HEALTH, SAFETY AND ENVIRONMENTAL OBJECTIVE AND TARGET FY 2013

Description Unit April May June July August September October November December January February March Total Average Remark
1. Electricity Consumption (Target Min 1,035 Pin/KwH)

Productivity per Kwh Pin/kWH 595 607 9.094 909.4

2. Water Consumption (Target Min 211,364 Pin/M3)

Achievement Water Pin/M3 91,686 99,689 3,339,638 333,963.8

3. Majun Using (Target Min 16,842 Pin/1 gram Majun)

Majun Using (Pin/gram) Pin/gr 11,140 11,669 22,809 11,405

Mfg-1 / Assembly ( Min : 42,614 Pin/gr 41,466 32,478 73,944 36,972

Pin/gram )
Mfg-2 / Stamping ( Min : 12,442 Pin/gram Pin/gr 10,993 13,508 24,501 12,251
)

Mfg-3 / Molding ( Min : 55,665 Pin/gram) Pin/gr 15,635 19,460 35,095 17,548

Mfg - 4 / Plating + Brazing ( Min : 16,272 Pin/gr 36,612 9,439 46,051 23,026
Pin/gram )

PE (Min : 79,865 Pin/gram ) Pin/gr 33,886 55,092 88,978 44,489

LC ( Min : 822,060 Pin/gram ) Pin/gr 406,626 771,295 1,177,921 588,961

ADM ( Min : 224,922 Pin/gram ) Pin/gr 508,283 192,824 701,107 350,554

QC ( Min : 2,467,588 Pin/gram ) Pin/gr 0 0 0 0

4. Alcohol Using (Target Min 4,894,995 Pin / Ltr)

Alcohol Using ( Pin / Liter) Pin/Ltr 3,186,706 3,490,811 6,677,517 3,338,759

Mfg-1 / Assembly (Min : 6,086,883 Pin / Pin/Ltr 7,774,917 13,803,253 21,578,170 10,789,085
Ltr )
Mfg-2 / Stamping ( Pin / Ltr ) Pin/Ltr - - 0 #DIV/0!
Mfg-3 / Molding (Min : 3,086,646 Pin / Pin/Ltr 624,629 1,517,800 2,142,429 1,071,215
Ltr )
Mfg - 4 / Plating. (Min : 125,979,394 Pin / Pin/Ltr 137,834,029 99,353,919 237,187,948 118,593,974
Ltr )
PE (Target Min : 115,215,515 Pin / Ltr ) Pin/Ltr 0 0 0 0
LC ( Pin / Ltr ) Pin/Ltr 0 0 0 0
QC (Target Min : Pin / Ltr) Pin/Ltr 0 0 0 0

5. Paper Consumption ( Target Min 19,701 Pin / 1 Pcs Paper)

Paper Consumption (Pin/1 Pcs Paper) Pin/Pcs Paper 9,798 13,414 23,212 11,606

Mfg-1 / Assembly (Min 80,317 Pin / Pcs) Pin/Pcs Paper 38,875 46,011 84,886 42,443

Mfg-2 / Stamping (Min 29,433 Pin / Pcs) Pin/Pcs Paper 13,742 35,121 48,863 24,432

Mfg-3 / Molding (Min 92,574 Pin / Pcs) Pin/Pcs Paper 19,631 75,893 95,524 47,762
Mfg - 4 / Plating and Brazing (Min 13.899 Pin/Pcs Paper 18,024 11,104 29,128 14,564
Pin / Pcs)
PE (Min 288,324 Pin/Pcs Paper) Pin/Pcs Paper 271,084 192,824 463,908 231,954
Description Unit April May June July August September October November December January February March Total Average Remark
LC (Min 80,965 Pin/Pcs Paper) Pin/Pcs Paper 34,606 77,129 111,735 55,868

ADM (Min 212,406 Pin/Pcs Paper) Pin/Pcs Paper 77,453 102,839 180,292 90,146

QC (Min 129,818 Pin/Pcs Paper) Pin/Pcs Paper 56,086 61,704 117,790 58,895

6. Reduce Compress air leakage

Reduce 20 units air leakage/year ( 100% )

Unit 1 0 1 1
Mfg 1,2

Percentage 5% 5% 5% 5%

Reduce 62 units air leakage/year ( 100% No

Unit 3 2 5 3
Leakage ) Mfg 3,4, LC, QC & ADM

Percentage 5% 8% 8% 8%

7. WWT Sludge Target Max.0.733 Kg / M3 Month

WWT Sludge Kg/M3 0.710 0.740 1.4500 0.7250

8. LPG Efficiency Target : Min 8,720.4 pcs/kg

Brazing Pcs / kg 8,741.2 7,652.5 16,393.7000 8,196.8500

9. SCRAP ACHIEVEMENT :
Assembly,
Assembly In Process Scrap ( Target: Max. Scrap Pcs/ Prod.
0.86% ) pcs 1.26% 1.31% 2.57% 1.29%

Nonconformity Scrap (Target Max 81.1 ppm 93.7 52.2 145.9 73

ppm )
Stamping,
Stamping In Process Scrap ( Target : Scrap Pcs/ Prod.
0.398% ) pcs 0.121% 0.700% 0.82% 0.41%

Nonconformity Scrap (Target Max 1,154.9 ppm 392.5 65.2 457.7 228.9
ppm )
Molding,
Molding In Process Scrap ( Target : Max. Scrap weight/ Prod.
3.22%) pcs 4.6% 2.89% 7.49% 3.75%

Nonconformity Scrap (Target Max 978.2 ppm 1,756.3 1,194.4 2,950.7 1,475.4
ppm )
Plating,
Plating In Process Scrap ( Target : Max. Scrap weight/
0.29% ) Material weight 0.286% 0.293% 0.58% 0.29%

Nonconformity Scrap (Target Max 438 ppm ppm 2,518.1 1,125.2 3643.3 1822
)
Defect Weight/
PE ( Target : 0.4% ) Outgoing material 0.00% 0.27% 0.27% 0.14%
weight
Scrap
Brazing, In Process Scrap (Target : 0.35% ) weight/material 0.54% 0.49% 1.03% 0.52%
weight
Nonconformity Scrap (Target Max 12.3
ppm ) ppm 254.2 11.4 265.6 132.8