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Part # D003967 PowerDrive Maintenance Manual Page A-i

Revision # AD PowerDrive BOM and Assembly Drawings October 2001

Table of Contents

A PowerDrive BOM and Assembly Drawings ...............................................A-1

A.1 PowerDrive PD900................................................................................................................A-1
A.1.1 12.25" Bias Unit (PD900) Top Level..........................................................................A-1
A.1.1.1 12.25" Bias Unit Assembly (A2639) ....................................................................A-1
A.1.1.2 12.25” Extension Sub-Assembly (A2627) ...........................................................A-2
A.1.1.3 12.25” Series Choke Assembly (A2556) .............................................................A-2
A.1.2 12.25" Control Unit Assembly (A2511) ......................................................................A-3
A.1.3 12.25” Series Choke Assembly .................................................................................A-4
A.1.4 PD900 Drawings ........................................................................................................A-6

A.2 PowerDrive PD675................................................................................................................A-6

A.2.1 PD675 Bias Unit ........................................................................................................A-6
A.2.1.1 Bias Unit Sub-Assembly (A2059) ........................................................................A-6
A.2.1.2 Extension Sub-Assembly (A0956).......................................................................A-7
A.2.1.3 Kalsi Series Choke (A4219) ................................................................................A-7
A.2.2 PD675 Control Unit (A2511) ......................................................................................A-9
A.2.3 PD675 Drawings ......................................................................................................A-10

A.3 ShortHop PD675 ................................................................................................................ A-11

A.3.1 PD675, 6-3/4" S-Hop Control Unit (MK II) (A4341) .................................................A-11
A.3.2 PD675, 6-3/4" LTB Flex Collar Assembly (A4508)..................................................A-12
A.3.3 PD675, 6-3/4" MK2 S-Hop Receiver Sub, PowerDrive RSD (A4554).....................A-13
A.3.4 ShortHop PD675 Drawings......................................................................................A-13

A.4 ShortHop PD900 ................................................................................................................ A-13

A.4.1 PD900, 9" S-Hop Control Unit (A4552) ...................................................................A-13
A.4.2 9" LTB Flex Collar Assembly (A4518) .....................................................................A-15
A.4.3 9" MK2 S-Hop Receiver Sub, PowerDrive RSD (A4555) ........................................A-15
A.4.4 ShortHop PD900 Drawings......................................................................................A-16

A.5 Receiver Cartridge MKII ShortHop (A4433) .................................................................... A-17

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Part # D003967 PowerDrive Maintenance Manual Page A-1

Revision # AD PowerDrive BOM and Assembly Drawings October 2001

A PowerDrive BO M and Assembly Drawings

This appendix contains the BOMs for the PowerDrive components and links to the top-level
drawings.

A.1 PowerDrive PD900

A.1.1 12.25" Bias Unit (PD90 0) Top Level

Item Part Description

1 A2639 12.25” Bias Unit Sub-Assembly

2 A2627 12.25” Extension Sub-Assembly
3 A2556 12.25” Series Choke Assembly

A.1.1.1 12.25" Bias Unit Assemb ly (A2639)

Item Type Part No. Description Qty.

1 PART A2630 12.25" BIAS UNIT ASSY 1

2 PART A2629 12.25" CLAMP PLATE ASSEMBLY 3
3 PART A2636 12.25" PAD HINGE BUSH ASSEMBLY 3
4 PART A2643 12.25" VALVE HOUSING ASSY 1
5 PART D2623 12.25" SPIDER LOCKING RING 1
6 PART D2645 12.25" LOWER KICKER HARDFACED3 3
7 PART D2646 12.25" UPPER KICKER 3
8 PART D0680 ANTI-ROTATION PLUG 1
13 PART A2340 Ø 17.0 HINGE PIN-GROUND 3
14 PART D4012 12.25" TOROIDAL SEAL CLAMP RING 3
15 COMMITEM 8002 O-RING 12.6ID X 2.4 VITON 1
16 COMMITEM 8679 O-RING 34ID X 2.5 VITON 1
17 COMMITEM 9272 O-RING 110ID X 2.5 VITON 3
18 COMMITEM 9273 SCREW CAP HD M12-1.75 X 40L 24
19 COMMITEM 9274 SCREW CAP HD M10-1.5 X 35L 18
20 COMMITEM 8085 SCREW CAP HD M8-1.25 X 25L 6
21 COMMITEM 9275 SCREW CAP HD M8-1.25 X 30L 12
22 COMMITEM 8169 BOLT STAKE-HYCALOG LA147 42
23 PART D2344 SPACE ENVELOPE FOR Ø80MM TOROIDAL 3
SEAL
24 COMMITEM 8270 SOLVO 4000 CLEANER SPRAY A/R

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Part # D003967 PowerDrive Maintenance Manual Page A-2

Revision # AD PowerDrive BOM and Assembly Drawings October 2001

25 COMMITEM 8011 COPASLIP - MOLYSLIP A/R

26 COMMITEM 8009 CASTROL LM GREASE A/R
27 COMMITEM 8010 GREASE H/V 32102 DOW/CORN A/R
29 COMMITEM 8680 CIRCLIP ANDRTN D1400-0580 3

A.1.1.2 12.25” Extension Sub-A ssembly (A2627)

Item Type Part No. Description Qty.

2 PART A2442 12.25" FILTER ASSY 1

3 PART D2431 EXTENSION COLLAR 1
5 PART D2438 12.25" FILTER SEALING RING 1
6 COMMITEM 8012 RUBBER LUBRICANT, P80 A/R
10 COMMITEM 9269 O-RING 92ID X 5.0 VITON 4
11 COMMITEM 8271 ANTI-SCUFF MOLY DISULP A/R
12 COMMITEM 8270 SOLVO 4000 CLEANER SPRAY A/R

A.1.1.3 12.25” Series Choke As sembly (A2556)

Item Type Part No. Description Qty.

1 PART D2313 12.25" SERIES CHOKE BODY MACHINING 1

2 PART A4025 12.25" TREFOIL ROTOR ASSEMBLY 1
3 PART D3922 SPRING LOADING PIN 1
4 PART D3073 12.25" RESERVOIR CLAMP 1
5 PART D1788 RESERVOIR 1
6 PART D3928 SPRING ACTUATOR 1
7 PART D3924 12.12" SPRING LOADED BEARING NUT 2
8 PART D3929 12.25" SPRING PIN 1
9 PART D3930 SPRING SLEEVE 1
10 PART D3925 12.25" BEARING SHIM - UPPER 1
13 PART D3926 12.25" SPRING LOADED BRG. SLEEVE 2
14 PART D3031 12.25" FLOW DEFLECTOR 1
15 PART D3236 12.25" TOP CAP 1
16 PART A2557 12.25" CONTROL SHAFT ASSEMBLY TYPE 7 1
30 COMMITEM B042597 SPIROL PIN DIA 3X14L 3
31 COMMITEM B042598 SPIROL PIN DIA 3X5L 2
32 COMMITEM 8257 COILED SPRING PIN SS Ø2.5 X 14 1
33 COMMITEM B042599 SPRING PIN DIA 3X14L 1

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Revision # AD PowerDrive BOM and Assembly Drawings October 2001

34 COMMITEM B042600 O RING 7.94 ID X 1.78 VITON 1

35 COMMITEM B042601 O RING 10.0 ID X 1.5 VITON 1
36 COMMITEM 8255 O-RING 22.1ID X 1.6-VITON 2
37 COMMITEM 9271 O-RING 62ID X 2.5 VITON 1
38 COMMITEM 8134 SCREW CAP HD M4 X 12 ST/ST 4
39 COMMITEM 8253 BEARING SKF 61800 2
40 COMMITEM 8272 KALSI SEAL 344-134-11 2
41 COMMITEM B042602 SPRING 15.24ODX22.35LX2.34 GALVANISED 1
MUSIC WIRE
42 COMMITEM 8174 BEARING OIL. MOBIL SHC632 A/R
44 COMMITEM B042603 SPIRAL BACK-UP RING 7.94ID X 1.78 1
17 ALTERNATE A3489 12.25" CONTROL SHAFT ASSEMBLY TYPE 6 1
PART
18 ALTERNATE A3490 12.25" CONTROL SHAFT ASSEMBLY TYPE 5 1
PART
19 ALTERNATE A3620 12.25" CONTROL SHAFT ASSEMBLY TYPE 4 1
PART
20 ALTERNATE A3620 12.25" CONTROL SHAFT ASSEMBLY TYPE 3 1
PART

A.1.2 12.25" Control Unit As sembly (A2511)

Item Type Part No. Description Qty.

01 PART D1761 PRESSURE CASE 1

04 PART A3305 MAGNET HOUSING AND UPPER TORQUER 1
ASSEMBLY
05 PART A3304 SENSOR & COMMS MODULE ASY 1
06 PART D2379 TOP BRG RUBBER 1
08 PART A3483 12.25" MAG HSG AND LOWER TORQUER 1
ASSEMBLY
10 PART D1765 CONNECTOR COVER 1
11 PART D1288 COVER MOUNTING 1
13 PART D3051 12 1/4 UP IMPEL 38.5/49.9 1
14 PART D2480 12 1/4 IN IMPELLER 26.5/42 1
16 PART D1291 UPPER GROOVE BEARING 1
17 PART D1290 UPPER PLAIN BEARING 1
18 PART D1289 UPPER ALIGNMENT FLANGE 1
20 PART D1293 LOWER ALIGNMENT FLANGE 1
21 PART D1294 LOWER PLAIN BEARING 1
24 COMMITEM 8104 SCREW GRUB M4-0.7X5L CP 2
27 COMMITEM 8078 COIL SPRING PIN 3x6LG HDK 6

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Part # D003967 PowerDrive Maintenance Manual Page A-4

Revision # AD PowerDrive BOM and Assembly Drawings October 2001

29 COMMITEM 8074 NUT M5 S.S A4 8.0 8

30 COMMITEM 8115 WASHER, LOCK, M5 S.S. A4 8
35 COMMITEM 8124 O-RING 11.1id x 1.6-VITON 3
36 COMMITEM 8118 O-RING 19.0id x 2.0-VITON 1
37 COMMITEM 8119 O-RING 27.5id x 3.0 -VITO 2
38 COMMITEM 8120 O-RING 61.6id x 2.4-VITON 2
39 COMMITEM 8121 O-RING 66.0id x 2.0-VITON 2
40 COMMITEM 8122 O-RING 18.0id x 1.0-VITON 2

Other References
41 COMMITEM 8010 GREASE H/V 32102 DOW/CORN A/R
42 PART A2651 UPPER BRG PACK ASSY (IMPROVED SHOCK 1
MOUNT)
43 PART A1259 LOWER BEARING ASSEMBLY 1
44 PART D3152 SHOCK MOUNT RUBBER (THIN) 4
46 PART D2467 12.25" LOWER BEARING HANGER 1
47 PART D1299 HANGER CLAMP RING 1
48 PART A2931 SPLIT COLLET 2
49 PART D2911 LOCKNUT 4
50 PART D1300 LOCKING WASHER 1
51 COMMITEM 8123 O-RING 64.0id x 1.5-VITON 2
55 PART D3481 12.25" UPPER HANGER 1
54 PART A2516 12.25" CONTROL UNIT KIT 1
61 COMMITEM 9327 FEP H/SHRNK 2.5 IN A/R
62 COMMITEM 9465 POLYMIDE ELEC ADH TAPE A/R
70 PART D3967 PD900 UPPER IMPELLER 48.9/58.2 DEG 1
71 PART D3968 PD900 IMPELLER LOWER 36.75/66.7 1
72 PART D4111 PD900 IMPELLER LOWER 31.4/59.0 1
73 PART D4112 PD900 UPPER IMPELLER 43.1/51.6 DEG 1

A.1.3 12.25” Series Choke A ssembly

Item Part No. Description Qty.

01 PART D2313 12.25" SERIES CHOKE BODY MACHINING 1

02 PART A4025 12.25" TREFOIL ROTOR ASSEMBLY 1
03 PART D3922 SPRING LOADING PIN 1
04 PART D3073 12.25" RESERVOIR CLAMP 1
05 PART D1788 RESERVOIR 1
06 PART D3928 SPRING ACTUATOR 1

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Part # D003967 PowerDrive Maintenance Manual Page A-5

Revision # AD PowerDrive BOM and Assembly Drawings October 2001

07 PART D3924 12.25" SPRING LOADED BEARING NUT 2

08 PART D3929 12.25" SPRING PIN 1
09 PART D3930 SPRING SLEEVE 1
10 PART D3925 12.25" BEARING SHIM - UPPER 1
13 PART D3926 12.25" SPRING LOADED BRG. SLEEVE 2
14 PART D3031 12.25" FLOW DEFLECTOR 1
15 PART D3236 12.25" TOP CAP 1
16 PART A2557 12.25" CONTROL SHAFT ASSEMBLY TYPE 7 1
30 COMMITEM B042597 SPIROL PIN DIA 3X14L 3
31 COMMITEM B042598 SPIROL PIN DIA 3X5L 2
32 COMMITEM 8257 COILED SPRING PIN SS Ø2.5 X 14 1
33 COMMITEM B042599 SPRING PIN DIA 3X14L 1
34 COMMITEM B042600 O RING 7.94 ID X 1.78 VITON 1
35 COMMITEM B042601 O RING 10.0 ID X 1.5 VITON 1
36 COMMITEM 8255 O-RING 22.1ID X 1.6- VITON 2
37 COMMITEM 9271 O-RING 62ID X 2.5 VITON 1
38 COMMITEM 8134 SCREW CAP HD M4 X 12 ST/ST 4
39 COMMITEM 8253 BEARING SKF 61800 2
40 COMMITEM 8272 KALSI SEAL 344-134-11 2
41 COMMITEM B042602 SPRING 15.24ODX22.35LX2.34 GALVANISED 1
MUSIC WIRE
44 COMMITEM B042603 SPIRAL BACK-UP RING 7.94ID X 1.78 1

ALTERNATE PART A3490 12.25" CONTROL SHAFT ASSEMBLY 1

PART 18 TYPE 5
ALTERNATE PART A3620 12.25" CONTROL SHAFT ASSEMBLY 1
PART 19 TYPE 4
ALTERNATE PART A3622 12.25" CONTROL SHAFT ASSEMBLY 1
PART 20 TYPE 3
42 COMMITEM 8174 BEARING OIL. MOBIL SHC632 A/R

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Revision # AD PowerDrive BOM and Assembly Drawings October 2001

A.1.4 PD900 Drawings

Part No. Description

A2642 PD900 12.25” Main Bias Unit Assembly

A2511 PD900 12.25” Control Unit Assembly
D2338 PD900 12.25” Control Unit Collar

A.2 PowerDrive PD675

A.2.1 PD675 Bias Unit

Item Part Description

1 A2059 Bias Unit Sub-Assembly version 1.3

2 A0956 Assembly, PD675 Extension Sub
3 A4219 Kalsi Choke Body, Spring Type, PD675 Bias Unit

A.2.1.1 Bias Unit Sub-Assembly (A2059)

Item Part No. Description Qty.

2 PART A1972 VALVE HOUSING ASSEMBLY 1

3 PART A1814 BIAS UNIT BODY ASSEMBLY 1
4 PART A1574 TOROIDAL BORE PAD ASSEMBLY 3
5 PART A1838 CLAMP PLATE CONVERSION ASSEMBLY 3
(HYC2E)
6 PART A1968 PISTON ASSEMBLY 3
10 PART D0680 ANTI-ROTATION PLUG 1
11 PART D0987 HINGE PIN GROUND 3
12 PART D1595 SCREW, MACHINED HEAD 3
13 PART D1594 STELLITE PLUG 3
14 PART D0953 UPPER KICKER 3
15 PART D0954 LOWER KICKER 3
17 PART D2107 LOCKING RING 1
18 PART D1521 LOCKING RING (PLAIN) 1
20 COMMITEM 8078 COILED PIN Ø3 X 6 -SPIROL CLDP 3X6 HCF 6
29 COMMITEM 8001 O-RING 20.6 ID X 2.4 VITON 3
30 COMMITEM 8002 O-RING 12.6ID X 2.4 VITON 1

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Revision # AD PowerDrive BOM and Assembly Drawings October 2001

31 COMMITEM 8003 O-RING 81.0 ID X 1.5 VITON 3

35 COMMITEM 8005 SCREW SKT CAP HD M6 X 14 -12.9 18
36 COMMITEM 8006 SCREW SKT CAP HD M8 X 20 -12.9 30
37 COMMITEM 8007 SCREW SKT CAP HD M12 X 30 -12.9 12
39 COMMITEM 8169 BOLT STAKE-HYCALOG LA147 42
40 COMMITEM 8270 SOLVO 4000 CLEANER SPRAY A/R
41 COMMITEM 8584 PAINT. HYCOTE SATIN BLACK A/R
42 COMMITEM 8009 CASTROL LM GREASE A/R
43 COMMITEM 8010 GREASE H/V 32102 DOW/CORN A/R
44 COMMITEM 8011 COPASLIP - MOLYSLIP A/R
45 PART D1885 BIAS UNIT INWARD TRAVEL GAUGE "GO" 1
46 PART D1886 BIAS UNIT INWARD TRAVEL GAUGE "NO GO" 1
47 PART D1887 BIAS UNIT OUTWARD TRAVEL GAUGE "GO" 1
48 PART D1888 BIAS UNIT OUTWARD TRAVEL GAUGE "NO GO" 1
51 COMMITEM 8619 COILED PIN Ø3 X 16 - SPIROL CLDP 3X16 HCF 3

A.2.1.2 Extension Sub-Assembl y (A0956)

Item Part No. Description Qty.

1 PART A0998 FILTER ASSEMBLY 1

2 PART D1056 EXTENSION SUB 1
5 PART D0974 FILTER SEALING RING 1
8 COMMITEM 8035 O-RING 70.0ID X 5.0 VITON 2
10 COMMITEM 8012 RUBBER LUBRICANT, P80 A/R
12 COMMITEM 8270 SOLVO 4000 CLEANER SPRAY A/R
13 COMMITEM 8271 ANTI-SCUFF MOLY DISULPH A/R

A.2.1.3 Kalsi Series Choke (A42 19)

Item Part No. Description Qty.

1 PART A4193 CONTROL SHAFT TYPE 7 ASSEMBLY, PD675 1

BIAS UNIT
4 PART A4253 KALSI CHOKE BODY ASSEMBLY, SPRING TYPE, 1
PD675 BIAS UNIT
5 PART A4100 ROTOR ASSEMBLY KALSI CHOKE BODY, 1
SPRING TYPE PD675 BIAS UNIT
6 PART D1789 RESERVOIR CLAMP 1
7 PART D1788 RESERVOIR 1

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Part # D003967 PowerDrive Maintenance Manual Page A-8

Revision # AD PowerDrive BOM and Assembly Drawings October 2001

9 PART D1786 RETAINING NUT 1

8 PART D4347 BEARING NUT KALSI CHOKE BODY SPRING 1
TYPE, PD675
9 PART D4103 BEARING SLEEVE KALSI CHOKE BODY SPRING 1
TYPE
10 PART D4104 SPRING BEARING SLEEVE KALSI CHOKE BODY 1
SPRING TYPE, PD675
11 PART D4348 BEARING CLAMP SLEEVE KALSI CHOKE BODY 1
SPRING TYPE, PD675
12 PART D4345 SPRING ACTUATOR KALSI CHOKE BODY, 1
SPRING TYPE, PD675
13 PART D4370 SPRING PIN KALSI CHOKE BODY SPRING TYPE, 1
PD675
14 PART D4349 BEARING TAB KALSI CHOKE BODY SPRING 1
TYPE, PD675
15 PART D4346 SPRING LOADED PIN KALSI CHOKE BODY 1
SPRING TYPE, PD675
16 PART D4333 BEARING END SLEEVE KALSI CHOKE BODY 1
SPRING TYPE, PD675
17 PART D4350 BEARING NUT KALSI CHOKE BODY SPRING 1
TYPE, PD675
18 PART D4371 BEARING PAIR KALSI CHOKE BODY SPRING 1
TYPE, PD675
19 COMMITEM B042600 O RING 7.94 ID X 1.78 VITON 1
20 COMMITEM B042603 SPIRAL BACK-UP RING 7.94ID X 1.78 1
21 COMMITEM 8134 SCREW SKT CAP HD M4 X 12 ST. ST. A4 4
22 COMMITEM B044059 BALL BEARINGS, DEEP GROOVE SINGLE ROW, 1
10 ID X 22 OD X 6 W (SKF 61900)
23 COMMITEM B042598 COILED SPRING PIN Ø3 X 5 GRADE HCF 2
24 COMMITEM 8255 O-RING, 22.1 ID X 1.6 W, VITON 95 1
27 COMMITEM 8004 O-RING, 49.6 ID X 2.4 W, VITON 95 1
28 COMMITEM B042602 SPRING 15.24ODX22.35LX2.34 GALVANISED 1
MUSIC WIRE
29 COMMITEM 8272 KALSI SEAL 344-134-11 2
PART A4417 CONTROL SHAFT TYPE 6 ASSEMBLY, PD675 ALT
BIAS UNIT
PART A4416 CONTROL SHAFT TYPE 5 ASSEMBLY, PD675 ALT
BIAS UNIT
25 COMMITEM 8174 BEARING OIL. MOBIL SHC632 A/R
26 COMMITEM 8258 GREASE MOLYCOTE LG TM 2+ A/R

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Part # D003967 PowerDrive Maintenance Manual Page A-9

Revision # AD PowerDrive BOM and Assembly Drawings October 2001

A.2.2 PD675 Control Unit (A 2511)

Item Part No. Description Qty.

01 PART D1761 PRESSURE CASE 1

04 PART A3305 MAGNET HOUSING AND UPPER TORQUER 1
ASSEMBLY
05 PART A3304 SENSOR & COMMS MODULE ASY 1
08 PART A3306 LWR TORQ CTRL & GEN ASSY 1
10 PART D1765 CONNECTOR COVER 1
11 PART D1288 COVER MOUNTING 1
13 PART D3334 IMPELLER UPPER 1
14 PART D3423 LOWER IMPELLER 27/53 1
16 PART D1291 UPPER GROOVE BEARING 1
17 PART D1290 UPPER PLAIN BEARING 1
18 PART D1289 UPPER ALIGNMENT FLANGE 1
20 PART D1293 LOWER ALIGNMENT FLANGE 1
21 PART D1294 LOWER PLAIN BEARING 1
24 COMMITEM 8104 SCREW GRUB M4-0.7X5L CP 2
27 COMMITEM 8078 COIL SPRING PIN 3x6LG HDK 6
29 COMMITEM 8074 NUT M5 S.S A4 8
30 COMMITEM 8115 WASHER, LOCK, M5 S.S. A4 8
31 COMMITEM 8116 SCREW SKT CAP HD M4 X 18 4
35 COMMITEM 8124 O-RING 11.1id x 1.6-VITON 3
36 COMMITEM 8118 O-RING 19.0id x 2.0-VITON 1
37 COMMITEM 8119 O-RING 27.5id x 3.0 -VITO 2
38 COMMITEM 8120 O-RING 61.6id x 2.4-VITON 2
39 COMMITEM 8121 O-RING 66.0id x 2.0-VITON 2
40 COMMITEM 8122 O-RING 18.0id x 1.0-VITON 2
41 COMMITEM 8010 GREASE H/V 32102 DOW/CORN A/R
42 PART A2651 UPPER BRG PACK ASSY (IMPROVED SHOCK 1
MOUNT)
43 PART A3751 LOWER BEARING ASSEMBLY 1
44 PART D3152 SHOCK MOUNT RUBBER (THIN) 4
46 PART D1298 LOWER BEARING HANGER 1
47 PART D1299 HANGER CLAMP RING 1
48 PART A2931 SPLIT COLLET 2
49 PART D2911 LOCKNUT 4
50 PART D1300 LOCKING WASHER 1
51 COMMITEM 8123 O-RING 64.0id x 1.5-VITON 2
54 PART A1652 CONTROL UNIT KIT 1

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Part # D003967 PowerDrive Maintenance Manual Page A-10

Revision # AD PowerDrive BOM and Assembly Drawings October 2001

55 PART D3556 TOP BEARING HANGER KALSI 1

61 COMMITEM 9327 FEP H/SHRNK 2.5 IN A/R
62 COMMITEM 9465 POLYMIDE ELEC ADH TAPE A/R

A.2.3 PD675 Drawings

Part No. Description

A2059 PD675 Bias Unit Assembly

A2511 PD675 Control Unit Assembly
A1271 PD675 Control Unit Collar

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Part # D003967 PowerDrive Maintenance Manual Page A-11

Revision # AD PowerDrive BOM and Assembly Drawings October 2001

A.3 ShortHop PD675

A.3.1 PD675, 6-3/4" S-Hop C ontrol Unit (MK II) (A4341)

Item Part No. Description Qty.

COMMITEM 8074 NUT M5 S.S A4 12
COMMITEM 8078 COILED SPRING PIN Ø3 X 6 GRADE HCF 4
COMMITEM 8115 WASHER, LOCK, M5 S.S. A4 12
COMMITEM 8119 O-RING, 27.5 ID X 3.0 W VITON 95 HARDNESS 2
COMMITEM 8120 O-RING, 61.6 ID X 2.4 W VITON 70/75 SHORE 2
HARDNESS
COMMITEM 8121 O-RING, 66.0 ID X 2.0 W VITON 70/75 SHORE 2
HARDNESS
COMMITEM 8122 O-RING, 18.0 ID X 1.0 W VITON 95 HARDNESS 2
COMMITEM 8123 O-RING, 64.0 ID X 1.5 W VITON 70/75 SHORE 2
HARDNESS
COMMITEM 8124 O-RING, 11.1 ID X 1.6 W VITON 95 HARDNESS 1
COMMITEM 9095 DOWEL PIN 3 X 5 S/S 2
PART A1640 MAGNET HOUSING ASSEMBLY 1
PART A2860 GENERATOR ASSEMBLY LOWER TORQUER 1
PART A2931 SPLIT COLLET, CONTROL UNIT LOWER 1
TORQUERS
PART A3322 LOWER TORQUER CONTROLLER 1
ASSEMBLY
PART A3336 COMMUNICATIONS MODULE ASSY 1
PART A3462 MARK 3 SENSOR MODULE 1
PART A3751 LOWER BEARING ASSEMBLY 1
PART A3914 MAGNET HOUSING ASSY 1
PART A4359 UPPER BEARING PACK ASSY 1
PART A4361 CONTROL UNIT ANTENNA ASSEMBLY 1
PART A4560 CONTROL UNIT KIT V2 SHORTHOP 1
PART A4562 GENERATOR ASSY UPPER TORQUER V2 1
SHORTHOP
COMMITEM B044664 O-RING 1.5MM X 16MM I/D VITON 1
PART D1290 UPPER PLAIN BEARING 1
PART D1291 UPPER GROOVE BEARING 1
PART D1293 LOWER ALIGNMENT FLANGE - KALSI 1
PART D1294 LOWER PLAIN BEARING 1
PART D1298 LOWER BEARING HANGER 1
PART D1299 HANGER CLAMP RING 1
PART D1300 LOCKING WASHER 1

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Part # D003967 PowerDrive Maintenance Manual Page A-12

Revision # AD PowerDrive BOM and Assembly Drawings October 2001

PART D1761 PRESSURE CASE 1

PART D2911 LOCKNUT 1
PART D3152 SHOCK MOUNT RUBBER (THIN) 4
PART D3334 IMPELLER UPPER 29/56 1
PART D3423 MAIN IMPELLER 27/53 1
PART D4128 SHORTHOP UPPER BEARING HANGER 1
(SHOCK MOUNT TYPE)
PART D4314 UPPER ALIGNMENT FLANGE 1
PART D4323 NUT SPINDLE LOCKING 2
PART D4568 PLUG SERVICE 1
PART D4569 ANTENNA END CAP 1

A.3.2 PD675, 6-3/4" LTB Fle x Collar Assembly (A4508)

Item Part No. Description Qty.

COMMITEM 8385 O-RING 41.0id x 3.0 VITON 2
PART A4513 STABILISER IN LINE FLEX SUB SHORTHOP 12
PD675
PART A4514 PRESSURE CASE ASSEMBLY INLINE FLEX 1
SUB SHORTHOP PD675/PD900
COMMITEM B012998 O-RING,SZ 2-228 2.234 ID X.139W VITON 95D 2
H239646,400214
COMMITEM B013115 O-RING,SZ 2-245 4.359 ID X.139W VITON 95D 1
H239646,400214
COMMITEM B013117 O-RING,SZ 2-244 4.234 ID X.139W VITON 95D 1
H239646,400214
COMMITEM B045062 SCREW SKT CAP HD M5 X 25 - STAINLESS 52
STEEL A4
PART D4510 COLLAR INLINE FLEX SUB SHORTHOP PD675 1
PART D4512 SPIDER INLINE FLEX SUB SHORTHOP PD675 1
PART D4519 STABILISER METAL INLINE FLEX SUB 4
SHORTHOP PD675
PART H613327 PLUG, END CAP 1
PART H616314 6.75 CDR JAM NUT 1
PART S-262010 ASSEMBLY, EXTF-AA, EXTENDER, FULL 1
LENGTH FEMALE
PART S-262070 EXTM-FA, EXTENDER FULL LENGTH LWD 1
MALE
PART S-279009 PLUG, IWOB END - 1

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Part # D003967 PowerDrive Maintenance Manual Page A-13

Revision # AD PowerDrive BOM and Assembly Drawings October 2001

A.3.3 PD675, 6-3/4" MK2 S-H op Receiver Sub, PowerDrive RSD (A4554)

Item Part No. Description Qty.

PART A4229 PIN MOUNTED FLOAT VALVE ASSEMBLY 1
PD675 SHORTHOP
COMMITEM B012998 O-RING,SZ 2-228 2.234 ID X.139W VITON 95D 2
H239646,400214
COMMITEM B013115 O-RING,SZ 2-245 4.359 ID X.139W VITON 95D 1
H239646,400214
COMMITEM B013117 O-RING,SZ 2-244 4.234 ID X.139W VITON 95D 1
H239646,400214
COMMITEM B044568 HEXAGON SOCKET HEAD CAP SCREW 1/2" 4
UNF X 3/4" L SST
PART D4469 ADAPTER RING PD675 SHORTHOP 1
PART D4588 STABILISER MANDREL FOR SHORTHOP 1
RECEIVER
PART H613327 PLUG, END CAP 1
PART H616314 6.75 CDR JAM NUT 1

A.3.4 ShortHop PD675 Draw ings

Part No. Description

A4341 V2 SHORTHOP PD675 CONTROL UNIT

A4433 RECEIVER CARTRIDGE MKII SHORTHOP
A4508 6-3/4" LTB FLEX COLLAR ASSEMBLY
A4554 6-3/4" MK2 S-HOP RECEIVER SUB, POWERDRIVE RSD

A.4 ShortHop PD900

A.4.1 PD900, 9" S-Hop Cont rol Unit (A4552)

Item Part No. Description Qty.

COMMITEM 8074 NUT M5 S.S A4 12
COMMITEM 8078 COILED SPRING PIN Ø3 X 6 GRADE HCF 6
COMMITEM 8115 WASHER, LOCK, M5 S.S. A4 12
COMMITEM 8119 O-RING, 27.5 ID X 3.0 W VITON 95 HARDNESS 2
COMMITEM 8120 O-RING, 61.6 ID X 2.4 W VITON 70/75 SHORE 2
HARDNESS
COMMITEM 8121 O-RING, 66.0 ID X 2.0 W VITON 70/75 SHORE 2
HARDNESS
COMMITEM 8122 O-RING, 18.0 ID X 1.0 W VITON 95 HARDNESS 2

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Part # D003967 PowerDrive Maintenance Manual Page A-14

Revision # AD PowerDrive BOM and Assembly Drawings October 2001

COMMITEM 8123 O-RING, 64.0 ID X 1.5 W VITON 70/75 SHORE 2

HARDNESS
COMMITEM 8124 O-RING, 11.1 ID X 1.6 W VITON 95 HARDNESS 1
COMMITEM 9095 DOWEL PIN 3 X 5 S/S 2
PART A1640 MAGNET HOUSING ASSEMBLY 1
PART A2503 12.25" LOWER TORQUER GENERATOR 1
ASSEMBLY
PART A2516 12.25" CONTROL UNIT KIT 1
PART A2931 SPLIT COLLET, CONTROL UNIT LOWER 1
TORQUERS
PART A3336 COMMUNICATIONS MODULE ASSY 1
PART A3462 MARK 3 SENSOR MODULE 1
PART A3484 12.25" MAGNET HOUSING ASSEMBLY 1
PART A3485 12.25" LOWER TORQUER CONTROLLER 1
ASSEMBLY
PART A3751 LOWER BEARING ASSEMBLY 1
PART A4359 UPPER BEARING PACK ASSY 1
PART A4361 CONTROL UNIT ANTENNA ASSEMBLY 1
PART A4562 GENERATOR ASSY UPPER TORQUER V2 1
SHORTHOP
COMMITEM B044664 O-RING 1.5MM X 16MM I/D VITON 1
PART D1290 UPPER PLAIN BEARING 1
PART D1291 UPPER GROOVE BEARING 1
PART D1293 LOWER ALIGNMENT FLANGE - KALSI 1
PART D1294 LOWER PLAIN BEARING 1
PART D1299 HANGER CLAMP RING 1
PART D1300 LOCKING WASHER 1
PART D1761 PRESSURE CASE 1
PART D2467 12.25" LOWER BEARING HANGER 1
PART D2911 LOCKNUT 1
PART D3152 SHOCK MOUNT RUBBER (THIN) 4
PART D4111 PD900 IMPELLER LOWER 31.4/59.0 1
PART D4112 PD900 UPPER IMPELLER 43.1/51.6 DEG 1
PART D4314 UPPER ALIGNMENT FLANGE 1
PART D4323 NUT SPINDLE LOCKING 2
PART D4539 SHORTHOP UPPER BEARING HANGER 1
(SHOCK MOUNT TYPE)
PART D4568 PLUG SERVICE 1
PART D4569 ANTENNA END CAP 1

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Part # D003967 PowerDrive Maintenance Manual Page A-15

Revision # AD PowerDrive BOM and Assembly Drawings October 2001

A.4.2 9" LTB Flex Collar As sembly (A4518)

Item Part No. Description Qty.

COMMITEM 8385 O-RING 41.0id x 3.0 VITON 2
PART A4514 PRESSURE CASE ASSEMBLY INLINE FLEX 1
SUB SHORTHOP PD675/PD900
PART A4515 STABILISER IN LINE FLEX SUB SHORTHOP 12
PD900
COMMITEM B012998 O-RING,SZ 2-228 2.234 ID X.139W VITON 95D 2
H239646,400214
COMMITEM B030715 O-RING,SZ 2-256 5.734 ID X.139 VITON 95D 1
H239646,400214
COMMITEM B030716 O-RING,SZ 2-254 5.484 ID X.139W VITON 95D 1
H239646,400214
COMMITEM B045062 SCREW SKT CAP HD M5 X 25 - STAINLESS 52
STEEL A4
PART D4511 COLLAR IN LINE FLEX SUB SHORTHOP PD900 1
PART D4517 SPIDER INLINE FLEX SUB SHORTHOP PD900 1
PART D4520 STABILISER METAL INLINE FLEX SUB 4
SHORTHOP PD900
PART H613327 PLUG, END CAP 1
PART H617528 JAM NUT, 9.5 RGS 1
PART S-262010 ASSEMBLY, EXTF-AA, EXTENDER, FULL 1
LENGTH FEMALE
PART S-262070 EXTM-FA, EXTENDER FULL LENGTH LWD 1
MALE
PART S-279009 PLUG, IWOB END 1

A.4.3 9" MK2 S-Hop Receiv er Sub, PowerDrive RSD (A4555)

Item Part No. Description Qty.

PART A4578 FLOAT VALVE ASSEMBLY PD900 1
COMMITEM B012998 O-RING,SZ 2-228 2.234 ID X.139W VITON 95D 2
H239646,400214
COMMITEM B030715 O-RING,SZ 2-256 5.734 ID X.139 VITON 95D 1
H239646,400214
COMMITEM B030716 O-RING,SZ 2-254 5.484 ID X.139W VITON 95D 1
H239646,400214
COMMITEM B044568 HEXAGON SOCKET HEAD CAP SCREW 1/2" 4
UNF X 3/4" L SST
PART D4431 PD900 STABILISER COLLAR 1
PART D4541 LOCKING SEGMENT SHORTHOP C.U. COLLAR 1
PART D4545 ADAPTOR RING PD900 SHORTHOP 1
PART D4546 RETAINING RING 1
PART D4580 RECUT SHIM NO.0, PD900 CU. COLLAR 1

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Part # D003967 PowerDrive Maintenance Manual Page A-16

Revision # AD PowerDrive BOM and Assembly Drawings October 2001

PART D4581 RECUT SHIM 1 PD900 CU. COLLAR 1

PART D4582 RECUT SHIM 2 PD900 CU. COLLAR 1
PART D4583 RECUT SHIM 3 PD900 CU. COLLAR 1
PART H613327 PLUG, END CAP 1
PART H617528 JAM NUT, 9.5 RGS 1

A.4.4 ShortHop PD900 Draw ings

Part No. Description

A4433 RECEIVER CARTRIDGE MKII SHORTHOP

A4518 PLF9-AA, 9" LTB FLEX COLLAR ASSEMBLY
A4552 PD9SCU-AA, 9" S-HOP CONTROL UNIT
A4555 9" MK2 S-HOP RECEIVER SUB, POWERDRIVE RSD

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Part # D003967 PowerDrive Maintenance Manual Page A-17

Revision # AD PowerDrive BOM and Assembly Drawings October 2001

A.5 Receiver Cartridge MKII ShortHop (A4433)

Item Part No. Description Qty.

COMMITEM 8371 O-RING 34.5IDX3 VITON 2
COMMITEM 8417 O-RING 33.0x2.62 VITON 1
PART A4240 PRESSURE CASE BODY 1
PART A4436 ELECTRONICS ASSEMBLY MKII SHORTHOP 1
RECEIVER
PART A4484 RECEIVER ANTENNA 1
COMMITEM B012828 O-RING, SZ 2-230, VITON, 95D 2
COMMITEM B031888 BACK-UP RING SIZE 230 2.522 ID X .118 W 2
PARBAK
COMMITEM B044513 INTERNAL CIRCLIP 12Ø X 1MM THK SST 4
COMMITEM B044831 SCREW SKT CAP HD M6 X 10 AISI 660 4
STAINLESS STEEL
PART D4481 LTB END CAP 1
PART D4485 RETAINING PIN 4

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