJQHGIRUZHOGLQJGXSOH[VWHHOVRIWKH
W\SH7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVH
PDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
0,03 0,5 1,2 23,5 8,9 3,0 0,16
34 )HUULWH)1:5&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 645 840 26 90 75
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWDLVSULPDULO\GHVLJQHGIRUZHOGLQJGXSOH[VWDLQOHVVVWHHOVVXFKDV7KHZHOGDELOLW\
RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVHPDWHULDOFRQVLGHULQJ
ÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
0,02 0,8 0,7 22,6 9,4 3,0 0,16
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 35
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -46°C:
untreated 635 810 25 50 35
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3:LVDGXSOH[HOHFWURGHZLWKDFRDWLQJRSWLPL]HGIRUWKHYHUWLFDOXSDQGRYHUKHDG
SRVLWLRQZHOGLQJRIGXSOH[W\SHVWHHO7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKH
ZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
7KDQNVWRWKHVKDUSDQGFRQFHQWUDWHGDUF3:HOHFWURGHVDUHH[WUHPHO\VXLWDEOHIRUPDLQWHQDQFH
DQGUHSDLUZHOGLQJHVSHFLDOO\ZKHQMRLQWVXUIDFHVDUHQRWSDUWLFXODUO\FOHDQ
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
36 0,02 0,8 0,8 23,0 9,5 3,1 0,18
)HUULWH)1:5&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -46°C:
untreated 680 860 25 55 35
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGUXWLOHFRDWHGVWLFNHOHFWURGHIRUZHOGLQJIHUULWLFDXVWHQLWLFGXSOH[VWHHOVVXFKDV
8168VHGSULPDULO\LQWKH¿HOGVRIRIIVKRUHHQJLQHHULQJDQGFKHPLFDOLQGXVWU\
,QDGGLWLRQWRLQFUHDVHGVWUHQJWKDQGWRXJKQHVVWKHZHOGPHWDOKDVDQH[FHSWLRQDOUHVLVWDQFHWR
VWUHVVFRUURVLRQFUDFNLQJGXHWRWKHKLJKSURSRUWLRQRIIHUULWH*RRGSLWWLQJUHVLVWDQFHDFFRUGLQJWR
ASTM G48 / method A. The 2.0 and 2.5 mm dimensions when used at the DC negative pole are
SDUWLFXODUO\VXLWDEOHIRUYHUWLFDOXSZHOGLQJRISLSHVLQWKHURRWDQGLQWKHVXEVHTXHQWSDVVHVZKLFK
LVQHFHVVDU\IRULQVWDQFHLQRLO¿HOGHQJLQHHULQJ*RRG$&ZHOGDELOLW\$OOGLPHQVLRQVVXLWDEOHIRU
position welding.
Base materials
VDPHW\SHGXSOH[VWHHOVDVZHOODVVLPLODUDOOR\IHUULWLFDXVWHQLWLFPDWHULDOVRILQFUHDVHGVWUHQJWK
1.4462 X2CrNiMoN22-5-3, 1.4362 X2CrNiN23-4, 1.4462 X2CrNiMoN22-5-3 with 1.4583 X10CrNi-
MoNb18-12, 1.4462 X2CrNiMoN22-5-3 with P235GH/ P265GH, S255N, P295GH, S355N, 16Mo3
UNS S31803, S32205
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N 35(N 37
=0,03 0,8 0,9 22,6 9,0 3,1 0,17 =35
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -10°C: -20°C:
untreated 650 820 25 55 50
Operating data
Polarity = ± / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWDLVSULPDULO\GHVLJQHGIRUZHOGLQJWKHGXSOH[VWDLQOHVVVWHHO2XWRNXPSXDQG
similar grades. Thanks to the low molybdenum content, corrosion resistance in nitric acid containing
HQYLURQPHQWVLVYHU\JRRG7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEH
DGDSWHGWRWKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
0,02 0,8 0,8 24,8 9,0 0,2 0,12
38 )HUULWH)1:5&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 640 780 23 40 30
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/';LVGHVLJQHGIRUZHOGLQJWKHIHUULWLFDXVWHQLWLFGXSOH[VWDLQOHVVVWHHO2XWRNXP-
SX/';/';LVD³OHDQGXSOH[´VWHHOZLWKH[FHOOHQWVWUHQJWKDQGPHGLXPFRUURVLRQ
UHVLVWDQFH7KHVWHHOLVXVHGLQPDQ\YDULRXVDSSOLFDWLRQVVXFKDVEULGJHVSURFHVVHTXLSPHQWLQ
GHVDOLQDWLRQSUHVVXUHYHVVHOLQWKHSXOSSDSHULQGXVWU\DQGWUDQVSRUWDQGVWRUDJHWDQNVIRUFKH-
PLFDOV7RHQVXUHWKHULJKWIHUULWHEDODQFHLQWKHZHOGPHWDO$YHVWD/';LVRYHUDOOR\HGZLWK
UHVSHFWWRQLFNHO7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWR
WKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
39
C Si Mn Cr Ni Mo N
0,04 0,8 0,7 23,5 7,0 0,3 0,14
)HUULWH)1:5&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 640 780 25 45 35
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3LVDKLJKDOOR\HGORZFDUERQHOHFWURGHGHVLJQHGIRUZHOGLQJGLVVLPLODUMRLQWVEHWZHHQ
VWDLQOHVVDQGPLOGRUORZDOOR\VWHHOV,WFDQDOVREHXVHGIRURYHUOD\ZHOGLQJSURYLGLQJDQ&U
1L0RGHSRVLWIURPWKHYHU\¿UVWOD\HU,WFDQDOVREHXVHGIRUZHOGLQJKLJKVWUHQJWKVWHHOV
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,02 0,8 0,8 22,5 13,5 2,5
40 )HUULWH)1:5&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 490 640 30 30 27
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGEDVLFFRDWHGVWLFNHOHFWURGHIRUVDPHW\SHKHDWUHVLVWDQWUROOHGIRUJHGDQGFDVW
steels such as in annealing shops, hardening shops, steam boiler construction, the petrochemical
LQGXVWU\DQGWKHFHUDPLFLQGXVWU\-RLQWZHOGVRQKHDWUHVLVWDQW&U6L$OVWHHOVWKDWDUHH[SRVHGWR
JDVHVFRQWDLQLQJVXOSKXUPXVWEHFDUULHGRXWXVLQJ%g+/(5)2;)$DVD¿QDOOD\HU'XHWRWKH
ULVNRIHPEULWWOHPHQWWKHWHPSHUDWXUHUDQJHEHWZHHQ&VKRXOGEHDYRLGHG5HVLVWDQWWR
scaling up to +1200 C. Cryogenic down to -196 C.
Base materials
austenitic 1.4841 X15CrNiSi25-21, 1.4845 X8CrNi25-21, 1.4828 X15CrNiSi20-12, 1.4840 GX15Cr-
1L;&U1L*;&U1L6LIHUULWLFSHDUOLWLF;&U$O6L
1.4724 X10CrAlSi13, 1.4742 X10CrAlSi18, 1.4762 X10CrAlSi25, 1.4710 GX30CrSi7, 1.4740
GX40CrSi17 AISI 305, 310, 314, ASTM A297 HF, A297 HJ
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0,12 0,6 3,2 25,0 20,5
42
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 420 600 36 100
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9'6WDWRLO6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode: FOX FFB-A Solid wire electrode: FFB-IG
TIG rod: FFB-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGUXWLOHFRDWHGVWLFNHOHFWURGHIRUVDPHW\SHKHDWUHVLVWDQWUROOHGVWHHOVVXFKDV
in annealing shops, hardening shops, steam boiler construction, the petrochemical industry and
WKHFHUDPLFLQGXVWU\7KH¿QDOOD\HURIMRLQWVWKDWDUHH[SRVHGWRUHGXFLQJJDVHVFRQWDLQLQJVXOSKXU
PXVWEHZHOGHGZLWK%g+/(5)2;)$7KH%g+/(5)2;))%EDVLFVWLFNHOHFWURGHLVSUHIHUDEOH
IRUWKLFNZDOOHGZHOGHGFRQVWUXFWLRQV6PRRWKVHDPVDQGHDV\VODJUHPRYDO5HVLVWDQWWRVFDOLQJ
XSWR&'XHWRWKHULVNRIHPEULWWOHPHQWWKHWHPSHUDWXUHUDQJHEHWZHHQ&
should be avoided.
Base materials
austenitic 1.4841 X15CrNiSi25-21, 1.4845 X8CrNi25-21, 1.4828 X15CrNiSi20-12, 1.4840 GX15Cr-
1L;&U1L*;&U1L6LIHUULWLFSHDUOLWLF;&U$O6L
1.4724 X10CrAlSi13, 1.4742 X10CrAlSi18, 1.4762 X10CrAlSi25, 1.4710 GX30CrSi7, 1.4740
GX40CrSi17 AISI 305, 310, 314, ASTM A297 HF, A297 HJ
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0,12 0,5 2,2 26,0 21,0 43
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
untreated 430 620 35 75
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
6WDWRLO6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
Stick electrode: FOX FFB Solid wire electrode: FFB-IG
TIG rod: FFB-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWDLVD&U1LHOHFWURGHIRUZHOGLQJ$6706DQGVLPLODUW\SHVRIKLJKWHP-
SHUDWXUHVWDLQOHVVVWHHOV7RPLQLPLVHWKHULVNRIKRWFUDFNLQJZKHQZHOGLQJIXOO\DXVWHQLWLFVWHHOV
and nickel base alloys, heat input and interpass temperature must be low and there must be as little
GLOXWLRQDVSRVVLEOHIURPWKHSDUHQWPHWDO
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0,10 0,5 2,1 26,0 21,0
44
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 440 625 35 80 50
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3UXWLOHLVGHVLJQHGIRUZHOGLQJVXSHUGXSOH[VWHHOVVXFKDV7KH
ZHOGDELOLW\RIGXSOH[DQGVXSHUGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWRWKH
EDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
0,03 0,5 1,3 25,2 9,5 3,6 0,23
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 45
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -46°C:
untreated 700 900 26 80 45
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVV5HVLVWDQFHWRLQWHUFU\VWDOOLQHFRUURVLRQ±ZHWFRUURVLRQXSWR&)9HU\JRRG
resistance to pitting corrosion and stress corrosion cracking due to the high CrMo(N) content (pitting
LQGH[!:HOOVXLWHGIRURIIVKRUHDSSOLFDWLRQV
Base materials
±*;&U1L0R&X1±*;&U1L0R&X1&UVXSHUGXSOH[VWHHOV
VXFKDV6$)=HURQ
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni N Cu W
0,03 0,5 1,2 25,0 3,7 9,0 0,2 0,7 0,6
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
46 Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -50°C:
untreated 600 750 25 70 50
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; resistant to intercrystalline corrosion – wet corrosion up to 350 C (662 F). Good
resistance to Cl-bearing environments, pitting corrosion and nitric acid. Huey test to ASTM A262-64:
ȝKPD[JPKVHOHFWLYHDWWDFNȝPD[3DUWLFXODUO\VXLWHGWRFRUURVLRQFRQGL-
WLRQVLQXUHDV\QWKHVLVSODQWV)RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJVLPLODUVWHHOV
)RUZHOGFODGGLQJRQKLJKWHPSHUDWXUHVWHHOVDQGIRUIDEULFDWLQJMRLQWVRQFODGGLQJV
Base materials
1.4465 – X2CrNiMoN25-25 1.4466 – X2CrNiMoN25-22-2 1.4435 – X2CrNiMo18-14-3
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni N
0.035 0,4 5,0 24,5 2,2 22,0 0,15
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield 47
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated 400 600 30 80
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3LVDKLJKDOOR\HG&U1LHOHFWURGHZLWKDSSUR[IHUULWHRIIHULQJKLJKWHQVLOHVWUHQJWK
DQGH[FHOOHQWUHVLVWDQFHWRFUDFNLQJ7KHFKHPLFDOFRPSRVLWLRQFRUUHVSRQGVWR$:6$(
$YHVWD3LVSULPDULO\LQWHQGHGIRUZHOGLQJGLVVLPLODUMRLQWVEHWZHHQVWDLQOHVVVWHHOKLJKVWUHQJWK
VWHHOVVXFKDV$UPR[DQG+DUGR[WRROVWHHOVSULQJVWHHODQG0QVWHHODVZHOODVRWKHU
GLI¿FXOWWRZHOGFRPELQDWLRQV
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
48 0,09 0,8 0,8 29,0 9,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
untreated 620 810 20 25
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873'KDVEHHQGHYHORSHGWRVDWLVI\WKHKLJKHVWUHTXLUHPHQWVIRUMRLQLQJDQGVXUIDFLQJ,WLV
H[WUHPHO\FUDFNUHVLVWDQWZKHQMRLQLQJVWHHOVRIGLI¿FXOWZHOGDELOLW\VXFKDVHJKDUGPDQJDQHVH
VWHHOVWRROVWHHOVVSULQJVWHHOVKLJKVSHHGVWHHOVDVZHOODVGLVVLPLODUPHWDOMRLQWV'XHWRWKH
JRRGFRUURVLRQDQGDEUDVLRQUHVLVWDQFHDQGKLJKWHQVLOHVWUHQJWK873'¿QGVLWVDSSOLFDWLRQ
SDUWLFXODUO\LQUHSDLUDQGPDLQWHQDQFHRIPDFKLQHDQGGULYHFRPSRQHQWVVXFKDVJHDUVFDPV
VKDIWVKRWFXWVKRWWULPSODWHVDQGGLHV$OVRLGHDOO\VXLWHGDVDQHODVWLFFXVKLRQLQJOD\HUIRUYHU\
KDUGVXUIDFLQJV
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
873'KDVRXWVWDQGLQJZHOGLQJSURSHUWLHV6WDEOHDUFVSDWWHUIUHH7KH¿QHO\ULSSOHGVHDPKDV
DKRPRJHQHRXVVWUXFWXUHYHU\JRRGVODJUHPRYDOVHOIOLIWLQJRQSDUWV*RRGZHOGDELOLW\LQDZNZDUG
positions. Stainless, creep resistant and workhardening.
:HOGLQJLQVWUXFWLRQV
COHDQWKHZHOGLQJ]RQHWKRURXJKO\3UHSDUH;9RU8JURRYHRQWKLFNZDOOHGZRUNSLHFHVZLWKDQ
DQJOHRI3UHKHDWKLJK&FRQWDLQLQJVWHHOVDQGVROLGZRUNSLHFHVWRDSSU&.HHS
stick electrode vertical and weld with a short arc, use stringer beads or slight weaving, as applicab-
OH5HGU\VWLFNHOHFWURGHVWKDWKDYHJRWGDPSIRUK±&
Base materials 49
hard manganese steels, tool steels, spring steels, high speed steels as well as dissimilar metal
MRLQWV
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Fe
0,1 1,0 1,0 30,0 9,5 balance
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa %
untreated 640 800 20
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; wet corrosion up to 300 C (572 F). High resistance to hot cracking: goot toughness at
KLJK\LHOGVWUHQJWK)RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJVLPLODUVWHHOVFDVWVWHHO
JUDGHV)RUIDEULFDWLQJWRXJKMRLQWVRQXQDOOR\HGORZDOOR\VWUXFWXUDOVWHHOVRIKLJKHUVWUHQJWK
on high anganese and CrNiMn steels, between dissimilar metals e.g. between stainless or heat
resistant and unalloyed/low alloy steels/cast steel grades.
Base materials
DB-approved parent metals 1.4006 – X10Cr13, 1.3401 – X120Mn12, S235 St 37 , E295 St 50 ;
8VHDEOHIRUMRLQWZHOGLQJRQOLPLWHGZHOGDEOHXQDOOR\HGDQGORZDOOR\HGVWHHOVRIKLJKHUVWUHQJWK
8VHGDVVWUHVVUHOLHYHGEXIIHUOD\HUZKHQFODGGLQJFROGDQGZDUPPDFKLQHWRROV)RUMRLQLQJVRQ
KLJKPDQJDQHVHVWHHODQG&U1L0QVWHHODVZHOODVIRUFRPELQDWLRQVRQVWHHOVRIGLIIHUHQWFKHPLFDO
composition or strength.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni
0,10 1,1 0,8 29,0 9,0 0,1
50
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
1,0%
MPa MPa % at RT
untreated 500 750 20 25
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
$SSURYDOV'%5HJIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RUHZLUHDOOR\HGDXVWHQLWLFIHUULWLFVSHFLDOVWLFNHOHFWURGHVZLWKUXWLOHFRDWLQJ6XLWDEOHIRUKDUGWR
ZHOGPDWHULDOVRIKLJKVWUHQJWKVXFKDVSUHVVLQJDQGWULPPLQJWRROVGXHWRWKHKLJKIHUULWHFRQWHQW
DQGKLJKFUDFNUHVLVWDQFH-RLQWVEHWZHHQGLVVLPLODUVWHHOVWRXJKLQWHUPHGLDWHOD\HUVLQFDVHRI
KDUGIDFLQJ6XLWDEOHIRUZHDUUHVLVWDQWVXUIDFLQJRQFRXSOLQJVWRRWKHGZKHHOVVKDIWVDQGWKH
OLNHGXHWRWKHKLJKPHFKDQLFDOVWUHQJWKDQGVWUDLQKDUGHQLQJFDSDFLW\&DQDOVREHXVHGIRUWRRO
UHSDLUV%g+/(5)2;&1$KDVH[FHSWLRQDOSRVLWLRQZHOGLQJSURSHUWLHVDQGLVSDUWLFXODUO\
VXLWDEOHIRUZHOGLQJZLWK$&SRZHU
Base materials
8VHIRUMRLQWZHOGLQJRIXQDOOR\HGDQGORZDOOR\VWHHOVRIKLJKVWUHQJWKDQGOLPLWHGZHOGDELOLW\
8VHDVEXIIHUOD\HUIRUVXUIDFLQJVRQFROGDQGKRWZRUNLQJWRROV$OVRVXLWDEOHIRUMRLQWVRQDXVWHQLWLF
0QVWHHODQG&U1L0QVWHHODVZHOODVIRUGLVVLPLODUMRLQWVRQVWHHOVRIGLIIHUHQWFKHPLFDOFRPSRVL-
tion or strength.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0,11 0,9 0,7 28,8 9,5 51
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
untreated 650 790 24 30
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
DB (30.014.16, 20.014.07), CE
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/615$&'&LVDKLJK0RDOOR\HGHOHFWURGHFRUUHVSRQGLQJWR$:6$(/GHVL-
JQHGIRUZHOGLQJ$670/VWHHO
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,02 0,7 0,9 19,2 13,0 3,7
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield 53
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
untreated 485 615 32 55
Operating data
Polarity = + / ~
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8731ELVVXLWDEOHIRUMRLQLQJDQGVXUIDFLQJRIKHDWUHVLVWDQW&U1LFDVWVWHHOVFHQWULIXJDODQG
PRXOGFDVWSDUWVRIWKHVDPHRURIVLPLODUQDWXUH
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
,WLVXVHGIRURSHUDWLQJWHPSHUDWXUHVXSWR&LQFDUEXUL]HGORZVXOSKXUFRPEXVWLRQJDVHJ
UHIRUPLQJRYHQVLQSHWURFKHPLFDOSODQWV
:HOGLQJLQVWUXFWLRQV
Hold stick electrode vertically with a short arc and lowest heat input. String beads are welded. The
LQWHUSDVVWHPSHUDWXUHRI&VKRXOGQRWEHH[FHHGHG5HGU\VWLFNHOHFWURGHVIRUKRXUVDW
250 - 300 C
Base materials
1.4852 G – X 40 NiCrSiNb 35 26
1.4857 G – X 40 NiCrSi 35 26
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb Ti Fe
54 0,4 1,0 1,5 25,0 35,0 1,2 0,1 balance
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa %
untreated 480 700 8
Operating data
Polarity: = +
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVKLJKUHVLVWDQFHWRFRUURVLYHHQYLURQPHQWV5HVLVWDQWWRVWUHVVFRUURVLRQFUDFNLQJ5H-
VLVWDQWWRVFDOLQJXSWR&)7HPSHUDWXUHOLPLW&)PD[LQVXOSKXUHRXV
DWPRVSKHUHV+LJKWHPSHUDWXUHUHVLVWDQWXSWR&)&ROGWRXJKQHVVDWVXE]HUR
WHPSHUDWXUHVDVORZDV±&±))RUMRLQLQJDQGVXUIDFLQJZRUNZLWKPDWFKLQJVLPLODU
corrosion resistant materials as well as on matching and similar heat resistant, high temperature
VWHHOVDQGDOOR\V)RUMRLQLQJDQGVXUIDFLQJZRUNZLWKFU\RJHQLFDXVWHQLWLF&U1L1VWHHOVFDVWVWHHO
JUDGHVDQGRQFU\RJHQLF1LVWHHOVVXLWDEOHIRUTXHQFKLQJDQGWHPSHULQJ
Base materials
X10NiCrAlTi32-20 H, 1.4876 – X10NiCrAlTi32-20, 2.4856 – NiCr22Mo9Nb, 1.4539 – X2NiCrMo-
&X;&U1L0R&X19G7h9:%/$OOR\$OOR\$OOR\1LVWHHOV
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni Nb Fe
0,04 0,7 1 21,5 9,5 bal. 3,3 2,0
56
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20 °C: -196 °C:
untreated 420 760 30 75 60
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R$%6'19*/
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8730RLVSDUWLFXODUO\VXLWHGIRUMRLQLQJDQGVXUIDFLQJRQQLFNHODOOR\VDXVWHQLWLFVWHHOVORZ
WHPSHUDWXUHQLFNHOVWHHOVDXVWHQLWLFIHUULWLFMRLQWVDQGFODGGLQJVRIWKHVDPHRUVLPLODUQDWXUHOLNH
2.4856 (NiCr22Mo 9 Nb), 1.4876 (X30 NiCrAlTi 32 20), 1.4529 (X2 NiCrMoCu 25 20 5).
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
7KHZHOGPHWDOLVKHDWUHVLVWDQWDQGVXLWDEOHIRURSHUDWLQJWHPSHUDWXUHVXSWR&,WPXVW
EHQRWHGWKDWDVOLJKWGHFUHDVHLQGXFWLOLW\ZLOORFFXULISURORQJHGKHDWWUHDWPHQWLVJLYHQZLWKLQWKH
temperature range 600 - 800 C. Scale-resisting in low-sulphur atmosphere up to 1100 C. High
creep strength.
:HOGLQJLQVWUXFWLRQV
2SHQLQJDQJOHRIWKHSUHSDUHGVHDPDSSUR[URRWJDSDSSUR[PP:HOGVWLFNHOHFWURGH
ZLWKVOLJKWWLOWDQGVKRUWDUF6WULQJEHDGVDUHZHOGHG7KHLQWHUSDVVWHPSHUDWXUHRI&DQGD
PD[ZHDYLQJZLWK[GLDPHWHURIWKHVWLFNHOHFWURGHFRUHZLUHVKRXOGQRWEHH[FHHGHG5HGU\
WKHVWLFNHOHFWURGHV±KRXUVDW±&EHIRUHXVHDQGZHOGWKHPRXWRIDZDUPHOHFWURGH
carrier.
Base materials
X10NiCrAlTi32-20 H, 1.4876 – X10NiCrAlTi32-20, 2.4856 – NiCr-22Mo9Nb, 1.4539 – X2NiCrMo-
&X;&U1L0R&X19G7h9:%/$OOR\$OOR\$OOR\1LVWHHOV 57
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni Nb Fe
0,03 0,4 0,6 22,0 9,0 bal. 3,3 1,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20 °C: -196 °C:
untreated 450 760 30 75 45
Operating data
Polarity: = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 03610), DNV, ABS, GL, BV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Core wire alloyed special stick electrode corresponding to AWS ENiCrFe-3 with special basic coating,
IRUKLJKTXDOLW\ZHOGLQJRIQLFNHOEDVHGDOOR\VFUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOVKH-
DWUHVLVWDQWDQGFU\RJHQLFPDWHULDOVDQGDOVRIRUORZDOOR\KDUGWRZHOGVWHHOVDQGGLVVLPLODUMRLQWV
$OVRIRUIHUULWHDXVWHQLWHMRLQWVDWRSHUDWLQJWHPSHUDWXUHV&RUKHDWWUHDWPHQWV6XLWDEOHIRU
SUHVVXUHYHVVHOFRQVWUXFWLRQIRU&WR&RWKHUZLVHZLWKVFDOLQJUHVLVWDQFHXSWR&
VXOSKXUIUHHDWPRVSKHUH'RHVQRWWHQGWRHPEULWWOHPHQWKLJKUHVLVWDQFHWRKRWFUDFNLQJLQDGGLWL-
RQWRZKLFKWKH&GLIIXVLRQDWKLJKWHPSHUDWXUHVRUGXULQJKHDWWUHDWPHQWRIGLVVLPLODUMRLQWVLVODUJHO\
LQKLELWHG5HVLVWDQWWRWKHUPDOVKRFNVWDLQOHVVIXOO\DXVWHQLWLF/RZH[SDQVLRQFRHI¿FLHQWEHWZHHQ
&VWHHODQGDXVWHQLWLF&U1L0RVWHHO([FHSWLRQDOZHOGLQJSURSHUWLHVLQDOOSRVLWLRQVH[FHSWIRUYHU-
WLFDOGRZQJRRGVODJGHWDFKDELOLW\KLJKUHVLVWDQFHWRSRURVLW\QRWFKIUHHZHOGVHDPVKLJKGHJUHH
RISXULW\7KHHOHFWURGHDQGWKHZHOGPHWDOPHHWWKHKLJKHVWTXDOLW\UHTXLUHPHQWV
Base materials
2.4816 NiCr15Fe, 2.4817 LC-NiCr15Fe Nickel and nickel alloys, low-temperature steels up to
;1LKLJKDOOR\HG&UDQG&U1L0RVWHHOVSDUWLFXODUO\IRUGLVVLPLODUMRLQWVDQGWKHLUMRLQWVWRXQDOOR-
\HGORZDOOR\FUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOV$OVRVXLWDEOHIRU$OOR\
58 7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo Ti Nb Co Fe
0,025 0,4 5,0 19,0 bal. 1,5 + 2,2 =0,08 3,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 420 680 40 120 80
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVKHDWUHVLVWDQWKLJKWHPSHUDWXUHUHVLVWDQW&ROGWRXJKQHVVDWVXE]HURWHPSHUDWXUHVDVORZ
DV±&±):HOOVXLWHGIRUZHOGLQJDXVWHQLWLFIHUULWLFMRLQWV1R&UFDUELGH]RQHVWKDWEHFR-
PHEULWWOHLQWKHIHUULWHZHOGGHSRVLWWUDQVLWLRQ]RQHHYHQQRWDVDUHVXOWRIKHDWWUHDWPHQWVDERYH
&):HOOVXLWHGIRUWRXJKMRLQWVDQGVXUIDFLQJRQKHDWUHVLVWDQW&UDQG&U1LVWHHOVFDVWVWHHO
grades and Ni-base alloys. Temperature limits: 500 C (932 F) in sulphureous atmospheres, 800 C
PD[)IRUIXOO\VWUHVVHGZHOGV5HVLVWDQWWRVFDOLQJXSWR&)
Base materials
1.4876 – X10NiCrAlTi32-30H; 2.4816 – NiCr15Fe; X8Ni9; 10CrMo9-10;
&RPELQDWLRQVEHWZHHQ±;&U1L0R1E±;1L&U0R&XDQGIHUULWLF
boiler steels; Alloy 600, Alloy 600L, Alloy 800 (H)
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb Fe
0,05 0,4 4,0 19,5 bal. 2,0 4,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 59
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20 °C: -196 °C: -269 °C:
untreated 380 620 35 90 70 50
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R7h9.7$*/
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873++LVSUHGRPLQDQWO\XVHGIRUMRLQLQJLGHQWLFDORUVLPLODUKHDWUHVLVWDQW1LEDVHDOOR\VKHDW
UHVLVWDQW DXVWHQLWHV FROG WRXJK 1LVWHHO DQG IRU MRLQLQJ KHDW UHVLVWDQW DXVWHQLWLFIHUULWLF PDWHULDOV
such as 2.4817 (LC NiCr15Fe), 2.4851 (NiCr23Fe), 1.4876 (X10 NiCrTiAl 32 20), 1.4941 (X8 CrNTi
6SHFLDOO\DOVRXVHGIRUMRLQLQJVRIKLJK&FRQWHQW&U1LFDVWVWHHOWRRU
IRUSHWURFKHPLFDOLQVWDOODWLRQVZLWKZRUNLQJWHPSHUDWXUHVXSWR&7KHZHOGLQJGHSRVLWLVKRW
cracking resistant and does not tend to embrittlement.
Base materials
1.4876 – X10NiCrAlTi32-30H; 2.4816 – NiCr15Fe; X8Ni9; 10CrMo9-10;
&RPELQDWLRQVEHWZHHQ±;&U1L0R1E±;1L&U0R&XDQGIHUULWLF
boiler steels; Alloy 600, Alloy 600L, Alloy 800 (H)
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Nb Fe Ni
0,03 0,4 5 19,0 1,5 2,2 3 bal.
60 0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20 °C: -196 °C:
untreated 420 680 40 120 80
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV, ABS, GL, BV, DNV, C
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873&RPRGLVVXLWDEOHIRUMRLQLQJKLJKWHPSHUDWXUHDQGVLPLODUQLFNHOEDVHDOOR\VKHDWUH-
sistant austenitic and cast alloys, such as 2.4663 (NiCr23Co12Mo), 2.4851 (NiCr23Fe), 1.4876 (X10
NiCrAlTi 32 21), 1.4859 (GX10 NiCrSiNb 32 20). The weld metal is resistant to hot-cracking and is
XVHGIRUVHUYLFHWHPSHUDWXUHVXSWR&6FDOHUHVLVWDQFHXSWR&LQR[LGL]LQJDQGFDUEX-
UL]HGDWPRVSKHUHVHJJDVWXUELQHVHWK\OHQHSURGXFWLRQSODQWV
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
873&RPRGFDQEHZHOGHGLQDOOSRVLWLRQVH[FHSWYHUWLFDOGRZQ,WKDVDVWDEOHDUF7KHVHDP
LV¿QHO\ULSSOHGDQGQRWFKIUHH(DV\VODJUHPRYDO
:HOGLQJLQVWUXFWLRQV
+ROGVWLFNHOHFWURGHDVYHUWLFDOO\DVSRVVLEOHNHHSDVKRUWDUF8VHVWULQJEHDGWHFKQLTXH)LOOHQG
FUDWHUFDUHIXOO\,QWHUSDVVWHPSHUDWXUHPD[&5HGU\VWLFNHOHFWURGHVIRU±K±&
Base materials
X10NiCrAlTi32-20 (1.4876) NiCr23Fe (2.4851) GX10NiCrNb32-20 (1.4859) NiCr23Co12Mo
(2.4663) UNS N06617, Alloy 617
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W 61
C Si Mn Cr Mo Ni Co Al Ti Fe
0,06 0,8 0,3 21,0 9,0 bal. 11,0 0,7 0,3 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated 450 700 35 100
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 04661)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; resistant to scaling up to 950 C (1742 F), high temperature resistant up to 800 C (1472
)&ROGWRXJKQHVVDWVXE]HURWHPSHUDWXUHVDVORZDV±&±):HOOVXLWHGIRUDXVWHQLWLF
IHUULWLFMRLQWV1R&UFDUELGH]RQHVWKDWEHFRPHEULWWOHLQWKHIHUULWHZHOGGHSRVLWWUDQVLWLRQ]RQHHYHQ
QRWDVDUHVXOWRIKHDWWUHDWPHQWVDERYH&):HOOVXLWHGIRUWRXJKMRLQWVDQGVXUIDFLQJ
on heat resistant Cr- and CrNi steels/cast steel grades and Ni-base alloys. Temperature limits: 500 C
)LQVXOSKXUHRXVDWPRVSKHUHV&)PD[IRUIXOO\VWUHVVHGZHOGV
)RUZHOGLQJZRUNRQFU\RJHQLFVWHHOVFDVWVWHHOJUDGHVLQFOXGLQJ1LVWHHOVVXLWDEOHIRUTXHQFKLQJDQG
WHPSHULQJ)RUMRLQLQJDSSOLFDWLRQVRQVWHHOVZLWKDORZH[SDQVLRQFRHI¿FLHQW'LODYDU,QYDU
Base materials
±;1L&U$O7L±1L&U)H&U\RJHQLF1LVWHHOV;1L&RPELQD-
WLRQVRI±;&U1L0R1EDQGIHUULWLFERLOHUVWHHOVXSWR0R$OOR\+
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb Fe
62 0,05 0,5 6,5 16 bal. 2,0 6,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20 °C: -196 °C:
untreated 350 620 35 90 70
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R7h9.7$&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873.ELVHPSOR\HGSULPDULO\IRUZHOGLQJFRPSRQHQWVLQHQYLURQPHQWDOSODQWVDQGSODQWVIRU
FKHPLFDOSURFHVVHVZLWKKLJKO\FRUURVLYHPHGLD-RLQWZHOGLQJRIPDWFKLQJEDVHPDWHULDOVDV0DWH-
ULDO1RRUVLPLODUPDWFKLQJPDWHULDOVDVPDWHULDO1R1L&U0R:-RLQWZHOGLQJRI
these materials with low-alloyed steels. Cladding on low-alloyed steels.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
,QDGGLWLRQWRLWVJRRGUHVLVWDQFHWRFRQWDPLQDWHGR[LGDWLQJPLQHUDODFLGVDFHWLFDFLGVDQGDFHWLF
DQK\GULGHVKRWFRQWDPLQDWHGVXOSKXULFDQGSKRVSKRULFDFLG873.EKDVDQH[FHOOHQWUHVLVWDQ-
FHDJDLQVWSLWWLQJDQGFUHYLFHFRUURVLRQ7KHVSHFLDOFRPSRVLWLRQRIWKHFRDWLQJH[WHQVLYHO\SUHYHQWV
WKHSUHFLSLWDWLRQRILQWHUPHWDOOLFSKDVHV
873.EFDQEHZHOGHGLQDOOSRVLWLRQVH[FHSWYHUWLFDOGRZQ6WDEOHDUFHDV\VODJUHPRYDO
:HOGLQJLQVWUXFWLRQV
2SHQLQJDQJOHRIWKHSUHSDUHGVHDPDSSUR[URRWJDSDSSUR[PP:HOGVWLFNHOHFWURGHZLWK
VOLJKWWLOWDQGZLWKDVKRUWDUF6WULQJEHDGVDUHZHOGHG7KHLQWHUSDVVWHPSHUDWXUHRI&DQG
DPD[ZHDYLQJZLGWK[GLDPHWHURIWKHVWLFNHOHFWURGHFRUHZLUHVKRXOGQRWEHH[FHHGHG5H
GU\WKHVWLFNHOHFWURGHV±KRXUVDW±&EHIRUHXVHDQGZHOGWKHPRXWRIDZDUPVWLFN
electrode carrier.
Base materials 63
2.4602 – NiCr21Mo14W – Alloy C-22; 2.4605 – NiCr23Mo16Al – Alloy 59; 2.4610 – NiMo16Cr16Ti
– Alloy C-4; 2.4819 – NiMo16Cr15W – Alloy C-276
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni Fe
0,02 0,2 0,5 22,5 15,5 bal. 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated 450 720 30 75
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 06687)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVV+LJKFRUURVLRQUHVLVWDQFHLQUHGXFLQJDQGDERYHDOOLQR[LGL]LQJHQYLURQPHQWV)RU
MRLQLQJDQGVXUIDFLQJZLWKPDWFKLQJDQGVLPLODUDOOR\VDQGFDVWDOOR\V)RUZHOGLQJWKHFODGGHGVLGH
RISODWHVRIPDWFKLQJDQGVLPLODUDOOR\V
Base materials
2.4602 – NiCr21Mo14W – Alloy C-22; 2.4605 – NiCr23Mo16Al – Alloy 59; 2.4610 – NiMo16Cr16Ti
– Alloy C-4; 2.4819 – NiMo16Cr15W – Alloy C-276
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni Fe
0,02 0,10 0,5 23,0 16,0 bal. 1,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
64 Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated 420 700 40 60
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873LVHPSOR\HGIRUMRLQLQJDQGVXUIDFLQJRIQLFNHOEDVHPDWHULDOV873LVDOVRUHFRP-
PHQGHGIRUZHOGLQJGLIIHUHQWPDWHULDOVVXFKDVDXVWHQLWLFWRIHUULWLFVWHHOVDVZHOODVIRUZHOGFODG-
GLQJVRQXQDOOR\HGDQGORZDOOR\HGVWHHOVHJIRUUHDFWRUFRQVWUXFWLRQ
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
,:HOGDEOHLQDOOSRVLWLRQVH[FHSWYHUWLFDOGRZQ6WDEOHDUF JRRGVODJUHPRYDELOWL\7KHVHDPLV
¿QHO\ULSSOHGDQGQRWFKIUHH7KHZHOGGHSRVLWKDVDIXOO\DXVWHQLWLFVWUXFWXUHDQGLVKLJKWHPSHUDWXUH
resistant. Not prone to embrittlement either at high or low temperatures.
:HOGLQJLQVWUXFWLRQV
2SHQLQJDQJOHRIWKHSUHSDUHGVHDPDSSUR[URRWJDSDSSUR[PP7KHVWLFNHOHFWURGHLV
ZHOGHGZLWKDVOLJKWWLOWDQGVKRUWDUF8VHVWULQJEHDGVZHOGLQJWHFKQLTXH7KHLQWHUSDVVWHPSHUDWXUH
RI&DQGDPD[ZHDYLQJZLGWK[GLDPHWHURIWKHVWLFNHOHFWURGHFRUHZLUHVKRXOGQRWEH
H[FHHGHG5HGU\VWLFNHOHFWURGHSULRUZHOGLQJIRU±KDW±&ZHOGLQJRXWRIDKRWVWLFN
electrode carrier.
Base materials
1L&U)H ,QFRQHO DQG 1L DOOR\V RI WKH VDPH RU VLPLODU FRPSRVLWLRQ KLJKO\ FUHHS UHVLVWDQW
DXVWHQLWLFVWHHOVHJ;&U1L1E;&U1L0R1E;&U1L0R91EDQGVWHHOVRIWKH
VDPH VWUHQJWK JURXS ZLWK WKH VDPH RU VLPLODU FRPSRVLWLRQ WR 1L VWHHOV LQFOXGLQJ ;1L 65
DQGMRLQWVEHWZHHQWKHDERYHPHQWLRQHGVWHHOJURXSVZLWKXQDOOR\HGDQGORZDOOR\VWHHOVIRUXVHDW
higher temperatures, e.g. P235GH, P265GH, P235GH- P355GH, S255NB, P295GH, 16Mo3; low-al-
loy structural and boiler construction steels, as well as X20CrMoV12-1 and X20CrMoWV12-1 with
VWDLQOHVVFUHHSUHVLVWDQWDXVWHQLWLFVWHHOVDOVRVXLWDEOHIRUWKH,QFROR\PDWHULDO
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb Fe
0,025 0,4 6,0 16,0 bal. 2,2 6,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 400 670 40 120 80
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8730RLVSUHGRPLQDQWO\XVHGIRUMRLQLQJLGHQWLFDOKHDWUHVLVWDQW1L&U)HDOO\RVKHDWUHVLVWDQW
DXVWHQLWHVFROGWRXJK1LVWHHOVDQGIRUMRLQLQJKHDWUHVLVWDQWDXVWHQLWLFIHUULWLFPDWHULDOV6SHFLDOO\
DOVRXVHGIRUMRLQLQJVRIKLJK&FRQWHQW&U1LFDVWVWHHOWRRUIRUSHWURFKHPLFDO
installations with working temperatures up to 900 C.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
7KHZHOGLQJGHSRVLWRI8730RLVKRWFUDFNLQJUHVLVWDQWGRHVQRWWHQGWRHPEULWWOHPHQWDQG
is scale resistant and resistant to cavitation at high temperatures.
:HOGLQJLQVWUXFWLRQV
Hold stick electrode as vertically as possible with a short arc, only a very little weaving. Fill end cra-
WHUFDUHIXOO\,QWHUSDVVWHPSHUDWXUHPD[&5HGU\VWLFNHOHFWURGHVIRU±K±&
Base materials
2.4816 (NiCr15 Fe), 2.4951 (NiCr 20 Ti), 1.4876 (X10 NiCrTiAl 32 20), 1.4941(X8 CrNiTi 18 10)
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
66
C Si Mn Cr Mo Nb NI Fe
0,04 0,4 3,0 16,0 1,5 2,2 bal. 6,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated 380 620 35 80
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 05259), GL, DNV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7KHKLJKQLFNHOVWLFNHOHFWURGH8730RLVHVSHFLDOO\VXLWHGIRUZHOGLQJFROGWRXJKQLFNHO
steels, such as X8Ni9.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
8730RLVGHVWLQDWHGIRUZHOGLQJZLWKDF,WLVZHOGDEOHLQDOOSRVLWLRQV6WDEOHDUFHDV\VODJ
removal.
I:HOGLQJLQVWUXFWLRQV
7KHZHOG]RQHPXVWEHFOHDQDQGSURSHUO\GHJUHDVHG3ULRUWRZHOGLQJWKHVWLFNHOHFWURGHVPXVW
EHGULHGIRU±KRXUVDW±&7KHVWLFNHOHFWURGHLVZHOGHGZLWKDVOLJKWWLOWVKRUWDUFDQG
VXI¿FLHQWO\KLJKDPSHUDJHDGMXVWPHQW7RDYRLGHQGFUDWHUFUDFNVWKHFUDWHUPXVWEH¿OOHGSURSHUO\
and the arc drawn away to the side.
Base materials
cold-tough nickel steels, such as X8Ni9
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
67
C Si Mn Cr Mo Ni Nb W Fe
0,05 0,6 3,5 13,0 7,0 bal. 1,0 1,2 7,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % -196°C:
untreated 420 690 35 70
Operating data
Polarity = + / ~
$SSURYDOVDQGFHUWL¿FDWHV
BV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8730LVVXLWDEOHIRUMRLQLQJDQGVXUIDFLQJRIQLFNHOFRSSHUDOOR\VDQGRIQLFNHOFRSSHUFODG
VWHHOV8730LVDOVRXVHGIRUMRLQLQJGLIIHUHQWPDWHULDOVVXFKDVVWHHOWRFRSSHUDQGFRSSHU
alloys, steel to nickel-copper alloys. These materials are employed in high-grade apparatus con-
VWUXFWLRQSULPDULO\IRUWKHFKHPLFDODQGSHWURFKHPLFDOLQGXVWULHV$VSHFLDODSSOLFDWLRQ¿HOGLVWKH
IDEULFDWLRQRIVHDZDWHUHYDSRUDWLRQSODQWVDQGPDULQHHTXLSPHQW
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
8730LVZHOGDEOHLQDOOSRVLWLRQVH[FHSWYHUWLFDOGRZQ6PRRWKVWDEOHDUF7KHVODJLVHDVLO\
UHPRYHGWKHVHDPVXUIDFHLVVPRRWK7KHZHOGPHWDOZLWKVWDQGVVHDZDWHU
:HOGLQJLQVWUXFWLRQV
7KRURXJKFOHDQLQJRIWKHZHOG]RQHLVHVVHQWLDOWRDYRLGSRURVLW\9DQJOHRIVHDPDERXWZHOG
VWULQJEHDGVLISRVVLEOH:HOGZLWKGU\VWLFNHOHFWURGHVRQO\5HGU\VWLFNHOHFWURGHVKRXUVDW
200 C.
Base materials
3DUWLFXODUO\VXLWHGIRUWKHIROORZLQJPDWHULDOV1L&X)H1L&X$O
68
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Ni Cu Ti Al Fe
0,05 0,7 3,0 bal. 29,0 0,7 0,3 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT
untreated 300 450 30 80
Operating data
Polarity = +
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 00248), ABS, GL
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD35EDVLFLVDQLFNHOEDVHHOHFWURGHGHVLJQHUIRUZHOGLQJ0RVWHHOVVXFKDV602
,WFDQDOVREHXVHGIRUZHOGLQJQLFNHOEDVHDOOR\VVXFKDV,QFRQHODQG,QFROR\,QFKORULGH
FRQWDLQLQJHQYLURQPHQWVWKHHOHFWURGHRIIHUVSDUWLFXODUO\KLJKUHVLVWDQFHWRSLWWLQJFUHYLFHFRUURVL-
RQDQGVWUHVVFRUURVLRQFUDFNLQJ7RPLQLPLVHWKHULVNRIKRWFUDFNLQJZKHQZHOGLQJIXOO\DXVWHQLWLF
steels and nickel base alloys, heat input and interpass temperature must be low and there must be
DVOLWWOHGLOXWLRQDVSRVVLEOHIURPWKHSDUHQWPHWDO
Base materials
$OVRIRUZHOGLQJQLFNHOEDVHDOOR\VWRVWDLQOHVVRUXQDOOR\HGVWHHOVDQGIRUVXUIDFLQJ
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W 69
C Si Mn Cr Ni Mo Nb Fe
0,02 0,4 0,4 21,5 bal. 9,5 2,2 3,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C: –196°C:
untreated 480 730 40 90 80 70
Operating data
Polarity = +
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8QLYHUVDOO\DSSOLFDEOHFRSSHUFRDWHGZHOGLQJURGZLWKDODUJHO\VSDWWHUIUHHPDWHULDOWUDQVIHU
7KHZHOGLQJURGLVVXLWDEOHIRUMRLQWZHOGLQJLQWKHFRQVWUXFWLRQRIERLOHUVFRQWDLQHUVDQGEXLOGLQJ
structures.
%g+/(5(0.LVDOVRVXLWDEOHIRUXVHLQDFLGJDV+,&WHVWDFFRUGLQJWR1$&(70
9DOXHVIRUWKH66&WHVWDUHDOVRDYDLODEOH
Marks (rods only)
IURQW W3Si1
back: ER70S-6
Base materials
6WHHOVXSWRD\LHOGVWUHQJWKRI03DNVL
S235JR-S355JR, S235JO-S355JO, S235J2-S355J2, S275N-S420N, S275M-S420M,
S275NLS420NL,
S275ML-S420ML, P235GH-P355GH, P275NL1-P355NL1, P275NL2-P355NL2,
2 P215NL, P265NL, P355N, P285NH-P420NH, P195TR1-P265TR1, P195TR2-P265TR2,
P195GH-P265GH, L245NB-L415NB, L245MB-L415MB, GE200-GE240
ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1,
LF2; A 414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70;
A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr. A, C, D, E; A 662 Gr. A, B, C;
A 707 Gr. L1, L2, L3; A 711 Gr. 1013; A 841 Gr. A, B, C; API 5 L Gr. B, X42, X52, X56, X60
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn
0,8 0,9 1,45
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -40°C:
untreated 450 560 28 180 80
stress relieved* 400 510 28 180 110
&K±VKLHOGLQJJDV$UJRQ
Operating data
Polarity = -
shielding gases: Argon
Dimensions (mm)
1,6 2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (09717), LTSS, SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHGZHOGLQJURGIRUZHOGLQJXQDOOR\HGDQGORZDOOR\VWHHOV7KH7,*URGLVVXLWDEOHIRU
WKLQZDOOHGSODWHVDQGWKLQZDOOHGWXEHVDVZHOODVIRUURRWZHOGV7KHUHODWLYHO\ORZ6LFRQWHQWPDNHV
WKHZHOGLQJURGSDUWLFXODUO\VXLWDEOHIRUZHOGLQJMRLQWVWKDWZLOOODWHUEHHQDPHOOHGRUJDOYDQLVHG7KH
7,*URGVDUHSDUWLFXODUO\UHFRPPHQGHGIRUURRWZHOGVDSSURYHGGRZQWR&
%g+/(5(0/LVDOVRVXLWDEOHIRUXVHLQDFLGJDV+,&WHVWDFFRUGLQJWR1$&(70
Marks (rods only)
IURQW W3Si1
back: ER70S-6
Base materials
6WHHOVXSWRD\LHOGVWUHQJWKRI03DNVL
S235JR-S355JR, S235JO-S355JO, S235J2-S355J2, S275N-S460N, S275M-S460M,
S275NL-S460NL, S275ML-S460ML, P235GH-P355GH, P275NL1-P460NL1, P275NL2-
P460NL2, P215NL, P265NL, P355N, P460N, P285NH-P460NH, P195TR1-P265TR1,
P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L245MB-L415MB, GE200-GE240
ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1,
3
LF2; A 414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70;
A 572 Gr. 42, 50, 55, 60, 65; A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr. A, C, D, E;
A 662 Gr. A, B, C; A 707 Gr. L1, L2, L3; A 711 Gr. 1013; A 841 Gr. A, B, C; API 5 L Gr. B, X42,
X52, X56, X60
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn
0,01 0,6 1,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C: -20°C: -50°C:
untreated 520 620 26 220 200 90
stress relieved* 480 580 28 200 210
&K±VKLHOGLQJJDV$UJRQ
Operating data
Polarity = -
Dimensions (mm)
1,6 2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1096.), DB (42.014.02), Statoil, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*7$:VROLGURGDQGZLUHIRUWKHZHOGLQJZLWKDUJRQ7\SLFDO¿HOGVRIXVHERLOHUWDQNDQGSLSHOLQH
constructions and apparatus engineering.
Marks (rods only)
W II
Base materials
Unalloyed structural steels acc. to EN 10025: S185, S235JR, S235JRG1, S235JRG2, S275JR,
S235J0, S275J0, S355J0. Boiler steels P235GH, P265GH, P295GH, P355GH.
Fine grained structural steels up to S420N.ASTM A27 and A36 Gr. all; A214; A242 Gr. 1-5; A266 Gr.
1, 2, 4; A283 Gr. A, B, C, D; A285 Gr. A, B, C; A299 Gr. A, B; A328; A366; A515 Gr. 60, 65, 70; A516
Gr. 55; A570 Gr. 30, 33, 36, 40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50, 60;
A668 Gr. A, B; A907 Gr. 30, 33, 36, 40, A841; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50; API 5 L Gr.
B, X42-X56.
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
4
C Si Mn
0,08 0,85 1,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
at room
Shielding gas MPa MPa % -50°C:
temperature
I1 440 560 25 130 50
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I 1-3
Dimensions (mm)
1,6 2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R'19
IURQW WMoSi
back: 1.5424
Base materials
FUHHSUHVLVWDQWVWHHOVDQGFDVWVWHHOVRIWKHVDPHW\SHVWHHOVUHVLVWDQWWRDJHLQJDQGWRFDXVWLFFUDFNLQJ
16Mo3, 20MnMoNi4-5, 15NiCuMoNb5, S235JR-S355JR, S235JO-S355JO, S450JO, S235J2-S355J2,
S275N-S460N, S275M-S460M, P235GH-P355GH, P355N, P285NH-P460NH, P195TR1-P265TR1,
P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L450QB, L245MB-L450MB, GE200-GE300
ASTM A 29 Gr. 1013, 1016; A 106 Gr. C; A, B; A 182 Gr. F1; A 234 Gr. WP1; A 283 Gr. B, C, D; A 335
Gr. P1; A 501 Gr. B; A 533 Gr. B, C; A 510 Gr. 1013; A 512 Gr. 1021, 1026; A 513 Gr. 1021, 1026; A
516 Gr. 70; A 633 Gr. C; A 678 Gr. B; A 709 Gr. 36, 50; A 711 Gr. 1013; API 5 L B, X42, X52, X60, X65 5
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Mo
0,1 0,6 1,1 0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
Shielding gas MPa MPa % +20°C: -30°C:
untreated 530 650 26 200 80
annealed* 480 570 27 230
DQQHDOHG&KIXUQDFHGRZQWR&DLU±VKLHOGLQJJDV$UJRQ
Operating data
Polarity = - VKLHOGLQJJDV$UJRQ
Dimensions (mm)
1,6 2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (0020.), KTA 1408.1 (8066.), DB (42.014.09), BV (UP), DNV (I MS), CRS (3), CE, NAKS
6LPLODUDOOR\¿OOHUPHWDOV
GMAW solid wire: DMO-IG EMS 2 Mo/BB 24, EMS 2 Mo/
FOX DMO Kb BB 306, EMS 2 Mo/BB 400
SMAW electrode: SAW combination:
FOX DMO Ti EMS 2 Mo/BB 418 TT
Flu cored wire: DMO Ti-FD EMS 2 Mo/BB 421 TT
IURQW W CrMo1 Si
back: 1.7339
Base materials
same alloy creep resistant steels and cast steel, case-hardening and nitriding steels with comparable
composition, heat treatable steels with comparable composition, steels resistant to caustic cracking
1.7335 13CrMo4-5, 1.7262 15CrMo5, 1.7728 16CrMoV4, 1.7218 25CrMo4, 1.7225 42CrMo4, 1.7258
24CrMo5, 1.7354 G22CrMo5-4, 1.7357 G17CrMo5-5 ASTM A 182 Gr. F12; A 193 Gr. B7; A 213 Gr.
T12; A 217 Gr. WC6; A 234 Gr. WP11; A335 Gr. P11, P12; A 336 Gr. F11, F12; A 426 Gr. CP12
6 7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Mo P As Sb Sn
0,1 0,6 1,0 1,2 0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C:
annealed * 440 570 25 250
annealed 1** 510 620 22 200
&KIXUQDFHGRZQWR&DLU±VKLHOGLQJJDV$UJRQ
&KIXUQDFHGRZQWR&DLU±VKLHOGLQJJDV$UJRQ
Operating data
Polarity = -
VKLHOGLQJJDV$UJRQ
Dimensions (mm)
1,6 2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1096.), DB (42.014.02), Statoil, CE
6LPLODUDOOR\¿OOHUPHWDOV
GMAW solid wire: DMO-IG Flu cored wire: DMO Ti-FD
EMS 2 CrMo/BB 24
FOX DMO Kb
SMAW electrode: SAW combination: EMS 2 CrMo/BB 24 SC
FOX DMO Ti
EMS 2 CrMo/BB 418 TT
Gas welding rod: DCMS
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\HGZHOGLQJURGZLUHIRUWKHZHOGLQJZLWKDUJRQ6XLWHGIRUORZDOOR\DQGFUHHSUHVLVWDQW
steels in pipe and tank construction.
Marks (rods only)
Polarity = -
Shielding gas (EN ISO 14175) I 1-3
Dimensions (mm)
1,6 2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:HOGLQJURGZLUHIRUWKHZHOGLQJZLWKDUJRQ6XLWDEOHIRUPDQXIDFWXULQJFUHHSUHVLVWDQWVWHHOVLQ
boiler, tank, pipeline and nuclear reactor construction.
Marks (rods only)
W CrMo1Si / W IV
Base materials
1.7335 – 13CrMo4-5, ASTM A193 Gr. B7;1.7357 – G17CrMo5-5, A217 Gr. WC6;
A335 Gr. P11 and P12
rod
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Mo
0,1 0,6 1,0 1,1 0,5
8 0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Tensile strength
0,2% (L0=5d0) in J CVN
Shiedling Gas MPa MPa % at room temperature
A1 450 560 22 90
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I 1-3
Dimensions (mm)
0,8 2,0 2,5 3,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7,*ZHOGLQJURGFRSSHUFRDWHGIRUZHOGLQJLQERLOHUSUHVVXUHYHVVHODQGSLSHOLQHFRQVWUXFWLRQDQG
IRU WKH SHWURFKHPLFDO LQGXVWU\ HJ FUDFNLQJ SODQWV 3UHIHUUHG IRU &U0R DQG DOVR VXLWDEOH
IRUVLPLODUDOOR\TXHQFKHGDQGWHPSHUHGDQGFDVHKDUGHQLQJVWHHOV$SSURYHGIRUORQJWHUPXVHDW
RSHUDWLQJWHPSHUDWXUHVRIXSWR&7KHZHOGPHWDOH[KLELWVKLJKTXDOLW\JRRGWRXJKQHVVDQG
crack resistance, as well as a creep strength very much in the same range as 10CrMo9-10. Very
JRRGZHOGLQJDQGÀRZEHKDYLRXU
Marks (rods only)
IURQW W CrMo2 Si
back: 1.7384
Base materials
same type as creep-resistant steels and cast steels, similar alloy quenched and tempered
steels up to 980 MPa strength, similar alloy case-hardening and nitriding steels 1.7380 10CrMo9-
10, 1.7276 10CrMo11, 1.7281 16CrMo9-3, 1.7383 11CrMo9-10, 1.7379 G17CrMo9-10, 1.7382
G19CrMo9-10 ASTM A 182 Gr. F22; A 213 Gr. T22; A 234 Gr. WP22; 335 Gr. P22; A 336 Gr. F22;
A 426 Gr. CP22 9
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Mo P As Sb Sn
0,08 0,6 0,9 2,5 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C:
annealed * 470 600 23 190
DQQHDOHG&KIXUQDFHGRZQWR&DLU±VKLHOGLQJJDV$UJRQ
Operating data
Polarity = -
VKLHOGLQJJDV$UJRQ
Dimensions (mm)
1,6 2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1564.), SEPROZ, CE, NAKS (Ø2.4 mm; Ø3.0 mm)
6LPLODUDOOR\¿OOHUPHWDOV
GMAW solid wire: CM 2-IG Flu cored wire: CM 2 Ti-FD
CM 2-UP/BB 24
FOX CM 2 Kb SC
SMAW electrode: SAW combination: CM 2 SC-UP/BB 24 SCEMS 2
FOX CM 2 Kb
CM 2-UP/BB 418 TT
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7,*ZHOGLQJURGIRUKLJKO\FUHHSUHVLVWDQWTXHQFKHGDQGWHPSHUHGFKURPHVWHHOVSDUWLFX-
ODUO\IRU73VWHHOVLQWXUELQHDQGERLOHUFRQVWUXFWLRQDQGLQWKHFKHPLFDOLQGXVWU\
$SSURYHGIRUORQJWHUPXVHDWRSHUDWLQJWHPSHUDWXUHVRIXSWR&
Marks (rods only)
IURQW WCrMo91
back: ER 90S-B9
Base materials
rod
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Ni Mo V Nb
0,1 0,3 0,5 9,0 0,5 0,9 0,2 0,06
10
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C:
annealed * 640 760 19 150
DQQHDOHG&KIXUQDFHGRZQWR&DLU±VKLHOGLQJJDV$UJRQ
Operating data
Polarity = -
VKLHOGLQJJDV$UJRQ
Dimensions (mm)
2,0 2,4
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (07106.), CE, NAKS (Ø2.4 mm; Ø3.0 mm)
6LPLODUDOOR\¿OOHUPHWDOV
GMAW solid wire: C 9 MV-IG Flu cored wire: C 9 MV Ti-FD
SMAW electrode: FOX C 9 MV SAW combination: C 9 MV-UP/BB 910
Metal cored wire: C 9 MV-MC
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQWUHVLVWDQWWRVFDOLQJXSWR&)6XLWHGIRUMRLQLQJDQG
VXUIDFLQJDSSOLFDWLRQVZLWKTXHQFKHGDQGWHPSHUHG&UVWHHOVSDUWLFXODUO\IRU
matching high temperature resistant parent metal T91 / P91 according to ASTM.
Marks (rods only)
W CrMo91 / ER90S-B9
Base materials
1.4903 – X10CrMoVNb9-1; ASTM A199 Gr. T91; A355 Gr. P91(T91); A213/213M Gr. T91
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Ni Mo V Nb
0,1 0,3 0,5 9,0 0,7 1,0 0,2 0,06
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 11
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C:
760 C / 2 h 530 620 19 150
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I1
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\HGZHOGLQJURGZLUHIRUWKHZHOGLQJZLWKDUJRQ6XLWDEOHIRUPDQXIDFWXULQJFUHHS
resistant steels in boiler, tank, pipeline and nuclear reactor construction.
Marks (rods only)
W CrMo2 Si / 1.7384
Base materials
1.7380 – 10 CrMo 910, ASTM A355 Gr- P22; 1.7379 – G17CrMo9-10, A217 Gr. WC9
rod
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Mo
0,047 0,6 1,0 2,55 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
12 Yield strength
Tensile strength
Elongation Impact values
0,2% (L0=5d0) in J CVN
Shielding gas MPa MPa % at room temperature
I1 470 590 20 80
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I 1-3
Dimensions (mm)
2,0 2,5 3,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\HGZHOGLQJURGZLUHIRUWKHZHOGLQJZLWK$UJRQ6XLWDEOHIRUFUHHSUHVLVWDQWWXEHVDQG
pipes in power stations, especially 7CrMoVTi B10-10 (T24/P24)
Marks (rods only)
T / P24 / ER90S-G
Base materials
1.7378 – 7 CrMoVTiB 10-10; (P24/T24)
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Mo V Ti/Nb
0,05 0,3 0,5 2,2 1,0 0,22 0,04
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat Treatment
Yield strength
Tensile strength
Elongation Impact values 13
0,2% (L0=5d0) in J CVN
MPa MPa % at room temperature
AW 600 700 15 47
740 C / 2 h 500 620 20 100
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I 1-3
Dimensions (mm)
Spools 0,8 D100, B300
1,0 B300
1,2 B300
Rods 1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9$SSURYDOV&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQW6XLWHGIRUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJKLJKWHPSH-
rature resistant parent metal P92 according to ASTM A 335.
Marks (rods only)
P92
Base materials
ASTM A 355 Gr. P92, NF 616, ASTM A 355 Gr. P92 (T92);A213 Gr. 92, 1.4901 X10CrWMoVNb9-2
rod
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Mo Ni W V Nb N
0,1 0,25 0,5 8,5 0,4 0,5 1,6 0,2 0,06 0,04
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
14 Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % at room temperature
&K 560 720 15 41
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I1
Dimensions (mm)
Spools 0,8 D200
Rods 1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
High temperature resistant up to 700 C (1292 F); resistant to scaling up to 800 C (1472 F). For
VXUIDFLQJDQGMRLQLQJDSSOLFDWLRQVRQPDWFKLQJVLPLODUKLJKWHPSHUDWXUHUHVLVWDQWVWHHOVFDVWVWHHO
grades.
Marks (rods only)
W 19 9 H / ER19-10 H
Base materials
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L±;&U1L7L
1.4850 – X6CrNiNb18-10 AISI 304H, 321H, 347H
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Ni
0,05 0,4 1,8 18,8 9,3
15
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % at room temperature
AW 400 600 30 100
Operating data
Polarity = -
Shielding gas (EN ISO 14175) I1
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9$SSURYDOV&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHG0RDOOR\HGJDVZHOGLQJURGSUHIHUUHGIRUSLSHZHOGLQJZLWKVWULFWLQVSHFWLRQ
UHTXLUHPHQWV9LVFRXVZHOGSRRO$SSURYHGIRUORQJWHUPXVHDWRSHUDWLQJWHPSHUDWXUHVRIXS
WR&
Marks (rods only)
IURQW O IV 2.0
back: R60-G
Base materials
rod
Unalloyed and creep resistant structural steels with yield strengths up to 295 MPa. 16Mo3, S235JR-
S275JR, S275N, S275M, P195GH-P295GH, P195TR1-P265TR1, P195TR2-P265TR2, GE200-
GE240 ASTM A 29 Gr. 1013, 1016; A 106 Gr. C; A; A 182 Gr. F1; A 283 Gr. B, C; A 501 Gr. B;
A 510 Gr. 1013; A 512 Gr. 1021, 1026; A 513 Gr. 1021, 1026; A 633 Gr. C; A 709 Gr. 36, 50;
A 711 Gr. 1013
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
16
C Si Mn
0,01 0,6 1,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 330 470 24 60
Operating data
Dimensions (mm)
1,6 2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (0146.), DB (70.014.03), SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LDOOR\7,*ZHOGLQJURGIRUKLJKTXDOLW\ZHOGLQJLQWKHRIIVKRUH¿HOGDQGDSSOLFDWLRQVZLWKKLJK
UHTXLUHPHQWVIRUORZWHPSHUDWXUHWRXJKQHVVGRZQWR&
Marks (rods only)
IURQW W3Ni1
back: ER80S-Ni 1 (mod.)
Base materials
&U\RJHQLFKLJKVWUHQJWKVWHHOVXSWRD\LHOGVWUHQJWKRI03D616161/61/
S275M-S460M, S275ML-S460ML, P355N, P355NH, P460N, P460NH, P275NL1-P460NL1,
P275NL2-P460NL2, L360NB, L415NB, L360MB-L450MB, L360QB-L450QB ASTM A 203 Gr. D, E;
A 350 Gr. LF1, LF2, LF3; A 420 Gr. WPL3, WPL6; A 516 Gr. 60, 65, 70; A 572 Gr. 42, 50, 55, 60, 65;
A 633 Gr. A, D, E; A 662 Gr. A, B, C; A 707 Gr. L1, L2, L3; A 738 Gr. A; A 841 A, B, C; API 5 L X52,
X60, X65, X52Q, X60Q, X65Q
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
17
C Si Mn Ni
0,07 0,7 1,4 0,9
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C: -50°C:
untreated 500 600 25 150
Operating data
Polarity = -
VKLHOGLQJJDV$UJRQ
Dimensions (mm)
2,0 2,4
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LDOOR\7,*ZHOGLQJURGFRSSHUFRDWHGIRUZHOGLQJFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOVDQG
QLFNHOVWHHOV7KH7,*PHWKRGLVSDUWLFXODUO\VXLWDEOHIRUWKLQVKHHWDQGURRWUXQV
Cryogenic down to -80 C.
Marks (rods only)
6WHHOVXSWRD\LHOGVWUHQJWKRI03DNVL
S235JR-S355JR, S235JO-S355JO, S235J2-S355J2, S275N-S460N, S275M-S460M,
S275NL-S460NL, S275ML-S460ML, P235GH-P355GH, P275NL1-P460NL1, P275NL2-
P460NL2, P215NL, P265NL, P355N, P460N, P285NH-P460NH, P195TR1-P265TR1,
P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L245MB-L415MB, GE200-GE240
ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1,
LF2; A 414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70;
18 A 572 Gr. 42, 50, 55, 60, 65; A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr. A, C, D, E;
A 662 Gr. A, B, C; A 707 Gr. L1, L2, L3; A 711 Gr. 1013; A 841 Gr. A, B, C; API 5 L Gr. B, X42,
X52, X56, X60
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Ni
0,08 0,6 1,0 2,4
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C: -60°C: -80°C:
untreated 510 600 26 280 80
Operating data
Polarity = -
VKLHOGLQJJDV$UJRQ
Dimensions (mm)
2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (01081.), BV (SA 3 M; UP), GL (6 46), Statoil, SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
GMAW solid wire: 2.5 Ni-IG SAW combination: Ni 2-UP/BB 24
SMAW electrode: FOX 2.5 Ni Ni 2-UP/BB 421 TT
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7,*ZHOGLQJURGIRUMRLQWVEHWZHHQGLVVLPLODUVWHHOVVWHHOVWKDWDUHKDUGWRZHOGDQG0QVWHHOV
:HOOVXLWHGIRUWRXJKLQWHUPHGLDWHOD\HUVLQFDVHRIKDUGIDFLQJZHDUUHVLVWDQWDQGFRUURVLRQUHVLVWDQW
VXUIDFLQJV RQ UDLO DQG SRLQWV FRPSRQHQWV YDOYH VHDWV DQG FDYLWDWLRQ SURWHFWLRQ DUPRXU LQ K\GUR-
HOHFWULFPDFKLQHV3URSHUWLHVRIWKHZHOGPHWDOVXLWDEOHIRUVWUDLQKDUGHQLQJYHU\JRRGFDYLWDWLRQ
UHVLVWDQFHFUDFNUHVLVWDQWUHVLVWDQWWRWKHUPDOVKRFNUHVLVWDQWWRVFDOLQJXSWR&OLWWOHRUQR
WHQGHQF\WRVLJPDSKDVHHPEULWWOHPHQWDERYH&FU\RJHQLFGRZQWR&+HDWWUHDWPHQW
LVSRVVLEOH&RQVXOWDWLRQZLWKWKHPDQXIDFWXUHULVUHFRPPHQGHGIRURSHUDWLQJWHPSHUDWXUHVDERYH
&9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
0DUNVURGVRQO\
IURQW W 18 8 Mn
EDFN
Base materials
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materials.
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -110°C:
untreated 460 650 38 120
Operating data
Polarity = -
shielding gases: Argon
Dimensions (mm)
1,6 2,0 2,4
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er an
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with heat resistant Cr-steels/cast steel grades and heat resistant austenitic steels/cast steel grades.
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Base materials
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on with austenitic parent metals.
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Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated 450 620 35 100
Operating data
Dimensions (mm)
1,0 1,6 2,0 2,4 3,2
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Base materials
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4301 1.4301 304 304S31 Z7 CN 18-09 2333
4307 1.4307 / 304S11 Z3 CN 18-10 2352
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -40°C: -196°C:
untreated 460 620 33 130 120 70
Operating data
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Dimensions (mm)
1,2 1,6 2,0 2,4 3,2
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Base materials
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2XWRNXPSX EN ASTM BS 1) SS
4301 1.4301 304 304S31 Z7 CN 18-09 2333
4307 1.4307 / 304S11 Z3 CN 18-10 2352
4311 1.4311 /1 304S61 =&1$] 2371
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5
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Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C: -196°C:
untreated 470 640 34 140 80
Operating data
Shielding gas
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Dimensions (mm)
1,0 1,2 1,6 2,0 2,4 3,2 4,0
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matching/similar austenitic CrNi(N) steels/cast steel grades.
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Base materials
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
at room
MPa MPa % -196°C:
temperature
untreated 400 570 35 100 35
Operating data
Dimensions (mm)
1,0 1,2 1,6 2,0 2,4 3,2 4,0
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austenitic CrNi(N) steels/cast steel grades.
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Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
at room
MPa MPa % –196 °C
temperature
untreated 350 570 35 75 35
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 440 580 34 150
Operating data
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Dimensions (mm)
1,6 2,0 2,4 3,2
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low-alloy steels/cast steel grades or stainless heat resistant Cr-steels/cast steel grades to austenitic
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Base materials
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Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated 430 580 30 80
Operating data
Dimensions (mm)
1,6 2,0 2,4 3,2
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 470 610 28 140
Operating data
Dimensions (mm)
1,2 1,6 2,0 2,4 3,2
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Heat Treatment
Yield strength
Tensile strength
Elongation Impact values 11
0,2% (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated 420 600 30 85
Operating data
Dimensions (mm)
1,6 2,0 2,4 3,2
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Base materials
austenitic
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 500 630 32 115
Operating data
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Dimensions (mm)
1,6 2,0 2,4
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Base materials
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4432 1.4432 / 316S13 =&1' 2353
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Yield strength Elongation Impact values
Heat Treatment Tensile strength
0,2% (L0=5d0) in J CVN
MPa MPa % +20°C: -40°C: -196°C:
untreated 460 610 33 140 130 70
Operating data
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Dimensions (mm)
1,0 1,2 1,6 2,0 2,4 3,2
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Base materials
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4436 1.4436 316 316S33 =&1' 2343
4432 1.4432 / 316S13 =&1' 2353
14 4429 1.4429 S31653 316S63 =&1'$] 2375
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 450 600 31 140
Operating data
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Dimensions (mm)
1,0 1,2 1,6 2,0 2,4 3,2 4,0
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 470 610 38 140
Operating data
3RODULW\ ± VKLHOGLQJJDV$UJRQ
Dimensions (mm)
1,6 2,0 2,4 3,0
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SMAW electrode: Flu cored wire:
FOX EAS 4 M-A EAS 4 PW-FD
FOX EAS 4 M-VD EAS 4 PW-FD (LF)
GMAW solid wire: EAS 4 M-IG (Si) SAW combination: EAS 4 M-UP/BB 202
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 450 580 35 100
Operating data
Dimensions (mm)
1,0 1,2 1,6 2,0 2,4 3,2 4,0
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 380 560 35 70
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: 120°C:
untreated 520 700 35 120
Operating data
3RODULW\ ± VKLHOGLQJJDVHV$UJRQ
Dimensions (mm)
1,6 2,0 2,4 3,0
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SAW combination: SAS 4-UP /BB 202
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and cast steel grades.
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 400 600 30 100
Operating data
Dimensions (mm)
1,0 1,6 2,0 2,4 3,2 4,0 5,0
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corrosion.
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -40°C:
untreated 520 690 31 110 60
Operating data
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1,6 2,0 2,4 3,2
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -120°C:
untreated 490 660 35 140
Operating data
3RODULW\ ± VKLHOGLQJJDVHV$UJRQ
Dimensions (mm)
1,6 2,0 2,4 3,0
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steels and cast steel grades.
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Base materials
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated 400 570 30 65
Operating data
Dimensions (mm)
1,0 1,6 2,0 2,4 3,2
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 915 1000 15 85
Operating data
3RODULW\ ± VKLHOGLQJJDVHV$UJRQ
Dimensions (mm)
2,0 2,4
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SMAW electrode: Flu cored wire:
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -40°C:
untreated 560 720 26 200 170
Operating data
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Dimensions (mm)
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -60°C:
untreated 600 800 33 150
Operating data
3RODULW\ ± VKLHOGLQJJDVHV$UJRQ
Dimensions (mm)
2,0 2,4
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GMAW solid wire: CN 22/9 N-IG SAW combination: CN 22/9 N-UP/BB202
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated 600 720 25 100
Operating data
Dimensions (mm)
1,6 2,0 2,4 3,2
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -40°C:
untreated 600 750 34 180 180
Operating data
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Dimensions (mm)
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -40°C:
untreated 470 640 30 110 90
Operating data
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Dimensions (mm)
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etc.
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -50°C:
untreated 680 860 28 170 160
Operating data
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Dimensions (mm)
1,2 1,6 2,0 2,4 3,2
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -50°C: -60°C:
untreated 620 760 27 200 160 150
Operating data
VKLHOGLQJJDVHV$UJRQ1
3RODULW\ ±
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Dimensions (mm)
2,0 2,4
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Flu cored wire: CN 25/9 PW-FD SMAW electrode: FOX CN 25/9 CuT
GMAW solid wire: CN 25/9 CuT-IG
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
at room
MPa MPa % –40 °C
temperature
untreated 600 750 25 80 50
Operating data
Dimensions (mm)
1,6 2,0 2,4 3,2
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa %
untreated 500 650 20
32
Operating data
Dimensions (mm)
2,4
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C:
untreated 540 710 22 70
Operating data
3RODULW\ ± VKLHOGLQJJDV$UJRQ
Dimensions (mm)
2,4
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Base materials
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -196°C:
untreated 420 630 33 85
Operating data
3RODULW\ ± VKLHOGLQJJDV$UJRQ
Dimensions (mm)
1,6 2,0 2,4
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated 400 600 20 70
Operating data
Dimensions (mm)
2,0 2,4 3,2
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa %
untreated 480 600 8
Operating data
Dimensions (mm)
2,0 2,4 3,2
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Yield strength Tensile Elongation Impact values 37
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa %
untreated 450 650 8
Operating data
Dimensions (mm)
2,0 2,4 3,2
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38
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
AW 450 450
Operating data
Dimensions (mm)
2,0 2,4 3,2
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -40°C: -196°C
ZLWK)OX[ 490 740 35 130 120 110
Operating data
6KLHOGLQJJDV$U
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Dimensions (mm)
1,2 1,6 2,0 2,4 3,2
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -196°C:
untreated 540 800 38 160 130
Operating data
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Dimensions (mm)
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
at room
MPa MPa % –196°C
temperature
AW 460 740 35 120 100
Operating data
Dimensions (mm)
1,6 2,0 2,4 3,2
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Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20 °C –196 °C
untreated 460 740 30 100 85
Operating data
Shielding gas: (EN ISO 14175)
Polarity = ± R1
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Dimensions (mm)
1,0 1,2 1,6 2,0 2,4
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1LFNHODQGQLFNHODOOR\VORZWHPSHUDWXUHVWHHOVXSWR;1LKLJKDOOR\&UDQG&U1L0RVWHHOV 43
SDUWLFXODUO\IRUGLVVLPLODUMRLQWVDQGWKHLUMRLQWVWRXQDOOR\HGORZDOOR\FUHHSUHVLVWDQWDQGKLJKO\
FUHHSUHVLVWDQWVWHHOV$OVRVXLWDEOHIRUWKH$OOR\PDWHULDO
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Ni Ti 1E )H
0.02 EDO +
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20°C: -196°C:
untreated 440 680 42 190 100
Operating data
$UJRQ
3RODULW\ ±
$U+HPL[HGJDV
Dimensions (mm)
1,6 2,0 2,4
$SSURYDOVDQGFHUWL¿FDWHV
7h9'6WDWRLO1$.66(352=&(1L&U1E,*$7h9'&(
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX NIBAS 70/20 SAW combination: NIBAS 70/20-UP/BB 444
NIBAS 70/20-FD NIBAS 70/20-IG
Flu cored wire: GMAW solid wire:
NIBAS 70/20 Mn-FD NiCr 70 Nb-IG A*
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVV KHDW UHVLVWDQW KLJK WHPSHUDWXUH UHVLVWDQW &ROG WRXJKQHVV DW VXE]HUR WHPSHUDWXUHV DV
ORZDV±&±)*RRGIRUZHOGLQJDXVWHQLWLFIHUULWLFMRLQWV1R&UFDUELGH]RQHWKDWEHFRPH
EULWWOHLQWKHIHUULWHZHOGGHSRVLWWUDQVLWLRQ]RQHHYHQDVDUHVXOWRIKHDWWUHDWPHQWVDERYH&
)*RRGIRUIDEULFDWLQJWRXJKMRLQWVDQGVXUIDFLQJZLWKKHDWUHVLVWDQW&UDQG&U1LVWHHOVFDVW
VWHHOJUDGHVDQG1LEDVHDOOR\V7HPSHUDWXUHOLPLWV&)LQVXOSKXUHRXVDWPRVSKHUHV
&PD[)IRUIXOO\VWUHVVHGZHOGV5HVLVWDQWWRVFDOLQJXSWR&)
0DUNVURGVRQO\
2.4806 / ERNiCr-3
Base materials
7h9FHUWL¿HGSDUHQWPHWDOV
±$OOR\±8161±;1L&U$O7L
±;1L&U&H1E
±$OOR\+±8161±;1L&U$O7L
44 ±$OOR\±8161±1L&U)H
±$OOR\/±8161±/&1L&U)H
±$OOR\±8161±1L&U0R
±$OOR\±8161±1L&U)H
&RPELQDWLRQVRI
±;1L&U0R&X±;&U1L0R1E
DQGIHUULWLFERLOHUVWHHOV
±;1L±&U0R
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Ni 1E )H
! 2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated 400 620 35 150
Operating data
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$++LVSUHGRPLQDQWO\XVHGIRUMRLQLQJLGHQWLFDORUVLPLODUKLJKKHDWUHVLVWDQW1LEDVH
DOOR\VKHDWUHVLVWDQWDXVWHQLWHVDQGIRUMRLQLQJKHDWUHVLVWDQWDXVWHQLWLFIHUULWLFPDWHULDOVVXFK
as
2.4816 1L&U)H 8161
2.4817 /&1L&U)H 8161
1.4876 ;1L&U$O7L 8161
1.6907 ;&U1L1
$OVRXVHGIRUMRLQLQJVRIKLJK&FRQWHQW&U1LFDVWVWHHOWRRUIRUSHWURFKH-
PLFDOLQVWDOODWLRQVZLWKZRUNLQJWHPSHUDWXUHVXSWR&
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
7KHZHOGLQJGHSRVLWLVKRWFUDFNLQJUHVLVWDQWDQGGRHVQRWWHQGWRHPEULWWOHPHQW
:HOGLQJLQVWUXFWLRQ
&OHDQZHOGDUHDWKRURXJKO\.HHSKHDWLQSXWDVORZDVSRVVLEOHDQGLQWHUSDVVWHPSHUDWXUHDW
DSSUR[& 45
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Ni 1E )H
0.02 0.2 EDODQFH
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % +20 °C –196 °C
untreated 380 640 35 160 80
Operating data
Shielding gas: I1 R1
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h91R.7$$%6*/'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5HVLVWDQWWRVFDOLQJXSWR&)KLJKWHPSHUDWXUHUHVLVWDQWXSWR&)
+LJKUHVLVWDQFHWRKRWJDVHVLQR[LGL]LQJUHVSFDUEXUL]LQJDWPRVSKHUHV)RUMRLQLQJDQGVXUIDFLQJ
applications with matching and similar heat resistant steels and alloys.
0DUNVURGVRQO\
2.4627 / ERNiCrCoMo-1
Base materials
7h9FHUWL¿HGSDUHQWPHWDO
±8161±*;1L&U6L1E
±$OOR\±8161±;1L&U$O7L
±$OOR\+±8161±;1L&U$O7L
±$OOR\±±8161±1L&U)H
±$OOR\±8161±1L&U&R0R
46 7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cr Mo Ni Co AI Ti )H
Bal.
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
AW 450 700 30 60
Operating data
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h91R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$&RLVSDUWLFXODUO\XVHGIRUMRLQLQJKHDWUHVLVWDQWDQGFUHHSUHVLVWDQWQLFNHOEDVH
DOOR\VRILGHQWLFDODQGVLPLODUQDWXUHKLJKWHPSHUDWXUHDXVWHQLWLFDQGFDVWDOOR\VVXFKDV
1.4958 ;1L&U$O7L 8161
1.4959 ;1L&U$O7L 8161
2.4663 NiCr23Co12Mo 8161
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
7KHZHOGPHWDOLVUHVLWDQWWRKRWFUDFNLQJ,WLVXVHGIRURSHUDWLQJWHPSHUDWXUHVXSWR&
6FDOHUHVLVWDQWDWWHPSHUDWXUHVXSWR&LQR[LGL]LQJUHVSFDUEXUL]LQJDWPRVSKHUHVHJJDV
WXUELQHVHWK\OHQHSURGXFWLRQSODQWV
:HOGLQJLQVWUXFWLRQ
&OHDQZHOGLQJDUHDFDUHIXOO\.HHSKHDWLQSXWDVORZDVSRVVLEOHDQGLQWHUSDVVWHPSHUDWXUHDWPD[
&
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W 47
C Si Co Cr Mo Ni Ti AI )H
0.06 0.3 EDO
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated 450 750 30 120
Operating data
Shielding gas: (EN ISO 14175)
I1
R1
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h91R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$LVVXLWDEOHIRUMRLQWZHOGLQJRIPDWFKLQJEDVHPDWHULDOVDV
2.4819 NiMo16Cr15W 8161
DQGVXUIDFHZHOGLQJVRQORZDOOR\HGVWHHOV873$LVHPSOR\HGSULPDULO\IRUZHOGLQJ
FRPSRQHQWVLQSODQWVIRUFKHPLFDOSURFHVVHVZLWKKLJKO\FRUURVLYHPHGLDEXWDOVRIRUVXUIDFLQJ
SUHVVWRROVSXQFKHVHWFZKLFKRSHUDWHDWKLJKWHPSHUDWXUH
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
([FHOOHQWUHVLVWDQFHDJDLQVWVXOSKXULFDFLGVDWKLJKFKORULGHFRQFHQWUDWLRQV
:HOGLQJLQVWUXFWLRQ
7RDYRLGLQWHUPHWDOOLFSUHFLSLWDWLRQVVWLFNHOHFWURGHVVKRXOGEHZHOGHGZLWKORZHVWSRVVLEOHKHDW
input and interpass temperature.
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
48 C Si Cr Mo Ni 9 W )H
0.01 0.07 16.0 16.0 EDODQFH
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated 450 750 30 90
Operating data
Shielding gas: (EN ISO 14175)
R1
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h91R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LFNHOEDVHGDOOR\+LJKFRUURVLRQUHVLVWDQFHLQUHGXFLQJDQGDERYHDOOLQR[LG]LQJHQYLURQPHQWV
)RUMRLQLQJDQGVXUIDFLQJZLWKPDWFKLQJDQGVLPLODUDOOR\VDQGFDVWDOOR\V)RUZHOGLQJWKHFODGGHG
VLGHRISODWHVRIPDWFKLQJDQGVLPLODUDOOR\V
0DUNVURGVRQO\
2.4607 / ERNiCrMo-13
Base materials
7h9FHUWL¿HGSDUHQWPHWDOV
±$OOR\±8166±;&U1L0Q0R1E1
±$OOR\&±8161±1L&U0R:
±$OOR\±8161±1L&U0R$O
±$OOR\&±8161±1L0R&U7L
±$OOR\&±8161±1L0R&U:
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W 49
C Si Mn Cr Mo Ni )H
0.10 0.5 Bal.
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
AW 450 700 35 120
Operating data
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R*/1L&U0R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$LVVXLWDEOHIRUZHOGLQJFRPSRQHQWVLQSODQWVIRUFKHPLFDOSURFHVVHVZLWKKLJKO\
FRUURVLYHPHGLD)RUMRLQLQJPDWHULDOVRIWKHVDPHRUVLPLODUQDWXUHVHJ
2.4602 NiCr21Mo14W 8161
2.4605 NiCr23Mo16Al 8161
2.4610 NiMo16Cr16Ti 8161
2.4819 NiMo16Cr15W 8161
DQGWKHVHPDWHULDOVZLWKORZDOOR\HGVWHHOVVXFKDVIRUVXUIDFLQJRQORZDOOR\HGVWHHOV
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
*RRGFRUURVLRQUHVLVWDQFHDJDLQVWDFHWLFDFLGDQGDFHWLFK\GULGHKRWFRQWDPLQDWHGVXOSKXULFDQG
SKRVSKRULFDFLGVDQGRWKHUFRQWDPLQDWHGR[LGLVLQJPLQHUDODFLGV,QWHUPHWDOOLFSUHFLSLWDWLRQZLOOEH
ODUJHO\DYRLGHG
:HOGLQJLQVWUXFWLRQ
7KHZHOGLQJDUHDKDVWREHIUHHIURPLQSXULWLHVRLOSDLQWPDUNLQJV0LQLPL]HKHDWLQSXW7KH
50 LQWHUSDVVWHPSHUDWXUHVKRXOGQRWH[FHHG&/LQHDUHQHUJ\LQSXWN-FP
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Cr Mo Ni )H
0.01 0.1 EDODQFH 1.0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated 450 720 35 100
Operating data
Shielding gas: (EN ISO 14175)
R1
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h91R*/
&KDUDFWHULVWLFVDQG¿HOGRIXVH
3DUWLFXODUO\VXLWHGIRUWKHIROORZLQJPDWHULDOV1L&X)H1L&X$O
873$0LVDOVRXVHGIRUMRLQLQJGLIIHUHQWPDWHULDOVVXFKDVVWHHOWRFRSSHUDQGFRSSHUDOOR\V
VWHHOWRQLFNHOFRSSHUDOOR\V7KHVHPDWHULDOVDUHHPSOR\HGLQKLJKJUDGHDSSDUDWXVFRQVWUXFWLRQ
SULPDULO\IRUWKHFKHPLFDODQGSHWURFKHPLFDOLQGXVWULHV$VSHFLDODSSOLFDWLRQ¿HOGLVWKHIDEULFDWLRQ
RIVHDZDWHUHYDSRUDWLRQSODQWVDQGPDULQHHTXLSPHQW
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
7KHZHOGPHWDOKDVDQH[FHOOHQWUHVLVWDQFHWRDODUJHDPRXQWRIFRUURVLYHPHGLDVIURPSXUHZDWHU
WRQRQR[LGLVLQJPLQHUDODFLGVDONDOLDQGVDOWVROXWLRQV
:HOGLQJLQVWUXFWLRQ
&OHDQWKHZHOGDUHDWKRURXJKO\WRDYRLGSRURVLW\2SHQLQJJURRYHDQJOHDERXW:HOGVWULQJHU
EHDGV
7\SLFDOFRPSRVLWLRQRIZHOGLQJURG:W
C Si Mn Cu Ni Ti )H
0.02 EDODQFH 51
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
Heat Treatment
0,2% strength (L0=5d0) in J CVN
MPa MPa % at room temperature
untreated 300 450 30 80
Operating data
Shielding gas: (EN ISO 14175)
I1
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h91R$%6*/
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8QLYHUVDOO\DSSOLFDEOHFRSSHUFRDWHGZLUHHOHFWURGHZLWKDODUJHO\VSDWWHUIUHHPDWHULDOWUDQVIHU
ZKHWKHUXVLQJPL[HGJDVHVRUXQGHU&27KHZLUHHOHFWURGHLVVXLWDEOHIRUMRLQWZHOGLQJLQWKHFRQ-
VWUXFWLRQRIERLOHUVFRQWDLQHUVDQGEXLOGLQJVWUXFWXUHV7KURXJKLWVDELOLW\WRZLWKVWDQGKLJKFXUUHQWV
LWDOVRRIIHUVWKHLGHDOSURSHUWLHVIRUWKLFNVKHHWZHOGLQJ7KHYHUVLRQRIWKHVROLGZLUHHOHFWURGH
ZLWKRXWFRSSHUFRDWLQJLVDOVRDYDLODEOHDVD723YHUVLRQDQGLVGHVLJQHGIRUPLQLPXPWHQGHQF\
WRVSODWWHUDQGWKHLGHDOIHHGLQJFKDUDFWHULVWLFVHYHQDWKLJKZLUHIHHGUDWHV7KHVHYHUVLRQVDUH
SDUWLFXODUO\XVHGIRUDXWRPDWHGZHOGLQJ
Base materials
6WHHOVXSWRD\LHOGVWUHQJWKRI03DNVL
S235JR-S355JR, S235JO-S355JO, S235J2-S355J2, S275N-S420N, S275M-S420M,
P235GH-P355GH, P275NL1-P355NL1, P215NL, P265NL, P355N, P285NH-P420NH,
P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB,
L245MB-L415MB, GE200-GE240, shipbuilding steels: A, B, D, E, A 32-E 36
ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1;
A 414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70;
A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr. C; A 662 Gr. B; A 711 Gr. 1013; A 841 Gr. A;
2 API 5 L Gr. B, X42, X52, X56, X60
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn
0,08 0,9 1,45
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C
untreated 440 560 30 160 80
stress relieved* 380 490 30 160
&K±VKLHOGLQJJDV$UJRQ&2
Operating data
shielding gases:
3RODULW\
$UJRQ&2
&2
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (3036.), DB (42.014.11), ABS (3SA, 3 SA), CWB (X), DNV (III MS), GL (3 S),
LR (3S, 3 S H15), LTSS, SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*0$:VROLGZLUHHOHFWURGHIRUZHOGLQJXQDOOR\HGDQGORZDOOR\VWHHOVZLWKVKLHOGLQJJDV$OOSXUSR-
VHXVHDEOHZLWKJDVPL[WXUHRU&2ORZVSDWWHUWUDQVIHULQWKHVKRUWDQGVSUD\DUFUDQJH8VHGLQ
ERLOHUDQGSLSHOLQHFRQVWUXFWLRQVKLSEXLOGLQJYHKLFOHPDQXIDFWXULQJDQGVWUXFWXUDOHQJLQHHULQJ
Base materials
6-5*6-ERLOHUVWHHOV3*+3*+3*+¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR
S420N; ASTM A27 u. A36 Gr. all; A106 Gr. A, B; A214; A242 Gr. 1-5; A266 Gr. 1, 2, 4; A283 Gr. A,
B, C, D; A285 Gr. A, B, C; A299 Gr. A, B; A328; A366; A515 Gr. 60, 65, 70; A516 Gr. 55;
A556 Gr. B2A; A570 Gr. 30, 33, 36, 40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50,
60; A668 Gr. A, B; A907 Gr. 30, 33, 36, 40; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn
0,08 0,85 1,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Elongation
3
Yield
Shielding Tensile Impact values
strength (L0=5d0)
Gas strength in J CVN
0,2%
MPa MPa % +20°C: -20°C: -40°C:
CO2 420 540 25 85 47 -
M21 440 560 24 95 60 47
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R$%6*/<+6/5'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHGZLUHHOHFWURGHDSSOLFDEOHXQLYHUVDOO\LQWKHFRQVWUXFWLRQRIERLOHUVFRQWDLQHUV
DQGEXLOGLQJVWUXFWXUHV,WH[KLELWVDODUJHO\VSDWWHUIUHHPDWHULDOWUDQVIHUERWKXQGHUPL[HG
JDVHVDQGXQGHU&27KURXJKLWVDELOLW\WRZLWKVWDQGKLJKFXUUHQWVLWKDVLGHDOSURSHUWLHVIRU
WKLFNVKHHWZHOGLQJ8VHORZGLDPHWHUZLUHIRUYHUWLFDOGRZQZHOGV
7KHYHUVLRQRIWKHVROLGZLUHHOHFWURGHZLWKRXWFRSSHUFRDWLQJLVDOVRDYDLODEOHDVD723YHUVLRQ
DQGLWKDVEHHQGHVLJQHGIRUPLQLPXPWHQGHQF\WRVSODWWHUDQGWKHLGHDOIHHGLQJFKDUDFWHULVWLFV
HYHQDWKLJKZLUHIHHGUDWHV7KHVHYHUVLRQVDUHSDUWLFXODUO\XVHGIRUDXWRPDWHGZHOGLQJ
Base materials
6WHHOVXSWRD\LHOGVWUHQJWKRI03DNVL6-56-56-26-26-2
S235J2-S355J2, S275N-S460N, S275M-S460M, P235GH-P355GH, P275NL1-P460NL1, P215NL,
P265NL, P355N, P285NH-P460NH, P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH,
L245NB-L415NB, L450QB, L245MB-L450MB, GE200-GE240, shipbuilding steels: A, B, D, E, A
32-E 36 ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1;
A 414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70;
A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr. C, E; A 662 Gr. B; A 711 Gr. 1013; A 841 Gr. A;
API 5 L Gr. B, X42, X52, X56, X60, X65
4
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn
0,1 1,0 1,7
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C
untreated * 480 620 26 150 80
untreated 1** 470 580 28 110 50
stress relieved*** 410 540 28 130 70
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV$U&2
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV&2
VWUHVVUHOLHYHG&K±VKLHOGLQJJDV$U&2
Operating data
shielding gases:
3RODULW\
$UJRQ&2
&2
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (3038.), DB (42.014.05), ABS (3SA, 3 SA), DNV (III MS), GL (3 S),
LR (3S, 3 S H15), SEPROZ, CE, NAKS
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*0$:VROLGZLUHHOHFWURGHIRUZHOGLQJXQDOOR\HGDQGORZDOOR\VWHHOVZLWK&2RUJDVPL[WXUH/RZ
VSDWWHUWUDQVIHULQVKRUWDQGVSUD\DUFUDQJH+LJKDUFVWDELOLW\DOVRDWKLJKZHOGLQJFXUUHQWDPSHUD-
JH/DUJHDSSOLFDWLRQUDQJHVSHFLDOO\VXLWHGIRUVWHHOVRIKLJKHUVWUHQJWKLQERLOHUDQG
SLSHOLQHFRQVWUXFWLRQVKLSEXLOGLQJYHKLFOHPDQXIDFWXULQJDQGVWUXFWXUDOHQJLQHHULQJ
Base materials
6-5*6-ERLOHUVWHHOV3*+3*+3*+3*+¿QHJUDLQHGVWUXFWXUDO
steels up to S460N; ASTM A27 and A36 Gr. all; A106 Gr. A, B; A214; A242 Gr. 1-5; A266 Gr. 1, 2, 4;
A283 Gr. A, B, C, D; A285 Gr. A, B, C; A299 Gr. A, B; A328; A366; A515 Gr. 60, 65, 70; A516 Gr. 55;
A556 Gr. B2A;A570 Gr. 30, 33, 36, 40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50,
60; A668 Gr. A, B; A907 Gr. 30,33, 36, 40; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn
0,08 1,05 1,65
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 5
Yield Elongation
Shielding Tensile Impact values
strength (L0=5d0)
Gas strength in J CVN
0,2%
MPa MPa % +20°C: -20°C: -40°C:
CO2 450 550 25 90 47 -
M21 480 580 24 95 65 47
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R$%6%9*/<+6/5'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1L&XDOOR\HGZLUHHOHFWURGHFRSSHUFRDWHGIRUJDVVKLHOGHGPHWDODUFZHOGLQJRQZHDWKHUSURRI
structural steels and special structural steels. BÖHLER NiCu 1 IG achieves good welding both with
VKRUWDUFVDWORZYROWDJHDVZHOODVZLWKVSUD\DUFVDWKLJKHUYROWDJH7KHPHFKDQLFDOSURSHUWLHVRI
WKHZHOGPHWDOWKHUHVLVWDQFHWRSRURVLW\DQGWKHEHDGIRUPDWLRQGHSHQGRQWKHNLQGRIVKLHOGLQJ
JDVXVHGDQGRQWKHRWKHUZHOGLQJSDUDPHWHUV'XHWRWKHDOOR\HGFRSSHUWKHZHOGPHWDOIHDWXUHV
increased resistance to atmospheric corrosion.
Base materials
ZHDWKHUSURRIVWUXFWXUDOVWHHOV
S235JRG2Cu, S235J2G4Cu, S235J0Cu, S235JRW, S355J0Cu, S355J2G3Cu, S355J0W,
235J2W-S355J2W, S355K2W ASTM A 588 Gr. A, B, C, K; A 618 Gr. II; 709 Gr. C
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cu Ni
0,1 0,5 1,1 0,4 0,9
6 0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C
untreated * 500 580 26 130
stressed relieved** 460 540 27 130
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV$U&2RU&2
VWUHVVUHOLHYHG&K±VKLHOGLQJJDV$U&2RU&2
Operating data
shielding gases:
3RODULW\
$UJRQ&2
&2
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
DB (42.014.08), CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHGZLUHHOHFWURGHIRUJDVVKLHOGHGDUFZHOGLQJRIKLJKVWUHQJWKTXHQFKHGDQG
WHPSHUHG¿QHJUDLQHGVWHHOV7KDQNVWRWKHSUHFLVHDGGLWLRQRIPLFURDOOR\LQJHOHPHQWV%g+/(5
1L0R,*\LHOGVDZHOGPHWDOWKDWIHDWXUHVH[FHSWLRQDOGXFWLOLW\DQGKLJKUHVLVWDQFHWRFUDFNLQJ
*RRGORZWHPSHUDWXUHLPSDFWHQHUJ\GRZQWR&ÀDZOHVVIHHGLQJFKDUDFWHULVWLFVJRRG
FRSSHUDGKHVLRQDQGDORZWRWDOFRSSHUFRQWHQWDUHIXUWKHUTXDOLW\IHDWXUHV)RUMRLQWZHOGLQJLQ
VWHHOFRQWDLQHUSLSHOLQHDQGDSSDUDWXVFRQVWUXFWLRQ$SSURYHGIRUDUPRXUSODWHV$OVRVXLWDEOH
IRUORZWHPSHUDWXUHDSSOLFDWLRQV7KHFKHPLFDOFRPSRVLWLRQLQFOXGLQJWKH1LFRQWHQWPHHWVWKH
12562.VSHFL¿FDWLRQVIRUÄZDWHULQMHFWLRQV\VWHPV³
Base materials
TXHQFKHGDQGWHPSHUHGDQGFU\RJHQLFFUHHSUHVLVWDQW¿QHJUDLQHGVWUXFWXUDOVWHHOV
S460N, S460M, S460NL, S460ML, S460Q-S555Q, S460QL-S550QL, S460QL1-S550QL1,
460N,P460NH, P460NL1, P460NL2, L415NB, L415MB-L555MB, L415QB-L555QB,
DOIRUP00DOGXU44/4/DOGXU44/4/
20MnMoNi4-5, 15NiCuMoNb5-6-4 ASTM A 572 Gr. 65; A 633 Gr. E; A 738 Gr. A; A 852; API 5 L
X60, X65, X70, X80, X60Q,X65Q, X70Q, X80Q
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W 7
C Si Mn Mo Ni
0,08 0,6 1,8 0,3 0,9
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C -60°C
untreated * 620 700 23 140 110
untreated 1** 590 680 22 120
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV$U&2
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV&2
Operating data
shielding gases:
3RODULW\
$UJRQ&2
&2
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (11763.), DB (42.014.06), GL (4 55S), SEPROZ, NAKS (1.2 mm), Gazprom (1.2 mm), CE,
VG 95132
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUVKLHOGHGDUFZHOGLQJRITXHQFKHGDQGWHPSHUHGDQGWKHUPR-
PHFKDQLFDOO\WUHDWHG¿QHJUDLQHGVWUXFWXUDOVWHHOVFUHHSUHVLVWDQWVWUXFWXUDOVWHHOVZLWKKLJKHU\LHOG
VWUHQJWK2XWVWDQGLQJWRXJKQHVVYDOXHVRIWKHZHOGPHWDODWORZWHPSHUDWXUHVZKHQGHSRVLWHGZLWK
CO2 and gas mixture.
Base materials
S550QL - S620QL, S550MC, P550M, 15 NiCuMoNb 5, 20 MnMoNi 55 etc; API Spec. 5L: X70, X80;
ASTM A517 Gr. A, B, C, E, F, H, J, K, M, P; A255 Gr. C; A633 Gr. E; A572 Gr. 65
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Mo Ni
0,1 0,65 1,55 0,40 1,10
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
8 Shielding Tensile Impact values
strength (L0=5d0)
Gas strength in J CVN
0,2%
MPa MPa % +20°C: -40°C: -60°C:
CO2 550 640 20 80 47 -
M21 620 700 18 100 47
Operating data
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R*/'19:,:(%
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUVKLHOGHGDUFZHOGLQJRITXHQFKHGDQGWHPSHUHGDQGWKHUPR-
PHFKDQLFDOO\WUHDWHG¿QHJUDLQHGVWUXFWXUDOVWHHOVIRUMRLQWZHOGLQJRIZHDUUHVLVWDQW
VWHHOV)RUXVHZLWK&2DQGJDVPL[WXUH2XWVWDQGLQJWRXJKQHVVVRIWKHZHOGPHWDODWORZWHPSH-
UDWXUHV)RUXVHLQFUDQHDQGYHKLFOHPDQXIDFWXULQJ
Base materials
64/DOIRUP0DOGXU4/64/60&DOIRUP0
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni
0,08 0,6 1,70 0,2 0,5 1,50
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Shielding Tensile Impact values
strength (L0=5d0)
Gas strength in J CVN 9
0,2%
MPa MPa % +20°C: -40°C: -60°C:
CO2 680 740 18 80 47
M21 720 780 16 100 47
Operating data
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R$%6'19
BV, GL (6 69S), LR
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHGZLUHHOHFWURGHIRUMRLQWZHOGLQJRITXHQFKHGDQGWHPSHUHG¿QHJUDLQHGVWUXFWXUDO
VWHHOVZLWKKLJKUHTXLUHPHQWVIRUORZWHPSHUDWXUHWRXJKQHVVGRZQWR&GHSHQGLQJRQ
the shielding gas).
Base materials
TXHQFKHGDQGWHPSHUHG¿QHJUDLQHGVWUXFWXUDOVWHHOVZLWKKLJKUHTXLUHPHQWVIRUORZWHPSHUDWXUH
WRXJKQHVV6464/6464/64/64/DOIRUPSODWH00
aldur 620 Q, 620 QL, 620 QL1, aldur 700 Q, 700 QL, 700 QL1
ASTM A 514 Gr. F, H, Q; A 709 Gr. 100 Type B, E, F, H, Q; A 709 Gr. HPS 100W
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo
0,08 0,6 1,4 0,3 2,5 0,4
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
10 Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C -60°C
untreated * 810 910 18 120
untreated 1** 780 890 17 70
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV$U&2
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV&2
Operating data
shielding gases:
3RODULW\ $UJRQ&2
&2
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
DB (42.014.07), ABS (X Q690X-5), BV (UP), DNV (5 69), GL (4 69S), LR (X), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX EV 85 GTAW rod: NiCrMo 2.5-IG
SAW combination: 3 NiCrMo 2.5-UP/BB 24
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHGZLUHHOHFWURGHIRUZHOGLQJKLJKVWUHQJWKTXHQFKHGDQGWHPSHUHG¿QHJUDLQHG
VWUXFWXUDOVWHHOVZLWKDPLQLPXP\LHOGVWUHQJWKRI03D
7KDQNVWRWKHSUHFLVHDGGLWLRQRIPLFURDOOR\LQJHOHPHQWV%g+/(5;,*\LHOGVDZHOGPHWDO
WKDWIHDWXUHVH[FHSWLRQDOGXFWLOLW\DQGKLJKUHVLVWDQFHWRFUDFNLQJLQVSLWHRILWVKLJKVWUHQJWK
Good low-temperature impact energy down to -50 C.
Base materials
+LJKVWUHQJWK¿QHJUDLQHGVWUXFWXUDOVWHHOV6464/6464/DOIRUPSODWH0
700 M, aldur 620 Q, 620 QL, aldur 700 Q, 700 QL ASTM A 514 Gr. F, H, Q; A 709 Gr. 100 Type E, F,
H, Q; A 709 Gr. HPS 100W
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo V
0,1 0,6 1,6 0,25 1,3 0,25 0,1
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield 11
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -50°C
untreated 800 900 19 190
Operating data
shielding gas:
3RODULW\
$UJRQ&2
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (5547.), DB (42.014.19), ABS (X), BV (UP), DNV (IV 69), GL (5 69S), LR (X),
RMR (4 69), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX EV 85 GTAW rod: NiCrMo 2.5-IG
SAW combination: 3 NiCrMo 2.5-UP/BB 24
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUVKLHOGHGDUFZHOGLQJRITXHQFKHGDQGWHPSHUHG¿QHJUDLQHG
structural steels. Outstandingly tough weld metal at low temperatures when
GHSRVLWHGZLWKJDVPL[WXUH*RRGGHIRUPDELOLW\RXWVWDQGLQJPHFKDQLFDOSURSHUWLHVHYHQ
DWKLJKHUHOHFWULFKHDWLQSXWSHUXQLWOHQJWKRIZHOG*RRGUHVLVWDQFHWRFROGFUDFNLQJGXHWRKLJK
SXULW\RIWKHZLUHVXUIDFH)RUXVHLQFUDQHDQGYHKLFOHPDQXIDFWXULQJ
Base materials
64/DOGXU4/DOIRUP0
60&DOIRUP0DQGKLJKHUVWUHQJWKSLSHJUDGHV64/
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni
0,09 0,7 1,7 0,3 0,6 1,85
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
12 Yield Elongation
Shielding Tensile Impact values
strength (L0=5d0)
Gas strength in J CVN
0,2%
at room
MPa MPa % -50°C:
temperature
CO2 720 770 17 80
M21 790 880 16 90 47
Operating data
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
'%5HJ$SSURYDOVIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&RSSHUFRDWHGZLUHHOHFWURGHIRUZHOGLQJKLJKVWUHQJWKTXHQFKHGDQGWHPSHUHG¿QHJUDLQHG
VWUXFWXUDOVWHHOVZLWKDPLQLPXPRIIVHW\LHOGVWUHQJWKRI03D
7KDQNVWRWKHSUHFLVHDGGLWLRQRIPLFURDOOR\LQJHOHPHQWV%g+/(5;,*\LHOGVDZHOGPHWDO
WKDWIHDWXUHVH[FHSWLRQDOGXFWLOLW\DQGKLJKUHVLVWDQFHWRFUDFNLQJLQVSLWHRILWVKLJKVWUHQJWK
Good low-temperature impact energy down to -60 C.
Base materials
KLJKVWUHQJWK¿QHJUDLQHGVWUXFWXUDOVWHHOVVXFKDV6464/DOIRUPSODWH0[WUHPH
DOIRUPSODWH0[WUHPH$670$*U7\SH%()+4+36:
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo
0,1 0,8 1,8 0,35 2,25 0,60
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield 13
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -60°C
untreated 915 960 20 130
Operating data
shielding gas:
3RODULW\
$UJRQ&2
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (5611.), DB (42.014.23), GL (6 89S), SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUVKLHOGHGDUFZHOGLQJRITXHQFKHGDQGWHPSHUHG¿QHJUDLQHG
structural steels. Outstandingly tough weld metal at low temperatures when deposited
ZLWKJDVPL[WXUH*RRGUHVLVWDQFHWRFROGFUDFNLQJGXHWRKLJKSXULW\RIWKHZLUHVXUIDFH8VHGLQ
FUDQHDQGYHKLFOHPDQXIDFWXUH
Base materials
64/64/DOIRUP060&DOIRUP060&DOIRUP0
USS-T1
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni
0,1 0,8 1,8 0,35 0,6 2,3
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
14 Shielding Tensile Impact values
strength (L0=5d0)
Gas strength in J CVN
0,2%
at room
MPa MPa % -60°C:
temperature
M21 890 950 15 90 47
Operating data
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJ$SSURYDOVIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUVKLHOGHGDUFZHOGLQJRITXHQFKHGDQGWHPSHUHG¿QHJUDLQHG
VWUXFWXUDOVWHHOVLQFUDQHDQGYHKLFOHPDQXIDFWXULQJ*RRGGHIRUPDELOLW\LQVSLWHRIYHU\
KLJKVWUHQJWKYDOXHV*RRGUHVLVWDQFHWRFROGFUDFNLQJGXHWRKLJKSXULW\RIWKHZLUHVXUIDFH
Base materials
64/DOIRUP64/60&DOIRUP060&DOIRUP0
OX 1002
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni
0,12 0,8 1,9 0,45 0,55 2,35
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Shielding Tensile Impact values
strength (L0=5d0) 15
Gas strength in J CVN
0,2%
at room
MPa MPa % -50°C:
temperature
M21 930 980 14 80 47
Operating data
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
'%5HJ$SSURYDOVIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHFRSSHUFRDWHGIRUZHOGLQJLQERLOHUPDNLQJSUHVVXUHYHVVHODQGSLSHOLQHFRQV-
WUXFWLRQFUDQHEXLOGLQJDQGVWHHOFRQVWUXFWLRQ+LJKTXDOLW\YHU\WRXJKDQGFUDFNUHVLVWDQWZHOG
PHWDOUHVLVWDQWWRDJHLQJ&U\RJHQLFGRZQWR&$SSURYHGIRUORQJWHUPXVHDWRSHUDWLQJWHP-
SHUDWXUHVRIXSWR&7KHZLUHHOHFWURGHKDVRXWVWDQGLQJVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV
*RRGFRSSHUDGKHVLRQZLWKDORZWRWDOFRSSHUFRQWHQW9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
Base materials
FUHHSUHVLVWDQWVWHHOVDQGFDVWVWHHOVRIWKHVDPHW\SHVWHHOVUHVLVWDQWWRDJHLQJDQGWRFDXVWLF
FUDFNLQJ0R0Q0R1L1L&X0R1E6-56-56-26-26-2
S235J2-S355J2, S275N-S460N, S275M-S460M, P235GH-P355GH, P355N, P285NHP460NH,
P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L450QB, L245MB-
L450MB, GE200-GE300 ASTM A 29 Gr. 1013, 1016; A 106 Gr. C; A, B; A 182 Gr. F1; A 234 Gr.
WP1; A 283 Gr. B, C, D; A 335 Gr. P1; A 501 Gr. B; A 533 Gr. B, C; A 510 Gr. 1013; A 512 Gr. 1021,
1026; A 513 Gr. 1021, 1026; A 516 Gr. 70; A 633 Gr. C; A 678 Gr. B; A 709 Gr. 36, 50; A 711 Gr.
1013; API 5 L B, X42, X52, X60, X65
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
16 C Si Mn Mo
0,1 0,6 1,1 0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Tensile Elongation Impact values
Heat Treatment strength strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C
untreated * 500 600 25 150
untreated 1** 470 590 23 150
annealed *** 450 570 25 150
XQWUHDWHGDVZHOGHGVKLHOGLQJJDV$U&2
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV&2
*** DQQHDOHG&KIXUQDFHGRZQWR&DLU±VKLHOGLQJJDV$U&2
Operating data
$UJRQ&2
3RODULW\
&2
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (0021.), DB (42.014.09), CL (0216), SEPROZ, CE, NAKS
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: GTAW rod: Flu cored wire: SAW wire:
FOX DMO Kb, FOX DMO Ti DMO-IG DMO Ti-FD EMS 2 Mo
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*0$:VROLGZLUHHOHFWURGHIRUWKHZHOGLQJRIORZDOOR\DQGFUHHSUHVLVWDQWVWHHOV$OOSXUSRVH
medium-alloyed solid wire electrode, useable both with CO2 and with gas mixture. Applications
LQFOXGHWKHZHOGLQJRIORZDOOR\HGDQGFUHHSUHVLVWDQWVWHHOVLQERLOHUWDQNSLSHOLQHDQGUHDFWRU
construction.
Base materials
3*+3*+3*+0R¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR61
pipe steels according to DIN 17 175; ASTM A335 Gr. P1; A161-94 Gr. T1 A; A182M Gr. F1; A204M
Gr. A, B, C; A250M Gr. T1; A217 Gr. WC1
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Mo
0,1 0,6 1,15 0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Shielding Tensile Impact values 17
strength (L0=5d0)
Gas strength in J CVN
0,2%
at room
MPa MPa % -50°C:
temperature
CO2 450 550 24 80
M21 490 600 23 90 47
Operating data
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJ$SSURYDOVIRUP1R
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1091.), DB (42.014.15), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
FOX DCMS Kb SAW EMS 2 CrMo/BB 24
SMAW electrode:
FOX DCMS Ti combination: EMS 2 CrMo/BB 418 TT
GTAW rod: DCMS-IG
Flux cored wire: DCMS Ti-FD Gas welding rod: DCMS
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHXVHDEOHERWKZLWK&2DQGPL[HGJDV$SSOLFDWLRQVLQFOXGHWKHZHOGLQJRI
FUHHSUHVLVWDQWVWHHOVLQERLOHUWDQNSLSHOLQHDQGUHDFWRUFRQVWUXFWLRQ
Base materials
1.7335 – 13CrMo4-5; ASTM A193 Gr. B7; A335 Gr. P11 und P12; 1.7357 – G17CrMo5-5 – A217
Gr. WC6
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo
0,09 0,6 1,05 1,1 0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Shielding Tensile Impact values
strength (L0=5d0)
Gas strength in J CVN
0,2%
MPa MPa % impact RT 19
M21 450 560 22 80
Operating data
3RODULW\
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1U'%5HJIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHFRSSHUFRDWHGIRUZHOGLQJLQERLOHUSUHVVXUHYHVVHODQGSLSHOLQHFRQVWUXFWLRQ
DQGIRUWKHSHWURFKHPLFDOLQGXVWU\HJFUDFNLQJSODQWV3UHIHUUHGIRU&U0RDQGDOVRVXLWDE-
OHIRUVLPLODUDOOR\TXHQFKHGDQGWHPSHUHGDQGFDVHKDUGHQLQJVWHHOV$SSURYHGIRUORQJWHUPXVH
DWRSHUDWLQJWHPSHUDWXUHVRIXSWR&7KHZHOGPHWDOH[KLELWVKLJKTXDOLW\JRRGWRXJKQHVV
DQGFUDFNUHVLVWDQFHDVZHOODVDFUHHSVWUHQJWKYHU\PXFKLQWKHVDPHUDQJHDV&U0R
7KHZLUHHOHFWURGHKDVYHU\JRRGVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV*RRGFRSSHUDGKHVLRQ
ORZWRWDOFRSSHUFRQWHQW9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
Base materials
VDPHW\SHDVFUHHSUHVLVWDQWVWHHOVDQGFDVWVWHHOVVLPLODUDOOR\TXHQFKHGDQGWHPSHUHG
steels up to 980 MPa strength, similar alloy case-hardening and nitriding steels
1.7380 10CrMo9-10, 1.7276 10CrMo11, 1.7281 16CrMo9-3, 1.7383 11CrMo9-10,
1.7379 G17CrMo9-10, 1.7382 G19CrMo9-10 ASTM A 182 Gr. F22; A 213 Gr. T22; A 234 Gr. WP22;
335 Gr. P22; A 336 Gr. F22; A 426 Gr. CP22
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
20 C Si Mn Cr Mo
0,08 0,6 0,95 2,6 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
annealed* 440 580 23 170
&K2IHQELV&/XIW±6FKXW]JDV$U&2
Operating data
$UJRQ&2
3RODULW\
&2
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (1085.), DB (42.014.39), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
FOX CM 2 Kb
SMAW electrode: CM 2-UP/BB 24
FOX CM 2 Kb SC SAW
GTAW rod: CM 2-IG CM 2 SC-UP/BB 24 SC
combination:
CM 2-UP/BB 418 TT
Flux cored wire: CM 2 Ti-FD
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUKLJKO\FUHHSUHVLVWDQWTXHQFKHGDQGWHPSHUHGFKURPHVWHHOV
SDUWLFXODUO\IRU73VWHHOVLQWXUELQHDQGERLOHUFRQVWUXFWLRQDQGLQWKHFKHPLFDOLQGXVWU\
%g+/(5&09,*FDQEHHPSOR\HGIRUORQJWHUPRSHUDWLQJWHPSHUDWXUHVRIXSWR&
Base materials
same type as highly creep resistant steels 1.4903 X10CrMoVNb9-1, GX12CrMoVNbN9-1
ASTM A 335 Gr. P91, A 336 Gr. F91, A 369 Gr. FP91, A 387 Gr. 91, A 213 Gr. T91
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo V Nb
0,12 0,3 0,5 9,0 0,5 0,9 0,2 0,06
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
0,2%
strength (L0=5d0) in J CVN 21
MPa MPa % +20°C:
annealed* 620 760 18 80
&K2IHQELV&/XIW±6FKXW]JDV$UJRQ&2
Operating data
shielding gas :
3RODULW\
$UJRQ&2
Dimensions (mm)
0,8 1,0 1,2 1,6
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX C 9 MV
SAW
GTAW rod: C 9 MV-IG C 9 MV-UP/BB 910
combination:
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQWUHVLVWDQWWRVFDOLQJXSWR&)6XLWHGIRUMRLQLQJDQG
VXUIDFLQJDSSOLFDWLRQVZLWKTXHQFKHGDQGWHPSHUHG&UVWHHOVSDUWLFXODUO\IRUPDWFKLQJKLJK
temperature resistant parent metal T91 / P91 according to ASTM.
Base materials
1.4903 – X10CrMoVNb9-1; ASTM A 199 Gr. T91, A213/213M Gr. T91, A355 Gr. P91 (T91)
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni Nb others
0,1 0,3 0,5 9,0 1,0 0,7 0,06 0,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
22 strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
760 C / 2 h 520 620 16 50
Operating data
Dimensions (mm)
1,0 1,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUJDVVKLHOGHGDUFZHOGLQJERWKZLWKJDVPL[WXUHDQG&2
$SSOLFDWLRQVLQFOXGHWKHZHOGLQJRIFUHHSUHVLVWDQWVWHHOVLQERLOHUWDQNSLSHOLQHDQGUHDFWRU
construction.
Base materials
1.7380 – 10CrMo9-10; ASTM A335 Gr. P22; 1.7379 – G17CrMo9-10 – A217 Gr. WC9
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo
0,09 0,55 0,9 2,55 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
strength
0,2%
strength (L0=5d0) in J CVN 23
Shielding Gas MPa MPa % at room temperature
M21 640 570 20 65
*) Also weldable with CO2. in this case the mechanical properties will change.
Operating data
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJ$SSURYDOVIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
+LJKWHPSHUDWXUHUHVLVWDQW6XLWHGIRUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQV
with matching high temperature resistant parent metal P92 according to ASTM A 335.
Base materials
ASTM A 355 Gr. P92, NF 616, ASTM A 355 Gr. P92 (T92); A213 Gr. 92, 1.4901
– X10CrWMoVNb9-2
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni W V Nb N
0,1 0,25 0,5 8,5 0,4 0,5 1,6 0,2 0,06 0,04
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
24 0,2%
MPa MPa % +20°C:
&K 560 720 15 41
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
High temperature resistant up to 700 C (1292 F); resistant to scaling up to 800 C (1472 F). For
VXUIDFLQJDQGMRLQLQJDSSOLFDWLRQVRQPDWFKLQJVLPLODUKLJKWHPSHUDWXUHUHVLVWDQWVWHHOVFDVWVWHHO
grades.
Base materials
1.4550 – X6CrNiNb18-10 1.4948 – X6CrNi18-1 1.4878 – X12CrNiTi18-9 AISI 304H; 321H; 347H
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni
0,05 0,3 1,8 18,8 9,3
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
0,2%
strength (L0=5d0) in J CVN 25
MPa MPa % at room temperature
AW 350 550 35 70
Operating data
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LDOOR\HGVROLGZLUHHOHFWURGHIRUJDVVKLHOGHGDUFZHOGLQJRIFU\RJHQLF¿QHJUDLQHGVWUXFWXUDO
steels. Shielding gases: Gas mixture and CO2 .Extremely metallurgically pure weld metal with good
low temperature toughness when deposited in combination with gas mixtures.
Base materials
S355NL - S500QL cryogenic special structural steels 15 MnNi 63
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Ni
0,1 0,7 1,4 1,4
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
0,2% strength (L0=5d0) in J CVN
26
Shielding Gas MPa MPa % +20°C: –30°C –50°C
M21 500 590 24 130 47
CO2 460 560 24 110 47
Operating data
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJ$SSURYDOVIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%g+/(56*3LVDPLFURDOOR\HGZLUHIRUDXWRPDWHGJDVVKLHOGHGDUFZHOGLQJRISLSHOLQHV
7KHSUHFLVHDGGLWLRQRIPLFURDOOR\LQJHOHPHQWV\LHOGVDZHOGPHWDOWKDWIHDWXUHVH[FHOOHQWORZWHP-
perature impact energy down to -50 C, along with exceptional ductility and high resistance
WRFUDFNLQJ)XUWKHUTXDOLW\IHDWXUHVRIWKLVZLUHLQFOXGHH[FHSWLRQDOZHOGLQJDQGÀRZSURSHUWLHV
DORQJZLWKLGHDOIHHGLQJFKDUDFWHULVWLFV)XUWKHUDSSOLFDWLRQVDUHIRXQGLQVWHHOFRQWDLQHUDQG
apparatus construction.
Base materials
API5L: X42 – X60 EN 10208-2: L290MB-L415MB
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Ni Ti
0,06 0,7 1,5 0,9
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 27
Yield
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -50°C:
untreated * 500 590 24 150 80
untreated 1 ** 470 560 25 110 45
XQWUHDWHGDVZHOGHGVKLHOGLQJJDV$U&2
XQWUHDWHGDVZHOGHGVKLHOGLQJJDV&2
Operating data
6KLHOGLQJJDV$UJRQ&2
3RODULW\ $UJRQ&22
&2
Dimensions (mm)
0,9 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
DNV (IV 46 MS)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LDOOR\ZLUHHOHFWURGHFRSSHUFRDWHGIRUJDVVKLHOGHGDUFZHOGLQJRIFU\RJHQLF¿QHJUDLQHG
FRQVWUXFWLRQVWHHOVDQGQLFNHODOOR\VWHHOV)RUKLJKTXDOLW\ZHOGLQJRQVWRUDJHWDQNVDQG
SLSHV\VWHPVIRUORZWHPSHUDWXUHDSSOLFDWLRQV$SSOLFDEOHGHSHQGLQJRQWKHVKLHOGLQJJDV
used, down to -80 C.
Base materials
cryogenic structural and Ni-alloy steels, special cryogenic shipbuilding steels.
10Ni14, 12Ni14, 13MnNi6-3, 15NiMn6, S275N-S460N, S275NL-S460NL, S275M-S460M,
S275ML-S460ML, P275NL1-P460NL1, P275NL2-P460NL2 ASTM A 203 Gr. D, E; A 333 Gr. 3;
A334 Gr. 3; A 350 Gr. LF1, LF2, LF3; A 420 Gr. WPL3, WPL6; A 516 Gr. 60, 65; AA 529 Gr. 50; A
572 Gr. 42, 65; A 633 Gr. A, D, E; A 662 Gr. A, B, C; A 707 Gr. L1, L2, L3; A 738 Gr. A; A 841 A, B, C
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Ni
0,08 0,6 1,0 2,4
28 0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Tensile Elongation Impact values
Heat Treatment strength
strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -60°C: -80°C:
untreated * 510 600 22 170
untreated 1 ** 500 590 22 120
XQWUHDWHGDVZHOGHGVKLHOGLQJJDV$U&2
XQWUHDWHGDVZHOGHGVKLHOGLQJJDV&2
Operating data
6KLHOGLQJJDV$UJRQ&2
3RODULW\
&2
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (01080.), DB (42.014.16), ABS (X Q460X-5), BV (SA 3 M; UP), DNV (5 MS),
GL (6 38S), LR (5 40S H15), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX 2.5 Ni SAW
Ni 2-UP/BB 24, Ni 2-UP/BB 421 TT
GTAW rod: 2.5 Ni-IG combination:
&KDUDFWHULVWLFVDQG¿HOGRIXVH
1LDOOR\HGVROLGZLUHIRU*0$:ZHOGLQJRIFU\RJHQLF¿QHJUDLQHGVWHHOVGRZQWR&IRU¿QH
grained steels up to S500.
Base materials
EN 10028-3 P355NL2 – P460NL2
EN 10025-6 S500QL1
API5L: X 42 – X 70 (X 80)
EN 120208-2: L290MB – L485MB
EN 10149-2 S355MC – S500MC
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Ni Mo
0,06 0,7 1,5 0,9 0,08
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
0,2% strength (L0=5d0) in J CVN 29
Shielding Gas MPa MPa % +20°C: –40°C –60°C
M21 500 590 24 150 47
CO2 460 560 24 140 47
Operating data
3RODULW\
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
ABS, DNV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
PLFURDOOR\HGZLUHIRUDXWRPDWHGJDVVKLHOGHGDUFZHOGLQJ7KHSUHFLVHDGGLWLRQRIPLFURDOOR\LQJ
HOHPHQWV\LHOGVDZHOGPHWDOWKDWIHDWXUHVH[FHOOHQWORZWHPSHUDWXUHLPSDFWHQHUJ\GRZQWR&
DORQJZLWKH[FHSWLRQDOGXFWLOLW\DQGKLJKUHVLVWDQFHWRFUDFNLQJ)XUWKHUTXDOLW\IHDWXUHVRIWKLVZLUH
LQFOXGHH[FHSWLRQDOZHOGLQJDQGÀRZSURSHUWLHVDORQJZLWKLGHDOIHHGLQJFKDUDFWHULVWLFV$SSOLFD-
WLRQVDUHIRXQGLQVWHHOFRQWDLQHUDQGDSSDUDWXVFRQVWUXFWLRQ
Base materials
API5L: X42 – X60 EN 10208-2: L290MB-L415MB
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Ni Ti
0,06 0,7 1,5 0,9
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
30 Yield strength Tensile Elongation Impact values
0,2% strength (L0=5d0) in J CVN
Shielding Gas MPa MPa % +20°C: –50°C
M21 500 590 24 150 80
CO2 470 560 25 110 45
Operating data
Dimensions (mm)
1,0 1,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0HGLXPDOOR\VROLGZLUHHOHFWURGHIRUVKLHOGHGDUFZHOGLQJRIFU\RJHQLF¿QHJUDLQHGVWUXFWXUDO
steels. Outstanding toughness values at low temperatures when deposited in combination with gas
mixture.
Base materials
12Ni14G1, X12Ni5
P-,S275NL2 - P-,S500QL1; 13 MnNi 6-3; ASTM A633 Gr. E;
A572 Gr. 65; A203 Gr. D; A333 and A334 Gr. 3; A350 Gr. LF3
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Ni
0,08 0,6 1,0 2,35
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield strength Tensile Elongation Impact values
0,2% strength (L0=5d0) in J CVN
31
Shielding Gas MPa MPa % +20°C: –70°C –80°C
M21 510 620 24 120 47
M21 (SR)* 450 560 24 140 47
*SR (560 C (1040 F) – 4 h)
Operating data
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R$%6*/<6/5%9'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD6LLVDKLJKDOOR\IXOO\DXVWHQLWLFZLUHGHVLJQHGIRUZHOGLQJGLVVLPLODUMRLQWVEHWZHHQ
VWDLQOHVVDQGPLOGRUORZDOOR\VWHHOVDVZHOODV0QVWHHOV,WFDQDOVREHXVHGIRUZHOGLQJVWHHOV
OLNH$UPR[+DUGR[GXURVWDW:HOGR[DQGDOIRUP$YHVWD6LRIIHUVDFUDFNUHVLVWDQW
weld with good mechanical properties.
Corrosion resistance:
3ULPDULO\LQWHQGHGIRUVWDLQOHVVWRPLOGVWHHOFRQQHFWLRQVEXWZLWKWKHVDPHFRUURVLRQUHVLVWDQFHDV
1.4301/ASTM 304.
Base materials
2 7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo
0,08 0,8 6,8 19,0 8,0 0,1
Ferrite 0 FN
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 410 630 38 120 110
Operating data
Shielding gas
Polarity = +
$U2RU±&22.
*DVÀRZUDWH±OPLQ
Dimensions (mm)
0,8 1,0 1,2 1,6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUMRLQWVEHWZHHQGLVVLPLODUVWHHOVVWHHOVWKDWDUHKDUGWRZHOGDQG
0QVWHHOV:HOOVXLWHGIRUWRXJKLQWHUPHGLDWHOD\HUVLQFDVHRIKDUGIDFLQJ:HDUUHVLVWDQWDQG
ire
FRUURVLRQUHVLVWDQWVXUIDFLQJVRQUDLODQGSRLQWVFRPSRQHQWVYDOYHVHDWVDQGFDYLWDWLRQSURWHFWLRQ
DUPRXULQK\GURHOHFWULFPDFKLQHV3URSHUWLHVRIWKHZHOGPHWDOVXLWDEOHIRUVWUDLQKDUGHQLQJ
very good cavitation resistance, crack resistant, resistant to thermal shock, resistant to scaling up
to +850 C, little tendency to sigma-phase embrittlement above +500 C. Cryogenic down to -110 C.
Solid
+HDWWUHDWPHQWLVSRVVLEOH&RQVXOWDWLRQZLWKWKHPDQXIDFWXUHULVUHFRPPHQGHGIRURSHUDWLQJ
WHPSHUDWXUHVDERYH&2XWVWDQGLQJVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV9HU\JRRGZHOGLQJ
DQGÀRZEHKDYLRXU,WLVDSSURYHGIRUZHOGLQJDUPRXUSODWHV
Base materials
High-strength, unalloyed and alloyed structural and quenched and tempered steels among
themselves or among each other; unalloyed and alloyed steels with high-alloy Cr and CrNi
steels; heat-resistant steels up to +850 C; austenitic manganese steels together and with other
steels; cryogenic plate and pipe steels together with cryogenic austenitic materials
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
3
C Si Mn Cr Ni
0,08 0,9 7,0 19,2 9,0
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C:
untreated 430 640 36 110
Operating data
shielding gas:
Polarity = +
$UJRQPD[&22
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (06632.), DB (43.014.13), DB (43.014.07), SEPROZ, VG 95132, CE, NAKS (Ø 0.8; 1.0
mm), DNV (X), GL (4370S), (A 7 CN-IG: TÜV-D (00024.))
ro ct a e in er an
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless. Resistant to scaling up to 850 C (1562 F). No adequate resistance against sulphureous
FRPEXVWLRQJDVHVDWWHPSHUDWXUHVDERYH&))RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQV
with heat resistant Cr-steels/cast steel grades and heat resistant austenitic steels/cast steel grades.
:HOOVXLWHGIRUIDEULFDWLQJDXVWHQLWLFIHUULWLFMRLQWV±PD[DSSOLFDWLRQWHPSHUDWXUH&)
)RUMRLQLQJXQDOOR\HGORZDOOR\RU&UVWHHOVFDVWVWHHOJUDGHVWRDXVWHQLWLFVWHHOV/RZKHDWLQSXW
required in order to avoid brittle martensitic transition zones.
Base materials
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L0R1EDQGLQFOXGHGSDUHQWPHWDOVFRPELQHGZLWK
IHUULWLFVWHHOVXSWRERLOHUSODWH3*++LJKWHQVLOHXQDOOR\HGDQGDOOR\HGVWUXFWXUDOTXHQFKHG
and tempered, and armour steels, same parent metal or in combination; unalloyed and alloyed
boiler or structural steels with high alloyed Cr and CrNi steels; heat resistant steels up to 850 C
(1562 F); austenitic high manganese steel with matching and other steels. Cryogenic sheet metals
and pipe steels in combination with austenitic parent metals.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
4 C Si Mn Cr Ni
0,08 0,8 7,0 19,0 9,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT
untreated 370 600 35 100
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R*/6'%5HJIRUP1R'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6L0956LLVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WFDQDOVR
EHXVHGIRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDQLXPRUQLRELXPVXFKDV$670
ire
and 1.4550/ASTM 347 in cases where the construction will be operating at temperatures below
400 C. For higher temperatures a niobium stabilized consumable such as Avesta 347-Si/MVNb-Si
is required.
&RUURVLRQUHVLVWDQFH
Solid
9HU\JRRGXQGHUIDLUO\VHYHUHFRQGLWLRQVHJLQR[LGLVLQJDFLGVDQGFROGRUGLOXWHUHGXFLQJDFLGV
Base materials
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni
0,02 0,85 1,8 20,0 10,5
Ferrite 8 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 410 590 36 110 60
Operating data
Shielding gas
$U22RU±&22.
Polarity = +
*DVÀRZUDWH±OPLQ
Dimensions (mm)
0,8 1,0 1,2 1,6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUDSSOLFDWLRQLQDOOEUDQFKHVRILQGXVWU\LQZKLFKVDPHW\SHVWHHOVDQGIHUULWLF
FKURPHVWHHOVDUHZHOGHGHJWKHFRQVWUXFWLRQRIFKHPLFDODSSDUDWXVDQGFRQWDLQHUVWKH
WH[WLOHDQGFHOOXORVHLQGXVWU\G\HZRUNVDQGPDQ\PRUH2XWVWDQGLQJVOLGLQJDQGIHHGLQJFKDUDF-
WHULVWLFV9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU5HVLVWVLQWHUJUDQXODUFRUURVLRQXSWRDQRSHUDWLQJ
WHPSHUDWXUHRI&&U\RJHQLFGRZQWR&
Base materials
1.4306 X2CrNi19-11, 1.4301 X5CrNi18-10, 1.4311 X2CrNiN18-10, 1.4312 GX10CrNi18-8, 1.4541
X6CrNiTi18-10, 1.4546 X5CrNiNb18-10, 1.4550 X6CrNiNb18-10 AISI 304, 304L, 304LN, 302, 321,
347, ASTM A157 Gr. C9, A320 Gr. B8C or D
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni
0,8 1,7 20,0 10,2
6 0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C:
untreated 390 540 38 110
Operating data
shielding gases:
Polarity = +
$UJRQPD[&22
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (03159.), DB (43.014.09), DNV (308L), GL (4550S), SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 350 C (662 F). Corrosi-
on-resistant similar to matching low-carbon and stabilized austenitic 18/8 CrNi(N) steels/cast
ire
VWHHOJUDGHV&ROGWRXJKQHVVDWVXE]HURWHPSHUDWXUHVDVORZDV±&±))RUMRLQLQJ
DQGVXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJDQGVLPLODU±VWDELOL]HGDQGQRQVWDELOL]HG±DXVWHQLWLF
&U1L1DQG&U1L0R1VWHHOVFDVWVWHHOJUDGHV)RUMRLQLQJDQGVXUIDFLQJZRUNRQFU\RJHQLF
matching/similar austenitic CrNi(N) steels/cast steel grades.
Solid
Base materials
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L±;&U1L1±;&U-
NiNb18-10 AISI 304, 304L, 304LN, 302, 321, 347; ASTM A157 Gr. C9, A320 Gr. B8C or D.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni
0,02 0,9 1,7 20,0 10,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 7
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT -196°C:
untreated 350 570 35 75 35
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R&:%(5/6L'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6LLVDKLJKDOOR\&U1LZLUHSULPDULO\LQWHQGHGIRUVXUIDFLQJRIORZDOOR\VWHHOV
DQGGLVVLPLODUZHOGGEHWZHHQPLOGVWHHODQGVWDLQOHVVVWHHOVRIIHULQJDGXFWLOHDQGFUDFNUHVLVWDQW
ZHOGPHQW7KHFKHPLFDOFRPSRVLWLRQZKHQVXUIDFLQJLVHTXLYDOHQWWRWKDWRI$670
IURPWKH¿UVWUXQ2QHRUWZROD\HUVRI/DUHXVXDOO\FRPELQHGZLWKD¿QDOOD\HURI//
or 347.
&RUURVLRQUHVLVWDQFH
6XSHULRUWRW\SH/:KHQXVHGIRURYHUOD\ZHOGLQJRQPLOGVWHHODFRUURVLRQUHVLVWDQFHHTXLYD-
OHQWWRWKDWRI$670LVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU
Base materials
Dimensions (mm)
0,8 1,0 1,2 1,6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHZLWKLQFUHDVHGIHUULWHFRQWHQW)1aLQWKHZHOGPHWDO+LJKFUDFNUHVLVWDQFH
ZLWKKDUGWRZHOGPDWHULDOVDXVWHQLWHIHUULWHMRLQWVDQGZHOGFODGGLQJV'LOXWLRQLVWREHNHSWDV
ire
ORZDVSRVVLEOH2XWVWDQGLQJVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV9HU\JRRGZHOGLQJDQGÀRZEHKD-
YLRXU8VDEOHIRURSHUDWLQJWHPSHUDWXUHVEHWZHHQ&DQG&
Base materials
Solid
-RLQWVRIDQGEHWZHHQKLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGTXHQFKHGDQGWHPSHUHGVWHHOV
VWDLQOHVVIHUULWLF&UDQGDXVWHQLWLF&U1LVWHHOVDXVWHQLWLFPDQJDQHVHVWHHOVDQGZHOGFODGGLQJVIRU
WKH¿UVWOD\HURIFKHPLFDOO\UHVLVWDQWZHOGFODGGLQJVRQWKHIHUULWLFSHDUOLWLFVWHHOVXVHGIRUERLOHUDQG
SUHVVXUHYHVVHOFRQVWUXFWLRQXSWR¿QHJUDLQHGVWUXFWXUDOVWHHO61DQGIRUWKHFUHHSUHVLVWDQW
¿QHJUDLQHGVWUXFWXUDOVWHHOV1L0R&U0Q0R1LDQG*61L0R&U
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni
0,5 1,7 23,5 13,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 9
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: -80°C:
untreated 420 570 32 90
Operating data
shielding gases:
$UJRQPD[&22
Polarity = + $UJRQPD[22
Preheating and subsequent heat treatment
depend on the base material being used.
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (4698.), DB (43.014.18), DNV (309L), GL (4332S), SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVZHWFRUURVLRQXSWR&):HOOVXLWHGIRUGHSRVLWLQJLQWHUPHGLDWHOD\HUV
ZKHQZHOGLQJFODGGHGPDWHULDOV)DYRXUDEO\KLJK&UDQG1LFRQWHQWVORZ&FRQWHQW)RUMRLQLQJ
unalloyed/low-alloy steels/cast steel grades or stainless heat resistant Cr steels/cast steel grades
WRDXVWHQLWLFVWHHOVFDVWVWHHOJUDGHV)RUGHSRVLWLQJLQWHUPHGLDWHOD\HUVZKHQZHOGLQJWKHVLGHRI
SODWHVFODGZLWKORZFDUERQ±QRQVWDELOL]HGRUVWDELOL]HG±DXVWHQLWLF&U1L0R1DXVWHQLWLFPHWDOV
Base materials
-RLQWVRIDQGEHWZHHQKLJKWHQVLOHXQDOOR\HGDQGDOOR\HGTXHQFKHGDQGWHPSHUHGVWDLQOHVV
IHUULWLF&UDQGDXVWHQLWLF&U1LVWHHOVKLJKPDQJDQHVHVWHHOVDVZHOODVZHOGFODGGLQJV
IRUWKH¿UVWOD\HURIFKHPLFDOUHVLVWDQWZHOGFODGGLQJVRQIHUULWLFSHDUOLWLFVWHHOVXSWR¿QHJUDLQHG
VWUXFWXUDOVWHHO61IRUVWHDPERLOHUDQGSUHVVXUHERLOHUFRQVWUXFWLRQVDVZHOODVRQ
FUHHSUHVLVWDQW¿QHJUDLQHGVWUXFWXUDOVWHHOV1L0R&UD[[WROHDÀHW³6(::HUNVWRIIEODWW´1R
365, 366, 20MnMoNi5-5 and G18NiMoCr3-7.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni
10 0,03 0,9 2,0 24,0 13,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT
untreated 400 550 30 55
Operating data
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
GL (4332 S) CBW (ER309LSi)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUVDPHW\SHKHDWUHVLVWDQWUROOHGIRUJHGDQGFDVWVWHHOVDVZHOODVIRUKHDW
UHVLVWDQWIHUULWLF&U6L$OVWHHOVVXFKDVLQDQQHDOLQJVKRSVKDUGHQLQJVKRSVVWHDPERLOHUFRQVW-
ire
ruction, the petrochemical industry and the ceramic industry. Austenitic weld metal containing
DERXWIHUULWH3UHIHUUHGIRUH[SRVXUHWRR[LGLVLQJJDVHV-RLQWVRQ&U6L$OVWHHOVWKDWDUH
exposed to gases containing sulphur must be carried out using BÖHLER FOX FA or BÖHLER
)$,*DVD¿QDOOD\HU5HVLVWDQWWRVFDOLQJXSWR&
Solid
Base materials
DXVWHQLWLF;&U1L6L*;&U1L6L;&U1LIHUULWLFSHDUOLWLF
1.4713 X10CrAlSi7, 1.4724 X10CrAlSi13, 1.4742 X10CrAlSi18, 1.4710 GX30CrSi7, 1.4740
GX40CrSi17 AISI 305, ASTM A297HF
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni
0.1 1,1 1,6 22,5 11,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 11
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C:
untreated 480 620 34 110
Operating data
shielding gas:
$UJRQPD[&22
Polarity = +
Preheating and interpass temperature accor-
ding to the base material and its thickness.
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-A (26), SEPROZ
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5HVLVWDQWWRVFDOLQJXSWR&))RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJ
similar heat resistant steels/cast steel grades.
Base materials
±;&U1L6L$,6,$670$+)
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni
0,11 1,2 1,2 22,0 11,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
12 0,2%
MPa MPa % at RT
untreated 350 550 30 70
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6L6.56LLVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WLVDOVR
VXLWDEOHIRUZHOGLQJVWHHOVWKDWDUHVWDELOL]HGZLWKWLWDQLXPRUQLRELXPVXFKDV$6707L
ire
IRUVHUYLFHWHPSHUDWXUHVQRWH[FHHGLQJ&)RUKLJKHUWHPSHUDWXUHVDQLRELXPVWDELOLVHG
consumable such as Avesta 318-Si/SKNb-Si should be used.
&RUURVLRQUHVLVWDQFH
Excellent resistance to general, pitting and intergranular corrosion in chloride containing environ-
Solid
PHQWV,QWHQGHGIRUVHYHUHVHUYLFHFRQGLWLRQVHJLQGLOXWHKRWDFLGV
Base materials
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo
0,02 0,85 1,7 18,5 12,2 2,6
Ferrite 6 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 410 590 35 110 55
Operating data
Shielding gas
$U2RU±&2
Polarity = +
*DVÀRZUDWH±OPLQ
Dimensions (mm)
0,8 1,0 1,2 1,6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUDSSOLFDWLRQLQDOOEUDQFKHVRILQGXVWU\LQZKLFKVDPHW\SHVWHHOVDQGIHUULWLF
FKURPHVWHHOVDUHZHOGHGHJWKHFRQVWUXFWLRQRIFKHPLFDODSSDUDWXVDQGFRQWDLQHUVWKH
textile and cellulose industry, dye works, beverage production, synthetic resin plants and many
PRUH$OVRVXLWDEOHIRUPHGLDFRQWDLQLQJFKORULGHVGXHWRWKHLQFOXVLRQRI0R2XWVWDQGLQJVOLGLQJ
DQGIHHGLQJFKDUDFWHULVWLFV9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU5HVLVWVLQWHUJUDQXODUFRUURVLRQ
XSWRDQRSHUDWLQJWHPSHUDWXUHRI&&U\RJHQLFGRZQWR&
Base materials
1.4401 X5CrNiMo17-12-2, 1.4404 X2CrNiMo17-12-2, 1.4435 X2CrNiMo18-14-3, 1.4436 X3CrNi-
Mo17-13-3, 1.4571 X6CrNiMoTi17-12-2, 1.4580 X6CrNiMoNb17-12-2, 1.4583 X10CrNiMoNb18-12,
1.4409 GX2CrNiMo19-11-2 UNS S31603, S31653; AISI 316L, 316Ti, 316Cb
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo
0,8 1,7 18,4 12,4 2,8
14 0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C:
untreated 430 580 38 120
Operating data
shielding gases:
Polarity = +
$UJRQPD[&2
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (03233.), DB (43.014.11), DNV (316L), GL (4429S), Statoil, SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 400 C (752 F). Corrosi-
on-resistance similar to matching low-carbon and stabilized austenitic 18/8 CrNiMo steels/cast steel
ire
JUDGHV)RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQZLWKPDWFKLQJDQGVLPLODU±QRQVWDELOL]HG±DXVWHQLWLF
CrNi(N) and CrNiMo(N) steels and cast steel grades.
Base materials
Solid
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L0R1E8166$,6,&E/7L
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni
0,02 0,8 1,7 18,8 2,8 12,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation 15
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT
untreated 380 560 35 70
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R/5IW95&:%(5/6L*/
(4429S) DNV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD6L6.1E6LLVGHVLJQHGIRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDQLXPRUQLRELXP
such as 1.4571/ASTM 316Ti and similar, providing improved high temperature properties, e.g.
creep resistance, compared to low-carbon non-stabilised materials. 318-Si/SKNb-Si shows better
SURSHUWLHVWKDQ/6L6.56LDWHOHYDWHGWHPSHUDWXUHVDQGLVWKHUHIRUHUHFRPPHQGHGIRU
applications with service temperatures above 400 C. A stabilised weldment has improved high
temperature properties, e.g. creep resistance, compared to low-carbon non-stabilised grades.
&RUURVLRQUHVLVWDQFH
Corresponding to 1.4571/ASTM 316Ti, i.e. good resistance to general, pitting and intergranular
corrosion.
Base materials
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo Nb
0,04 0,85 1,3 19,0 12,0 2,6 12xC
Ferrite 10 FN; WRC-92 7 FN; WRC- 92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 440 625 35 110 90
Operating data
Shielding gas
$U2RU±&2
Polarity = + *DVÀRZUDWH±OPLQ
Dimensions (mm)
0,8 1,0 1,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUFRUURVLRQUHVLVWDQW0RDOOR\HG&U1LVWHHOV6XLWDEOHIRUVWURQJO\
FRUURVLYHFRQGLWLRQVHJLQWKHFKHPLFDOLQGXVWU\LQÀXHJDVGHVXOSKXULVDWLRQSODQWVVHDZDWHU
ire
GHVDOLQDWLRQSODQWDQGSDUWLFXODUO\LQWKHSDSHUWH[WLOHDQGFHOOXORVHLQGXVWULHV$OVRVXLWDEOHIRUIDQ
LPSHOOHUVFHQWULIXJHGUXPVHWFWKDWDUHH[SRVHGWRPHGLDFRQWDLQLQJFKORULGHV
The weld metal has distinct chemical resistance to stress corrosion cracking and to intergranular
corrosion, and is highly resistant to pitting (PREN 35). Resists intergranular corrosion up to an
Solid
RSHUDWLQJWHPSHUDWXUHRI&&U\RJHQLFGRZQWR&*RRGZHOGLQJDQGÀRZEHKDYLRXU
Base materials
1.4436 X3CrNiMo17-13-3, 1.4439 X2CrNiMoN17-13-5, 1.4429 X2CrNiMoN17-13-3, 1.4438 X2Cr-
NiMo18-15-4, 1.4583 X10CrNiMoNb18-12
AISI 316Cb, 316 LN, 317LN, 317L, UNS S31726
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo N PREN FN
0,02 0,4 5,5 19,0 17,2 4,3 0,16 37,1
17
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 430 650 35 110
Operating data
shielding gases:
Polarity = + $UJRQ+HPD[&2
$UJRQ+H&2
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (04139.), DNV (X), GL (4439S), CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 400 C (752 F). Corrosi-
RQUHVLVWDQWVLPLODUWRPDWFKLQJVWDELOL]HG&U1L0RVWHHOV)RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQ
RQPDWFKLQJDQGVLPLODU±VWDELOL]HGDQGQRQVWDELOL]HG±DXVWHQLWLF&U1L1DQG&U1L0R1VWHHOV
and cast steel grades.
Base materials
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L0R1E$,6,/7L&E
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni Nb
0,05 0,8 1,5 19,0 2,8 12,0 [&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
18 Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT
untreated 390 600 30 70
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUDSSOLFDWLRQLQDOOEUDQFKHVRILQGXVWU\LQZKLFKVDPHW\SHVWHHOVLQFOXGLQJ
KLJKHUFDUERQVWHHOVDQGIHUULWLFFKURPHVWHHOVDUHZHOGHGHJWKHFRQVWUXFWLRQRIFKHPLFDO
ire
apparatus and containers, the chemical, pharmaceutical and cellulose industries, and many more.
2XWVWDQGLQJVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU5HVLVWV
LQWHUJUDQXODUFRUURVLRQXSWRDQRSHUDWLQJWHPSHUDWXUHRI&&U\RJHQLFGRZQWR&
Solid
Base materials
1.4550 X6CrNiNb18-10, 1.4541 X6CrNiTi18-10, 1.4552 GX5CrNiNb19-11, 1.4301 X5CrNi18-10,
1.4312 GX10CrNi18-8, 1.4546 X5CrNiNb18-10, 1.4311 X2CrNiN18-10, 1.4306 X2CrNi19-11
AISI 347, 321, 302, 304, 304L, 304LN, ASTM A296 Gr. CF 8 C, A157 Gr. C9, A320 Gr. B8C or D
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Nb
0,8 1,3 19,4 9,7 +
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
19
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C:
untreated 460 630 33 110
Operating data
Shielding gases:
Polarity = +
$UJRQPD[&2
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (00025.), GL (4550S), LTSS, SEPROZ, NAKS, CE
Similar Allo Filler Metals
FOX SAS 2 SAS 2-FD
SMAW electrode: Flu cored wire:
FOX SAS 2-A SAS 2 PW-FD
GTAW rod: SAS 2-IG SAW combination: SAS 2-UP/BB 202
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Stainless; resistant to intercrystalline corrosion and wet corrosion up to 400 C (752 F). Corrosi-
RQUHVLVWDQWVLPLODUWRPDWFKLQJVWDELOL]HGDXVWHQLWLF&U1LVWHHOVFDVWVWHHOJUDGHV)RUMRLQLQJDQG
VXUIDFLQJDSSOLFDWLRQZLWKPDWFKLQJDQGVLPLODU±VWDELOL]HGDQGQRQVWDELOL]HG±DXVWHQLWLF&U1L1
steels and cast steel grades.
Base materials
7h9FHUWL¿HGSDUHQWPHWDO±;&U1L1EDQGWKHSDUHQWPHWDOVDOVRFRYHUHGE\
VdTÜV-Merkblatt 1000; AISI 347, 321, 302, 304, 304L, 304LN; ASTM A296 Gr. CF 8C; A157 Gr.
C9; A320 Gr. B8C or D
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Nb
0,06 0,8 1,5 19,5 9,5 [&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
20 Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT
untreated 400 570 30 65
Operating data
Dimensions (mm)
0,8 1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUVDPHW\SHFRUURVLRQUHVLVWDQWPDUWHQVLWLFDQGPDUWHQVLWLFIHUULWLFUROOHG
IRUJHGDQGFDVWVWHHOV8VHGLQWKHFRQVWUXFWLRQRIZDWHUWXUELQHVDQGFRPSUHVVRUVDQGLQWKH
ire
FRQVWUXFWLRQRIVWHDPSRZHUVWDWLRQV5HVLVWDQWWRZDWHUDQGVWHDP9HU\JRRGZHOGLQJDQGÀRZ
behaviour.
Base materials
Solid
1.4317 GX4CrNi13-4, 1.4313 X3CrNiMo13-4, 1.4407 GX5CrNiMo13-4, 1.4414 GX4CrNiMo13-4
ACI Gr. CA6NM
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo
0.01 0,65 0,7 12,2 4,8 0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0) 21
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: -20°C:
untreated 950 1210 12 36
annealed* 760 890 17 80
DQQHDOHG&KIXUQDFHGRZQWR&DLUVKLHOGLQJJDV$U&22
Operating data
shielding gases:
$UJRQ&22
Polarity = + 3UHKHDWLQJDQGLQWHUSDVVWHPSHUDWXUHRIWKLFNZDOOHG
parts 100-160 C. Heat input max. 15 kJ/cm. Tempering at
580-620 C.
Dimensions (mm)
1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (04110.), SEPROZ, CE
Similar Allo Filler Metals
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWDLVSULPDULO\GHVLJQHGIRUZHOGLQJWKHGXSOH[JUDGH2XWRNXPSXDQGVLPLODUEXWLW
FDQDOVREHXVHGIRUW\SHRIVWHHOV$YHVWDSURYLGHVDIHUULWLFDXVWHQLWLFZHOGPHQWWKDW
FRPELQHVPDQ\RIWKHJRRGSURSHUWLHVRIERWKIHUULWLFDQGDXVWHQLWLFVWDLQOHVVVWHHOV7KHZHOGLQJ
FDQEHSHUIRUPHGXVLQJVKRUWVSUD\RUSXOVHGDUF:HOGLQJXVLQJSXOVHGDUFSURYLGHVJRRGUHVXOWV
LQERWKKRUL]RQWDODQGYHUWLFDOXSSRVLWLRQV7KHEHVWÀH[LELOLW\LVDFKLHYHGE\XVLQJSXOVHGDUFDQG
PPZLUH7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWR
WKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
Corrosion resistance
Very good resistance to pitting and stress corrosion cracking in chloride containing environments.
PREN 35. Meets the corrosion test requirements per ASTM G48 Methods A, B and E (22 C).
Base materials
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo N
0,02 0,5 1,6 22,8 8,5 3,1 0,17
Ferrite 50 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: -50°C:
untreated 560 780 30 150 100
Operating data
$U+H&2
$U2RU$U±&2
Polarity = + :HOGLQJLVEHVWSHUIRUPHGXVLQJDUJRQZLWKDQDGGLWLRQ
RIDSSUR[+HDQG±&27KHDGGLWLRQRI
KHOLXP+HZLOOLQFUHDVHWKHHQHUJ\RIWKHDUF
*DVÀRZUDWH±OPLQ
Dimensions (mm)
0,8 1,0 1,2 1,6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHLGHDOO\VXLWHGWRZHOGLQJIHUULWLFDXVWHQLWLFGXSOH[VWHHOV$VDUHVXOWRIWKH
FDUHIXOO\DGMXVWHGDOOR\WKHZHOGPHWDOQRWRQO\IHDWXUHVKLJKVWUHQJWKDQGWRXJKQHVVEXWLVDOVR
ire
exceptionally resistant to stress corrosion cracking and to pitting (ASTM G48 / Method A). The
ZHOGLQJFRQVXPDEOHFDQEHXVHGLQDWHPSHUDWXUHUDQJHIURP&XSWR&7RDFKLHYH
WKHVSHFLDOSURSHUWLHVRIWKHZHOGPHWDOLWLVQHFHVVDU\WRHQVXUHFRQWUROOHGGLOXWLRQDQGWKRURXJK
back purging. Ferrite content 30-60 FN (WRC). The solid wire electrode has outstanding sliding and
Solid
IHHGLQJFKDUDFWHULVWLFVDORQJZLWKYHU\JRRJZHOGLQJDQGÀRZEHKDYLRXU
Base materials
VDPHW\SHGXSOH[VWHHOVDVZHOODVVLPLODUDOOR\IHUULWLFDXVWHQLWLFPDWHULDOVRILQFUHDVHGVWUHQJWK
1.4462 X2CrNiMoN22-5-3, 1.4362 X2CrNiN23-4, 1.4462 X2CrNiMoN22-5-3 with 1.4583 X10CrNi-
MoNb18-12, 1.4462 X2CrNiMoN22-5-3 with P235GH/ P265GH, S255N, P295GH, S355N, 16Mo3
UNS S31803, S32205
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo N PREN
0,4 1,7 22,5 8,8 3,2 0,15 23
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 660 830 28 85
Operating data
shielding gases:
$UJRQ+HPD[&22
$UJRQ+HPD[22
Polarity = + Preheating and subsequent heat treatment are not
QHFHVVDU\IRUWKHZHOGPHWDO7KHLQWHUSDVVWHPSHUD-
WXUHVKRXOGQRWEHDOORZHGWRH[FHHGDPD[LPXPRI
+150 C.
Dimensions (mm)
1,0 1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (04483.), DB (43.014.26), DNV (X), GL (4462S), Statoil, SEPROZ, CE
Similar Allo Filler Metals
FOX CN 22/9 N-B CN 22/9 N-FD
SMAW electrode: Flu cored wire:
FOX CN 22/9 N CN 22/9 PW-FD
GTAW solid wire: CN 22/9 N-IG SAW combination: CN 22/9 N-UP/BB 202
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVUHVLVWDQWWRLQWHUFU\VWDOOLQHFRUURVLRQ$SSOLFDWLRQWHPS±&±)XSWR&
(482 F). Good resistance to stress corrosion cracking in chlorine- and hydrogen sulphide-bearing
HQYLURQPHQW+LJK&UDQG0RFRQWHQWVSURYLGHUHVLVWDQFHWRSLWWLQJFRUURVLRQ)RUMRLQLQJDQG
VXUIDFLQJZRUNRQPDWFKLQJDQGVLPLODUDXVWHQLWFVWHHOVFDVWVWHHOJUDGHV$WWHQWLRQPXVWEHSDLGWR
HPEULWWOHPHQWVXVFHSWLELOLW\RIWKHSDUHQWPHWDO
Base materials
7h9FHUWL¿HGGXSOH[VWDLQOHVVVWHHOV±;&U1L0R1DQGRWKHUVDOVRFRPELQDWLRQVRI
DIRUHPHQWLRQHGVWHHOVDQGIHUULWLFVWHHOVXSWR6-0RDQG±;&U1L0R1E±
UNS S31803, S32205
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni N
0,025 0,5 1,6 23,0 3,0 9,0 0,14
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
24
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT
untreated 510 700 25 70
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R*/6'19:
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/';LVGHVLJQHGIRUZHOGLQJWKHGXSOH[VWDLQOHVVVWHHO2XWRNXPSX/';D´OHDQ
GXSOH[´VWHHOZLWKH[FHOOHQWVWUHQJWKDQGPHGLXPFRUURVLRQUHVLVWDQFH7KHVWHHOLVPDLQO\LQWHQGHG
ire
IRUDSSOLFDWLRQVVXFKDVFLYLOHQJLQHHULQJVWRUDJHWDQNVFRQWDLQHUVHWF$YHVWD/';LVRYHU
DOOR\HGZLWKUHVSHFWWRQLFNHOWRHQVXUHWKHULJKWIHUULWHEDODQFHLQWKHZHOGPHWDO:HOGLQJFDQEH
SHUIRUPHGXVLQJVKRUWVSUD\RUSXOVHGDUF:HOGLQJXVLQJSXOVHGDUFSURYLGHVJRRGUHVXOWVLQERWK
KRUL]RQWDODQGYHUWLFDOXSSRVLWLRQV7KHEHVWÀH[LELOLW\LVDFKLHYHGE\XVLQJSXOVHGDUFDQG
Solid
PPZLUH7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVH
PDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
&RUURVLRQUHVLVWDQFH
Good resistance to general corrosion. Better resistance to pitting, crevice corrosion and stress
corrosion cracking than 1.4301/AISI 304
Base materials
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo N
0,02 0,5 0,8 23,2 7,3 0,5 0,14
Ferrite 45 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: -40°C:
untreated 520 710 32 150 110
Operating data
Shielding gas
$U+H&2
$U2RU±&2
:HOGLQJLVEHVWSHUIRUPHGXVLQJDUJRQ
Polarity = +
ZLWKDQDGGLWLRQRIDSSUR[+HDQG
±&27KHDGGLWLRQRIKHOLXP
+HZLOOLQFUHDVHWKHHQHUJ\RIWKHDUF
*DVÀRZUDWH±OPLQ
Dimensions (mm)
0,8 1,0 1,2 1,6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3LVDKLJKDOOR\ORZFDUERQZLUHRIWKH/0RW\SHSULPDULO\GHVLJQHGIRUVXUIDFLQJ
ORZDOOR\VWHHOVDQGIRUZHOGLQJGLVVLPLODUMRLQWVEHWZHHQVWDLQOHVVDQGPLOGRUORZDOOR\VWHHOV,W
LVDOVRVXLWDEOHIRUZHOGLQJVWHHOVOLNH$UPR[+DUGR[GXURVWDW:HOGR[DQGDOIRUP:KHQ
XVHGIRUVXUIDFLQJDFRPSRVLWLRQHTXLYDOHQWWRWKDWRI$670LVREWDLQHGDOUHDG\LQWKH
¿UVWOD\HU
&RUURVLRQUHVLVWDQFH
6XSHULRUWRW\SH/:KHQXVHGIRURYHUOD\ZHOGLQJRQPLOGVWHHODFRUURVLRQUHVLVWDQFHHTXLYD-
OHQWWRWKDWRI$670LVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU
Base materials
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3LVLQWHQGHGIRUZHOGLQJVXSHUGXSOH[DOOR\VVXFKDV$6706
6DQG6:HOGLQJFDQEHSHUIRUPHGXVLQJVKRUWVSUD\RUSXOVHGDUF:HOGLQJXVLQJ
ire
SXOVHGDUFSURYLGHVJRRGUHVXOWVLQERWKKRUL]RQWDODQGYHUWLFDOXSSRVLWLRQV7KHEHVWÀH[LELOLW\LV
DFKLHYHGE\XVLQJSXOVHGDUFDQGPPZLUH7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXW
WKHZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
&RUURVLRQUHVLVWDQFH
Solid
Very good resistance to pitting and stress corrosion cracking in chloride containing environments.
PREN 41.5. Meets the corrosion test requirements per ASTM G48 Methods A, B and E (40 C).
Base materials
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W 27
C Si Mn Cr Ni Mo N
0,015 0,35 0,5 25,0 9,5 3,9 0,25
Ferrite 50 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: -50°C:
untreated 600 830 27 140 100
Operating data
Shielding gas
1. Ar
$U+H&2
$U2RU$U±&2
Polarity = + :HOGLQJXVLQJSXUHDUJRQZLOOJLYHDSRURVLW\IUHH
ZHOGEXWDWWKHFRVWRIDUFVWDELOLW\0L[WXUHVZLWK
&2RU2FDQDOVREHXVHGEXWPD\UHVXOWLQ
some porosity.
*DVÀRZUDWH±OPLQ
Dimensions (mm)
0,8 1,0 1,2 1,6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVUHVLVWDQWWRLQWHUFU\VWDOOLQHFRUURVLRQ$SSOLFDWLRQWHPS±&)XSWR&
(48 F). Very good resistance to pitting corrosion and stress corrosion cracking due to the high
&U0R1FRQWHQWSLWWLQJLQGH[:HOOVXLWHGIRUFRQGLWLRQVLQWKHRIIVKRUH¿HOG
Base materials
±;&U1L0R&X18166
±*;&U1L0R&X1
1.4517 - GX3CrNiMoCuN25-6-3-3
&UVXSHUGXSOH[VWHHOV
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni N Cu W
0,02 0,3 1,5 25,5 3,7 9,5 0,22 0,8 0,6
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
28 Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT -46°C:
untreated 650 750 25 80 50
Operating data
Dimensions (mm)
1,0 1,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUJDVVKLHOGHGDUFZHOGLQJRIKHDWUHVLVWDQWVDPHW\SHRUVLPLODUW\SH
steels. Ferritic-austenitic weld metal. Due to the low Ni content it is particularly recommended
ire
when there will be exposure to oxidising or reducing combustion gases containing sulphur.
Resistant to scaling up to +1100 C.
Base materials
Solid
IHUULWLFDXVWHQLWLF
1.4821 X15CrNiSi25-4, 1.4823 GX40CrNiSi27-4
IHUULWLFSHDUOLWLF
1.4713 X10CrAlSi7, 1.4724 X10CrAlSi13, 1.4742 X10CrAlSi18, 1.4762 X10CrAlSi25,
1.4710 GX30CrSi7, 1.4740 GX40CrSi17
AISI 327, ASTM A297HC
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni
0,07 0,8 1,2 25,7 4,5
29
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C:
untreated 520 690 20 50
Operating data
Shielding gas
Polarity = +
$UJRQPD[&2
Dimensions (mm)
1,0 1,2
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX FA GTAW rod: FA-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVFRUURVLRQUHVLVWDQWVLPLODUWRPDWFKLQJRUVLPLODU0RIUHH&U1LVWHHOVFDVWVWHHO
grades. Should parent metal be susceptible to embrittlement interpass temperature
must not be allowed to rise above 300 C (572 F). Resistant to scaling in air and oxidizing
combustion gases up to 1150 C (2102 F). Good resistance in sulphureous combustion gases at
elevated temperatures. For matching and similar heat resistant steels/cast steel grades.
Base materials
±*;&U1L±*;&U1L
±;&U1L6L$,6,$670$+&
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni
0,06 0,8 0,8 26,0 5,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
30
Yield Elongation
Heat Tensile Hardness
strength (L0=5d0)
Treatment strength HB30
0,2%
MPa MPa %
untreated 500 650 20 180
Operating data
Dimensions (mm)
1,2 1,6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUVDPHW\SHKHDWUHVLVWDQWUROOHGIRUJHGDQGFDVWVWHHOVVXFKDVLQ
annealing shops, hardening shops, steam boiler construction, the petrochemical industry and
ire
WKHFHUDPLFLQGXVWU\)XOO\DXVWHQLWLFZHOGPHWDO3UHIHUUHGIRUH[SRVXUHWRJDVHVWKDWDUHR[LGLVLQJ
contain nitrogen or are low in oxygen. Joint welding on heat resistant Cr-Si-Al steels that
are exposed to gases containing sulphur must be carried out using BÖHLER FOX FA or
%g+/(5)$,*DVD¿QDOOD\HU5HVLVWDQWWRVFDOLQJXSWR&&U\RJHQLFGRZQWR&
Solid
'XHWRWKHULVNRIHPEULWWOHPHQWWKHWHPSHUDWXUHUDQJHEHWZHHQ&VKRXOGEHDYRLGHG
Base materials
austenitic
1.4841 X15CrNiSi25-21, 1.4845 X8CrNi25-21, 1.4828 X15CrNiSi20-12,
1.4840 GX15CrNi25-20, 1.4846 X40CrNi25-21, 1.4826 GX40CrNiSi22-10
IHUULWLFSHDUOLWLF
1.4713 X10CrAlSi7, 1.4724 X10CrAlSi13, 1.4742 X10CrAlSi18, 1.4762 X10CrAlSi25,
1.4710 GX30CrSi7, 1.4740 GX40CrSi17
AISI 305, 310, 314, ASTM A297 HF, A297 HJ
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W 31
C Si Mn Cr Ni
0,13 0,9 3,2 24,6 20,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 400 620 38 95
Operating data
Shielding gas
Polarity = +
$UJRQPD[&2
Dimensions (mm)
0,8 1,0 1,2
Approvals
SEPRO
6LPLODUDOOR\¿OOHUPHWDOV
FOX FFB
SMAW electrode: GTAW rod: FFB-IG
FOX FFB-A
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6ROLGZLUHHOHFWURGHIRUKDUGIDFLQJVRQVWDLQOHVVVWHHOVZLWK&UDVZHOODVRQJDVZDWHU
DQGVWHDP¿WWLQJVRIXQDOOR\HGRUORZDOOR\VWHHOVIRURSHUDWLQJWHPSHUDWXUHVXSWR&
2XWVWDQGLQJVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
Resistant to sea water and to scaling up to +900 C. The weld metal is usually still machinable,
DQGKDVWKHVDPHFRORXUDVEDVHPDWHULDOVRIDVLPLODUDOOR\)RUMRLQWZHOGLQJZHUHFRPPHQG
%g+/(5$,*IRUWKH¿OOHUSDVVHVWRLQFUHDVHWRXJKQHVVDQG%g+/(56.:$0,*DVWKH
cover pass.
Base materials
&RUURVLRQUHVLVWDQWVXUIDFLQJVDOOXQDOOR\HGDQGORZDOOR\EDVHPDWHULDOVVXLWDEOHIRUZHOGLQJ
-RLQWVFRUURVLRQUHVLVWDQW&UVWHHOVVXLWDEOHIRUTXHQFKLQJDQGWHPSHULQJZLWK&FRQWHQWV
UHSDLUZHOGLQJ3D\DWWHQWLRQWRGLOXWLRQDQGKHDWFRQWURO
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni
0,65 0,55 17,0 1,1 0,4
32
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile
strength (L0=5d0) Brinell-hardness HB:
Treatment strength
0,2%
MPa MPa %
untreated 350
annealed* 200
DQQHDOHG&K±VKLHOGLQJJDV$U&22
Operating data
Shielding gas
Polarity = + $UJRQ&2
$UJRQ2RUPD[&2
Dimensions (mm)
1,2 1,6
Approvals
KTA 1408.1 (08044.), DB (20.014.19), SEPRO , CE
6LPLODUDOOR\¿OOHUPHWDOV
FOX SKWA KWA-IG
SMAW electrode: GTAW rod:
FOX SKWAM SKWA-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
3HUPLWWLQJWRXJKQHVVDWVXE]HURWHPSHUDWXUHVDVORZDV±&±)6XLWDEOHIRUMRLQLQJ
applications with cryogenic austenitic CrNi(N) steels/cast steel grades and cryogenic Ni steels
ire
VXLWDEOHIRUTXHQFKLQJDQGWHPSHULQJ
Base materials
7h9FHUWL¿HGSDUHQWPHWDO
Solid
±;1L±;&U1L1
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni W
0,2 0,4 10,5 17,5 14,0 3,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0) 33
Treatment strength in J CVN
0,2%
MPa MPa % at RT -196°C:
untreated 430 600 30 80 50
Operating data
Dimensions (mm)
1,2
Approvals
7h9&HUWL¿FDWH1R%96$:*/6/5IW95'1919>0@
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6SHFLDOZLUHHOHFWURGHIRUFDWDO\WLFFRQYHUWHUVDQGVLOHQFHUVH[KDXVWPXIÀHUVSLSHMXQFWLRQV
DQGLQWDNHPDQLIROGVPDGHRIVDPHW\SHRUVLPLODUW\SHPDWHULDOV
5HVLVWDQWWRVFDOLQJXSWR&2XWVWDQGLQJVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV
9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
Base materials
1.4511 X3CrNb17, 1.4016 X6Cr17 AISI 430
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Nb
0,02 0,5 0,5 18,0 12xC
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
34 Brinell-hardness HB:
untreated 150
annealed 130
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV$U&2
DQQHDOHG&K±VKLHOGLQJJDV$U&2
Operating data
Shielding gas
Polarity = + $UJRQ&2
$UJRQ2
Dimensions (mm)
1,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6SHFLDOZLUHHOHFWURGHIRUMRLQWVDQGVXUIDFLQJVLQH[KDXVWV\VWHPVZLWKVDPHW\SHRUVLPLODUW\SH
PDWHULDOV'RXEOHVWDELOLVHG1E7LZLWKUHGXFHGWHQGHQF\WRWKHIRUPDWLRQRIFRDUVH
ire
grains. Resistant to scaling up to +900 C.
2XWVWDQGLQJVOLGLQJDQGIHHGLQJFKDUDFWHULVWLFV9HU\JRRGZHOGLQJDQGÀRZEHKDYLRXU
Base materials
Solid
1.4509 X2CrTiNb18, 1.4016 X6Cr17, 1.4511 X3CrNb17 AISI 430, AISI 441
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Nb Ti
0.02 0,5 0,5 18,0 12xC 0,4
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Brinell-hardness HB: 35
untreated 150
annealed 130
XQWUHDWHGDVZHOGHG±VKLHOGLQJJDV$U&2
DQQHDOHG&K±VKLHOGLQJJDV$U&2
Operating data
Shielding gas
Polarity = + $UJRQ&2
$UJRQ2
Dimensions (mm)
1,0 1,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVV6FDOLQJUHVLVWDQWXSWR&))RUMRLQLQJDQGVXUIDFLQJRIVLPLODUDQG
matching steels. Exhaust systems.
Base materials
±;&U±$,6,±;&U7L±;&U7L$,6,
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ti
0,8 0,8 18,0 [&
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile
strength (L0=5d0) Brinell-hardness HB:
Treatment strength
36 0,2%
MPa MPa % HB30
AW §
800 C/1 h 280 430 20 §
Operating data
Dimensions (mm)
1,0 1,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$0QLVVXLWDEOHIRUMRLQLQJDQGVXUIDFLQJKHDWUHVLVWDQWEDVHPDWHULDOVRILGHQWLFDODQGRI
similar nature, such as
ire
1.4859 G X 10 NiCrNb 32 20
1.4876 X 10 NiCrAlTi 32 21 UNS N08800
Solid
1.4958 X 5 NiCrAlTi 31 20 UNS N08810
1.4959 X 8 NiCrAlTI 31 21 UNS N08811
$W\SLFDODSSOLFDWLRQLVWKHURRWZHOGLQJRIFHQWULIXJDOO\FDVWSLSHVLQWKHSHWURFKHPLFDOLQGXVWU\IRU
operation temperatures up to 1050 C in dependence with the atmosphere.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
Scale resistant up to 1050 C. Good resistance to carburising atmosphere.
:HOGLQJLQVWUXFWLRQ
Clean the weld area thoroughly. Low heat input. Max. interpass temperature 150 C.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
37
C Si Mn Cr Ni Nb Fe
0,12 0,3 4,5 21,0 33,0 1,2 balance
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at room temperature
untreated 400 600 20 70
Operating data
Dimensions (mm)
0,8 1,0 1,2
Approvals
T V (No. 10451)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$1ELVVXLWDEOHIRUMRLQLQJVDQGEXLOGLQJXSRQLGHQWLFDODQGVLPLODUKLJKKHDWUHVLVWDQW
&U1LFDVWVWHHOFHQWULIXJDODQGPRXOGFDVWSDUWVVXFKDV
1.4852 *±;1L&U6L1E
1.4857 *±;1L&U6L
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
The weld deposit is applicable in a low sulphur, carbon enriching atmosphere up to 1150 C, such
DVUHIRUPHURYHQVLQSHWURFKHPLFDOLQVWDOODWLRQV
:HOGLQJLQVWUXFWLRQ
&OHDQZHOGLQJDUHDFDUHIXOO\1RSUHKHDWLQJRUSRVWZHOGKHDWWUHDWPHQW.HHSKHDWLQSXWDVORZDV
possible and interpass temperature at max. 150 C.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Nb Ti Zr Fe
38 0,4 1,0 1,7 25,5 35,5 1,2 + + balance
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa %
untreated 480 680 8
Operating data
Dimensions (mm)
1,0 1,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3LVDQLFNHOEDVHDOOR\GHVLJQHGIRUZHOGLQJ0RVWHHOVVXFKDV2XWRNXPSX
602,WLVDOVRVXLWDEOHIRUZHOGLQJQLFNHOEDVHDOOR\VW\SHDQGDQGIRUGLVVLPLODUZHOGV
ire
EHWZHHQVWDLQOHVVRUQLFNHOEDVHDOOR\VDQGPLOGVWHHO7RPLQLPLVHWKHULVNRIKRWFUDFNLQJZKHQ
ZHOGLQJIXOO\DXVWHQLWLFVWHHOVDQGQLFNHOEDVHDOOR\VKHDWLQSXWDQGLQWHUSDVVWHPSHUDWXUHPXVWEH
ORZDQGWKHUHPXVWEHDVOLWWOHGLOXWLRQDVSRVVLEOHIURPWKHSDUHQWPHWDO
Solid
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Mo Nb Fe
0,01 0,2 0,1 22,0 balance 9,0 3,5 1.0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C -40°C -196°C
39
untreated 460 740 41 150 140 130
Operating data
6KLHOGLQJJDV:HOGLQJLVEHVWSHUIRUPHGXVLQJ
SXOVHGDUFZLWKDVKLHOGLQJJDVRISXUHDUJRQ
Polarity = + RU$U+H&227KHDGGLWLRQRI
KHOLXP+HZLOOLQFUHDVHWKHHQHUJ\RIWKHDUF
*DVÀRZUDWHOPLQ
Dimensions (mm) Amperage (A)
0,8 90 - 130
1,0 185 - 215
1,2 200 - 250
Approvals
T V-D (04323.), Statoil, SEPRO , CE (NiCr 625-IG A: T V-D (09404.), DB (43.014.25), CE
6LPLODUDOOR\¿OOHUPHWDOV
NIBAS 625-IG
SMAW electrode: FOX NIBAS 625 GTAW rod:
NiCr 625-IG A*
Flu cored wire: NIBAS 625 PW-FD SAW combination: NIBAS 625-UP/BB 444
* Product name in German
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$0RKDVDKLJKQLFNHOFRQWHQWDQGLVVXLWDEOHIRUZHOGLQJKLJKVWUHQJWKDQGKLJKFRUURVL-
on resistant nickel-base alloys, e. g.
ire
X1 NiCrMoCuN25206 1.4529 UNS N08926
X1 NiCrMoCuN25205 1.4539 UNS N08904
NiCr21Mo 2.4858 UNS N08825
Solid
NiCr22Mo9Nb 2.4856 UNS N06625
,WFDQEHXVHGIRUMRLQLQJIHUULWLFVWHHOWRDXVWHQLWLFVWHHODVZHOODVIRUVXUIDFLQJRQVWHHO,WLVDOVR
SRVVLEOHWRZHOGQLFNHOVWHHOVXVLQJWKLVZLUHGXHWRLWVKLJK\LHOGVWUHQJWK,WVZLGHUDQJH
RIXVHVLVRISDUWLFXODUVLJQL¿DQFHLQDYLDWLRQLQFKHPLFDOLQGXVWU\DQGLQDSSOLFDWLRQVLQYROYLQJ
seawater.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
7KHVSHFLDOIHDWXUHVRIWKHZHOGPHWDORI873$0RLQFOXGHDJRRGFUHHSUXSWXUHVWUHQJWK
corrosion resistance, resistance to stress and hot cracking. It is highly resistant and tough even at
ZRUNLQJWHPSHUDWXUHVXSWR&,WKDVDQH[WUHPHO\JRRGIDWLJXHUHVLVWDQFHGXHWRWKHDOOR\LQJ
elements Mo and Nb in the NiCr-matrix. The weld metal is highly resistant to oxidation and is
almost immune to stress corrosion cracking. It resists intergranular penetration without having been 41
heat-treated.
:HOGLQJLQVWUXFWLRQV
7KHZHOGLQJDUHDKDVWREHIUHHIURPLQSXULWLHVRLOSDLQWPDUNLQJV0LQLPL]HKHDWLQSXW7KH
interpass temperature should not exceed 150 C. Linear energy input 12 kJ/cm
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Cr Mo Ni Nb Fe
0,02 0,2 22,0 9,0 balance 3,5 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C -196°C
untreated 460 740 30 100 85
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
Approvals
7h91R*/'19$%6/5PP0,*
Dimensions (mm)
0,8 1,0 1,2
Approvals
T V-D (04327.), Statoil, NAKS, SEPRO , CE (NiCr 70 Nb-IG A: T V-D (09402.), CE)
6LPLODUDOOR\¿OOHUPHWDOV
NIBAS 70/20-IG
SMAW electrode: FOX NIBAS 70/20 GMAW solid wire: NiCr 70 Nb-IG A*
NIBAS 70/20-FD
Flu cored wire: NIBAS 70/20 Mn-FD SAW combination: NIBAS 70/20-UP/BB 444
* Product Name German
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Nickel based alloy; heat resistant; high temperature resistant. Cold toughness at subzero tempe-
UDWXUHVDVORZDV&)*RRGIRUZHOGLQJDXVWHQLWLFIHUULWLFMRLQWV1R&UFDUELGH]RQH
ire
WKDWEHFRPHEULWWOHLQWKHIHUULWHZHOGGHSRVLWWUDQVLWLRQ]RQHHYHQDVDUHVXOWRIKHDWWUHDWPHQWV
DERYH&)*RRGIRUIDEULFDWLQJWRXJKMRLQWVDQGVXUIDFLQJZLWKKHDWUHVLVWDQW&UDQG
CrNi steels/cast steel grades and Ni-base alloys. Temperature limits: 500 C (932 F) in sulphureous
DWPRVSKHUHV&)PD[IRUIXOO\VWUHVVHGZHOGV5HVLVWDQWWRVFDOLQJXSWR&
Solid
(1832 F).
Base materials
1.4876 - Alloy 800 - UNS N08800 - X10NiCrAlTi32-20, 1.4877 - X5NiCrCeNb32-27, 1.4958 - Alloy
800 H - UNS N08810 - X5NiCrAlTi31-20, 2.4816 - Alloy 600 - UNS N06600 - NiCr15Fe, 2.4817 -
Alloy 600 L - UNS N06600 - LC-NiCr15Fe, 2.4858 - Alloy 825 - UNS N08825 - NiCr21Mo, 2.4851
$OOR\81611L&U)H&RPELQDWLRQVRI;1L&U0R&X
;&U1L0R1EDQGIHUULWLFERLOHUVWHHOV;1L&U0R
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Nb Fe 43
0,02 0,2 2,8 19,5 67 2,5 2,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat Yield strength Tensile Elongation Impact values
Treatment 0,2% strength (L0=5d0) in J CVN
MPa MPa % at RT
untreated 380 620 35 90
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
Approvals
7h9&HUWL¿FDWH1R'19191L*/1L&U1E
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$++LVSUHGRPLQDQWO\XVHGIRUMRLQLQJLGHQWLFDORUVLPLODUKLJKKHDWUHVLVWDQW1LEDVH
DOOR\VKHDWUHVLVWDQWDXVWHQLWHVDQGIRUMRLQLQJKHDWUHVLVWDQWDXVWHQLWLFIHUULWLFPDWHULDOVVXFKDV
2.4816 NiCr15Fe UNS N06600
2.4817 LC- NiCr15Fe UNS N10665
1.4876 X10 NiCrAlTi 32 20 UNS N08800
1.6907 X3 CrNiN 18 10
$OVRXVHGIRUMRLQLQJVRIKLJK&FRQWHQW&U1LFDVWVWHHOWRRUIRUSHWURFKHPLFDO
installations with working temperatures up to 900 C.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
The welding deposit is hot cracking resistant and does not tend to embrittlement.
:HOGLQJLQVWUXFWLRQV
Clean weld area thoroughly. Keep heat input as low as possible and interpass temperature at
approx. 150 C.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
44
C Si Mn Cr Ni Nb Fe
0,02 0,2 3,0 20,0 balance 2,7 0,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C -196°C
untreated 420 680 40 160 80
Operating data
Polarity = + Z-ArHeHC-30/2/0,05
Dimensions (mm)
0,8 1,0 1,2 1,6
Approvals
7h91R.7$$%6*/'19
ire
VXUIDFLQJZRUNRQFU\RJHQLF1LVWHHOVVXLWDEOHIRUTXHQFKLQJDQGWHPSHULQJ
Base materials
Solid
1.4876 - Alloy 800 - UNS N08800 - X10NiCrAlTi32-20, 1.4958 - Alloy 800 H - UNS N08810 -
X5NiCrAlTi31-20, 1.4859 - UNS N08151 - GX10NiCrNb32-20, 2.4851 - Alloy 601 - UNS N06601
- NiCr23Fe, 2.4663 - Alloy 617 - UNS 06617 - NiCr23Co12Mo
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni Co Al Ti Fe
0,05 0,1 0,1 21,5 9,0 Rest 11,0 1,3 0,5 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Heat Yield strength Tensile Elongation Impact values
Treatment 0,2% strength (L0=5d0) in J CVN
45
MPa MPa % at RT
untreated 400 700 40 100
Operating data
Dimensions (mm)
1,0 1,2
Approvals
-
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$&RLVSDUWLFXODUO\XVHGIRUMRLQLQJKHDWUHVLVWDQWDQGFUHHSUHVLVWDQWQLFNHOEDVHDOOR\V
RILGHQWLFDODQGVLPLODUQDWXUHKLJKWHPSHUDWXUHDXVWHQLWLFDQGFDVWDOOR\VVXFKDV
1.4958 X5NiCrAlTi 31 20 UNS N08810
1.4959 X8NiCrAlTi 32 21 UNS N08811
2.4663 NiCr23Co12Mo UNS N06617
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
7KHZHOGPHWDOLVUHVLWDQWWRKRWFUDFNLQJ,WLVXVHGIRURSHUDWLQJWHPSHUDWXUHVXSWR&
Scale-resistant at temperatures up to 1100 C in oxidizing resp. carburizing atmospheres, e. g. gas
turbines, ethylene production plants.
:HOGLQJLQVWUXFWLRQV
&OHDQZHOGLQJDUHDFDUHIXOO\.HHSKHDWLQSXWDVORZDVSRVVLEOHDQGLQWHUSDVVWHPSHUDWXUHDWPD[
150 C.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
46 C Si Cr Mo Ni Co Ti AI Fe
0,06 0,3 22,0 8,5 balance 11,5 0,4 1,0 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at room temperature
untreated 450 750 30 120
Operating data
Dimensions (mm)
0,8 1,0 1,2 1,6
Approvals
7h91R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$LVVXLWDEOHIRUMRLQWZHOGLQJRIPDWFKLQJEDVHPDWHULDOVDV
ire
2.4819 NiMo16Cr15W UNS N10276
DQGVXUIDFHZHOGLQJVRQORZDOOR\HGVWHHOV873$LVHPSOR\HGSULPDULO\IRUZHOGLQJFRPSR-
QHQWVLQSODQWVIRUFKHPLFDOSURFHVVHVZLWKKLJKO\FRUURVLYHPHGLDEXWDOVRIRUVXUIDFLQJSUHVV
Solid
tools, punches, etc. which operate at high temperature.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
Excellent resistance against sulphuric acids at high chloride concentrations.
:HOGLQJLQVWUXFWLRQV
To avoid intermetallic precipitations, stick electrodes should be welded with lowest possible heat
input and interpass temperature.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Cr Mo Ni V W Fe
0,01 0,07 16,0 16,0 balance 0,2 3,5 6,0
47
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at room termperature
untreated 450 750 30 90
Operating data
Polarity = + R1 Z-ArHeHC-30/2/0,05
Dimensions (mm)
0,8 1,0 1,2
Approvals
7h91R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Nickel based alloy. High corrosion resistance in reducing and, above all, in oxidzing environments.
)RUMRLQLQJDQGVXUIDFLQJZLWKPDWFKLQJDQGVLPLODUDOOR\VDQGFDVWDOOR\V)RUZHOGLQJWKHFODGGHG
VLGHRISODWHVRIPDWFKLQJDQGVLPLODUDOOR\V
Base materials
7h9FHUWL¿HGSDUHQWPHWDOV
±$OOR\±8166±;&U1L0Q0R1E1
±$OOR\&±8161±1L&U0R:
±$OOR\±8161±1L&U0R$O
±$OOR\&±8161±1L0R&U7L
±$OOR\&±8161±1L0R&U:
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Mo Ni Fe
0,01 0,10 0,5 23,0 16,0 balance 1,5
48 0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT
untreated 420 700 40 60
Operating data
Dimensions (mm)
1,0 1,2 1,6
Approvals
7h9&HUWL¿FDWH1R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$LVVXLWDEOHIRUZHOGLQJFRPSRQHQWVLQSODQWVIRUFKHPLFDOSURFHVVHVZLWKKLJKO\FRUURVLYH
PHGLD)RUMRLQLQJPDWHULDOVRIWKHVDPHRUVLPLODUQDWXUHVHJ
ire
2.4602 NiCr21Mo14W UNS N06022
2.4605 NiCr23Mo16Al UNS N06059
2.4610 NiMo16Cr16Ti UNS N06455
Solid
2.4819 NiMo16Cr15W UNS N10276
DQGWKHVHPDWHULDOVZLWKORZDOOR\HGVWHHOVVXFKDVIRUVXUIDFLQJRQORZDOOR\HGVWHHOV
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
Good corrosion resistance against acetic acid and acetic hydride, hot contaminated sulphuric and
phosphoric acids and other contaminated oxidising mineral acids. Intermetallic precipitation will be
largely avoided.
:HOGLQJLQVWUXFWLRQV
7KHZHOGLQJDUHDKDVWREHIUHHIURPLQSXULWLHVRLOSDLQWPDUNLQJV0LQLPL]HKHDWLQSXW7KH
interpass temperature should not exceed 150 C. Linear energy input 12 kJ/cm
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W 49
C Si Cr Mo Ni Fe
0,01 0,1 22,5 15,5 balance 1,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at room temperature
untreated 450 720 35 100
Operating data
Polarity = + Z-ArHeHC-30/2/0,05
Dimensions (mm)
0,8 1,0 1,2 1,6
Approvals
7h91R*/
&KDUDFWHULVWLFVDQG¿HOGRIXVH
3DUWLFXODUO\VXLWHGIRUWKHIROORZLQJPDWHULDOV1L&X)H1L&X$O
873$0LVDOVRXVHGIRUMRLQLQJGLIIHUHQWPDWHULDOVVXFKDVVWHHOWRFRSSHUDQGFRSSHUDOOR\V
steel to nickel-copper alloys. These materials are employed in high-grade apparatus construction,
SULPDULO\IRUWKHFKHPLFDODQGSHWURFKHPLFDOLQGXVWULHV$VSHFLDODSSOLFDWLRQ¿HOGLVWKHIDEULFDWLRQ
RIVHDZDWHUHYDSRUDWLRQSODQWVDQGPDULQHHTXLSPHQW
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
KHZHOGPHWDOKDVDQH[FHOOHQWUHVLVWDQFHWRDODUJHDPRXQWRIFRUURVLYHPHGLDVIURPSXUHZDWHU
to non-oxidising mineral acids, alkali and salt solutions.
:HOGLQJLQVWUXFWLRQV
Clean the weld area thoroughly to avoid porosity. Opening groove angle about 70 . Weld stringer
beads.
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cu Ni Ti Fe
0.02 0,3 3,2 29,0 balance 2,4 1,0
50 0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at room temperature
untreated 300 450 30 80
Operating data
Dimensions (mm)
0,8 1,0 1,2
Approvals
7h91R$%6*/
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5HVLVWDQWWRVFDOLQJXSWR&))RUMRLQLQJDQGVXUIDFLQJZRUNRQPDWFKLQJVLPLODU
heat resistant cast steel grades
ire
Base materials
GX45NiCrNbSiTi45-35
Solid
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Nb
0,42 1,5 1,0 35,0 45,5 0,8
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at RT
51
untreated 245 450 6 -
Operating data
Dimensions (mm)
1,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$1ELVVXLWDEOHIRUMRLQLQJDQGVXUIDFLQJRQLGHQWLFDODQGVLPLODUKLJKKHDWUHVLVWDQWFDVW
DOOR\VFHQWULIXJDODQGPRXOGFDVWSDUWVVXFKDV*;1L&U1E6L7L7KHPDLQDSSOLFDWLRQ
¿HOGLVIRUWXEHVDQGFDVWSDUWVRIUHIRUPHUDQGS\URO\VLVRYHQVDWWHPSHUDWXUHVXSWR&DLU
7\SLFDOFRPSRVLWLRQRIVROLGZLUH:W
C Si Mn Cr Ni Nb Ti Zr Fe
0,45 1,5 0,8 35,0 45,0 1,0 0,1 0,05 balance
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at room temperature
untreated 450 650 8 -
52 Operating data
Dimensions (mm)
1,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
The BÖHLER EMS 3 wire electrode is universally applicable in shipbuilding, steel construction
DQGLQWKHIDEULFDWLRQRIERLOHUVDQGFRQWDLQHUV,WLVVXLWDEOHIRUMRLQWZHOGLQJRIJHQHUDOVWUXFWXUDO
VWHHOVDQG¿QHJUDLQHGVWUXFWXUDOVWHHOV%g+/(5%%LVDÀXRULGHEDVLFÀX[DQGIHDWXUHV
an almost neutral metallurgical behaviour. The weld metal demonstrates good toughness
properties down to -40 C. A good seam appearance and good wetting properties, together with
JRRGVODJGHWDFKDELOLW\DQGORZK\GURJHQFRQWHQWLQWKHZHOGPHWDOPOJFKDUDFWHULVH
WKLVZLUHÀX[FRPELQDWLRQ,WLVSDUWLFXODUO\VXLWDEOHIRUPXOWLSDVVZHOGLQJRIWKLFNSODWHV
0RUHGHWDLOHGLQIRUPDWLRQDERXW%g+/(5%%FDQEHIRXQGLQWKHSURGXFWGDWDVKHHWIRUWKH
ZHOGLQJÀX[
Base materials
6WHHOVXSWRD\LHOGVWUHQJWKRI03DNVL6-56-56-26-26-
6-616160603*+3*+31/31/31/31/
P355N, P285NH-P420NH, P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NB-
L415NB, L245MBL415MB, GE200-GE240 ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A,
C; A 285 Gr. A, B, C; A 350 Gr. LF1; A 414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A
516 Gr. 55, 60, 65, 70; A 573 Gr. 58, 65, 70; A 588 Gr. A, B, C, K; A 633 Gr. C, D, E; A 662 Gr. B; A
2 711 Gr. 1013; A 841 Gr. A, B, C; API 5 L Gr. B, X42, X52, X56, X60
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn
0,07 0,25 1,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C: -60°C:
untreated 440 520 30 185 170 90
Operating data
UHGU\LQJIRUÀX[¡PP
Polarity = ±
300-350 C, min. 2 h
Dimensions (mm)
2,0 2,5 3,0 4,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ7h9':LUH7h9'.7$'%
SEPROZ, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*HQHUDOVWUXFWXUDOVWHHOVXSWR6-5ERLOHUSODWHVXSWR3*+VKLSEXLOGLQJVWHHOVSLSHVWHHOV
XSWR/DQGXQDOOR\HGERLOHUWXEHV¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR3161
Base materials
ASTM A36 Gr. all; A106 Gr. A, B; A214; A242 Gr. 1-5; A266 Gr. 1, 2, 4; A283 Gr. A, B, C, D; A285
Gr. A, B, C; A299 Gr. A, B; A328; A366; A515 Gr. 60, 65, 70; A516 Gr. 55; A556 Gr. B2A; A570 Gr.
30, 33, 36, 40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50, 60; A668 Gr. A, B; A907
Gr. 30, 33, 36, 40; A841; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50;
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn
0,1 0,1 1,0
$YDLODEOHÀX[
Flu : UV 420 TT, UV 421 TT, UV 418 TT, UV 306, UV 400.
Operating data 3
Polarity = ±
Dimensions (mm)
2,0 2,5 3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*HQHUDOVWUXFWXUDOVWHHOVXSWR6-5ERLOHUSODWHVXSWR3*+HVSHFLDOO\IRUSLSHVWHHOVXSWR
L360 and unalloyed boiler tubes.
Base materials
-
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn
0,1 0,3 1,0
$YDLODEOHÀX[
UV 306, UV 400, UV 421 TT, UV 418 TT
Operating data
4
Polarity = ±
Dimensions (mm)
2,5 3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*HQHUDOVWUXFWXDOVWHHOVXSWR6-5ERLOHUSODWHVXSWR3*+VKLSEXLOGLQJVWHHOV¿QH
grained structural steels up to P355N, S355N.
Base materials
ASTM A36 Gr. all; A106 Gr. A, B; A214; A242 Gr. 1-5; A266 Gr. 1, 2, 4; A283 Gr. A, B, C, D; A285
Gr. A, B, C; A299 Gr. A, B; A328; A366; A515 Gr. 60, 65, 70; A516 Gr. 55; A556 Gr. B2A; A570 Gr.
30, 33, 36, 40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50, 60; A668 Gr. A, B; A907
Gr. 30, 33, 36, 40; A841; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn
0,12 0,10 1,50
$YDLODEOHÀX[
UV 420 TT, UV 421 TT, UV 418 TT, UV 306, UV 400
Operating data 5
Polarity = ±
Dimensions (mm)
3,0 4,0 5,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
*HQHUDOVWUXFWXUDOVWHHOVDQG¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR6131([SHFLDOO\IRU
RIIVKRUHVWHHOVZLWKÀX[8977&2'WHVWHG
Base materials
-
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn
0,10 0,30 1,70
$YDLODEOHÀX[
UV 421 TT, UV 418 TT
Operating data
6
Polarity = ±
Dimensions (mm)
2,5 3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:LUHÀX[FRPELQDWLRQIRUMRLQWZHOGLQJRIFUHHSUHVLVWDQWVWHHOVLQERLOHUFRQWDLQHUDQGSLSHOLQHFRQ-
VWUXFWLRQ+LJKTXDOLW\WRXJKZHOGPHWDOFU\RJHQLFGRZQWR&$SSURYHGIRUORQJWHUPXVHDW
RSHUDWLQJWHPSHUDWXUHVRIXSWR&%UXVFDWRSSP0RUHGHWDLOHGLQIRUPDWLRQDERXW
%g+/(5%%FDQEHIRXQGLQWKHGHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[
Base materials
FUHHSUHVLVWDQWVWHHOVDQGFDVWVWHHOVRIWKHVDPHW\SHVWHHOVWKDWDUHUHVLVWDQWWRDJHLQJDQG
WRFDXVWLFFUDFNLQJFUHHSUHVLVWDQWVWUXFWXUDOVWHHOVZLWK\LHOGVWUHQJWKVXSWR03D0R
0Q0R1L1L&X0R1E6-56-56-26-26-26-6-
S275N-S460N, S275M-S460M, P235GH-P355GH, P355N, P285NH-P460NH, P195TR1-P265TR1,
P195TR2-P265TR2, P195GH-P265GH, L245NB-L415NB, L450QB, L245MB-L450MB, GE200-
GE300 ASTM A 29 Gr. 1013, 1016; A 106 Gr. C; A, B; A 182 Gr. F1; A 234 Gr. WP1; A 283 Gr. B, C,
D; A 335 Gr. P1; A 501 Gr. B; A 533 Gr. B, C; A 510 Gr. 1013; A 512 Gr. 1021, 1026; A 513 Gr. 1021,
1026; A 516 Gr. 70; A 633 Gr. C; A 678 Gr. B; A 709 Gr. 36, 50; A 711 Gr. 1013; API 5 L B, X42, X52,
X60, X65
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
7
C Si Mn Mo
0,07 0,25 1,15 0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C: -40°C:
untreated 540 630 25 140 80
Operating data
UHGU\LQJRIVXEDUFÀX[
Polarity = ±
300-350 C, min. 2h
Dimensions (mm)
1,0 2,0 2,5 3,0 4,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ7h9'1$.6:LUH7h9'.7$'%
(52.014.06), SEPROZ, CE
6LPLODUDOOR\¿OOHUPHWDOV
FOX DMO Kb
SMAW electrode: Flu cored wire: DMO Ti-FD
FOX DMO Ti
EMS 2 Mo/BB 306
GMAW solid wire: EMS 2 Mo/BB 400
DMO-IG SAW combination:
GTAW rod EMS 2 Mo/BB 418 TT
EMS 2 Mo/BB 421 TT
Filler Metals Bestseller for Joining Applications
8QLRQ60R SAW Wire
&ODVVLÀFDWLRQV low-alloyed
EN ISO 14171 AWS A5.23
S2Mo EA2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0RDOOR\HGVWHHOVDQGERLOHUSODWHVRITXDOLW\0R¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR61
P460N, and corresponding pipeline steels up to StE 480 TM.
Base materials
ASTM A355 Gr. P1, A161-94 Gr. T1A, A182M Gr. F1, A204M Gr. A, B, C, A250M Gr. T1, A217 Gr.
WC1;
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Mo
0,10 0,10 1,00 0,50
$YDLODEOHÀX[
UV 420 TT, UV 421 TT, UV 418 TT, UV 400, UV 306, UV 309 P, UV 310 P
Operating data
8
Polarity = ±
Dimensions (mm)
3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0RDOOR\HGVWHHOVDQGERLOHUSODWHVRITXDOLW\0RDQG¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR61
P460N.
Base materials
-
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Mo
0,12 0,10 1,50 0,50
$YDLODEOHÀX[
UV 420 TT, UV 421 TT, UV 418 TT
Operating data
9
Polarity = ±
Dimensions (mm)
3,0 4,0 5,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&UHHSUHVLVWDQWDQGFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR61/31/DQGFRUUHVSRQ-
GLQJRIIVKRUHDQGSLSHVWHHOV
Base materials
-
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Mo Ni
0,11 0,10 1,0 0,25 0,90
$YDLODEOHÀX[
UV 421 TT, UV 418 TT
Operating data
10
Polarity = ±
Dimensions (mm)
4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:LUHÀX[FRPELQDWLRQIRUMRLQWZHOGLQJRIKLJKVWUHQJWKTXHQFKHGDQGWHPSHUHGVWUXFWXUDO
VWHHOV7KHÀX[IHDWXUHVDQDOPRVWQHXWUDOPHWDOOXUJLFDOEHKDYLRXU7KHZHOGPHWDOGHPRQVWUDWHV
good toughness properties at low temperatures. A good seam appearance and good wetting
properties, together with good slag detachability and low hydrogen content in the weld
PHWDO+'POJFKDUDFWHULVHWKLVZLUHÀX[FRPELQDWLRQ,WLVSDUWLFXODUO\VXLWDEOHIRU
PXOWLSDVVZHOGLQJRIWKLFNSODWHV0RUHGHWDLOHGLQIRUPDWLRQDERXW%g+/(5%%FDQEHIRXQGLQ
WKHGHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[
Base materials
¿QHJUDLQHGVWUXFWXUDOVWHHOV616061/60/646464/64/
S460QL1-S550QL1, P460N, P460NH, P460NL1, P460NL2, 20MnMoNi4-5, 15NiCuMoNb5-6-4,
/1%/0%/0%/4%/4%DOIRUP00DOGXU44/4/
aldur 550 Q, 550 QL, 550 QL1 ASTM A 572 Gr. 65; A 633 Gr. E; A 738 Gr. A; A 852; API 5 L X60,
X65, X70, X80, X60Q, X65Q, X70Q, X80Q
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Ni Mo 11
0,09 0,25 1,65 0,90 0,55
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: ±0°C: -20°C: -40°C:
untreated 600 690 22 180 160 100 60
Operating data
UHGU\LQJRIVXEDUFÀX[
Polarity = ±
300-350 C, min. 2 h
Dimensions (mm)
2,5 3,0 4,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ7h9':LUH7h9'&(1$.6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Reactor structural steels such as 22 NiMoCr 37, 20 MnMo 44, 20 MnMoNi55, WB 36, Welmonil
35, Welmonil 43,GS-18 NiMoCr 37; In Combination with UV 420 TTR tested according to KTA 1408.
Base materials
$670$*U$%&()+-.03$*U&$*U($*U
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Mo Ni
0,12 0,10 1,60 0,60 0,95
$YDLODEOHÀX[
UV 420 TT (R), UV 421 TT, UV 418 TT
12 Operating data
Polarity = ±
Dimensions (mm)
2,5 3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-
Base materials
&UHHSUHVLVWDQWDQGFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR61/30/DQG:%:%
36, H 80.
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Mo Ni
0,08 0,10 1,50 0,45 1,50
$YDLODEOHÀX[
UV 420 TTR, UV 421 TT, UV 418 TT
Operating data 13
Polarity = ±
Dimensions (mm)
3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-
Base materials
Fine grained structural steels water quenched and tempered up to P690Q such as N-A-XTRA 70, T
1 and H 100. USS-T 1 etc.;
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo Ni
0,14 0,10 1,70 0,35 0,60 2,10
$YDLODEOHÀX[
UV 421 TT, UV 418 TT
14 Operating data
Polarity = ±
Dimensions (mm)
2,0 3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:LUHÀX[FRPELQDWLRQVSHFLDOO\VXLWHGWRKLJKVWUHQJWK¿QHJUDLQHGVWUXFWXUDOVWHHOV7KHZHOG
PHWDOLVVXLWDEOHIRUVXEVHTXHQWTXHQFKLQJDQGWHPSHULQJ7KHÀX[IHDWXUHVDQDOPRVWQHXWUDO
metallurgical behaviour. The weld metal demonstrates good toughness properties at low temperatu-
res down to -60 C. A good seam appearance and good wetting properties, together with
JRRGVODJGHWDFKDELOLW\DQGORZK\GURJHQFRQWHQWLQWKHZHOGPHWDOPOJFKDUDFWHULVH
WKLVZLUHÀX[FRPELQDWLRQ,WLVSDUWLFXODUO\VXLWDEOHIRUPXOWLSDVVZHOGLQJRIWKLFNSODWHV
0RUHGHWDLOHGLQIRUPDWLRQDERXW%g+/(5%%FDQEHIRXQGLQWKHGHWDLOHGSURGXFWGDWDVKHHW
IRUWKLVZHOGLQJÀX[
Base materials
TXHQFKHGDQGWHPSHUHG¿QHJUDLQHGVWUXFWXUDOVWHHOVZLWKKLJKUHTXLUHPHQWVIRUORZWHPSHUDWXUH
WRXJKQHVV6464/64/DOIRUPSODWH0DOIRUPSODWH0DOGXU4
aldur 620 QL, aldur 620 QL1, aldur 700 Q, aldur 700 QL, aldur 700 QL1
ASTM A 514 Gr. F, H, Q; A 709 Gr. 100 Type B, E, F, H, Q; A 709 Gr. HPS 100W
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo 15
0,06 0,3 1,5 0,5 2,2 0,5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C: -40°C: -60°C:
untreated 740 850 20 120 90 85
Operating data
UHGU\LQJRIVXEDUFÀX[
Polarity = ±
300-350 C / min. 2 h
Dimensions (mm)
3,0 4,0
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX EV 85
X 70-IG
GMAW solid wire:
NiCrMo 2.5-IG
Operating data
UHGU\LQJRIVXEDUFÀX[
Polarity = ±
300-350 C, min. 2 h
Dimensions (mm)
2,5 3,0 4,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ7h9':LUH7h9'6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
FOX DCMS Kb EMS 2 CrMo/BB 24 SC
SMAW electrode: SAW combination:
FOX DCMS Ti EMS 2 CrMo/BB 418 TT
GTAW rod: DCMS-IG Flu cored wire: DCMS Ti-FD
Gas welding rod: DCMS GMAW solid wire: DCMS-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&U0RDOOR\HGERLOHUSODWHVDQGERLOHUWXEHVRITXDOLW\&U0RDQGVLPLODUVWHHOV
Base materials
ASTM A193 Gr. B7, A355 Gr. P11 u. P12, A217 Gr. WC6;
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo
0,12 0,10 0,80 1,20 0,50
$YDLODEOHÀX[
UV 420 TTR (UV 420 TTR-W), UV 420 TT
Operating data 17
Polarity = ±
Dimensions (mm)
2,0 2,5 3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Creep resistant boiler structural steels 10CrMo9-10 i.g. 12CrMo9-10.
Base materials
ASTM A335 Gr. P22, A217 Gr. WC9; A387 Gr. 22;
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo
0,10 0,10 0,50 2,40 1,00
$YDLODEOHÀX[
UV 420 TTR, UV 420 TTR-W
Operating data
18
Polarity = ±
Dimensions (mm)
2,5 3,0 4,0 5,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7KLVFRQVXPDEOHPDWHULDOLVVXLWDEOHIRUVDPHDOOR\DQGVLPLODUDOOR\VWHHOVLQERLOHUSUHVVXUH
YHVVHODQGSLSHOLQHFRQVWUXFWLRQDQGSDUWLFXODUO\IRUFUDFNLQJSODQWVLQWKHSHWURFKHPLFDOLQGXVWU\
7KHZLUHÀX[FRPELQDWLRQFDQEHXVHGIRUORQJWHUPRSHUDWLQJWHPSHUDWXUHVRIXSWR&7KH
KHDWFRQWUROGXULQJWKHZHOGLQJDQGWKHKHDWWUHDWPHQWIROORZLQJZHOGLQJPXVWEHFDUULHGRXWVLPLODU-
O\WRWKHVSHFL¿FDWLRQVRIWKHVWHHOPDQXIDFWXUHU0RUHGHWDLOHGLQIRUPDWLRQDERXW
%g+/(5%%77FDQEHIRXQGLQWKHGHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[)RUVWHS
FRROLQJDSSOLFDWLRQVWKH%%6&ZHOGLQJÀX[ZKLFKLVVSHFLDOO\GHYHORSHGIRUWKLVSXUSRVH
should be used.
Base materials
same type as creep-resistant steels and cast steels, similar alloy quenched and tempered steels up
to 980 MPa strength, similar alloy case-hardening and nitriding steels 1.7380 10CrMo9-10, 1.7276
10CrMo11, 1.7281 16CrMo9-3, 1.7383 11CrMo9-10, 1.7379 G17CrMo9-10, 1.7382 G19CrMo9-10
ASTM A 182 Gr. F22; A 213 Gr. T22; A 234 Gr. WP22; 335 Gr. P22; A 336 Gr. F22; A 426 Gr. CP22
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Mo P As Sb Sn 19
0,08 0,2 0,7 2,4 0,95
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -30°C:
a
DDQQHDOHG&KIXUQDFHGRZQWR&DLU
Operating data
UHGU\LQJRIVXEDUFÀX[
Polarity = ±
300-350 C, min. 2h
Dimensions (mm)
2,5 3,0 4,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ±:LUH7h9'.7$6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
FOX CM 2 Kb CM 2 SC-UP/BB 24
SMAW electrode: SAW combination:
FOX CM 2 Kb SC CM 2 SC-UP/BB 24 SC
GTAW rod: CM 2-IG Flu cored wire: CM 2 Ti-FD
GMAW solid wire: CM 2-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:LUHÀX[FRPELQDWLRQIRUKLJKO\FUHHSUHVLVWDQWTXHQFKHGDQGWHPSHUHGFKURPHVWHHOV
SDUWLFXODUO\IRU73VWHHOVLQWXUELQHDQGERLOHUFRQVWUXFWLRQDQGLQWKHFKHPLFDOLQGXVWU\
$SSURYHGIRUORQJWHUPXVHDWRSHUDWLQJWHPSHUDWXUHVRIXSWR&0RUHGHWDLOHGLQIRUPDWLRQ
DERXW%g+/(5%%FDQEHIRXQGLQWKHGHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[
Base materials
same type as highly creep resistant steels 1.4903 X10CrMoVNb9-1, GX12CrMoVNbN9-1
ASTM A 335 Gr. P91, A 336 Gr. F91, A 369 Gr. FP91, A 387 Gr. 91, A 213 Gr. T91
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo V Nb N
0,10 0,25 0,65 8,70 0,45 0,93 0,19 0,05 0,04
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
20 Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
annealed (620-760)
DQQHDOHG&KIXUQDFHXSWR&DLU
Operating data
UHGU\LQJRIVXEDUFÀX[
Polarity = ±
300-350 C, min. 2 h
Dimensions (mm)
2,5 3,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9'6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX C 9 MV Metal cored wire: C 9 MV-MC
GTAW rod: C 9 MV-IG Flu cored wire: C 9 MV Ti-FD
GMAW solid wire: C 9 MV-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-
Base materials
&UHHSUHVLVWDQW&U6WDKOVXFKDV;&U0R91E$7$3$670$*U
T91, A335 Gr. P91 (T91), A213/213M Gr. T91;
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo Ni Nb others
0,12 0,25 0,80 9,0 0,95 0,45 0,06 0,22 V
$YDLODEOHÀX[
Marathon 543
Operating data 21
Polarity = ±
Dimensions (mm)
2,0 2,5 3,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
7CrMoVTiB10-10; (1.7378); T/P 24
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo others
V= 0,24
0,10 0,20 0,60 2,50 1,0
Ti/Nb= 0,05
$YDLODEOHÀX[
UV P24
22
Operating data
Polarity = ±
Dimensions (mm)
2,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
&UHHSUHVLVWDQWVWHHORIW\SH&U0R9
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo Nb others
0,12 0,10 0,60 2,50 1,00 0,02 0,30 V
$YDLODEOHÀX[
Operating data 23
Polarity = ±
Dimensions (mm)
4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&UHHSUHVLVWDQWPDUWHQVLWLFVWHHORIW\SH39DFFWR$670$
Base materials
ASTM A355 Gr. P92 (T92), A213/213M Gr. T92;
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo Ni Nb others
1,65 W
0,11 0,25 0,80 8,8 0,45 0,45 0,06
0,22 V
$YDLODEOHÀX[
Marathon 543
24
Operating data
Polarity = ±
Dimensions (mm)
2,5 3,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:LUHÀX[FRPELQDWLRQIRUMRLQWZHOGLQJRIFU\RJHQLFVWUXFWXUDODQGQLFNHOVWHHOV7KHZHOGPHWDO
(untreated and stress-relieved) is characterised by outstanding low-temperature toughness and
DJHLQJUHVLVWDQFH7KHÀX[IHDWXUHVDQDOPRVWQHXWUDOPHWDOOXUJLFDOEHKDYLRXU$JRRGVHDPDSSHD-
rance and good wetting properties, together with good slag detachability and low hydrogen content
LQWKHZHOGPHWDOPOJFKDUDFWHULVHWKLVZLUHÀX[FRPELQDWLRQ,WLVSDUWLFXODUO\VXLWDEOHIRU
PXOWLSDVVZHOGLQJRIWKLFNSODWHV0RUHGHWDLOHGLQIRUPDWLRQDERXW%g+/(5%%FDQEHIRXQGLQ
WKHGHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[
Base materials
FU\RJHQLF¿QHJUDLQHGVWUXFWXUDODQG1LDOOR\VWHHOV1L1L0Q1L1L0Q
S275N-S460N, S275NL-S460NL, S275M-S460M, S275ML-S460ML, P275NL1-P460NL1,
P275NL2-P460NL2
ASTM A 203 Gr. D, E; A 333 Gr. 3; A334 Gr. 3; A 350 Gr. LF1, LF2, LF3; A 420 Gr. WPL3,
WPL6; A 516 Gr. 60, 65; AA 529 Gr. 50; A 572 Gr. 42, 65; A 633 Gr. A, D, E; A 662 Gr. A, B,
C; A 707 Gr. L1, L2, L3; A 738 Gr. A; A 841 A, B, C
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
25
C Si Mn Ni
0,07 0,25 1,15 2,2
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C: -60°C:
untreated (550-740) 160 100
Operating data
UHGU\LQJRIVXEDUFÀX[
Polarity = ±
300-350 C, min. 2 h
Dimensions (mm)
2,5 3,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ±
:LUH7h9'.7$'%6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX 2.5 Ni GTAW rod: 2.5 Ni-IG
GMAW solid wire: 2.5 Ni-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
&U\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOVXSWR61/31/DQGVSHFLDOVWUXFWXUDOVWHHOVVXFK
as 12 Ni 14 G 1.
Base materials
ASTM A633 Gr. E, A572 Gr. 65, A203 Gr. D, A333 and 334 Gr. 3, A350 Gr. LF;
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Ni
0,10 0,10 1,00 2,50
$YDLODEOHÀX[
UV 421 TT, UV418 TT
26 Operating data
Polarity = ±
Dimensions (mm)
2,5 3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
Base materials
)RUWKHZHOGLQJRIFU\RJHQLFVWHHOV1L6$*/)6$*U'
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Ni
0,09 0,15 0,90 3,30
$YDLODEOHÀX[
UV 421 TT, UV 418 TT
Operating data 27
Polarity = ±
Dimensions (mm)
3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
)RUMRLQWZHOGLQJEHWZHHQ&U1LVWHHOVDQGXQDOOR\HGVWHHOVDQGIRUEXLOGXSZHOGLQJRIWKHVHDOLQJ
VXUIDFHVRI¿WWLQJVDQGEXLOGXSZHOGLQJRQFRJJLQJELOOHWDQGSUR¿OHGUROOV3URSHUWLHVRIWKHZHOG
PHWDOVXLWDEOHIRUVWUDLQKDUGHQLQJYHU\JRRGFDYLWDWLRQUHVLVWDQFHFUDFNUHVLVWDQWUHVLVWDQWWR
WKHUPDOVKRFNUHVLVWDQWWRVFDOLQJXSWR&QRWHQGHQF\WRVLJPDSKDVHHPEULWWOHPHQWDERYH
&&U\RJHQLFGRZQWR&+HDWWUHDWPHQWLVSRVVLEOH%g+/(5%%LVDQDJJORPHUD-
WHGÀXRULGHEDVLFZHOGLQJÀX[DQG\LHOGVFOHDQ¿QHO\ULSSOHGZHOGVHDPV*RRGVODJGHWDFKDELOLW\
DQGORZK\GURJHQFRQWHQW0RUHGHWDLOHGLQIRUPDWLRQDERXW%g+/(5%%FDQEHIRXQGLQWKH
GHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[
Base materials
high-strength, unalloyed and alloyed structural, quenched and tempered and armour steels among
themselves or among each other; unalloyed and alloyed boiler or structural steels with high-alloy
&UDQG&U1LVWHHOVKHDWUHVLVWDQWVWHHOVXSWR&DXVWHQLWLFPDQJDQHVHVWHHOVWRJHWKHUDQG
with other steels; cryogenic plate and pipe steels together with cryogenic austenitic materials.
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
2 C Si Mn Cr Ni
0,08 0,8 6,0 18,7 9,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % -100°C:
untreated
Operating data
Polarity = ± UHGU\LQJRIVXEDUFÀX[
&K
Dimensions (mm)
2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ±:LUH7h9'&(
6LPLODUDOOR\¿OOHUPHWDOV
FOX A 7 / FOX A 7 CN* A 7-MC, A 7-FD,
SMAW electrode: Flu cored wire:
FOX A 7-A A 7 PW-FD
GMAW solid wire: A 7-IG / A 7 CN-IG* GTAW rod: A 7 CN-IG / A 7 CN-IG*
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-RLQWVDQGVXUIDFLQJVRQKLJKWHQVLOHXQDOOR\HGDQGDOOR\HGVWUXFWXUDOTXHQFKHGDQGWHPSHUHG
and armur steels, same parent metal or in combination; unalloyed and alloyed boiler
RUVWUXFWXUDOVWHHOVZLWKKLJKDOOR\HG&UDQG&U1LVWHHOVKHDWUHVLVWDQWVWHHOVXSWR&
)DXVWHQLWLFKLJKPDQJDQHVHVWHHOZLWKPDWFKLQJDQGRWKHUVWHHOV&U\RJHQLFVKHHWPHWDOVDQG
pipe steels in combination with austenitic parent metals.
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0,1 1,0 7,0 19,0 9,0
$YDLODEOHÀX[
3
Marathon 104
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % at room temperature
untreated
Operating data
Polarity = ±
Dimensions (mm)
2,0 2,4 3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/095LVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WFDQDOVREH
XVHGIRUZHOGLQJVWHHOVWKDWDUHVWDELOL]HGZLWKWLWDQLXPRUQLRELXPVXFKDV$670DQG
$670LQFDVHVZKHUHWKHFRQVWUXFWLRQZLOOEHRSHUDWLQJDWWHPSHUDWXUHVEHORZ&
For higher temperatures a niobium stabilised consumable such as Avesta 347/MVNb is required.
9HU\JRRGXQGHUIDLUO\VHYHUHFRQGLWLRQVHJLQR[LGLVLQJDFLGVDQGFROGRUGLOXWHUHGXFLQJDFLGV
Base materials
Polarity = ±
Dimensions (mm)
1,6 2,4 3,2 4,0
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVUHVLVWDQWWRLQWHUFU\VWDOOLQHFRUURVLRQDQGZHWFRUURVLRQXSWR&)&RUURVL-
RQUHVLVWDQWVLPLODUWRPDWFKLQJORZFDUERQDQGVWDELOL]HGDXVWHQLWLF&U1L1VWHHOVFDVWVWHHO
JUDGHV+LJKWRXJKQHVVDWVXE]HURWHPSHUDWXUHVDVORZDV±&±))RUMRQLQJDQG
VXUIDFLQJDSSOLFDWLRQVZLWKPDWFKLQJDQGVLPLODU±VWDELOL]HGDQGQRQVWDELOL]HG±DXVWHQLWLF
&U1L1DQG&U1L0R1VWHHOVFDVWVWHHOJUDGHV)RUMRLQLQJDQGVXUIDFLQJZRUNRQFU\RJHQLF
matching/similar austenitic CrNi(N) steels/cast steel grades.
Base materials
1.4301; 1.4541; AISI 347, 321, 304, 304L, 304LN; ASTM A296 Gr. CF 8 C, A157 Gr. C9; A320 Gr.
B8C oder D
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Ni
0,025 0,6 1,8 20,0 9,8
5
$YDLODEOHÀX[
Marathon 431
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % RT
untreated 35 65
Operating data
Dimensions (mm)
2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R&:%(5/'19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/LVDKLJKDOOR\&U1LZLUHSULPDULO\LQWHQGHGIRUVXUIDFLQJORZDOOR\VWHHOVDQGIRU
GLVVLPLODUZHOGLQJEHWZHHQPLOGVWHHOVDQGVWDLQOHVVVWHHOVRIIHULQJDGXFWLOHDQGFUDFNUHVLVWDQW
ZHOGPHQW7KHFKHPLFDOFRPSRVLWLRQZKHQVXUIDFLQJLVHTXLYDOHQWWRWKDWRI$670
IURPWKH¿UVWUXQ2QHRUWZROD\HUVRI/DUHXVXDOO\FRPELQHGZLWKD¿QDOOD\HURI//
RU6XSHULRUWRW\SH/:KHQXVHGIRURYHUOD\ZHOGLQJRQPLOGVWHHODFRUURVLRQUHVLVWDQFH
HTXLYDOHQWWRWKDWRI$670LVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU
Base materials
7\SLFDODQDO\VLVRIWKHZLUH:W
6 C Si Mn Cr Ni
0,02 0,40 1,80 23,5 14,0
Ferrite 9 FN; WRC-92
$YDLODEOHÀX[
801, 805
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
801 430 590 32 60 50
805 440 580 32 70 60
Operating data
Polarity = ±
Dimensions (mm)
2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVZHWFRUURVLRQXSWR&))DYRXUDEO\KLJK&UDQG1LFRQWHQWVORZ&FRQWHQW
For oining unalloyed/low-alloy steels/cast steel grades or stainless heat resistant Cr-steels/cast
steel grades to austenitic steels/cast steel grades.
Base materials
-RLQLQJVRIDQGEHWZHHQKLJKWHQVLOHXQDOOR\HGDQGDOOR\HGTXHQFKHGDQGWHPSHUHGVWHHOVVWDLQ-
OHVVIHUULWLF&UDQGDXVWHQLWLF&U1LVWHHOVKLJKPDQJDQHVHVWHHOV:HOGFODGGLQJVIRU¿UVWOD\HURI
FKHPLFDOUHVLVWDQWFODGGLQJVRQIHUULWLFSHDUOLWLFVWHHOVXSWR¿QHJUDLQHGVWHHO61XVHGLQVWHDP
ERLOHUDQGSUHVVXUHERLOHUFRQVWUXFWLRQPRUHRYHUIRUFUHHSUHVLVWDQW¿QHJUDLQHGVWUXFWXUDOVWHHOV
1L0R&UDFFWROHDÀHW³6(::HUNVWRIIEODWW´1R0Q01LDQG*1L0R&U
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
1,8 24,0 13,2
$YDLODEOHÀX[
7
Marathon 431
Operating data
Polarity = ±
Dimensions (mm)
2,4 3,2 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/6.5LVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WLVDOVRVXLWDEOH
IRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDQLXPRUQLRELXPVXFKDV$6707LIRUVHU-
YLFHWHPSHUDWXUHVQRWH[FHHGLQJ&)RUKLJKHUWHPSHUDWXUHVDQLRELXPVWDELOLVHGFRQVXPDEOH
VXFKDV$YHVWD6.1EVKRXOGEHXVHG([FHOOHQWUHVLVWDQFHWRJHQHUDOSLWWLQJDQGLQWHUJUDQXODU
FRUURVLRQLQFKORULGHFRQWDLQLQJHQYLURQPHQWV,QWHQGHGIRUVHYHUHVHUYLFHFRQGLWLRQVHJLQGLOXWH
hot acids.
Base materials
ire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Ni Mo
0,02 0,40 1,7 18,5 12,2 2,6
Ferrite 7 FN; WRC -92
$YDLODEOHÀX[
801, 805
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C: -196°C:
801 410 570 35 70 60 30
805 415 560 36 80 70 35
Operating data
Polarity = ±
Dimensions (mm)
1,6 2,0 2,4 3,2 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:LUHÀX[FRPELQDWLRQIRUVLQJOHSDVVDQGPXOWLSDVVZHOGLQJRIDXVWHQLWLF&U1L0RVWHHOV
6PRRWKVHDPVXUIDFHHDV\VODJUHPRYDOZLWKRXWVODJUHVLGXHVDQGJRRGZHOGLQJSURSHUWLHV
LQFOXGLQJZKHQXVHGIRU¿OOHWZHOGVFKDUDFWHULVHWKLVFRPELQDWLRQ$SSOLFDWLRQVLQUHDFWRUFRQVWUXFWL-
RQWKHFRQVWUXFWLRQRIFKHPLFDODSSDUDWXVDQGFRQWDLQHUVLQ¿WWLQJPDQXIDFWXUHLQWKHWH[WLOH
FHOOXORVHDQGG\HLQJLQGXVWULHVHWF8VDEOHIRURSHUDWLQJWHPSHUDWXUHVEHWZHHQ&
DQG&%g+/(5%%LVDQDJJORPHUDWHGÀXRULGHEDVLFZHOGLQJÀX[FKDUDFWHULVHGE\ORZ
ÀX[FRQVXPSWLRQDQGE\JRRGVODJGHWDFKDELOLW\0RUHGHWDLOHGLQIRUPDWLRQDERXW%g+/(5%%
FDQEHIRXQGLQWKHGHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[
Base materials
1.4401 X5CrNiMo17-12-2, 1.4404 X2CrNiMo17-12-2, 1.4435 X2CrNiMo18-14-3, 1.4436 X3CrNi-
Mo17-13-3, 1.4571 X6CrNiMoTi17-12-2, 1.4580 X6CrNiMoNb17-12-2, 1.4583 X10CrNiMoNb18-12,
1.4409 GX2CrNiMo19-11-2 UNS S31603, S31653; AISI 316L, 316Ti, 316Cb
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0,02 0,60 1,2 18,0 12,2 2,8 9
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -50°C: -100°C -120°C
untreated 80
Operating data
Polarity = ± UHGU\LQJRIVXEDUFÀX[
&PLQK
Dimensions (mm)
2,0 2,4 3,2 4,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ7h9'7h9'ZLWK%%
:LUH7h9''%6(352=&(
6LPLODUDOOR\¿OOHUPHWDOV
FOX EAS 4 M EAS 4 M-MC
FOX EAS 4 M (LF) EAS 4 M-FD
SMAW electrode: Flu cored wire:
FOX EAS 4 M-A EAS 4 PW-FD
FOX EAS 4 M-VD EAS 4 PW-FD (LF)
GTAW rod: EAS 4 M-IG GMAW solid wire: EAS 4 M-IG (Si)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6WDLQOHVVUHVLVWDQWWRLQWHUFU\VWDOOLQHFRUURVLRQDQGZHWFRUURVLRQXSWR&)&RUURVL-
RQUHVLVWDQFHVLPLODUWRPDWFKLQJORZFDUERQDQGVWDELOL]HGDXVWHQLWLF&U1L0RVWHHOVFDVW
VWHHOJUDGHV)RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQZLWKPDWFKLQJDQGVLPLODU±QRQVWDELOL]HGDQG
VWDELOL]HG±DXVWHQLWLF&U1L1DQG&U1L0R1VWHHOVDQGFDVWVWHHOJUDGHV
Base materials
-RLQWVDQGVXUIDFLQJZLWKPDWFKLQJ&U1L0RVWHHOVVXFKDV
UNS S31653; AISI 316, 316L, 316Ti, 316Cb
ire
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo Ni others
1,7 18,5 2,8 12,2 N 0,04
S
$YDLODEOHÀX[
10 Marathon 431
Operating data
Polarity = ±
Dimensions (mm)
2,0 2,4 3,2 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-RLQWVDQGVXUIDFLQJZLWKPDWFKLQJVWDELOL]HGDQGQRQVWDELOL]HG&U1L0RVWHHOVVXFKDV
1.4583;
Base materials
AISI 316, 316L, 316Ti, 316 Cb
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo Ni Nb
1,7 19,5 2,8 11,5 [&
$YDLODEOHÀX[
Marathon 431
Operating data
11
Polarity = ±
Dimensions (mm)
2,4 3,2 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-RLQWVDQGVXUIDFLQJZLWKPDWFKLQJVWDELOL]HGDQGQRQVWDELOL]HGDXVWHQLWLFVWHHOVVXFKDV
1.4541;
Base materials
1.4301; 1.4541; AISI 347, 321, 304, 304L, 304LN; ASTM A296 Gr. CF 8 C, A157 Gr. C9; A320 Gr.
B8C or D
7\SLFDODQDO\VLVRIWKHZLUH:W
ire
C Si Mn Cr Ni Nb
1,8 19,5 9,5 [&
$YDLODEOHÀX[
S
Marathon 431
Operating data
12
Polarity = ±
Dimensions (mm)
2,4 3,0 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWDLVSULPDULO\GHVLJQHGIRUZHOGLQJWKHGXSOH[JUDGH2XWRNXPSXDQGVLPLODUVWHHOV
$YHVWDSURYLGHVDIHUULWLFDXVWHQLWLFZHOGPHQWWKDWFRPELQHVPDQ\RIWKHJRRGSURSHUWLHV
RIERWKIHUULWLFDQGDXVWHQLWLFVWDLQOHVVVWHHOV9HU\JRRGUHVLVWDQFHWRSLWWLQJDQGVWUHVVFRUURVLRQ
FUDFNLQJLQFKORULGHFRQWDLQLQJHQYLURQPHQWV
Base materials
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Ni Mo N
0,02 0,5 1,6 22,8 8,5 3,1 0,17
Ferrite 50 FN; WRC-92 13
$YDLODEOHÀX[
805
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Polarity = ±
Dimensions (mm)
2,4 3,2 4,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-RLQWVRQPDWFKLQJ'XSOH[VWHHOVVXFKDV
Base materials
1.4462 UNS S31803, S32205
7\SLFDODQDO\VLVRIWKHZLUH:W
ire
C Si Mn Cr Mo Ni others
1,6 23,0 3,2 8,8 N 0,15
$YDLODEOHÀX[
S
Marathon 431
Operating data
14
Polarity = ±
Dimensions (mm)
2,0 2,5 3,0
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3LVDKLJKDOOR\ORZFDUERQZLUHRIWKH/0RW\SHSULPDULO\GHVLJQHGIRUVXUIDFLQJ
ORZDOOR\VWHHOVDQGIRUZHOGLQJGLVVLPLODUMRLQWVEHWZHHQVWDLQOHVVDQGPLOGRUORZDOOR\VWHHOV,WLV
DOVRVXLWDEOHIRUZHOGLQJVWHHOVOLNHGXURVWDWDQGDOIRUP:KHQXVHGIRUVXUIDFLQJDFRPSRVLWLRQ
HTXLYDOHQWWRWKDWRI$670LVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU6XSHULRUWRW\SH/
:KHQXVHGIRURYHUOD\ZHOGLQJRQPLOGVWHHODFRUURVLRQUHVLVWDQFHHTXLYDOHQWWRWKDWRI
$670LVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU
Base materials
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Ni Mo 15
0,0015 0,35 1,4 21,5 15,0 2,6
Ferrite 8 FN; WRC-92
$YDLODEOHÀX[
801, 805
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
801 470 620 31 50 45
805 410 600 35 60 50
Operating data
Polarity = ±
Dimensions (mm)
2,4 3,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD/';LVGHVLJQHGIRUZHOGLQJWKHGXSOH[VWDLQOHVVVWHHO2XWRNXPSX/';
/';LVD³OHDQGXSOH[´VWHHOZLWKH[FHOOHQWVWUHQJWKDQGPHGLXPFRUURVLRQUHVLVWDQFH7KH
steel is used in many various applications such as bridges, process equipment in desalination,
SUHVVXUHYHVVHOLQWKHSXOSSDSHULQGXVWU\DQGWUDQVSRUWDQGVWRUDJHWDQNVIRUFKHPLFDOV7RHQVXUH
WKHULJKWIHUULWHEDODQFHLQWKHZHOGPHWDO$YHVWD/';LVRYHUDOOR\HGZLWKUHVSHFWWRQLFNHO
7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVHPDWHULDO
FRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF*RRGUHVLVWDQFHWRJHQHUDOFRUURVLRQ%HWWHU
UHVLVWDQFHWRSLWWLQJFUHYLFHFRUURVLRQDQGVWUHVVFRUURVLRQFUDFNLQJWKDQ$,6,
ire
Base materials
16 7\SLFDODQDO\VLVWKHZLUH:W
C Si Mn Cr Ni Mo N
0,02 0,50 0,8 23,0 7,0 0,5 0,14
Ferrite 45 FN; WRC-92
$YDLODEOHÀX[
805
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C:
805 550 700 28 90 40
Operating data
Polarity = ±
Dimensions (mm)
2,4 3,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3&X:LVLQWHQGHGIRUZHOGLQJVXSHUGXSOH[DOOR\VVXFKDV$6706
6DQG6,WFDQDOVREHXVHGIRUZHOGLQJGXSOH[W\SHLIH[WUDKLJKFRUURVLRQ
UHVLVWDQFHLVUHTXLUHGHJLQURRWUXQVLQWXEHV7KHZHOGDELOLW\RIGXSOH[DQGVXSHUGXSOH[VWHHOVLV
H[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQ
KHDWLQSXWHWF9HU\JRRGUHVLVWDQFHWRSLWWLQJDQGVWUHVVFRUURVLRQFUDFNLQJLQFKORULGHFRQWDLQLQJ
environments. PREW 46. Meets the corrosion test requirements per ASTM G48 Methods A, B and
(&
Base materials
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Ni Mo N 17
0,02 0,35 0,4 25,0 9,5 4,0 0,25
Ferrite 50 FN; WRC-92
$YDLODEOHÀX[
805
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -46°C:
805 600 800 27 80 60
Operating data
Polarity = ±
Dimensions (mm)
2,4 3,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
:LUHÀX[FRPELQDWLRQIRUVDPHW\SHFRUURVLRQUHVLVWDQWPDUWHQVLWLFDQGPDUWHQVLWLFIHUULWLFUROOHG
IRUJHGDQGFDVWVWHHOV8VHGLQWKHFRQVWUXFWLRQRIZDWHUWXUELQHVDQGFRPSUHVVRUVDQGLQ
WKHFRQVWUXFWLRQRIVWHDPSRZHUVWDWLRQV5HVLVWDQWWRZDWHUDQGVWHDP%g+/(5%%LVDQ
DJJORPHUDWHGÀXRULGHEDVLFZHOGLQJÀX[DQG\LHOGVZHOOÀRZHGVPRRWKZHOGVHDPV*RRGVODJ
GHWDFKDELOLW\DQGORZK\GURJHQFRQWHQW+'POJ0RUHGHWDLOHGLQIRUPDWLRQDERXW%g+-
/(5%%FDQEHIRXQGLQWKHGHWDLOHGSURGXFWGDWDVKHHWIRUWKLVZHOGLQJÀX[
Base materials
ire
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
S
Polarity = ± UHGU\LQJRIVXEDUFÀX[
&PLQK
3UHKHDWLQJDQGLQWHUSDVVWHPSHUDWXUHRIWKLFNZDOOHGSDUWV&+HDWLQSXWPD[N-FP
7HPSHULQJDW&
Dimensions (mm)
2,0 2,4 3,0
$SSURYDOVDQGFHUWL¿FDWHV
:LUHÀX[FRPELQDWLRQ6(352=&(
Wire: SEPROZ
6LPLODUDOOR\¿OOHUPHWDOV
FOX CN 13/4 CN 13/4-MC
SMAW electrode: Flu cored wire:
FOX CN 13/4 SUPRA CN 13/4-MC (F)
GMAW solid wire: CN 13/4-IG GTAW rod: CN 13/4-IG
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD3LVDQLFNHOEDVHDOOR\GHVLJQHGIRUZHOGLQJ0RVWHHOVVXFKDV2XWRNXPSX602
,WLVDOVRVXLWDEOHIRUZHOGLQJQLFNHOEDVHDOOR\VW\SHDQGDQGIRUGLVVLPLODUZHOGVEHWZHHQ
VWDLQOHVVRUQLFNHOEDVHDOOR\VDQGPLOGVWHHO7RPLQLPLVHWKHULVNRIKRWFUDFNLQJZKHQZHOGLQJ
IXOO\DXVWHQLWLFVWHHOVDQGQLFNHOEDVHDOOR\VKHDWLQSXWDQGLQWHUSDVVWHPSHUDWXUHPXVWEHORZDQG
WKHUHPXVWEHDVOLWWOHGLOXWLRQDVSRVVLEOHIURPWKHSDUHQWPHWDO([FHOOHQWUHVLVWDQFHWRJHQHUDO
FRUURVLRQLQYDULRXVW\SHVRIDFLGVDQGWRSLWWLQJFUHYLFHFRUURVLRQDQGVWUHVVFRUURVLRQFUDFNLQJLQ
chloride containing environments. Meets the corrosion test requirements per ASTM G48 Methods
$%DQG(&
Base materials
Polarity = ±
Dimensions (mm)
2,4 3,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-RLQWVRIDXVWHQLWLFIHUULWLFVWHHOVGLVVLPLODUMRLQWVRIVWDLQOHVVVWHHOVKHDWUHVLVWDQWFUHHSUHVLVWDQW
and cryogenic steels
Base materials
2.4856 NiCr22Mo9Nb, 2.4858 NiCr21Mo, 2.4816 NiCr15Fe, 1.4583 X10CrNiMoNb18-12, 1.4876
X10NiCrAlTi32-21, 1.4529 X1NiCrMoCuN25-20-7, X2CrNiMoCuN20-18-6, 2.4641 NiCr21Mo6Cu-
'LVVLPLODUMRLQWVRIWKHVWHHOVDERYHZLWKXQDOOR\HGDQGORZDOOR\HGVWHHOVOLNH3*+31+
P295GH, 16Mo3, S355N, X8Ni9, ASTM A 553 Gr.1, B443, B446, UNS N06625 N 08926, Alloy 600,
ire
$OOR\$OOR\VWHHOVZLWK1L
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo Ni Fe Nb
0,015 0,15 0,2 22,0 9,0 bal. 0,5 3,6
S
$YDLODEOHÀX[
Marathon 444
20
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % RT
untreated
Operating data
Polarity = ±
Dimensions (mm)
1,6 2,0 2,4
$SSURYDOVDQGFHUWL¿FDWHV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873830RDQGWKHÀX[87383);0RDUHDSSOLHGIRUMRLQWZHOGLQJRIEDVHPDWHULDOV
with the same or with a similar composition, e. g. Alloy 625 (UNS N06625) or NiCr22Mo9Nb,
0DWHULDO1RRUPL[HGFRPELQDWLRQVZLWKVWDLQOHVVVWHHOVDQGFDUERQVWHHOV)XUWKHUPRUHWKH
ZLUHÀX[FRPELQDWLRQLVXVHGIRUFROGWRXJK1LVWHHOVHJ;1LIRU/1*SURMHFWV
873830R87383);0RLVDOVRDSSOLHGRQDOOR\HGRUXQDOOR\HGVWHHOVIRUFODGGLQJ
RIFRUURVLRQUHVLVWDQWSODQWV
Base materials
2.4856 NiCr22Mo9Nb, 2.4858 NiCr21Mo, 2.4816 NiCr15Fe, 1.4583 X10CrNiMoNb18-12, 1.4876
X10NiCrAlTi32-21, 1.4529 X1NiCrMoCuN25-20-7, X2CrNiMoCuN20-18-6, 2.4641 NiCr21Mo6Cu-
'LVVLPLODUMRLQWVRIWKHVWHHOVDERYHZLWKXQDOOR\HGDQGORZDOOR\HGVWHHOVOLNH3*+31+
P295GH, 16Mo3, S355N, X8Ni9, ASTM A 553 Gr.1, B443, B446, UNS N06625 N 08926, Alloy 600,
$OOR\$OOR\VWHHOVZLWK1L
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Cr Mo Ni Nb Fe 21
0.02 0.2 21,0 9,0 balance 3,3 2,0
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 460 725 40 80 65
Operating data
7KHZHOGLQJDUHDKDVWREHIUHHIURPLPSXULWLHVRLOSDLQWPDUNLQJV
HWF:HOGLQJPXVWEHSHUIRUPHGZLWKDORZKHDWLQSXW7KHPD[L-
Polarity = ± PXPLQWHUSDVVWHPSHUDWXUHLVDW&)OX[KDVWREHUHGULHGSULRU
WRZHOGLQJKRXUVDW&
)OX[KHLJKWDSSUR[PP
6WLFNRXWDSSUR[PP
Dimensions (mm)
1,6 2,0 2,4 3,2
$SSURYDOVDQGFHUWL¿FDWHV
7h91R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
-RLQWVRIDXVWHQLWLFIHUULWLFVWHHOVGLVVLPLODUMRLQWVRIVWDLQOHVVVWHHOVKHDWUHVLVWDQWFUHHSUHVLVWDQW
and cryogenic steels
Base materials
2.4816 NiCr15Fe, 2.4817 LC- NiCr15Fe, Alloy 600, Alloy 600 L
7\SLFDODQDO\VLVRIWKHZLUH:W
ire
C Si Mn Cr Ni Nb Fe
0,02 0,2 3,2 20,5 bal. 2,6
$YDLODEOHÀX[
S
Marathon 104
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
22
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % RT
untreated
Operating data
Polarity = ±
Dimensions (mm)
2,0 2,4 3,2
&KDUDFWHULVWLFVDQG¿HOGRIXVH
9HVVHOVDQGFRQVWUXFWLRQRIFKHPLFDODSSDUDWXVHVSHFLDOO\IRUORZWHPSHUDWXUHVDSSOLFDWLRQGRZQ
WR&HJ/1*WDQNV
7KHZHOGPHWDOLVVWDLQOHVVDQGFRUURVLRQUHVLVWDQWWRUHGXFLQJDQGR[LGDWLQJVXEVWDQFHV
Base materials
2.4819 NiMo16Cr15W UNS N10276
7\SLFDODQDO\VLVRIWKHZLUH:W
C Si Mn Cr Mo Ni Fe W
0,012 0,1 0,5 15,5 16 bal. 7,0 3,8
$YDLODEOHÀX[
Marathon 104
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 23
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % RT
untreated
Operating data
Polarity = ±
Dimensions (mm)
2,4
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%g+/(5%%77LVDQDJJORPHUDWHGÀXRULGHEDVLFZHOGLQJÀX[IRUMRLQWDQGEXLOGXSZHOGLQJRI
YDULRXVVWHHOVEXWSDUWLFXODUO\VXLWHGIRUKLJKVWUHQJWKDQGFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOV
7KHÀX[FDQEHZHOGHGXVLQJDOPRVWDQ\ZLUHHOHFWURGH7KHZHOGLQJÀX[FDQEHXVHGZLWK'&
RU$&SRZHUDQGFDQEHHPSOR\HGIRUWDQGHPDQGPXOWLSOHZLUHZHOGLQJ,WIHDWXUHVJRRGVODJ
GHWDFKDELOLW\
Base materials
8QDOOR\HGVWHHOVFUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOVORZWHPSHUDWXUHVWHHOV
¿QHJUDLQHGVWUXFWXUDOVWHHOV
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
15 35 20 25
Operating data
2 EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = + / ~ JUDLQVL]HDFF(1,62PP
ÀX[FRQVXPSWLRQNJÀX[SHUNJZLUH
re-drying: 300-350 C, 2 h
$SSURYDOVDQGFHUWL¿FDWHV
$VZLUHÀX[FRPELQDWLRQIRU%g+/(5%%77WRJHWKHUZLWK%g+/(5ZLUHV
7h9'(06(060R1L0R83'%(06(060R
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8977LVDQDJJORPHUDWHGÀX[RIÀXRULGHEDVLFW\SHIRUMRLQLQJDQGVXUIDFLQJDQGDSSOLFDWLRQV
ZLWKGLVVLPLODUVWHHOV0DLQO\IRUKLJKVWUHQJWKDQGFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOV7KH6L
DQG0QSLFNXSVDQGEXUQRIIUDWHVDUHQHXWUDOEHFDXVHRILWVPHWDOOXUJLFDOEHKDYLRXU
7KHÀX[LVZHOGDEOHZLWKDOPRVWHYHU\ZLUHHOHFWURGH:KHQXVHGLQFRPELQDWLRQZLWK8QLRQ66L
ZLUHHOHFWURGHWKHZHOGPHWDOKDVKLJKWRXJKQHVVSURSHUWLHVXSWR±&±)DQGYHU\JRRG
&72'YDOXHVXSWR±&±)VRWKDWWKLVFRPELQDWLRQLVRXWVWDQGLQJO\VXLWHGIRURIIVKRUH
FRQVWUXFWLRQV7KHÀX[FDQEHXVHGIRUWDQGHPDQGPXOWLZLUHZHOGLQJZLWK'&DQG$&
9HU\JRRGVODJGHWDFKDELOLW\
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
15 38 20 25
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = - / ~
JUDLQVL]HDFF(1,62PP
4 re-drying: 300-350 C, 2 h
Approvals TÜV DB DNV GL LR BV
Union S 2 10410 51.132.05
Union S 3 NiMoCr 0,14 0,10 1,75 0,35 0,60 2,10 S 69 6 FB SZ3Ni2, 5CrMo
Weld metal 0,08 0,20 1,50 0,32 0,58 2,00 F11A8-EG-F6
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$JJORPHUDWHGÀXRULGHEDVLFÀX[ZLWKKLJKEDVLFLW\DQGQHXWUDOPHWDOOXUJLFDOEHKDYLRXU
,WLVVXLWDEOHIRUVLQJOH'&RU$&DQGWDQGHP'&DQG$&ZHOGLQJ
9HU\JRRGVODJGHWDFKDELOLW\([FHOOHQWIRUQDUURZJDSZHOGLQJ8977FDQEHXVHGLQFRPELQD-
WLRQZLWKVXLWDEOHVXEDUFZLUHVIRUMRLQWZHOGLQJRIPLOGPHGLXPDOOR\HGDQGKLJKWHQVLOHVWHHOV9HU\
JRRGLPSDFWWRXJKQHVVRIZHOGPHWDODWORZWHPSHUDWXUHV
Base materials
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
15 38 20 25
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = + / ~
JUDLQVL]HDFF(1,62PP
re-drying: 300-350 C, 2 h
6
Approvals TÜV ABS BV WIWEB GL LR DNV DB
Union S 2 05497 X 51.132.06
Union S 2 Mo 03344 X 51.132.06
Union S 2 Ni 2,5 02213 X X X X X 51.132.06
Union S 3 05498 X X 51.132.06
Union S 3 Si 10424 X X
Union S 3 NiMo X X
Union S 3 NiMo1 10425 X X
Union S 3 NiMoCr 05063 X X X X X X 51.132.06
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$JJORPHUDWHG ÀXRULGHEDVLF ZHOGLQJ ÀX[ FKDUDFWHULVHG E\ LWV QHXWUDO PHWDOOXUJLFDO EHKDYLRXU ,Q
FRPELQDWLRQZLWKVXLWDEOHZLUHHOHFWURGHVWKHZHOGPHWDOH[KLELWVH[FHSWLRQDOWRXJKQHVVSURSHUWLHV
LQWKHORZWHPSHUDWXUHUDQJH7KH¿HOGRIDSSOLFDWLRQLVMRLQWDQGEXLOGXSZHOGLQJRIJHQHUDOVWUXFWXUDO
VWHHOV¿QHJUDLQHGVWUXFWXUDOVWHHOVDQGFUHHSUHVLVWDQWVWHHOJUDGHV7KHÀX[LVRQHRIWKHK\GURJHQ
FRQWUROOHGÀX[HVWKHGLIIXVLEOHK\GURJHQFRQWHQWLVPD[POJRIZHOGPHWDO
Base materials
XQDOOR\HGVWHHOVFUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOVORZWHPSHUDWXUHVWHHOV
¿QHJUDLQHGVWHHOV
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
15 35 21 26
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW 9
EXONGHQVLW\NJGP3
Polarity = + / ~
JUDLQVL]HDFF(1,62PP
ÀX[FRQVXPSWLRQNJÀX[SHUNJZLUH
re-drying: 300-350 C, 2 h
$SSURYDOVDQGFHUWL¿FDWHV
'%g%%1$.6$VZLUHÀX[FRPELQDWLRQ%g+/(5%%WRJHWKHUZLWK%g+/(5
ZLUHV7h9'(06(060R(06&U0R&0831L0R83
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8977LVDQDJJORPHUDWHGÀX[RIÀXRULGHEDVLFW\SHIRUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVZLWK
JHQHUDOSXUSRVHVWUXFWXUDOVWHHOV¿QHJUDLQHGVWUXFWXUDOVWHHOVDQGFUHHSUHVLVWDQWVWHHOV,WLVFKD-
UDFWHUL]HGE\LWVQHXWUDOPHWDOOXUJLFDOEHKDYLRXU:KHQXVHGLQFRPELQDWLRQZLWKVXLWDEOHZLUHHOHF-
WURGHVWKHZHOGPHWDOKDVKLJKWRXJKQHVVSURSHUWLHVDWVXE]HURWHPSHUDWXUHV
,WLVVXLWHGIRUVLQJOHZLUHDQGWDQGHPZHOGLQJ
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
15 35 21 26
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = - / ~
JUDLQVL]HDFF(1,62PP
re-drying: 300-350 C, 2 h
Approvals: TÜV DB
11
Union S 2 03358 51.132.02
Union S 2 Mo 01793
Union S 3 01795
Union S 3 Mo 01796
EN ISO 14171
EN ISO 26304-A
Designation C Si Mn Cr Mo Ni 9 W &X EN ISO 24598-A
$:6$±6)$
AWS A5.23 – SFA 5.23
7UDPSHOHPHQWV&RDQG7DLQFRQIRUPLGLW\ZLWKUHJXODWLRQVRQUHDFWRUFRQVWUXFWLRQ
$YHUDJHYDOXHVIURPWHVWV
&KDUDFWHULVWLFVDQG¿HOGRIXVH
89775LVDQDJJORPHUDWHGÀX[RIÀXRULGHEDVLFW\SHPDLQO\IRUMRLQLQJDQGVXUIDFLQJDSSOL-
FDWLRQVZLWKFUHHSUHVLVWDQWVWHHOV,WGLVSOD\VQHXWUDOPHWDOOXUJLFDOEHKDYLRXUDQGLVFKDUDFWHULVHG
E\DKLJKGHJUHHRISXULW\,WLVSDUWLFXODUO\VXLWDEOHIRUZHOGLQJK\GURFUDFNHUVEHFDXVHRIWKHORZ3
SLFNXSRIPD[:KHQXVHGLQFRPELQDWLRQZLWKZLUHHOHFWURGHV8QLRQ6&U0R
DQG8QLRQ6&U0RLWLVSRVVLEOHWRPHHWWKHPRVWVWULQJHQWWRXJKQHVVUHTXLUHPHQWVDWVXE]HUR
WHPSHUDWXUHVHYHQDIWHUVWHSFRROLQJWUHDWPHQW89775:SHUPLWVVRXQGZHOGLQJRQ$&E\WKLV
DFKLHYLQJDKLJKHUOHYHORIWRXJKQHVVZKHQZHOGLQJZLWK&U0RDOOR\HGVXEDUFZLUHV
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
15 35 21 26
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = - / ~
JUDLQVL]HDFF(1,62PP
re-drying: 300-350 C, 2 h
14
Approvals TÜV LR
Union S 1 CrMo 2* 06541
Union S 1 CrMo 2 02734
Union S 2 03437
Union S 2 CrMo 03439
Union S 2 Mo 03438
Union S 3 03440 X
Union S 3 Mo 03441
Union S 3 NiMo 03442
Union S 3 NiMo 1 03021 / 08015
Union S 3 NiMoCr 03443
ZLWK89775:DOORWKHUVRQO\ZLWK89775
0HFKDQLFDOSURSHUWLHVRIWKHZHOGPHWDODVZHOGHG
15
Wire <LHOG Tensile Elonga- ,PSDFWYDOXHV
HOHFWURGHV strength strength tion LQ-&91
XVHG 0,2% (L0 G0)
03D 03D +20°C ± 0 °C – 20 °C – 40 °C – 60 °C
Union S 2 Mo 470 550 25 140 120 100 47
$YHUDJHYDOXHVIURPWHVWV
+
= Values at test temperature 450 C
++
= Values at test temperature 400 C
&KDUDFWHULVWLFVDQG¿HOGRIXVH
89 775& LV DQ DJJORPHUDWHG ÀXRULGHEDVLF ÀX[ ZLWK KLJK EDVLFLW\ DQG QHXWUDO PHWDOOXUJLFDO
EHKDYLRXU89775&LVDVSHFLDOYDULDQWRIÀX[89775,WVXSSRUWVWKH&FRQWHQWRIWKH
ZLUHHOHFWURGHZKHQ'&ZHOGLQJ,QFRPSDULVRQZLWK89775WKH&FRQWHQWLQWKHDOOZHOGPHWDO
LVDERXWKLJKHU,WLVVXLWDEOHIRUPXOWLSDVVZHOGLQJIRUVLQJOHDQGWDQGHPZLUHV\VWHPV
89775&KDVSULPHLPSRUWDQFHIRU6$:RIWKHKLJKWHPSHUDWXUHUHVLVWDQWVWHHOIRUMRLQLQJDQG
VXUIDFLQJDSSOLFDWLRQV
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
15 35 21 26
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = - / ~
JUDLQVL]HDFF(1,62PP
re-drying: 300-350 C, 2 h
:HOGPHWDOZLWK AWS A5.23 EN ISO 26304-A 17
Union S 3 NiMo1 F10A6-EF3-F3 S 62 6 FB S3Ni1Mo
&KDUDFWHULVWLFVDQG¿HOGRIXVH
893LVDQDJJORPHUDWHGDOXPLQDWHEDVLFÀX[ZLWKKLJKEDVLFLW\DQGQHXWUDOPHWDOOXUJLFDOEHKDYL-
RXU,WLVVXLWDEOHIRUVLQJOHHOHFWURGH'&WZLQHOHFWURGHV'&DQGWDQGHPHOHFWURGHV'&DQG
$&ZHOGLQJ7KHÀX[LVHVSHFLDOO\VXLWHGIRU0Q0R7LDQG%RU0Q7LDQG%DOOR\HGZLUHHOHF-
WURGHVOLNH8QLRQ60R7L%DQG8QLRQ67L%,WLVVXLWHGWRDFKLHYHRSWLPDOFKDUDNWHULVWLFVIRUWKH
WRXJKQHVVRIWKHZHOGPHWDO
893LVVXLWDEOHIRUWKHZHOGLQJRISLSHVWHHOVDFFRUGLQJWR$3,;;;;RUDFFWR
EN 10208-2: L415 MB, L450 MB, L485 MB and L555 MB.
Note:
7KHPHFKDQLFDOWHFKQRORJLFDOEHKDYLRXURIWKHZHOGPHWDOSURGXFHGE\WKHWZRUXQWHFKQLTXHPDLQ-
O\WKHWRXJKQHVVLVQRWRQO\LQÀXHQFHGE\WKHZLUHÀX[FRPELQDWLRQEXWE\PDQ\RWKHU
IDFWRUVVXFKDV
WKHLQÀXHQFHRIFKHPLFDOFRPSRVLWLRQRIWKHSDUHQWPHWDOGXHWRWKHKLJKGLOXWLRQXSWR
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ZHOGLQJKHDWE\
18 ±ZHOGLQJSDUDPHWHUKHDWLQSXW
±ZDOOWKLFNQHVVWZRUHVSWKUHHGLPHQVLRQDOKHDWÀRZ
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&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
18 25 32 18
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = + / ~
JUDLQVL]HDFF(1,62PP
re-drying: 350-400 C, 2 h
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%g+/(5%%LVDQDJJORPHUDWHGZHOGLQJÀX[RIWKHDOXPLQDWHEDVLFW\SHIRUMRLQWDQGEXLOGXS
ZHOGLQJRIJHQHUDOVWUXFWXUDOVWHHOV¿QHJUDLQHGVWUXFWXUDOVWHHOVERLOHUDQGSLSHVWHHOV7KH
ZHOGLQJÀX[LVFKDUDFWHULVHGE\ORZVLOLFRQSLFNXSDQGPHGLXPPDQJDQHVHSLFNXS
%g+/(5%%FDQEHZHOGHGXVLQJ'&RU$&SRZHU,WVJRRGZHOGLQJSURSHUWLHVDQGWKHJRRG
WHFKQLFDOSURSHUWLHVRIWKHZHOGPHWDOVWKDWFDQEHDFKLHYHGZLWKGLIIHUHQWZLUHHOHFWURGHVSHUPLW
universal application.
Base materials
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&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
20 30 28 16
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW 19
Polarity = + / - / ~ JUDLQVL]HDFF(1,62PP
ÀX[FRQVXPSWLRQNJÀX[SHUNJZLUH
re-drying: 300-350 C, 2 h
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
EN ISO (wire)
Designation
C Si Mn Cr Mo Ni (1,62ZLUHÀX[FRPE$:6
SAW Wires
A5.17 – AWS A5.23
S2
BÖHLER EMS 2 0,06 0,35 1,35 S 38 AB S2
F7A4-EM12K / F48A4-EM12K
S 2 Mo
BÖHLER EMS 2 Mo 0,06 0,35 1,35 0,35 S 46 4 AB S2Mo
F8A4-EA2-A4 / F55A4-EA2-A4
$SSURYDOVDQGFHUWL¿FDWHV
'%
$VZLUHÀX[FRPELQDWLRQ%g+/(5%%WRJHWKHUZLWK%g+/(5ZLUHV
TÜV-D: EMS 2, EMS 2 Mo
DB: EMS 2, EMS 2 Mo
&KDUDFWHULVWLFVDQG¿HOGRIXVH
89LVDQDJJORPHUDWHGÀX[RIDOXPLQDWHEDVLFW\SHGHVLJQHGIRUMRLQLQJDQGVXUIDFLQJDSSOLFD
WLRQVZLWKJHQHUDOSXUSRVHVWUXFWXUDOVWHHOV¿QHJUDLQHGVWUXFWXUDOVWHHOVERLOHUDQGSLSHVWHHOV7KH
ÀX[LVFKDUDFWHUL]HGE\LWVORZVLOLFRQDQGPRGHUDWHPDQJDQHVHSLFNXS,WFDQEHXVHGRQ'&DQG
$&,WVJRRGZHOGLQJFKDUDFWHULVWLFVDQGWKHWHFKQRORJLFDOSURSHUWLHVRIWKHZHOGPHWDOSURGXFHGZLWK
GLIIHUHQWZLUHVSHUPLWXQLYHUVDOXVH
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
20 30 28 16
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = - / ~
JUDLQVL]HDFF(1,62PP
re-drying: 300-350 C, 2 h
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
20 EN ISO 14171
Designation C Si Mn Mo AWS A5.17 – SFA 5.17
AWS A5.23 – SFA 5.23
Union S 2 0,10 0,10 1,00 S 38 4 AB S2
Weld metal 0,06 0,35 1,35 F7A4-EM12
Union S 2 Mo 0,10 0,10 1,00 0,50 S 46 4 AB S2Mo
Weld metal 0,06 0,35 1,35 0,45 F8A4-EA2-A2
Union S 2 Si 0,10 0,30 1,00 S 42 4 AB S2Si
Weld metal 0,06 0,35 1,50 F7A4-EM12K
Union S 3 0,12 0,10 1,50 S 42 4 AB S3
Weld metal 0,07 0,35 1,60 F7A4-EH10K
X DVZHOGHG
s = stress relieved: 580 C / 5 h / air
Q QRUPDOL]HG&KDLU 21
&KDUDFWHULVWLFVDQG¿HOGRIXVH
893LVDQDJJORPHUDWHGÀX[RIWKHDOXPLQDWHEDVLFW\SHZLWKQHXWUDOPHWDOOXUJLFDOEHKDYLRXU,W
LVHVSHFLDOO\VXLWHGIRUZHOGLQJVLQJOHDQGPXOWLZLUH'&DQG$&ZKHQPDQXIDFWXULQJORQJLWXGLQDO
DQGVSLUDOVHDPSLSHVZLWKWZRUXQWHFKQLTXH)RUWKHWZRUXQZHOGLQJRISLSHVWHHOVRI$3,*UDGH$
25, A, B, X 42, X 46, X 52, X 56, X 60, X 65, X 70, X 80 and according to EN 10208-2 L290MB up to
/0%LIZHOGHGLQFRPELQDWLRQZLWKFRUUHVSRQGLQJVXEDUFZLUHVVXFKDV8QLRQ68QLRQ60R
Union S 2 NiMo1, Union S 3 NiMo 1.
Note:
7KHPHFKDQLFDOWHFKQRORJLFDOEHKDYLRXURIWKHZHOGPHWDOSURGXFHGE\WKHWZRUXQWHFKQLTXHPDLQ-
O\WKHWRXJKQHVVLVQRWRQO\LQÀXHQFHGE\WKHZLUHÀX[FRPELQDWLRQEXWE\PDQ\RWKHU
IDFWRUVVXFKDV
WKHLQÀXHQFHRIFKHPLFDOFRPSRVLWLRQRIWKHSDUHQWPHWDOGXHWRWKHKLJKGLOXWLRQXSWR
WKHLQÀXHQFHRIWKHUHODWLYHORQJFRROLQJWLPHWIURPWKH
ZHOGLQJKHDWE\
±ZHOGLQJSDUDPHWHUKHDWLQSXW
22 ±ZDOOWKLFNQHVVWZRUHVSWKUHHGLPHQVLRQDOKHDWÀRZ
±SUHKHDWDQGLQWHUSDVVWHPSHUDWXUH
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
22 26 30 15
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = - / ~
JUDLQVL]HDFF(1,62PP
re-drying: 350-400 C, 2 h
&KDUDFWHULVWLFVDQG¿HOGRIXVH
89LVDQDJJORPHUDWHGÀX[RIDOXPLQDWHUXWLOHW\SHIRUMRLQLQJDQGVXUIDFHZHOGLQJ6XLWHGIRU
GLUHFWDQGDOWHUQDWLQJFXUUHQW7KHÀX[LVVXLWHGIRUEXWWZHOGLQJLQWZRUXQWHFKQLTXHDQGIRUVKHHW
WKLFNQHVVXSWRPPIRU¿OOHWZHOGLQJ,WLVHVSHFLDOO\VXLWHGIRUZHOGLQJWXEHZDOOV
6XLWHGVXEDUFZLUHV
8QLRQ666L60RDQGIRUERLOHUZDOOVDOVR8QLRQ6&U0R6&U0R8QLRQ63,WKDV
RXWVWDQGLQJJRRGVODJGHWDFKDELOLW\HYHQLQQDUURZJURRYHVDQGDOORZVKLJKZHOGLQJVSHHG
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 Al2O3+MnO CaF2+CaO+ MgO
30 55 8
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = - / ~
JUDLQVL]HDFF(1,62PP
re-drying: 300-350 C, 2 h
23
7h9DSSURYDOVIRUPHPEUDQHZDOOV
Union S 2 Mo, Union S 2 CrMo, Union S 1 CrMo2, Union SP 24
&KDUDFWHULVWLFVDQG¿HOGRIXVH
89LVDQDJJORPHUDWHGÀX[GHVLJQHGIRUMRLQLQJDSSOLFDWLRQVRQJHQHUDOSXUSRVHVWUXFWXUDODQG
SLSHVWHHOV6XLWDEOHIRUXVHRQ'&DQG$&)RUVLQJOHDQGPXOWLZLUHZHOGLQJZLWKKLJKZHOGLQJ
VSHHGXVLQJWKHWZRUXQWHFKQLTXHDVZHOODVIRU¿OOHWZHOGLQJ9HU\JRRGVODJUHPRYDELOLW\
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+TiO2 Al2O3+MnO CaF2+ CaO+MgO
24 50 14
Operating data
EDVLFLW\DFF%RQLF]HZVNL0ROZHLJKW
Polarity = - / ~
JUDLQVL]HDFF(1,62PP
re-drying: 300-350 C, 2 h
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
EN ISO 14171
24 Designation C Si Mn Mo
AWS A5.17 – SFA 5.17
AWS A5.23 – SFA 5.23
Union S 2 0,10 0,10 1,00 S 42 3 AR S2
Weld metal 0,06 0,60 1,40 F7A2-EM12
Union S 2 Mo 0,10 0,10 1,00 0,50 S 46 2 AR S2Mo
Weld metal 0,06 0,60 1,40 0,45 F8A2-EA2-A2
Union S 2 Si 0,10 0,30 1,00 S 42 2 AR S2Si
Weld metal 0,06 0,75 1,60 F7A2-EM12K
Union S 3 0,12 0,10 1,50 S 42 3 AR S3
Weld metal 0,07 0,60 1,60 F7A2-EH10K
Union S 2 Mo 07739
Union S 2 Si X
25
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)OX[LVDEDVLFVOLJKWO\FKURPLXPFRPSHQVDWHGDJJORPHUDWHGÀX[,WLVSULPDULO\GHVLJQHG
IRUZHOGLQJZLWKKLJKDOOR\HGVWDLQOHVV¿OOHUVVXFKDV$YHVWD3/DQG6WDQGDUG&U1L
DQG &U1L0R ¿OOHUV FDQ DOVR EH ZHOGHG ZLWK H[FHOOHQW UHVXOWV )OX[ LV HVSHFLDOO\ VXLWDEOH IRU
DSSOLFDWLRQVZKHUHKLJKLPSDFWVWUHQJWKYDOXHVDUHUHTXLUHG)OX[SURYLGHVQHDWZHOGVXUIDFHV
YHU\JRRGZHOGLQJSURSHUWLHVDQGHDV\VODJUHPRYDO
%XONGHQVLW\NJGP
%DVLFLW\LQGH[%RQLV]HZVNL
&RQVXPSWLRQNJÀX[NJZLUH9NJÀX[NJZLUH9
)OX[FDUH
7KHÀX[VKRXOGEHVWRUHGLQGRRUVLQDGU\SODFH0RLVWÀX[FDQEHUHGULHGDW±&IRUKRXUV
%RWKKHDWLQJDQGFRROLQJPXVWEHFDUULHGRXWVORZO\
Basic materials
)RUZHOGLQJZLWKVXEPHUJHGDUFZLUHVXFKDV$YHVWD:HOGLQJ
/';3/3DQG3EXWDOVRZLWK/095091E/
6.56.1E/DQG3
26
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Designation C Si Mn Cr Ni Mo )1
316L/SKR 0,02 0.6 1,2 19,5 12,0 2,6 11
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$JJORPHUDWHGÀXRULGHEDVLFZHOGLQJÀX[IRUMRLQWZHOGLQJWR&UVWHHOVDQGWRXQVWDELOLVHGRUVWDEL-
OLVHGDXVWHQLWLF&U1L0RVWHHOVDQGWRDXVWHQLWLFIHUULWLFGXSOH[VWHHOV7KH%g+/(5%%ÀX[
\LHOGVDZHOOÀRZHGVPRRWKVHDPDYHU\WKLQVODJDQGWKHUHIRUHDORZÀX[FRQVXPSWLRQ7KHÀX[
DOVRIHDWXUHVJRRGVODJGHWDFKDELOLW\DQGJRRG¿OOHWZHOGLQJSURSHUWLHV
Base materials
&UVWHHOVDQGXQVWDELOLVHGRUVWDELOLVHGDXVWHQLWLF&U1L0RVWHHOVDVZHOODVDXVWHQLWLFIHUULWLF
duplex steels
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2 Al2O3 CaF2
10 38 50
Operating data
EDVLFLW\DFF%RQLF]HZVNL0RO
EXONGHQVLW\NJGP3
Polarity = ±
JUDLQVL]HDFF(1,62PP 27
ÀX[FRQVXPSWLRQNJÀX[SHUNJZLUH
re-drying: 300-350 C, 2 h
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Designation EN ISO (wire)
C Si Mn Cr Mo Ni
SAW Wires A5.17 – AWS A5.23
BÖHLER S 19 12 3 L
0,02 0,6 1,2 18,0 2,8 12,2
EAS 4 M-U ER316L
$SSURYDOVDQGFHUWL¿FDWHV
%g+/(5%%WRJHWKHUZLWK%g+/(5($60837h9'
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0DUDWKRQ LV DQ DJJORPHUDWHG EDVLF ZHOGLQJ ÀX[ IRU ZHOGLQJ VWDLQOHVV KLJK DOOR\HG &U1L0R
VWHHOV7KHZHOGVHDPVDUHVPRRWKDQG¿QHO\ULSSOHGZLWKRXWDQ\VODJUHVLGXHV%HVLGHVWKHJRRG
VODJGHWDFKDELOLW\WKHÀX[DOVRSURYLGHVJRRG¿OOHWZHOGSURSHUWLHV7KHZHOGPHWDOVVKRZKLJKGHJUHH
RISXULW\DQGJRRGPHFKDQLFDOSURSHUWLHV
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2 Al2O3 CaF2
10 38 50
Operating data
EDVLFLW\DFF%RQLF]HZVNL0RO
Polarity = ±
JUDLQVL]HDFF(1,62PP
re-drying: 300-350 C, 2 h
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
28 Designation C Si Mn Cr Mo Ni 1E N
Thermanit A 0,040 0,50 1,7 19,5 2,8 11,5 0,65
Weld metal 0,038 0,60 1,2 19,0 2,8 11,5 0,50
Thermanit GE-316L 0,012 0,50 1,7 18,5 2,8 12,2
Weld metal 0,012 0,60 1,2 18,0 2,8 12,2
Thermanit H-347 0,040 0,50 1,8 19,5 9,5 0,65
Weld metal 0,038 0,60 1,3 19,0 9,5 0,50
Thermanit JE-308L 0,016 0,50 1,8 20,0 9,8
Weld metal 0,015 0,60 1,3 19,5 9,8
Thermanit 22/09 0,015 0,40 1,6 23,0 3,2 8,8 0,15
Weld metal 0,013 0,50 1,1 22,5 3,2 8,8 0,15
Thermanit 25/14 E-309L 0,014 0,50 1,8 24,0 13,2
Weld metal 0,013 0,60 1,3 23,8 13,2
([DPSOHVRIDSSOLFDWLRQ
0DWHULDOVSHFL¿FDWLRQ Material No. Designation
X2CrNiMoN22-5 1.4462 Thermanit 22/09
29
X6CrNiMoTi17-12-2 1.4571 Thermanit A
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$JJORPHUDWHGÀXRULGHEDVLFVSHFLDOZHOGLQJÀX[IRUZHOGLQJKLJKO\FUHHSUHVLVWDQW&UVWHHOVRI
W\SHV373DQG1)W\SH377KHZHOGVHDPIHDWXUHVDVPRRWK¿QHO\ULSSOHG
VXUIDFHZLWKRXWXQGHUFXWV7KHÀX[LVRQHRIWKHK\GURJHQFRQWUROOHGÀX[HVWKHGLIIXVLEOHK\GURJHQ
FRQWHQWLVPD[POJRIZHOGPHWDO
Base materials
+LJKO\FUHHSUHVLVWDQW&UVWHHOVRIW\SHV37;&U0R91EW\SHV37
1)DQG;&U0R:91E
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2+Al2O3 CaF2 +CaO+MgO
35 60
Operating data
EDVLFLW\DFF%RQLF]HZVNL0RO
EXONGHQVLW\NJGP3
30 Polarity = +- JUDLQVL]HDFF(1,62PP
ÀX[FRQVXPSWLRQNJÀX[SHUNJZLUH
re-drying: 300-350 C, 2 h
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Designation
C Si Mn Cr Mo Ni 9 1E N
SAW Wires
BÖHLER
0,1 0,22 0,6 8,7 0,93 0,45 0,18 0,05 0,04
C 9 MV-UP
ZLUHFODVVL¿FDWLRQ FODVVL¿FDWLRQIRUZLUHÀX[FRPELQDWLRQ
Designation
EN ISO 24598 acc. EN ISO acc. AWS A5.23
BÖHLER C 9 MV-UP S S CrMo91 S S CrMo91 FB F9PZ-EB9-B9 /
F62PZ-EB9-B9
$SSURYDOVDQGFHUWL¿FDWHV
%g+/(5%%WRJHWKHUZLWK%g+/(5($60837h9'
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0DUDWKRQLVDQDJJORPHUDWHGÀX[RIÀXRULGHEDVLFW\SHZLWKDKLJKEDVLFLW\2XWVWDQGLQJJRRG
ZHOGLQJSURSHUWLHV)RUMRLQLQJDQGVXUIDFLQJDSSOLFDWLRQVRIFUHHSUHVLVWDQW&U0RVWHHOVVXFKDVHJ
&U0R0DW1R37;&U0R91E0DW1R37
;&U0R:90DW1R,QFRPELQDWLRQZLWKWKHQHZVXEDUFZLUHV7KHUPDQLW076
WKHÀX[LVVXLWHGIRUZHOGLQJVWHHOVRIW\SH3DFFRUGLQJWR$670$
&RPSRVLWLRQRI6XEDUF:HOGLQJ)OX[
SiO2 + Al2O3 CaF2 + CaO + MgO
35 60
Operating data
EDVLFLW\DFF%RQLF]HZVNL
Polarity = - / ~
JUDLQVL]HDFF(1,62±±PP
re-drying: 300-350 C, 2 h
Approvals TÜV
31
Thermanit MTS 3 06527
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Marke C Si Mn Cr Mo Ni 9 1E N W
Thermanit MTS 3 0,11 0,25 0,50 9,00 0,95 0,40 0,22 0,06 0,05
Weld metal 0,09 0,22 0,70 8,90 0,93 0,40 0,18 0,05 0,04
Thermanit MTS 616 0,11 0,25 0,50 8,90 0,45 0,40 0,22 0,06 0,05 1,70
Weld metal 0,09 0,22 0,70 8,80 0,43 0,40 0,18 0,05 0,04 1,70
0HFKDQLFDOSURSHUWLHVRIWKHZHOGPHWDODVZHOGHG
<LHOG
Heat Test Tensile Elongation ,PSDFWYDOXHV
Designation strength
7UHDWPHQW WHPS strength (L0 G0) LQ-&91
0,2%
°C 03D 03D -
+ 20 C 540 700 18 47
Thermanit 400 400 540 14
750 C / 4 h
MTS 3 460 380 500 14
500 360 360 14
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)OX[LVDQHXWUDOFKURPLXPFRPSHQVDWHGDJJORPHUDWHGÀX[,WLVDJHQHUDOSXUSRVHÀX[
GHVLJQHGIRUERWKMRLQWZHOGLQJVWDLQOHVVVWHHODQGIRUFODGGLQJRQWRXQDOOR\HGRUORZDOOR\HGVWHHO
)OX[FDQEHXVHGLQFRPELQDWLRQZLWKDOOW\SHVRIVWDELOLVHGDQGQRQVWDELOLVHG&U1LDQG&U1L
0R¿OOHUV,WSURYLGHVQHDWZHOGVXUIDFHVYHU\JRRGZHOGLQJSURSHUWLHVDQGHDV\VODJUHPRYDO)OX[
LVFKURPLXPDOOR\HGWRFRPSHQVDWHIRUORVVHVLQWKHDUFGXULQJZHOGLQJ
%XONGHQVLW\NJGP
%DVLFLW\LQGH[%RQLV]HZVNL
&RQVXPSWLRQNJÀX[NJZLUH9NJÀX[NJZLUH9
)OX[FDUH
7KHÀX[VKRXOGEHVWRUHGLQGRRUVLQDGU\SODFH0RLVWÀX[FDQEHUHGULHGDW±&IRUKRXUV
%RWKKHDWLQJDQGFRROLQJPXVWEHFDUULHGRXWVORZO\
Basic materials
)RUZHOGLQJZLWKVXEPHUJHGDUFZLUHVXFKDV$YHVWD:HOGLQJ
308L/MVR, 316L/SKR, 309L and P5
32
7\SLFDODQDO\VLVIRUZLUHDQGZHOGPHWDOLQZW
Designation C Si Mn Cr Ni Mo )1
308L/MVR 0,02 0,9 1,0 20,0 9,5 11
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5XWLOHÀX[FRUHGZLUHZLWKIDVWIUHH]LQJVODJ2XWVWDQGLQJZHOGLQJSURSHUWLHVLQDOOSRVLWLRQV
([FHOOHQWPHFKDQLFDOSURSHUWLHVDQGJRRGVODJGHWDFKDELOLW\ORZVSDWWHUORVVHVVPRRWK¿QHO\
ULSSOHGVHDPVXUIDFHKLJK;UD\VHFXULW\QRWFKIUHHZHOGWRHV2XWRISRVLWLRQZHOGLQJFDQEHFDU-
ULHGRXWZLWKLQFUHDVHGZHOGLQJFXUUHQWDQGWKHUHIRUHYHU\HFRQRPLFDOO\ZLWKLQFUHDVHGGHSRVLWLRQ
rate.
Base materials
6WHHOVXSWRD\LHOGVWUHQJWKRI03DNVLVKLHOGLQJJDV0
S235JR-S355JR, S235JO-S355JO, S450JO, S235J2-S355J2, S275N-S460N,
S275M-S460M, P235GH-P355GH, P275NL1-P460NL1, P215NL, P265NL, P355N,
P285NH-P460NH, P195TR1-P265TR1, P195TR2-P265TR2, P195GH-P265GH, L245NBL415NB,
L450QB, L245MB-L450MB, GE200-GE240, shipbuilding steels: A, B, D, E, A 32-E 36
ASTM A 106 Gr. A, B, C; A 181 Gr. 60, 70; A 283 Gr. A, C; A 285 Gr. A, B, C; A 350 Gr. LF1; A
414 Gr. A, B, C, D, E, F, G; A 501 Gr. B; A 513 Gr. 1018; A 516 Gr. 55, 60, 65, 70;
A 573 Gr. 58, 65, 70; A 588 Gr. A, B; A 633 Gr. C, E; A 662 Gr. B; A 711 Gr. 1013;
$*U$$3,/*U%;;;;;
2 7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Ti
0,06 0,5 1,2 0,05
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C: -40°C:
untreated 500 580 26 180 130 90
Operating data
re-drying:
LIQHFHVVDU\&K
Polarity = + shielding gases:
$UJRQ&2
&2
:HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHV
Dimensions (mm)
1,2 1,6
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (11164.), DB (42.014.35), ABS, GL, LR, DNV, BV, CRS, CE
&KDUDFWHULVWLFVDQG¿HOGRIXVH
8QLRQ7*0LVDQDOOSRVLWLRQÀX[FRUHGZLUHWKDWGLVSOD\VH[FHSWLRQDOKLJKLPSDFWSURSHUWLHVLQ
WKHDVZHOGHGDVZHOODVLQWKHVWUHVVUHOLHYHGFRQGLWLRQZLWKPL[HGJDV0DFFWR(1,62
7KLV³ZHOGHUIULHQGO\´ZLUHZLWKLWVVRIWVSDWWHUIUHHDUFDOZD\VRSHUDWHVLQWKHVSUD\DUFPRGH,WLV
SRVVLEOHWRZHOGLQDOOSRVLWLRQVZLWKRQHGLDPHWHUPPIURP$WR$VRLGHDOIRU¿WXS
ZRUN'HSRVLWLRQUDWHVLQYHUWLFDOXSZHOGLQJFDQUHDFKNJKPDNLQJLWRQHRIWKHPRVWSUR-
GXFWLYHFRQVXPDEOHVDYDLODEOH%HFDXVHRIVSUD\DUFRSHUDWLRQW\SLFDOSRVLWLRQDOZHOGLQJGHIHFWV
OLNHODFNRIIXVLRQDQGVODJLQFOXVLRQVDUHDYRLGHG7KHZLUHKDVDKLJKWROHUDQFHIRUSRRU
weld preparations. The slag is easily to detach. Good bead appearance with smooth tie-in. Single
VLGHGURRWUXQVDUHPDGHHFRQRPLFDOO\RQFHUDPLFEDFNLQJ&RPPHUFLDODSSOLFDWLRQLQFOXGHFRQVW-
UXFWLRQVKLSEXLOGLQJUDLOFDUDQGKHDY\HTXLSPHQWLQGXVWULHV
Base materials
S185, S235J2G3, S275JR, S355J2G3 (St 33, St 37-3N, St44-2, QSt 52-3N), E295 (St 50-2,
P235GH, P265GH, P295GH, P355GH (HI, HII, 17 Mn 4, 19 Mn 6), P275N, P355N, P355NL2,
P460N (StE 285, EstE 285, EstE 355, StE 460), S275N, S275NL, S355N, S355NL, S460N (StE
285, TStE 285, StE 355, TStE 355, StE 460), L210, L240, L290, L360 (StE 210.7, StE 240.7, StE
6W(/1%/0%/0%6W(706W(706W(70;
6W(70±;6W(70$3,/;*6±*6
3
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn P S
0,05 0,45 1,35
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Shielding Tensile Impact values
strength (L0=5d0)
Treatment Gas strength in J CVN
0,2%
at room
MPa MPa % -40°C:
temperature
AW M21 460 560 24 140 80
&K M21 420 500 26 140 50
AW C1 420 520 24 140 70
Operating data
&KDUDFWHULVWLFVDQG¿HOGRIXVH
6HOIVKLHOGLQJÀX[FRUHGZLUHLVVSHFLDOO\GHYHORSHGIRUSLSHOLQHZHOGLQJLQWKHYHUWLFDOGRZQSRVLWLRQ
*&DQDOVREHXVHGIRUZHOGLQJXQDOOR\HGVWHHOFRQVWUXFWLRQV%g+/(53LSHVKLHOG7)'
RIIHUVDIDVWIUHH]LQJHDVLO\UHPRYDEOHVODJJRRGZHOGLQJSURSHUWLHVHDV\KDQGOLQJIRUWKHZHOGHU
DQGKLJKSURGXFWLYLW\7KHZLUHKDVJRRGPHFKDQLFDOSURSHUWLHVDQGKLJKLPSDFWHQHUJ\YDOXHV
DWORZWHPSHUDWXUHV$GYDQWDJHVLQYHUWLFDOGRZQZHOGLQJIRUKRWSDVV¿OOHUSDVVDQGFRYHUSDVV
ZHOGLQJ7KDQNVWRWKHÀXRULGHEDVLFFRUHWKHLQWHUSDVVWHPSHUDWXUHLVVLPLODUWRWKDWRIEDVLF
HOHFWURGHVZHUHFRPPHQG&%g+/(5VHOIVKLHOGLQJÀX[FRUHGZLUHRIIHUVHDV\KDQGOLQJ
IRUWKHZHOGHUDVDUHVXOWRIWKHWROHUDQWVWLFNRXW,WDOVRRIIHUVDORZWHQGHQF\WRSRURVLW\HYHQ
ZKHQZHOGHGZLWKUHODWLYHO\ORQJDUFV
Base materials
$FFRUGLQJWR$3,/$%;;;;;;;
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
4 C Si Mn Al Ni
0,045 0,14 1,1 0,8 0,7
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -30°C: -40°C:
untreated 435 535 28 200 150 100
Operating data
Dimensions (mm)
2,0
$SSURYDOVDQGFHUWL¿FDWHV
NAKS, GAZPROM
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%g+/(53LSHVKLHOG7)'LVDVHOIVKLHOGLQJÀX[FRUHGZLUHDQGLVVSHFLDOO\GHYHORSHGIRU
VHPLDXWRPDWLFSLSHOLQHZHOGLQJLQWKHYHUWLFDOGRZQSRVLWLRQ*&DQDOVREHXVHGIRUZHOGLQJ
ORZDOOR\VWHHOFRQVWUXFWLRQV7KLVZLUHRIIHUVDIDVWIUHH]LQJHDVLO\UHPRYDEOHVODJDQGJRRG
ZHOGLQJSURSHUWLHVLQDOOSRVLWLRQV%g+/(53LSHVKLHOG7)'RIIHUVJRRGPHFKDQLFDOSURSHUWLHV
DQGFRQVLVWHQWO\KLJKLPSDFWHQHUJ\YDOXHVDWORZWHPSHUDWXUHV,WRIIHUVDGYDQWDJHVLQYHUWLFDO
GRZQZHOGLQJIRUKRWSDVV¿OOHUSDVVDQGFRYHUSDVVZHOGLQJ7KDQNVWRWKHÀXRULGHEDVLFFRUH
WKHLQWHUSDVVWHPSHUDWXUHLVVLPLODUWRWKDWRIEDVLFHOHFWURGHVZHUHFRPPHQG&%g+/(5
VHOIVKLHOGLQJÀX[FRUHGZLUHRIIHUVHDV\KDQGOLQJIRUWKHZHOGHUDVDUHVXOWRIWKHWROHUDQWVWLFNRXW
,WDOVRRIIHUVDORZWHQGHQF\WRSRURVLW\HYHQZKHQZHOGHGZLWKUHODWLYHO\ORQJDUFV
Base materials
$FFRUGLQJWR$3,/;;
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Al Ni 5
0,05 0,15 1,4 0,8 1,95
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -30°C: -40°C:
untreated 500 600 25 170 120 90
Operating data
Dimensions (mm)
2,0
$SSURYDOVDQGFHUWL¿FDWHV
NAKS, GAZPROM
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5XWLOHÀX[FRUHGZLUHZLWKIDVWIUHH]LQJVODJIRUZHOGLQJORZWHPSHUDWXUHVWHHOV2XWVWDQGLQJ
welding properties in all positions. Exceptional mechanical strength and good slag detachability,
ORZVSDWWHUORVVHVVPRRWK¿QHO\ULSSOHGVHDPVXUIDFHQRWFKIUHHZHOGWRHV2XWRISRVLWLRQ
ZHOGLQJFDQEHFDUULHGRXWZLWKLQFUHDVHGZHOGLQJFXUUHQWDQGWKHUHIRUHYHU\HFRQRPLFDOO\ZLWK
LQFUHDVHGGHSRVLWLRQUDWH)RUKLJKTXDOLW\ZHOGLQJLQVKLSEXLOGLQJIRURIIVKRUHDSSOLFDWLRQVDQG
VWHHOVWUXFWXUHVZLWKKLJKVWUHQJWKUHTXLUHPHQWVDVZHOODVIRUORZWHPSHUDWXUHDSSOLFDWLRQVGRZQ
WR&
Base materials
JHQHUDOVWUXFWXUDOVWHHOVSLSHDQGERLOHUVWHHOVFU\RJHQLF¿QHJUDLQHGVWUXFWXUDOVWHHOVDQG
VSHFLDOTXDOLWLHV6-56-6-6-616161/61/60
S460M, S355ML-S460ML, S460Q, S500Q, S460QL, S500QL, S460QL1, S500QL1, P355GH,
P355NH, P420NH, P460NH, P355N-P460N, P355NH-P460NH, P355NL1-P460NL1,
P355NL2-P460NL2, L245NB-L415NB, L245MB-L485MB, L360QB-L485QB, aldur 500Q,
aldur 500QL, aldur 500QL1 ASTM A 350 Gr. LF2; A 516 Gr. 65, 70; A 572 Gr. 42, 50, 60, 65; A 573
Gr. 70; A 588 Gr. B, C, K; A 633 Gr. A, C, D, E; A 662 Gr. B, C; A 678 Gr. B; A 707 Gr. L2, L3; A 841
*U$%&$3,/;;;;;;4;4;4;4
6
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Ni
0,06 0,45 1,3 0,9
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C: -40°C: -60°C:
untreated 530 570 27 140 120 100 60
Operating data
re-drying: -
LIQHFHVVDU\&K
Polarity = + VKLHOGLQJJDV$UJRQ&2
:HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHV
Preheating and interpass temperature as
UHTXLUHGE\WKHEDVHPHWDO
Dimensions (mm)
1,2
$SSURYDOVDQGFHUWL¿FDWHV
7h9DSSOLHGIRU'%DSSOLHGIRU*/DSSOLHGIRU'19DSSOLHGIRU$%6DSSOLHGIRU/5
DSSOLHGIRU%9DSSOLHGIRU
&KDUDFWHULVWLFVDQG¿HOGRIXVH
0LFURDOOR\HGUXWLOHÀX[FRUHGZLUHIRUVLQJOHDQGPXOWLSDVVZHOGLQJRIFDUERQPDQJDQHVHVWHHOV
and high-strength steels using Ar-CO2 shielding gas. Outstanding welding properties in all posi-
WLRQVH[FHSWLRQDOEHDGDSSHDUDQFHQRVSDWWHUIDVWIUHH]LQJHDVLO\UHPRYDEOHVODJ7KHXQXVXDO
PHFKDQLFDOSURSHUWLHVRIWKLVZLUHHYHQDWORZWHPSHUDWXUHV&DORQJZLWKLWVORZK\GURJHQ
FRQWHQWPDNHLWSDUWLFXODUO\XVHIXOIRUOD\LQJSLSHOLQHV2WKHUDSSOLFDWLRQVDUHIRXQGLQWKHRIIVKRUH
LQGXVWU\LQVKLSEXLOGLQJDQGIRUFRQVWUXFWLRQVXVLQJKLJKVWUHQJWKVWHHOV
Base materials
3LSHVWHHOVDQG¿QHJUDLQHGVWUXFWXUDOVWHHOV66161/61/61&61&
/0%/0%/0%$3,VSHF/;;;
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Ni
0,07 0,5 1,5 0,95
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO 7
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % -40°C:
untreated 640-820
Operating data
UHGU\LQJLIQHFHVVDU\&K
VKLHOGLQJJDVHV$U&2
14-20 l/min
Polarity = + :HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHV
7KHSURGXFWLVDYDLODEOHRQNJDQG
NJVSRROV
Preheating and interpass temperature as
UHTXLUHGE\WKHEDVHPHWDO
Dimensions (mm)
1,2
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (12279.), CE, GAZPROM
$SSURYDOVDQGFHUWL¿FDWHV
TÜV-D (11162.), CE
6LPLODUDOOR\¿OOHUPHWDOV
SMAW electrode: FOX DCMS Kb SAW combination EMS 2 CrMo/BB 24
DCMS-IG DCMS-IG
GTAW rod: GMAW solid wire:
EMS 2 CrMo/BB 24 SC EMS 2 CrMo/BB 418 TT
DCMS
Gas welding rod:
FOX DCMS Ti
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:'/095LVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WLV
DOVRVXLWDEOHIRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDQLXPRUQLRELXPVXFKDV$670
+DQGLQFDVHVZKHUHWKHFRQVWUXFWLRQZLOOEHRSHUDWLQJDWWHPSH-
ratures below 400 C. For higher temperatures a niobium stabilised consumable such as Avesta
)&:'091ELVUHTXLUHG$YHVWD)&:'/095SURYLGHVH[FHOOHQWZHOGDELOLW\LQÀDW
DVZHOODVKRUL]RQWDOYHUWLFDOSRVLWLRQ:HOGLQJLQYHUWLFDOXSDQGRYHUKHDGSRVLWLRQVLVSUHIHUDEO\
done using FCW 308L/MVR-PW. FCW-2D 308L/MVR diam. 0.9 mm can be welded in all positions.
Avesta FCW-2D 308L/MVR should be welded using direct current positive polarity (DC+) with a
UHFRPPHQGHGZLUHVWLFNRXWRI±PP&RUURVLRQUHVLVWDQFH9HU\JRRGXQGHUIDLUO\VHYHUH
FRQGLWLRQVHJLQR[LGLVLQJDFLGVDQGFROGRUGLOXWHUHGXFLQJDFLGV
Base materials
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
Ferrite 7 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C: -196°C:
untreated 380 560 35 60 50 35
Operating data
VKLHOGLQJJDV$U±&2
Polarity = + RIIHUVWKHEHVWZHOGDELOLW\EXW&2FDQDOVREH
used (voltage should be increased by 2V).
*DVÀRZUDWH±OPLQ
Dimensions (mm) Amperage
100-160
125-280
200-350
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:/0953:LVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WLV
DOVRVXLWDEOHIRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDQLXPRUQLRELXPVXFKDV$670
+DQGLQFDVHVZKHUHWKHFRQVWUXFWLRQZLOOEHRSHUDWLQJDWWHPSHUD-
tures below 400 C. For higher temperatures a niobium stabilized consumable such as Avesta FCW-
'091ELVUHTXLUHG$YHVWD)&:/0953:KDVDVWURQJHUDUFDQGDIDVWHUIUHH]LQJ
VODJFRPSDUHGWRWKH'W\SH,WLVGHVLJQHGIRUDOOURXQGZHOGLQJDQGFDQEHXVHGLQDOOSRVLWLRQV
without changing the parameter settings. Weldability is excellent in the vertical-up and overhead
welding positions. Avesta FCW 308L/MVR-PW should be welded using direct current positive
SRODULW\'&ZLWKDUHFRPPHQGHGZLUHVWLFNRXWRI±PP
&RUURVLRQUHVLVWDQFH
&RUUHVSRQGLQJWR$670LHYHU\JRRGXQGHUIDLUO\VHYHUHFRQGLWLRQVHJLQR[LGLVLQJ
acids and cold or dilute reducing acids.
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
Ferrite 9 FN;WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C:
untreated 390 570 39 60
Operating data
VKLHOGLQJJDV$U±&2
RIIHUVWKHEHVWZHOGDELOLW\EXW&2FDQDOVREH
Polarity = +
used (voltage should be increased by 2V).
*DVÀRZUDWH±OPLQ
Dimensions (mm) Amperage
150-240
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5XWLOHVWULSDOOR\HGÀX[FRUHGZLUHIRU0$*ZHOGLQJRIDXVWHQLWLF&U1LVWHHOVSULPDULO\LQÀDWDQG
KRUL]RQWDOZHOGLQJSRVLWLRQV7KHHDV\KDQGOLQJDQGKLJKGHSRVLWLRQUDWHRI%g+/(5($6)'
UHVXOWLQKLJKSURGXFWLYLW\ZLWKH[FHOOHQWZHOGLQJSHUIRUPDQFHVHOIUHOHDVLQJVODJYHU\ORZVSDWWHU
IRUPDWLRQDQGVHDPR[LGLVDWLRQ¿QHO\ULSSOHGZHOGSDWWHUQZLWKJRRGZHWWLQJEHKDYLRXUDQGHYHQ
UHOLDEOHIXVLRQSHQHWUDWLRQ,QDGGLWLRQWRWKHVLJQL¿FDQWVDYLQJVLQWLPHDQGFRVWVRISURFHVVLQJ
ire
WHFKQLTXHVLQFOXGLQJWKHORZHUUHTXLUHPHQWIRUFOHDQLQJDQGSLFNOLQJ%g+/(5JXDUDQWHHVDKLJK
OHYHORITXDOLW\DQGKLJKO\UHOLDEOHDYRLGDQFHRIZHOGLQJGHIHFWV7KHZHOGPHWDOLVFU\RJHQLFGRZQ
to -196 C and resists intergranular corrosion up to +350 C. BÖHLER EAS 2-FD 0.9 mm is parti-
cored
;&U1L7L;&U1L1E;&U1L1E$,6,//1
$670$*U&$*U%&RU'
4 7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 380 560 40 60 35
Welding position
re-drying: -
in exceptional cases: 150 C/24 h
VKLHOGLQJJDVHV0±0&
Polarity = +
:HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHVVOLJKWO\WUDLOLQJ
WRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXWZLWK
CO2 the voltage must be 2 V higher. The gas quantity
should be 15-18 l/min.
Dimensions(mm) Amperage A
100-160
125-280
200-350
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%&:%(/7*/&06(352=&(
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%g+/(5($63:)'LVDVWULSDOOR\HGÀX[FRUHGZLUHZLWKDUXWLOHVODJFKDUDFWHULVWLFIRU
SRVLWLRQZHOGLQJRIDXVWHQLWLF&U1LVWHHOV7KHVXSSRUWSURYLGHGE\WKHIDVWKDUGHQLQJVODJDOORZV
RXWRISRVLWLRQZHOGLQJZLWKKLJKFXUUHQWPDJQLWXGHVDQGKLJKZHOGLQJVSHHGV7KH¿QHGURSOHW
ORZVSDWWHUYHU\SRZHUIXOO\ZHOGLQJVSUD\DUFWKHUHOLDEOHIXVLRQSHQHWUDWLRQWKHVHOIUHOHDVLQJVODJ
DQGWKHHIIHFWLYHO\ZHWWLQJVHDPIRUPDWLRQUHVXOWLQDKLJKZHOGTXDOLW\DWWKHVDPHWLPHDVVKRUW
ZHOGLQJWLPHV$GGLWLRQDODGYDQWDJHVWRLWVDSSOLFDWLRQUHVXOWIURPWKHHDVHRIKDQGOLQJWKHORZ
KHDWLQSXWGXHWRWKHKLJKZHOGLQJVSHHGDQGWKHVPDOODPRXQWVRIFOHDQLQJDQGSLFNOLQJUHTXLUHG
%g+/(5($6)'LVSUHIHUUHGIRUÀDWDQGKRUL]RQWDOZHOGLQJSRVLWLRQV3$3%7KHZHOGPHWDOLV
cryogenic down to -196 C and resists intergranular corrosion up to +350 C.
Base materials
;&U1L;&U1L;&U1L1*;&U1L
;&U1L7L;&U1L1E;&U1L1E$,6,//1
$670$*U&$*U%&RU'
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni 5
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 380 560 40 70 40
Welding position
re-drying: -
in exceptional cases: 150 C/24 h
VKLHOGLQJJDVHV0±0&
Polarity = + :HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHVVOLJKWO\WUDLOLQJ
WRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXWVOLJKWZH-
DYLQJRIWKHWRUFKLVUHFRPPHQGHGLQDOOSRVLWLRQV:LWK
&2WKHYROWDJHPXVWEHUDLVHGE\97KHJDV
quantity should be 15-18 l/min.
Dimensions(mm) Amperage A
100-220
175-260
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%&:%(/7*/6&06(352=&(
&KDUDFWHULVWLFVDQG¿HOGRIXVH
7KHUPDQLW7*/LVDQDXVWHQLWLF&U1LÀX[FRUHGZLUHZLWKUXWLOHVODJFKDUDFWHULVWLF,WLVVXLWHG
IRU*0$:ZHOGLQJZLWKPL[HGJDV0DQG&DFFWR(1,62RQPDWFKLQJDQGVLPLODU
non stabilized and stabilized corrosion resistant CrNi(N) steels/cast steel grades. The weld metal is
VWDLQOHVVDQGSURYLGHVJRRGUHVLVWDQFHWRQLWULFDFLGDQGLQWHUFU\VWDOOLQHFRUURVLRQ±ZHWFRUURVLRQ
XSWR&)FROGWRXJKQHVVGRZQWR±&±)DQGUHVLVWDQFHWRVFDOLQJXS
ire
±*;&U1L ±;&U1L1E
6 1.4552 - G-X5CrNiNb18-9 1.4948 - X6CrNi18-11
DOVRLQFOXGHGPDWHULDOVDFFRUGLQJWR9G7h9.HQQEODWW
0DWHULDO1RFHUWL¿HGRQO\
ZLWKVKLHOGLQJJDVRIJURXS0DFFRUGLQJWR(1,62
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT -196°C:
untreated 350 560 35 47 32
Welding position
Dimensions(mm) Amperage A
100-180
120-280
200-350
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R*/8'7
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:'/LVDKLJKDOOR\ZLUHSULPDULO\LQWHQGHGIRUVXUIDFLQJORZDOOR\VWHHOVDQGIRU
GLVVLPLODUZHOGVEHWZHHQPLOGVWHHODQGVWDLQOHVVVWHHOV,WFDQDOVREHXVHGIRUZHOGLQJVRPHKLJK
WHPSHUDWXUHVWHHOVVXFKDV$6706$YHVWD)&:'/SURYLGHVH[FHOOHQWZHOGD-
ELOLW\LQÀDWDVZHOODVKRUL]RQWDOYHUWLFDOSRVLWLRQ:HOGLQJLQYHUWLFDOXSDQGRYHUKHDGSRVLWLRQVLV
SUHIHUDEO\GRQHXVLQJ)&:/3:)&:'/GLDPPPFDQEHZHOGHGLQDOOSRVLWLRQV
Avesta FCW-2D 309L should be welded using direct current positive polarity (DC+) with a recom-
PHQGHGZLUHVWLFNRXWRI±PP
&RUURVLRQUHVLVWDQFH
6XSHULRUWRW\SH/¿OOHUV:KHQXVHGIRURYHUOD\ZHOGLQJRQPLOGVWHHODFRUURVLRQVUHVLVWDQFH
HTXLYDOHQWWRWKDWRILVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU)HUULWH)1:5&
Base materials
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: -60°C:
untreated 400 540 35 60 45
Operating data
Shielding gas
$U±&2RIIHUVWKHEHVWZHOGDELOLW\
Polarity = + EXW&2FDQDOVREHXVHGYROWDJHVKRXOGEH
increased by 2V).
*DVÀRZUDWH±OPLQ
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:/3:LVDKLJKDOOR\ZLUHSULPDULO\LQWHQGHGIRUVXUIDFLQJRQORZDOOR\VWHHOVDQG
IRUGLVVLPLODUZHOGVEHWZHHQPLOGVWHHODQGVWDLQOHVVVWHHOV,WFDQDOVREHXVHGIRUZHOGLQJVRPH
KLJKWHPSHUDWXUHVWHHOVVXFKDV$6706$YHVWD)&:/3:KDVDVWURQJHUDUF
DQGDIDVWHUIUHH]LQJVODJFRPSDUHGWRWKH'W\SH,WLVGHVLJQHGIRUDOOURXQGZHOGLQJDQGFDQEH
ire
used in all positions without changing the parameter settings. Avesta FCW 309L-PW should be wel-
GHGXVLQJGLUHFWFXUUHQWSRVLWLYHSRODULW\'&ZLWKDUHFRPPHQGHGZLUHVWLFNRXWRI±PP
&RUURVLRQUHVLVWDQFH
6XSHULRUWRW\SH/¿OOHUV:KHQXVHGIRURYHUOD\ZHOGLQJRQPLOGVWHHODFRUURVLRQVUHVLVWDQFH
cored
HTXLYDOHQWWRWKDWRILVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU
Base materials
Outokumpu EN ASTM BS NF SS
$YHVWD/LVSULPDULO\XVHGIRUVXUIDFLQJXQDOOR\HGRUORZDOOR\VWHHOVDQGZKHQMRLQLQJ
non-molybdenum-alloyed stainless and carbon steels.
8
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C:
untreated 390 550 35 55
Operating data
Shielding gas
$U±&2RIIHUVWKHEHVWZHOGDELOLW\EXW
Polarity = +
CO2 can also be used (voltage should be increased by
2V).
*DVÀRZUDWH±OPLQ
WKHVDPHWLPHDVVKRUWZHOGLQJWLPHV$GGLWLRQDODGYDQWDJHVWRLWVDSSOLFDWLRQDUHWKHHDVHRIKDQG-
OLQJWKHORZKHDWLQSXWUHVXOWLQJIURPWKHKLJKZHOGLQJVSHHGDQGWKHVPDOODPRXQWVRIFOHDQLQJDQG
SLFNOLQJUHTXLUHG%g+/(5&1)'VKRXOGEHXVHGIRUÀDWDQGKRUL]RQWDOZHOGLQJSRVLWLRQV3$
cored
3%7KHZHOGPHWDOLVVXLWDEOHIRURSHUDWLQJWHPSHUDWXUHVEHWZHHQ&DQG&
Base materials
-RLQWVRIDQGEHWZHHQKLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGTXHQFKHGDQGWHPSHUHGVWHHOV
VWDLQOHVVIHUULWLF&UDQGDXVWHQLWLF&U1LVWHHOVDXVWHQLWLFPDQJDQHVHVWHHOVDQGZHOGFODGGLQJVIRU
WKH¿UVWOD\HURIFKHPLFDOO\UHVLVWDQWZHOGFODGGLQJVRQWKHIHUULWLFSHDUOLWLFVWHHOVXVHGIRUERLOHUDQG
SUHVVXUHYHVVHOFRQVWUXFWLRQXSWR¿QHJUDLQHGVWUXFWXUDOVWHHO61DQGIRUWKHFUHHSUHVLVWDQW
l
¿QHJUDLQHGVWUXFWXUDOVWHHOV1L0R&U0Q0R1LDQG*61L0R&U
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
10
C Si Mn Cr Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -60°C:
untreated 400 540 33 65 50
Welding position
re-drying: -
in exceptional cases: 150 C/24 h
VKLHOGLQJJDVHV$UJRQ&2&2
The gas quantity should be 15-18 l/min. Slightly trailing
Polarity = +
WRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXWVOLJKW
ZHDYLQJRIWKHWRUFKLVUHFRPPHQGHGLQDOOSRVLWLRQV,W
LVUHFRPPHQGHGWKDWWKHYROWDJHLVLQFUHDVHGE\9LI
WKHVKLHOGLQJJDVLV&23UHKHDWLQJDQGLQWHUSDVV
temperature as required by the base metal.
Dimensions(mm) Amperage A
100-220
175-260
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%$%6(/7/5';9DQG2&0Q66*/
6^&0`&:%(/76(352='195,1$g%%&(
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -60°C:
untreated 380 540 35 47 32
Welding position
Dimensions(mm) Amperage A
100-180
120-280
200-350
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R*/8'7
FCW-2D 316L/SKR should be welded using direct current positive polarity (DC+) with a recommen-
GHGZLUHVWLFNRXWRI±PP
&RUURVLRQUHVLVWDQFH
cored
([FHOOHQWUHVLVWDQFHWRJHQHUDOSLWWLQJDQGLQWHUFU\VWDOOLQHFRUURVLRQLQFKORULGHFRQWDLQLQJHQYLURQ-
PHQWV,QWHQGHGIRUVHYHUHVHUYLFHFRQGLWLRQVHJLQGLOXWHKRWDFLGV
Base materials
Outokumpu EN ASTM BS NF SS
4436 1.4436 316 316S33 Z7 CND 18-12-03 2343
12 4432 1.4432 316L 316S13 Z3 CND 17-12-03 2353
4429 1.4429 S31653 316S63 Z3 CND 17-12 Az 2375
4571 1.4571 316Ti 320S31 Z6 CNDT 17-12 2350
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
Ferrite 10 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: –40°C: –196:°C
untreated 400 560 33 55 50 28
Operating data
shielding gas:
$U±&2RIIHUVWKHEHVWZHOGDELOLW\EXW
Polarity = +
CO2 can also be used (voltage should be increased by
2V).
*DVÀRZUDWH±OPLQ
Dimensions (mm) Amperage A
100-160
125-280
200-350
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:/6.53:LVGHVLJQHGIRUZHOGLQJ$670W\SHVWDLQOHVVVWHHOV,WLVDOVR
VXLWDEOHIRUZHOGLQJVWHHOVWKDWDUHVWDELOLVHGZLWKWLWDQLXPRUQLRELXPVXFKDV$6707L
IRUVHUYLFHWHPSHUDWXUHVQRWH[FHHGLQJ&$YHVWD)&:/6.53:KDVDVWURQJHUDUFDQG
DIDVWHUIUHH]LQJVODJFRPSDUHGWRWKH'W\SH,WLVGHVLJQHGIRUDOOURXQGZHOGLQJDQGFDQEHXVHG
in all positions without changing the parameter settings. Weldability is excellent in the vertical-up
and overhead welding positions. Avesta FCW 316L/SKR-PW should be welded using direct current
SRVLWLYHSRODULW\'&ZLWKDUHFRPPHQGHGZLUHVWLFNRXWRI±PP
&RUURVLRQUHVLVWDQFH
([FHOOHQWUHVLVWDQFHWRJHQHUDOSLWWLQJDQGLQWHUFU\VWDOOLQHFRUURVLRQLQFKORULGHFRQWDLQLQJHQYLURQ-
PHQWV,QWHQGHGIRUVHYHUHVHUYLFHFRQGLWLRQVHJLQGLOXWHKRWDFLGV
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
Ferrite 10 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: –40°C:
untreated 400 560 37 60 55
Operating data
Shielding gas
$U±&2RIIHUVWKHEHVWZHOGDELOLW\EXW
Polarity = +
CO2 can also be used (voltage should be increased by
2V).
*DVÀRZUDWH±OPLQ
WHFKQLTXHVLQFOXGLQJWKHORZHUUHTXLUHPHQWIRUFOHDQLQJDQGSLFNOLQJ%g+/(5($60)'DOORZV
DKLJKOHYHORITXDOLW\DQGKLJKO\UHOLDEOHDYRLGDQFHRIZHOGLQJGHIHFWV7KHZHOGPHWDOLVFU\RJHQLF
down to -120 C and resists intergranular corrosion up to +400 C. BÖHLER EAS 4 M-FD 0.9 mm
cored
0R;&U1L0R7L;&U1L0R1E;&U1L0R1E
*;&U1L0R81666$,6,/7L&E
14 7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -120°C:
untreated 400 560 38 55 35
Welding position
re-drying: -
in exceptional cases: 150 C/24 h
VKLHOGLQJJDVHV0±0&
Polarity = +
:HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHVVOLJKWO\WUDLOLQJ
WRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXWZLWK
CO2 the voltage must be 2 V higher. The gas quantity
should be 15-18 l/min.
Dimensions(mm) Amperage A
100-160
125-280
200-350
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%&:%(/7*/&0/5';%)/6
6(352=&('19
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%g+/(5($63:)'LVDVWULSDOOR\HGÀX[FRUHGZLUHZLWKDUXWLOHVODJFKDUDFWHULVWLFIRUSRVLWLRQ
ZHOGLQJRIDXVWHQLWLF&U1L0RVWHHOV7KHVXSSRUWSURYLGHGE\WKHIDVWKDUGHQLQJVODJDOORZVRXWRISR-
VLWLRQZHOGLQJZLWKKLJKFXUUHQWPDJQLWXGHVDQGKLJKZHOGLQJVSHHGV7KH¿QHGURSOHWORZVSDWWHU
YHU\SRZHUIXOO\ZHOGLQJVSUD\DUFWKHUHOLDEOHIXVLRQSHQHWUDWLRQWKHVHOIUHOHDVLQJVODJDQGWKHHI-
IHFWLYHO\ZHWWLQJVHDPIRUPDWLRQUHVXOWLQDKLJKZHOGTXDOLW\DWWKHVDPHWLPHDVVKRUWZHOGLQJWLPHV
$GGLWLRQDODGYDQWDJHVWRLWVDSSOLFDWLRQUHVXOWIURPWKHHDVHRIKDQGOLQJWKHORZKHDWLQSXWGXHWRWKH
KLJKZHOGLQJVSHHGDQGWKHVPDOODPRXQWVRIFOHDQLQJDQGSLFNOLQJUHTXLUHG%g+/(5($60)'
LVSUHIHUUHGIRUÀDWDQGKRUL]RQWDOZHOGLQJSRVLWLRQV3$3%7KHZHOGPHWDOLVFU\RJHQLFGRZQWR
-120 C and resists intergranular corrosion up to +400 C.
Base materials
;&U1L0R;&U1L0R;&U1L0R;&U1L-
0R;&U1L0R7L;&U1L0R1E;&U1L0R1E
*;&U1L0R81666$,6,/7L&E
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo 15
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -120°C:
untreated 400 560 38 65 45
Welding position
re-drying: -
in exceptional cases: 150 C/24 h
VKLHOGLQJJDVHV0±0&
Polarity = + :HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHVVOLJKWO\WUDLOLQJ
WRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXWVOLJKWZH-
DYLQJRIWKHWRUFKLVUHFRPPHQGHGLQDOOSRVLWLRQV:LWK
&2WKHYROWDJHPXVWEHUDLVHGE\97KHJDV
quantity should be 15-18 l/min.
Dimensions(mm) Amperage A
100-220
175-260
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%&:%(/7/5';9DQG2%)/6*/6
&06(352=&('19
;&U1L0R;&U1L0R;&U1L0R;&U1L-
0R;&U1L0R7L;&U1L0R1E;&U1L0R1E
*;&U1L0R81666$,6,/7L&E
cored
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
l
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
16 Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 390 550 40 75 45
Welding position
re-drying: -
in exceptional cases: 150 C/24 h
VKLHOGLQJJDVHV0±0&
Polarity = +
:HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHVVOLJKWO\WUDLOLQJ
WRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXWZLWK
CO2 the voltage must be 2 V higher. The gas quantity
should be 15-18 l/min.
Dimensions(mm) Amperage A
100-220
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % at RT -120°C:
untreated 350 560 35 47 32
Welding position
Dimensions(mm) Amperage A
100-180
120-280
200-350
$SSURYDOVDQGFHUWL¿FDWHV
7h9&HUWL¿FDWH1R'%5HJIRUP1R*/8'7
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:'091ELVD1EVWDELOLVHG&U1LÀX[FRUHGZLUHIRUZHOGLQJVWHHOVWKDWDUHVWD-
ELOLVHG ZLWK WLWDQLXP RU QLRELXP VXFK DV $670 $ VWDELOLVHG ZHOGPHQW KDV LPSURYHG
KLJKWHPSHUDWXUHSURSHUWLHVHJFUHHSUHVLVWDQFHFRPSDUHGWRORZFDUERQQRQVWDELOLVHGJUDGHV
7KLVZLUHLVSULPDULO\XVHGIRUDSSOLFDWLRQVZLWKVHUYLFHWHPSHUDWXUHVDERYH&$YHVWD)&:
'091ESURYLGHVH[FHOOHQWZHOGDELOLW\LQÀDWDVZHOODVKRUL]RQWDOYHUWLFDOSRVLWLRQ:HOGLQJLQ
ire
YHUWLFDOXSDQGRYHUKHDGSRVLWLRQVLVSUHIHUDEO\GRQHXVLQJ)&:091E3:$YHVWD)&:'
347/MVNb should be welded using direct current positive polarity (DC+) with a recommended wire
VWLFNRXWRI±PP
cored
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*HQHUDOO\QRQHW\SH)&:FDQEHXVHGIRUFODGGLQJZKLFKQRUPDOO\UHTXLUHVVWUHVVUHOLHYLQJ
DWDURXQG&6XFKDKHDWWUHDWPHQWZLOOUHGXFHWKHGXFWLOLW\RIWKHZHOGDWURRPWHPSHUDWXUH
$OZD\VFRQVXOWH[SHUWLVHEHIRUHSHUIRUPLQJSRVWZHOGKHDWWUHDWPHQW
Base materials
l
18 Outokumpu EN ASTM BS NF SS
4541 1.4541 321 321S31 Z6 CNT 18-10 2337
- 1.4550 347 347S31 Z6 CNNb 18-10 2338
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb
8xC
Ferrite 7 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C:
untreated 420 600 35 75
Operating data
shielding gas:
$U±&2RIIHUVWKHEHVWZHOGDELOLW\EXW
Polarity = +
&2FDQDOVREHXVHGYROWDJHVKRXOGEHLQFUHD-
sed by 2V).
*DVÀRZUDWH±OPLQ
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5XWLOHVWULSDOOR\HGÀX[FRUHGZLUHIRU0$*ZHOGLQJRIVWDELOLVHGDXVWHQLWLF&U1LVWHHOV)RUDSSOL-
FDWLRQLQDOOEUDQFKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVDQGIHUULWLFFKURPHVWHHOVDUHZHO-
GHG7\SLFDO¿HOGVRIDSSOLFDWLRQLQFOXGHWKHFRQVWUXFWLRQRIFKHPLFDODSSDUDWXVDQGFRQWDLQHUVWKH
WH[WLOHDQGFHOOXORVHLQGXVWULHVG\HZRUNVDQGVRRQ7KHHDV\KDQGOLQJDQGKLJKGHSRVLWLRQUDWH
RI%g+/(56$6)'UHVXOWLQKLJKSURGXFWLYLW\ZLWKH[FHOOHQWZHOGLQJSHUIRUPDQFHVHOIUHOHDVLQJ
VODJYHU\ORZVSDWWHUIRUPDWLRQDQGVHDPR[LGLVDWLRQ¿QHO\ULSSOHGZHOGSDWWHUQZLWKJRRGZHWWLQJ
EHKDYLRXUDQGHYHQUHOLDEOHIXVLRQSHQHWUDWLRQ,QDGGLWLRQWRWKHVLJQL¿FDQWVDYLQJVLQWLPHDQGFRVWV
RISURFHVVLQJWHFKQLTXHVLQFOXGLQJWKHORZHUUHTXLUHPHQWIRUFOHDQLQJDQGSLFNOLQJ%g+/(56$6
)'DOORZVDKLJKOHYHORITXDOLW\DQGKLJKO\UHOLDEOHDYRLGDQFHRIZHOGLQJGHIHFWV7KHZHOGPHWDOLV
cryogenic down to -196 C and resists intergranular corrosion up to +400 C.
Base materials
;&U1L1E;&U1L7L*;&U1L1E;&U1L
*;&U1L;&U1L1E;&U1L1;&U1L
$,6,//1$670$*U&)&$*U&$*U%&RU'
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
19
C Si Mn Cr Ni Nb
+
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 420 600 35 75 45
Welding position
re-drying: -
in exceptional cases: 150 C/24 h
VKLHOGLQJJDVHV0±0&
Polarity = +
:HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHVVOLJKWO\WUDLOLQJ
WRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXWZLWK
CO2 the voltage must be 2 V higher. The gas quantity
should be 15-18 l/min.
Dimensions(mm) Amperage A
125-280
200-350
$SSURYDOVDQG&HUWL¿FDWHV
7h9'6(352=&(
&KDUDFWHULVWLFVDQG¿HOGRIXVH
%g+/(56$63:)'LVDVWULSDOOR\HGÀX[FRUHGZLUHZLWKDUXWLOHVODJFKDUDFWHULVWLFIRUSRVLWLRQ
ZHOGLQJRIVWDELOLVHGDXVWHQLWLF&U1LVWHHOV7KHVXSSRUWSURYLGHGE\WKHIDVWKDUGHQLQJVODJDOORZV
RXWRISRVLWLRQ ZHOGLQJ ZLWK KLJK FXUUHQW PDJQLWXGHV DQG KLJK ZHOGLQJ VSHHGV )RU DSSOLFDWLRQ LQ
DOOEUDQFKHVRILQGXVWU\ZKHUHVDPHW\SHVWHHOVDQGIHUULWLFFKURPHVWHHOVDUHZHOGHG7\SLFDO
¿HOGVRIDSSOLFDWLRQLQFOXGHWKHFRQVWUXFWLRQRIFKHPLFDODSSDUDWXVDQGFRQWDLQHUVWKHWH[WLOHDQG
ire
FHOOXORVHLQGXVWULHVG\HZRUNVDQGVRRQ7KH¿QHGURSOHWORZVSDWWHUYHU\SRZHUIXOO\ZHOGLQJVSUD\
DUFWKHUHOLDEOHIXVLRQSHQHWUDWLRQWKHVHOIUHOHDVLQJVODJDQGWKHHIIHFWLYHO\ZHWWLQJVHDPIRUPDWLRQ
result in a high weld quality at the same time as short welding times. Additional advantages to its
cored
DSSOLFDWLRQUHVXOWIURPWKHHDVHRIKDQGOLQJWKHORZKHDWLQSXWGXHWRWKHKLJKZHOGLQJVSHHGDQG
WKHVPDOODPRXQWVRIFOHDQLQJDQGSLFNOLQJUHTXLUHG%g+/(56$6)'LVSUHIHUUHGIRUÀDWDQG
KRUL]RQWDOZHOGLQJSRVLWLRQV3$3%7KHZHOGPHWDOLVFU\RJHQLFGRZQWR&DQGUHVLVWVLQWHU-
granular corrosion up to +400 C.
Base materials
l
;&U1L1E;&U1L7L*;&U1L1E;&U1L
*;&U1L;&U1L1E;&U1L1;&U1L
$,6,//1$670$*U&)&$*U&$*U%&RU'
20
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb
+
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -120°C:
untreated 420 600 35 75 38
Welding position
re-drying: -
in exceptional cases: 150 C/24 h
VKLHOGLQJJDVHV0±0&
Polarity = + :HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHVVOLJKWO\WUDLOLQJ
WRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXWVOLJKWZH-
DYLQJRIWKHWRUFKLVUHFRPPHQGHGLQDOOSRVLWLRQV:LWK
&2WKHYROWDJHPXVWEHUDLVHGE\97KHJDV
quantity should be 15-18 l/min.
Dimensions(mm) Amperage A
100-220
$SSURYDOVDQG&HUWL¿FDWHV
7h9'6(352=&(
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:'LVSULPDULO\GHVLJQHGIRUZHOGLQJGXSOH[VWDLQOHVVVWHHOVVXFKDV$YHVWD
)&:'SURYLGHVH[FHOOHQWZHOGDELOLW\LQÀDWDVZHOODVKRUL]RQWDOYHUWLFDOSRVLWLRQ:HOGLQJLQ
YHUWLFDOXSDQGRYHUKHDGSRVLWLRQVLVSUHIHUDEO\GRQHXVLQJ)&:3:$YHVWD)&:'
VKRXOGEHZHOGHGXVLQJGLUHFWFXUUHQWSRVLWLYHSRODULW\'&ZLWKDUHFRPPHQGHGZLUHVWLFNRXWRI
±PP7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWRWKH
EDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
&RUURVLRQUHVLVWDQFH
Very good resistance to pitting and stress corrosion cracking in chloride containing environments.
35(1!0HHWVWKHFRUURVLRQWHVWUHTXLUHPHQWVSHU$670*0HWKRGV$%DQG(&$670
G36 and NACE TM 0177 Method A.
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
Ferrite 45 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: –40°C:
untreated 615 800 25 60 40
Operating data
VKLHOGLQJJDV$U±&2
Polarity = + RIIHUVWKHEHVWZHOGDELOLW\EXW&2FDQDOVREH
XVHGYROWDJHVKRXOGEHLQFUHDVHGE\9*DVÀRZUDWH
±OPLQ
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:3:LVSULPDULO\GHVLJQHGIRUZHOGLQJGXSOH[VWDLQOHVVVWHHOVVXFKDV$YHVWD
)&:3:KDVDVWURQJHUDUFDQGDIDVWHUIUHH]LQJVODJFRPSDUHGWRWKH'W\SH,WLVGHVLJQHG
IRUDOOURXQGZHOGLQJDQGFDQEHXVHGLQDOOSRVLWLRQVZLWKRXWFKDQJLQJWKHSDUDPHWHUVHWWLQJV:HOGD-
bility is excellent in the vertical-up and overhead welding positions. Avesta FCW 2205-PW should be
ZHOGHGXVLQJGLUHFWFXUUHQWSRVLWLYHSRODULW\'&ZLWKDUHFRPPHQGHGZLUHVWLFNRXWRI±PP
ire
7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKHZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVHPDWHULDO
FRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
&RUURVLRQUHVLVWDQFH
cored
Very good resistance to pitting and stress corrosion cracking in chloride containing environments.
35(1!0HHWVWKHFRUURVLRQWHVWUHTXLUHPHQWVSHU$670*0HWKRGV$%DQG(&
Base materials
Outokumpu EN ASTM BS NF SS
2205 1.4462 S32205 318S13 Z3 CND 22-05 Az 2377
22
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
Ferrite 40 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: –40°C:
untreated 600 800 27 80 55
Operating data
VKLHOGLQJJDV$U±&2
Polarity = + RIIHUVWKHEHVWZHOGDELOLW\EXW&2FDQDOVREH
XVHGYROWDJHVKRXOGEHLQFUHDVHGE\9*DVÀRZUDWH
±OPLQ
Dimensions(mm) Amperage A
100-220
$SSURYDOVDQG&HUWL¿FDWHV
7h9'$%6(7&:%(7'19;0&*/6
0/5;0&5,1$66(352=&(
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:'/';LVGHVLJQHGIRUZHOGLQJWKHGXSOH[VWDLQOHVVVWHHO2XWRNXPSX/';
2101. The steel is a lean duplex steel with excellent strength and medium corrosion resistance.
/';LVPDLQO\LQWHQGHGIRUDSSOLFDWLRQVVXFKDVFLYLOHQJLQHHULQJVWRUDJHWDQNVFRQWDLQHUV
HWF$YHVWD)&:'/';SURYLGHVH[FHOOHQWZHOGDELOLW\LQÀDWDVZHOODVKRUL]RQWDOYHUWLFDO
SRVLWLRQ:HOGLQJLQYHUWLFDOXSDQGRYHUKHDGSRVLWLRQVLVSUHIHUDEO\GRQHXVLQJ)&:/';
ire
PW. Avesta FCW-2D LDX 2101 should be welded using direct current positive polarity (DC+) with
DUHFRPPHQGHGZLUHVWLFNRXWRI±PP7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKH
ZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
cored
&RUURVLRQUHVLVWDQFH
*RRGUHVLVWDQFHWRJHQHUDOFRUURVLRQ%HWWHUUHVLVWDQFHWRSLWWLQJFUHYLFHFRUURVLRQDQGVWUHVV
corrosion cracking than 1.4301/AISI 304.
Base materials
l
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
Ferrite 35 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: –40°C:
untreated 550 740 31 65 45
Operating data
shielding gas:
Polarity = + $U±&2RIIHUVWKHEHVWZHOGDELOLW\EXW
CO2 can also be used (voltage should be increased by
9*DVÀRZUDWH±OPLQ
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:/';3:LVGHVLJQHGIRUZHOGLQJWKHGXSOH[VWDLQOHVVVWHHO2XWRNXPSX/';
2101. The steel is a lean duplex steel with excellent strength and medium corrosion resistance.
/';LVPDLQO\LQWHQGHGIRUDSSOLFDWLRQVVXFKDVFLYLOHQJLQHHULQJVWRUDJHWDQNVFRQWDLQHUV
HWF$YHVWD)&:/';3:KDVDVWURQJHUDUFDQGDIDVWHUIUHH]LQJVODJFRPSDUHGWRWKH
'W\SH,WLVGHVLJQHGIRUDOOURXQGZHOGLQJDQGFDQEHXVHGLQDOOSRVLWLRQVZLWKRXWFKDQJLQJ
the parameter settings. Weldability is excellent in the vertical-up and overhead welding positions.
Avesta FCW LDX 2101-PW should be welded using direct current positive polarity (DC+) with a
UHFRPPHQGHGZLUHVWLFNRXWRI±PP7KHZHOGDELOLW\RIGXSOH[VWHHOVLVH[FHOOHQWEXWWKH
ZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
&RUURVLRQUHVLVWDQFH
*RRGUHVLVWDQFHWRJHQHUDOFRUURVLRQ%HWWHUUHVLVWDQFHWRSLWWLQJFUHYLFHFRUURVLRQDQGVWUHVV
corrosion cracking than 1.4301/AISI 304.
Base materials
7\SLFDODQDO\VLVRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
Ferrite 30 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: –40°C:
untreated 575 765 30 70 50
Operating data
shielding gas:
Polarity = + $U±&2RIIHUVWKHEHVWZHOGDELOLW\EXW
CO2 can also be used (voltage should be increased by
9DVÀRZUDWH±OPLQ
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$YHVWD)&:33:LVGHVLJQHGIRUZHOGLQJVXSHUGXSOH[VWHHOVOLNHDQG
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LVGHVLJQHGIRUDOOURXQGZHOGLQJDQGFDQEHXVHGLQDOOSRVLWLRQVZLWKRXWFKDQJLQJWKHSDUDPHWHU
ire
settings. Weldability is excellent in the verticalup and overhead welding positions. Avesta FCW
2507/P100-PW should be welded using direct current positive polarity (DC+) with a recommended
ZLUHVWLFNRXWRI±PP7KHZHOGDELOLW\RIGXSOH[DQGVXSHUGXSOH[VWHHOVLVH[FHOOHQWEXWWKH
ZHOGLQJVKRXOGEHDGDSWHGWRWKHEDVHPDWHULDOFRQVLGHULQJÀXLGLW\MRLQWGHVLJQKHDWLQSXWHWF
cored
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Very good resistance to pitting and stress corrosion cracking in chloride containing environments.
35(1!0HHWVWKHFRUURVLRQWHVWUHTXLUHPHQWVSHU$670*0HWKRGV$%DQG(&
Base materials
l
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo N
Ferrite 40 FN WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C: –40°C:
untreated 670 890 26 50 32
Operating data
VKLHOGLQJJDV$U±&2
RIIHUVWKHEHVWZHOGDELOLW\EXW&2FDQDOVREH
Polarity = +
XVHGYROWDJHVKRXOGEHLQFUHDVHGE\9*DVÀRZUDWH
±OPLQ
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5XWLOHÀX[FRUHGZLUHSUHGRPLQDQWO\IRUÀDWDQGKRUL]RQWDOZHOGLQJSRVLWLRQV7KHHDV\KDQGOLQJ
DQGKLJKGHSRVLWLRQUDWHRI%|KOHU$)'UHVXOWLQKLJKSURGXFWLYLW\ZLWKH[FHOOHQWZHOGLQJSHUIRU-
PDQFHVHOIUHOHDVLQJVODJYHU\ORZVSDWWHUIRUPDWLRQDQGVHDPR[LGLVDWLRQ¿QHO\ULSSOHGZHOG
VHDPVZLWKJRRGZHWWLQJEHKDYLRXUDQGHYHQUHOLDEOHIXVLRQSHQHWUDWLRQ3URSHUWLHVRIWKHZHOG
PHWDOVXLWDEOHIRUVWUDLQKDUGHQLQJYHU\JRRGFDYLWDWLRQUHVLVWDQFHFUDFNUHVLVWDQWUHVLVWDQWWR
WKHUPDOVKRFNUHVLVWDQWWRVFDOLQJXSWR&QRWHQGHQF\WRVLJPDSKDVHHPEULWWOHPHQWDERYH
&FU\RJHQLFGRZQWR&&RQVXOWDWLRQZLWKWKHPDQXIDFWXUHULVUHFRPPHQGHGIRURSHUDWLQJ
temperatures above 650 C.
Base materials
KLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGVWUXFWXUDOTXHQFKHGDQGWHPSHUHGDQGDUPRXUVWHHOVDPRQJ
themselves or among each other; unalloyed and alloyed boiler or structural steels with high-alloy Cr
and Cr-Ni steels; heat-resistant steels up to +850 C; austenitic manganese steels together and with
other steels; cryogenic plate and pipe steels together with cryogenic austenitic materials.
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni 27
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C:
untreated 420 630 39 60
Welding position
re-drying: -
in exceptional cases: 150 C/24 h
VKLHOGLQJJDVHV$UJRQ&2
&2
Polarity = +
The gas quantity should be 15-18 l/min. Slightly trailing
WRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXW,WLV
UHFRPPHQGHGWKDWWKHYROWDJHLVLQFUHDVHGE\9LIWKH
VKLHOGLQJJDVLV&23UHKHDWLQJDQGLQWHUSDVV
temperature as required by the base metal.
Dimensions(mm) Amperage A
125-280
200-350
$SSURYDOVDQG&HUWL¿FDWHV
7h9'&(
UHVLVWDQWWRVFDOLQJXSWR&QRWHQGHQF\WRVLJPDSKDVHHPEULWWOHPHQWDERYH&KHDW
WUHDWPHQWFDQEHFDUULHGRXWZLWKRXWGLI¿FXOW\FU\RJHQLFGRZQWR&&RQVXOWDWLRQZLWKWKH
PDQXIDFWXUHULVUHFRPPHQGHGIRURSHUDWLQJWHPSHUDWXUHVDERYH&
cored
Base materials
)RUSURGXFWLRQUHSDLUDQGPDLQWHQDQFHZHOGLQJKLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGVWUXFWXUDO
quenched and tempered and armour steels among themselves or among each other; unalloyed
and alloyed boiler or structural steels with high-alloy Cr and Cr-Ni steels; heat-resistant steels up
to +850 C; austenitic manganese steels together and with other steels; cryogenic plate and pipe
l
Dimensions(mm) Amperage A
60-280
100-370
$SSURYDOVDQGFHUWL¿FDWHV
7h9''%&(
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$YHVWD)&:'3LVDPRO\EGHQXPDOOR\HGZLUHRIWKH0R/W\SHSULPDULO\GHVLJQHGIRU
ZHOGLQJGLVVLPLODUMRLQWVEHWZHHQVWDLQOHVVVWHHOVDQGORZDOOR\VWHHOV,WLVDOVRZLGHO\XVHGIRUVXU-
IDFLQJORZDOOR\VWHHOVRIIHULQJDFRPSRVLWLRQVLPLODUWRWKDWRI$670IURPWKH¿UVWUXQ$YHVWD
)&:'3SURYLGHVH[FHOOHQWZHOGDELOLW\LQÀDWDVZHOODVKRUL]RQWDOYHUWLFDOSRVLWLRQ:HOGLQJ
LQYHUWLFDOXSDQGRYHUKHDGSRVLWLRQVLVSUHIHUDEO\GRQHXVLQJ)&:33:$YHVWD)&:'3
VKRXOGEHZHOGHGXVLQJGLUHFWFXUUHQWSRVLWLYHSRODULW\'&ZLWKDUHFRPPHQGHGZLUHVWLFNRXWRI
±PP
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6XSHULRUWRW\SH/¿OOHUV:KHQXVHGIRURYHUOD\ZHOGLQJRQPLOGVWHHODFRUURVLRQVUHVLVWDQFH
HTXLYDOHQWWRWKDWRILVREWDLQHGDOUHDG\LQWKH¿UVWOD\HU
Base materials
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
Ferrite 25 FN; WRC-92
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield Elongation
Heat Tensile Impact values
strength (L0=5d0)
Treatment strength in J CVN
0,2%
MPa MPa % +20°C:
untreated 500 700 30 55
Operating data
VKLHOGLQJJDV$U±&2
$U±&2RIIHUVWKHEHVWZHOGDELOLW\EXW
Polarity = + CO2 can also be used (voltage should be increased by
2V).
*DVÀRZUDWH±OPLQ
&KDUDFWHULVWLFVDQG¿HOGRIXVH
5XWLOHVWULSDOOR\HGÀX[FRUHGZLUHIRUZHOGLQJDXVWHQLWHIHUULWHMRLQWVDQGIRUZHOGFODGGLQJVSULPDULO\
LQWKHÀDWDQGKRUL]RQWDOZHOGLQJSRVLWLRQV7KHÀX[FRUHGZLUHLVFKDUDFWHULVHGE\SDUWLFXODUO\JRRG
UHVLVWDQFHWRKRWFUDFNLQJHYHQZKHQVXEMHFWWRKLJKGLOXWLRQDQGLVQHFHVVDU\IRUWKH¿UVWOD\HURI
Mo-alloyed eld claddings. The easy handling and high deposition rate result in high productivity with
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ire
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LVVXLWDEOHIRUDQRSHUDWLQJWHPSHUDWXUHUDQJHEHWZHHQ&DQG&%g+/(5&10R)'
PPLVSDUWLFXODUO\VXLWDEOHIRUMRLQWZHOGLQJRIWKLQVKHHWDSSUR[PPLQSRVLWLRQIURP
cored
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PPHOHFWURGHFDQEHXVHGIRUZHOGLQJZLWKZDOOWKLFNQHVVHVIURPDERXWPP
Base materials
KLJKVWUHQJWKXQDOOR\HGDQGDOOR\HGVWUXFWXUDODQGTXHQFKHGDQGWHPSHUHGVWHHOVDPRQJWKHPVHO-
YHVRUDPRQJHDFKRWKHUXQDOOR\HGDQGDOOR\HGERLOHURUVWUXFWXUDOVWHHOVZLWKKLJKDOOR\&U&U1L
l
DQG&U1L0RVWHHOV$XVWHQLWHIHUULWHMRLQWVIRUERLOHUDQGSUHVVXUHYHVVHOFRQVWUXFWLRQ3DUWLFX-
ODUO\VXLWDEOHIRUWKH¿UVWOD\HURIFRUURVLRQUHVLVWDQW0RDOOR\HGZHOGFODGGLQJVRQ3*7+
3*7+613*+6161DQGRQFUHHSUHVLVWDQWTXHQFKHGDQGWHPSHUHG
30 ¿QHJUDLQHGVWUXFWXUDOVWHHOVDFFRUGLQJWR$'+3WHVWJURXS
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -60°C:
untreated 500 700 30 55 37
Welding position
re-drying: - in exceptional cases: 150 C/24 h
VKLHOGLQJJDVHV$UJRQ&2
&2
Polarity = +
The gas quantity should be 15-18 l/min. Slightly trailing torch position
DQJOHRILQFLGHQFHDERXW,WLVUHFRPPHQGHGWKDWWKHYROWDJH
LVLQFUHDVHGE\9LIWKHVKLHOGLQJJDVLV&23UHKHDWLQJDQG
interpass temperature as required by the base metal.
Dimensions(mm) Amperage A
120-160
125-280
200-350
$SSURYDOVDQG&HUWL¿FDWHV
7h9''%$%6(0R/7'190R/0*/&0
/5;05,1$0266(352=&(&:%(/0R7
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0HWDOFRUHGZLUHIRUVDPHW\SHFRUURVLRQUHVLVWDQWVRIWPDUWHQVLWLFDQGPDUWHQVLWLFIHUULWLFUROOHG
IRUJHGDQGFDVWVWHHOV8VHGIRUZDWHUWXUELQHDQGFRPSUHVVRUIDEULFDWLRQ7KHHDV\KDQGOLQJDQG
KLJKGHSRVLWLRQUDWHRI%g+/(5&10&UHVXOWLQKLJKSURGXFWLYLW\ZLWKH[FHOOHQWZHOGLQJ
SHUIRUPDQFHYHU\ORZVSDWWHUIRUPDWLRQ¿QHO\ULSSOHGZHOGSDWWHUQZLWKJRRGZHWWLQJEHKDYLRXUDQG
HYHQUHOLDEOHIXVLRQSHQHWUDWLRQ%g+/(5&10&IHDWXUHVYHU\JRRGWRXJKQHVVSURSHUWLHV
ire
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FRQGLWLRQV+'PD[POJDQGRSWLPXPIHHGLQJFKDUDFWHULVWLFV
cored
Base materials
*;&U1L;&U1L0R*;&U1L0R*;&U1L0R
ACI Grade CA 6 NM
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
l
C Si Mn Cr Ni Mo
32 0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -20°C:
untreated 760 900 16 65 60
Welding position
re-drying: -
shielding gas: M1
:HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHVRUZLWKD3XOVDUF
Polarity = + VOLJKWO\WUDLOLQJWRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXW
5HFRPPHQGHGIUHHZLUHOHQJWKDERXWPP
Arc length ~ 3 mm. Preheating and interpass temperature
RIWKLFNZDOOHGFRPSRQHQWV&+HDWLQSXWPD[
15 kJ/cm. Tempering at +580-620 C.
Dimensions(mm) Amperage A
130-370
250-550
$SSURYDOVDQGFHUWL¿FDWHV
SEPROZ
&KDUDFWHULVWLFVDQG¿HOGRIXVH
$YHVWD)&:33:LVDQLFNHOEDVHZLUHSULPDULO\LQWHQGHGIRUZHOGLQJWKHQLFNHOEDVHDOOR\V
W\SHDQGDQG0RVWHHOVVXFKDV2XWRNXPSX602,WFDQDOVREHXVHGIRUZHOGLQJ
1LVWHHOVIRUXVHLQFU\RJHQLFDSSOLFDWLRQV$YHVWD)&:33:LVGHVLJQHGIRUDOOURXQGZHOGLQJ
and can be used in all positions without changing the parameter settings. Weldability is excellent in
WKHYHUWLFDOXSDQGRYHUKHDGZHOGLQJSRVLWLRQV7RPLQLPLVHWKHULVNRIKRWFUDFNLQJZKHQZHOGLQJ
IXOO\DXVWHQLWLFVWHHOVDQGQLFNHOEDVHDOOR\VKHDWLQSXWDQGLQWHUSDVVWHPSHUDWXUHPXVWEHORZDQG
WKHUHPXVWEHDVOLWWOHGLOXWLRQDVSRVVLEOHIURPWKHSDUHQWPHWDO$YHVWD)&:33:VKRXOGEH
ZHOGHGXVLQJGLUHFWFXUUHQWSRVLWLYHSRODULW\'&ZLWKDUHFRPPHQGHGZLUHVWLFNRXWRI±
mm.
&RUURVLRQUHVLVWDQFH
([FHOOHQWUHVLVWDQFHWRJHQHUDOFRUURVLRQLQYDULRXVW\SHVRIDFLGVDQGWRSLWWLQJFUHYLFHFRUURVLRQ
and stress corrosion cracking in chloride containing environments. Meets the corrosion test require-
PHQWVSHU$670*0HWKRGV$%DQG(&
Base materials
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Mo Nb Fe
bal.
Ferrite 0 FN
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -40°C: -196°C:
untreated 460 750 40 75 60 45
Operating data
VKLHOGLQJJDV$U±&2
Polarity = + *DVÀRZUDWH±OPLQ
&KDUDFWHULVWLFVDQG¿HOGRIXVH
)OX[FRUHGZLUHFRQWDLQLQJUXWLOHIRUKLJKTXDOLW\ZHOGHGMRLQWVWRQLFNHOEDVHGDOOR\VZLWKDKLJK0R
content (e.g. Alloy 625 and Alloy 825) and also to CrNiMo steels with a high Mo content (e.g. 6 Mo
VWHHOV7KLVW\SHLVDOVRVXLWDEOHIRUFUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOVKHDWUHVLVWDQW
DQG FU\RJHQLF PDWHULDOV GLVVLPLODU MRLQWV DQG ORZDOOR\ KDUGWRZHOG VWHHOV 6XLWDEOH IRU SUHVVXUH
YHVVHO FRQVWUXFWLRQ IRU & WR & RWKHUZLVH ZLWK VFDOLQJ UHVLVWDQFH XS WR & VXO-
ire
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XVHLQWKLVWHPSHUDWXUHUDQJHVKRXOGEHDYRLGHG+LJKUHVLVWDQFHRKRWFUDFNLQJLQDGGLWLRQWRZKLFK
WKH&GLIIXVLRQDWKLJKWHPSHUDWXUHVRUGXULQJKHDWWUHDWPHQWRIGLVVLPLODUMRLQWVLVODUJHO\LQKLELWHG
cored
Extremely high resistance to stress corrosion cracking and pitting (PREN 52). Resistant to thermal
VKRFNVWDLQOHVVIXOO\DXVWHQLWLF/RZH[SDQVLRQFRHI¿FLHQWEHWZHHQ&VWHHODQGDXVWHQLWLF
&U1L0RVWHHO&DQEHZHOGHGRXWRISRVLWLRQ
Base materials
1L&U0R1E1L&U0R1L&U)H;&U1L0R1E
l
;1L&U$O7L;1L&U0R&X1;&U1L0R&X11L&U0R&X
-RLQWVRIWKHDERYHPHQWLRQHGPDWHULDOVZLWKXQDOOR\HGDQGORZDOOR\VWHHOVVXFKDV3*+
31+3*+0R61;1L1$670$*U$OOR\$OOR\$OOR\
34 1LVWHHOV
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Ni Nb Fe
bal.
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 500 740 40 90 80
Welding position
shielding gases:
$UJRQ&2
Polarity = +
:HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHVVOLJKWO\WUDLOLQJ
WRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXW7KHJDV
quantity should be 15-18 l/min.
Dimensions(mm) Amperage A
150-250
$SSURYDOVDQGFHUWL¿FDWHV
7h9'&(
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$)0R3:WXEXODUZLUHQLFNHODOOR\LVDSSOLFDEOHIRUERQGLQJZHOGDQGFRDWLQJZHOGLQ
QLFNHOEDVHGPDWHULDOVDQGRQPDWHULDOVIURPVLPLODUQDWXUHDQGRQ&U1LVWDLQOHVVVWHHOVDQGORZ
DOOR\VWHHOV,WLVDOVRXVHGIRUKLJKWHPSHUDWXUHDSSOLFDWLRQV
:HOGLQJ&KDUDFWHULVWLFV
UTP AF 6222 MoPW tubular wire nickel alloy exhibits excellent behavior in welds out position and
KLJKZHOGLQJVSHHG7KLVZLUHKDVDVWDEOHPHWDOWUDQVIHUWKURXJKVPDOOGURSOHWV7KHZLGHUDQJHRI
RSHUDWLRQDOSDUDPHWHUVHQDEOHVLWVXVHIRUGLYHUVHWKLFNQHVVHVRIEDVHPDWHULDO
:HOGLQJ,QVWUXFWLRQV
&OHDQWKHVXUIDFHWREHZHOGHGVKLQ\PHWDO.HHSZHOGLQJSRZHUDQGWHPSHUDWXUHORZDQGPD[L-
mum interpass temperature at 150 C.
Base materials
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Mo Nb Fe P S Ni
bal.
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % -196°C:
untreated 490 750 30 60
Welding position
shielding gases:
Polarity = +
$UJRQ±&2
Dimensions(mm) Amperage A
160-260
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (Nr. 10991)
&KDUDFWHULVWLFVDQG¿HOGRIXVH
)OX[FRUHGZLUHFRQWDLQLQJUXWLOHZLWKEDVLFFRPSRQHQWVSULPDULO\IRUÀDWDQGKRUL]RQWDOZHOGLQJSR-
VLWLRQV7KHHDV\KDQGOLQJDQGKLJKGHSRVLWLRQUDWHRI%g+/(51,%$6)'UHVXOWLQKLJKSUR-
GXFWLYLW\ZLWKH[FHOOHQWZHOGLQJSHUIRUPDQFHVHOIUHOHDVLQJVODJYHU\ORZVSDWWHUIRUPDWLRQDQGVHDP
R[LGLVDWLRQ¿QHO\ULSSOHGZHOGSDWWHUQZLWKJRRGZHWWLQJEHKDYLRXUDQGHYHQUHOLDEOHIXVLRQSHQHWUD-
WLRQ,QDGGLWLRQWRWKHVLJQL¿FDQWVDYLQJVLQWLPHDQGFRVWVRISURFHVVLQJWHFKQLTXHVDQGWRWKHORZHU
ire
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KLJKO\UHOLDEOHDYRLGDQFHRIZHOGLQJGHIHFWV6XLWDEOHIRUKLJKTXDOLW\ZHOGHGMRLQWVWRQLFNHOEDVHGDO-
OR\VFUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWPDWHULDOVKHDWUHVLVWDQWDQGFU\RJHQLFPDWHULDOVDQG
cored
DOVRIRUORZDOOR\KDUGWRZHOGVWHHOVDQGGLVVLPLODUMRLQWV$OVRIRUIHUULWHDXVWHQLWHMRLQWVDWRSHUDWLQJ
WHPSHUDWXUHV&RUZLWKVXEVHTXHQWKHDWWUHDWPHQWV6XLWDEOHIRUSUHVVXUHYHVVHOFRQVWUXFWLRQ
IRU&WR&RWKHUZLVHZLWKVFDOLQJUHVLVWDQFHXSWR&VXOSKXUIUHHDWPRVSKHUH
1RWHQGHQF\WRHPEULWWOHPHQWZKLOH&GLIIXVLRQDWKLJKWHPSHUDWXUHVLVODUJHO\LQKLELWHG5HVLVWDQWWR
WKHUPDOVKRFNVWDLQOHVVIXOO\DXVWHQLWLFORZFRHI¿FLHQWRIH[SDQVLRQ
l
Base materials
1L&U)H/&1L&U)H$OOR\$OOR\/1LFNHODQGQLFNHODOOR\VORZWHPSH-
UDWXUHVWHHOVXSWR;1LKLJKDOOR\&UDQG&U1L0RVWHHOVSDUWLFXODUO\IRUGLVVLPLODUMRLQWVDQG
36 WKHLUMRLQWVWRXQDOOR\HGORZDOOR\FUHHSUHVLVWDQWDQGKLJKO\FUHHSUHVLVWDQWVWHHOV$OVRVXLWDEOHIRU
the Alloy 800 (H) material.
7\SLFDOFRPSRVLWLRQRIDOOZHOGPHWDO:W
C Si Mn Cr Ni Nb Fe
bal.
0HFKDQLFDOSURSHUWLHVRIDOOZHOGPHWDO
Yield
Heat Tensile Elongation Impact values
strength
Treatment strength (L0=5d0) in J CVN
0,2%
MPa MPa % +20°C: -196°C:
untreated 400 650 39 135 110
Welding position
UHGU\LQJLIQHFHVVDU\±
shielding gas:
$UJRQ&2
Polarity = + :HOGLQJZLWKFRQYHQWLRQDO0$*GHYLFHVVOLJKWO\WUDLOLQJ
WRUFKSRVLWLRQDQJOHRILQFLGHQFHDERXWDYRLG
RYHUKHDWLQJRQO\VOLJKWWRUFKZHDYLQJ7KHJDVTXDQWLW\
should be 15-20 l/min.
Dimensions(mm) Amperage A
130-260
150-350
$SSURYDOVDQGFHUWL¿FDWHV
7h9'&(
&KDUDFWHULVWLFVDQG¿HOGRIXVH
873$)++LVD1LEDVHÀX[FRUHGZLUH1L&UIRUMRLQLQJDQGVXUIDFLQJRIQLFNHODOOR\VRIWKH
VDPHRURIVLPLODUQDWXUHKHWHURJHQHRXVMRLQWVZLWK&DQG&U1LVWHHOVFODGGLQJVRQ&VWHHOV7\SL-
cal applications are high-temperature components.
:HOGLQJFKDUDFWHULVWLFVDQGVSHFLDOSURSHUWLHVRIWKHZHOGPHWDO
UTP AF 068 HH is characterised by its hot cracking resistance and tough weld metal and is used
IRUVHUYLFHWHPSHUDWXUHVXSWR&LQORQJWHUPSHULRG873$)++KDVRXWVWDQGLQJZHOGLQJ
FKDUDFWHULVWLFVZLWKDUHJXODUDQG¿QHGURSWUDQVIHU7KHVHDPLV¿QHO\ULSSOHGDQGWKHWUDQVLWLRQIURP
WKHZHOGWRWKHEDVHPHWDOLVUHJXODUDQGIUHHIURPQRWFKHV7KHZLGHDGMXVWPHQWUDQJHRIZHOGLQJ
SDUDPHWHUVHQDEOHVDQDSSOLFDWLRQRQGLIIHUHQWZDOOWKLFNQHVVHV
Base materials
Dimensions(mm)
$SSURYDOVDQGFHUWL¿FDWHV
TÜV (No. 10209)
Characteristics
5HVWRUHVGDPDJHGVWDLQOHVVVWHHOVXUIDFHVVXFKDVZHOGVHDPVE\UHPRYLQJZHOGR[LGHV
WKHXQGHUO\LQJFKURPLXPGHSOHWHGOD\HUDQGRWKHUGHIHFWVWKDWPD\FDXVHORFDOFRUURVLRQ
Improved pickling result, offers a brighter surface with less discolouration than classical
products.
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pickling result for larger stainless steel surfaces.
Standard applications
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RedOne Pickling
Characteristics
Restores stainless steel surfaces that have been damaged during fabrication operations such
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5
Passivation
To further improve the result we recommend passivating after pickling using Avesta FinishOne
Passivator 630, which is a safer acid-free passivation method.
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Standard applications
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DOOVWDLQOHVVVWHHOJUDGHV+LJKDOOR\HGVWHHOVDQGGXSOH[VWHHOVPD\QHHGPRUHWKDQRQH
treatment.
Characteristics
Restores stainless steel surfaces that have been damaged during fabrication operations such
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Improved pickling result, offers a brighter surface with less discolouration than classical
products.
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6
Passivation
To further improve the result we recommend passivating after pickling using Avesta FinishOne
Passivator 630, which is a safer acid-free passivation method.
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ce. Cleaning with Avesta Cleaner 401 eliminates these spots with ease, restoring the surface
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Standard applications
Avesta Cleaner 401 is intended for a wide range of industrial cleaning applications, it offers a good
general cleaning result on stainless steel surfaces.
Characteristics
Restores and brightens stainless steel surfaces that have been contaminated during
fabrication or usage. It removes surface rust, water staining and lime deposits and organic
contamination such as oil and grease.
Pre-cleans before pickling. It removes organic contaminants such as grease, oil, etc. which
will inhibit pickling.
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and road salt.
8
Passivation
Avesta Cleaner 401 can be used in combination with Avesta FinishOne Passivator 630, which
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Surface restoration
Avesta Cleaner 401 can be used together with Avesta FinishOne Passivator 601, which helps re- 9
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An acid-free passivator!
Avesta FinishOne Passivator 630 passivate without nitric or citric acid. It helps to remove free
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up the passivation process.
Standard applications
Avesta FinishOne Passivator 630 is intended for a wide range of industrial passivating applica-
tions. It offers a good general passivating result on stainless steel surfaces
Characteristics
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fabrication such as grinding, brushing, blasting etc or usage.
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used wet-on-wet.
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Surface restoration
Avesta Cleaner 401 can be used together with Avesta FinishOne Passivator 630, which helps
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Overview
The selection of the welding process is an important aspect of creating an economical wel-
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Good ignition and re-ignition properties
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elding current
Electrode diameter A
mm ure tungsten Allo ed tungsten
electrode electrode
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melts in its own arc.
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drops.
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Arc t pe Application aterial trans er Spatter ormation omments
Short arc Thin plate, In short circuit, Low with the right Low heat input,
out-of-position, large drops current source low deposition
root welds rate
Spray arc Medium and thick Fine droplet mate- Low High deposition
plate in the PA, rial transfer with- rate
PB positions out short-circuits
Long arc (under Medium and thick Material transfer Some spatter High deposition
CO2 or with a high plate in the PA, partly in short cir- adhering to the rate
proportion of CO2 in PB positions cuit workpiece
the shielding gas)
Pulsed arc Wide working No short circuits, Very low More heat input
range 1 drop per pulse than with short arc
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ire diameter urrent oltage eed rate eposition e icienc
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the transitional arc.
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material.
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meters with spatter-free drop transfer.
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drops and is almost free of spatter.
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a
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b
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as well as self-shielding wires which generate their own shielding gas in the welding process. B hler
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PB and PC are the preferred welding positions.
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Submerged arc welding re uires a welding consumable (wire, strip or flux cored wire) and a non-
metallic auxiliary material, the welding flux.
The welding flux has a very significant effect on the resulting weld. As a result of the melting beha-
viour and of various physical properties such as viscosity, surface tension, density, thermal expan-
sion and electrical conductivity it has a very strong effect on the appearance of the seam and on
the slag detachability.
The effect of the welding flux, through the metallurgical reaction, on the chemical composition and
therefore the mechanical properties of the weld metal is of great importance.
According to the basicity, the welding flux is classified into acid, neutral and basic welding flux. The
12 basicity is calculated from
If B is less than 1 we speak of an acid welding flux (predominantly acidic constituents) at a value
between 1 and 1.2 it is considered neutral above that we speak of a basic welding flux, and above
2 of a highly basic welding flux.
The following fluxes are in common use, classified according to their main constituents:
Each type of flux has its own specific properties that must be taken account when making the sel-
ection for practical application.
Overview
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The last chapter in this section approaches the altogether more complex problem of dissimilar oints.
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thing that determines the strength and the deformation properties.
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possible.
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In general, the toughness of certain parts of the Selection of the optimum welding temperatu-
heat affected zone is impaired with respect to re cycle, layer structure and/or bead geome-
the base material through the formation of coar- try.
se grains or through hardening. Unfavourable
crystallisation in the weld metal can lead to poor
figures.
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Solidification cracks are predominantly associa- Modifying the welding parameters so that the
ted with trace elements such as sulphur or individual beads are broader and flatter, i.e.
phosphorus. These can precipitate in the centre reducing the depth-width ratio of a bead.
of the bead during solidification. They are the
result of the formation of low-melting films aro- Reducing dilution with the base material.
und the grain boundaries. These films reduce
the ability of the weld metal to deform, and Lowering the welding speed.
longitudinal cracks can then develop as a result
of the shrinkage stresses as the weld metal Note: Solidification cracks rarely occur in
solidifies. steels with low sulphur and phosphorus con-
tents.
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Inade uate gas shield through: Avoid draughts, position the suction unit dif-
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or after welding
of welding
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Align the wire electrode better, arrange the
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contact tube centrally
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Match the gas nozzle shape to the prepared
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Arrange the gas nozzle behind the torch
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power or increasing the welding speed.
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Inclusion of air in the area immediately Create opportunities for entrained air to
surrounding the weld escape e.g. increase welding gap, use butt
welds instead of fillet or lap welds
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as contamination or to prevent corrosion or welding gap and dry well, use butt welds
applied intentionally for lubrication purposes instead of fillet or lap welds
Metallic coatings (e.g. tin, zinc) Comply with recommended layer thicknes-
ses, remove metal coatings if necessary,
increase welding gap, use butt welds instead
of fillet or lap welds
Coating materials (e.g. production coatings) Choose favourable coating material, comply
with prescribed coating thickness, remove
any layers that are too thick if necessary,
ensure good degasification in the gap, use
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