Professional Documents
Culture Documents
Yours sincerely
Simranjeet kaur MSc.microbiology
Guru Nanak Dev
University Amritsar
COMPANY PROFILE
was gifted by the United States of America , thus assisting and providing the
Indian people with a more nutritious diet containing nature’s most perfect food .
In the beginning , the processing capacity of the plant was 60,000 LPD , with
5.0 MT per day drying capacity & 10,000 litres Liquid Milk Supply under the
control of Punjab Government . This was the first Composite Milk Plant in
Northern India and was established at the Verka Village on the outskirts of
Amritsar city . Therefore the brand name of all the products was named as
“VERKA” which is internationally famous brand name for Milk Products.
1.MILK
Types of milk Fat% SNF% Package name Packaging color Market price
Standardised
milk 4.55 8.50 Shakti Green 24
Full cream milk
1.5 9.0 Gold Red 27
Double toned
milk 6.0 9.0 Slimmers Yellow 19
Toned milk
3.0 8.5 Tazza Blue 21
Cow milk
4.0 8.3 Cow milk Pink 22
Details of raw material processing
Milk received from various cooperative societies is collected at dock site of the plant . It includes
weighing of milk and preparation of record sheet . The reception of milk has been illustrated by
the following points:
1. Unloading of the cans
2. Placing the cans on the conveyor belt
3. Dumping the cans of a particular society in weighing bowl
4. Drawing the sample of milk of a particular society
5. Passing the cans to the cans washer
6. Trafficking of the milk to the processing section with a suction motor
7. Washing the cans with steam and water
Filtration of milk
Filtration is done to remove the visible foreign matter. If any foreign particles are present in the
milk then complaints from consumer will come . Filtration of milk is done at two stages :
1.Filtration of raw milk
2.Filtration during pasteurization of milk in the regeneration section
Pasteurization of milk
Pasteurization is process that kills pathogenic microbes (mainly bacteria ) in food and drink ,
such as milk, juice, canned food and others .
It is the process of heating milk at least at 63℃ for 30mins or at 72℃ for 15 seconds .It is done
in approved and properly operated equipment .At this temperature phosphatase enzyme is
destroyed to give the negative phosphatase test. After pasteurization milk is immediately cooled
to less than 5℃.
High temperature short time (HTST)pasteurized milk typically has a shelf life of 2-3 weeks ,
whereas ultra pasteurized milk can last much longer , sometimes 2-3 months.
Process of cooling
The milk is cooled in plate type chillers which are made up of stainless steel . One site of the
plate is exposed to the milk and other to the chilled water. The water is supplied at the
temperature of 11.5℃ and milk is cooled upto 5℃.
Homogenization of milk
In this fat globules are broken down to 2 microns or less under high pressure.
Packaging of milk
Paneer
Paneer is prepared by adding food acid , such as lemon juice , vinegar , citric acid or yoghurt to
hot milk to separate the curds from whey. The curds are drained in muslin or cheese cloth and
the excess water is pressed out.
Verka paneer is made from fresh verka milk and is packed in advanced modern packaging
facilities at verka milk dairies , thus meeting the requisite FSSAI standards . it is ideal for dishes
consisting of paneer as the main ingredient. It is rich in calcium which is good for strong bones
and teeth. It also provides protein for active life and growth.
Packaging
Poly packs : 100gm , 200gm
Bulk packs : 1kg , 2kg & 5kg
Vacuum packs : 200gm
Curd
Curd is obtained by the curdling of milk. Coagulation is done by adding rennet or by any edible
acidic substance such as lemon juice or vinegar and then allowing it to set.
Packaging
400gm
200gm
150gm
100gm
Microorganisms will grow both on the surface and within the medium . Colonies that
grow within the medium generally are small in size and may be confluent ; the few that
grow on the agar surface are of the same size appearance as those on the streak plates
. Each (both large and small) colony is carefully counted . each colony represent a
“colony forming unit.”(cfu)
The number of microorganisms present in the particular test sample is determined using
the formula :
CFU/ml = CFU * dilution factor * 1/aliquot
For accurate counts, the optimum count should be within the range of 30-300 colonies
per plate . To ensure a countable plate a series of dilutions should be plated.
The pour plate method of counting bacteria is more precise than the streak plate method , but ,
on the average , it will give a lower count as a heat sensitive microorganisms may die when they
come in contact with hot , molten agar medium.
Uses:
The pour plate technique can be used to determine the number of microbes/ml in a specimen . it
has the advantage of not requiring previously prepared plates , and is often used to aasay
bacterial contamination of food stuffs.
Procedure for pour plate technique
1. Prepare the dilution of the test sample expected to contain between 30-300 CFU/ml
2. Inoculate labelled empty petri dish with specified ml (0.1 or 1 ml) of diluted sample.
Disadvantages of pour plate method
1. Preparation for pour plate method is the time consuming compared with streak plate
technique.
2. Loss of viability of heat sensitive organisms coming into contact with hot agar.
3. Embedded colonies are much smaller than those which happen to be on the surface .
Thus , one must be careful to score these so that none are overlooked.
4. Reduced growth rate of obligate aerobes in the depth of the agar.
Spread plate:
Spread plate technique is a method employed to plate a liquid sample for the purpose of
isolating or counting the bacteria present in the sample . A perfect spread plate technique will
results visible and isolated colonies of bacteria that are evenly distributed in the plate and are
countable. The technique is most commonly applied for microbial testing of foods or any other
samples or to isolate & identify variety of microbial flora present in the environmental samples
e.g.soil.
Requirements :
Glasswares : screw capped test tubes, sterile pipettes, glass spreader.
Medium : plate count agar or nutrient agar.
Procedure for spread plate technique :
a. Serial dilution :
1. Prepare a series of at least 6 test tubes containing 9ml of sterile distilled water.
2. Using a sterile pipette , add 1ml of sample in the first tube of the set. Label it as
10-1.
3. Mix the contents well by swirling the tube upside down few times .
4. From the first tube , take 1ml of sample and transfer to second tube. Label it as
10-2 .
5. Repeat the procedure with all the remaining tubes labelling them until 10-6 .
Plating :
1. Pipette out 0.1ml from the appropriate desired dilution series onto the centre of the
surface of an agar plate.
2. Dip the L-shaped glass spreader into alcohol .
3. Flame the glass spreader over the bunsen burner.
4. Spread the sample evenly over the surface of the agar using the sterile glass spreader ,
carefully rotating the petri dish underneath at an angle of 45℃ at the same time.
5. Incubate the plate at 37℃ for 24 hrs.
6. Calculate the colony forming units(CFU)value of the sample.
Points to be noted:
1. Red violet bile agar is used to determine the bacterial count (E.coli). Pink coloured
colonies appear on the media after incubation.
2. To determine the yeast and mold count PDA(potato dextrose agar) is used.
3. To determine the SPC standard or total plate count agar is used. Results of SPC & PDA
are noted after 5 days .
Organoleptic tests
1. Judging the quality of the milk by its taste and smell by laboratory person.
2. If any fly or extraneous matter is found in the raw milk , it is regarded as unfit and
rejected.
3. Color of the milk is noted .
Acidity of milk
Procedure : a) Took 10ml of sample of milk.
b) Added few drops of phenolphthalein indicator and mix it well.
c) Titrated the milk against N/9 NaOH.
d) Titrated till the endpoint appears when color turns light pink.
Result : %age acidity is calculated as = (volume of NaOH used )/(volume of milk taken)
Inference : acidity of milk lies between 0.12-0.15
This method can also be used to determine the acidity of curd , lassi , & kheer.
Result :
RM value of ghee = volume of NaOH used * weight of the sample .
Usually RM value of ghee ranges from 27-30. If the value is less than 27 then the ghee
is not of good quality.
Formula used :
COD(mg/ml)= ( A-B *N(FAS)8000) *(sample in ml *10)
A= amount of FAS required for blank.
B= amount of FAS required for blank.
Inference
Concentration should be less than 300 ppm for water to be safe for drinking.
Protein Quantification
This is done to estimate the amount of protein in different milk powder sample.
PROCEDURE
1) Added 7g of potassium sulphate, 0.8g of copper sulphate and 0.5g of powder sample in
Foss tube.
2) Added 15ml of sulphuric acid and 5-6 drops of octane.
3) Added 3ml of hydrogen peroxide.
4) Tubes were kept for 1 hour and 30 minutes at 400 ℃ for digestion.Placed the digested
tubes one by one for distillation in Kjeldhal machine.
5) After digestion titrated distillate with N/10 HCl.
6) Color changes from light blue to colorless.
7) Noted the observations
FORMULA
(HCl used - sample blank * 14.007* 100*0.1)/sample weight * 6.38(in case of dairy products)
Adulteration
Urea test :
Reagent : p-dimethylaminobenzaldehyde (1.6 g in 100 ml ethyl alcohol containing 10% HCl)
Procedure :
a) Take 2ml of milk in test tube .
b) Added 2ml of p-dimethylaminobenzaldehyde
Sugar test :
Reagent : HCl , resorcinol
Procedure :
1. Took 15ml of milk in test tube .
2. Added 1ml conc. HCl & shaked well.
3. Added 0.1gm resorcinol.
4. Put the test tube in boiling water bath for 15mins.
1. Presumptive test:
The presumptive test, is a screening test to sample water for the presence of coliform organisms.
If the presumptive test is negative, no further testing is performed, and the water source is
considered microbiologically safe.
If the presumptive test is negative, no further testing is performed, and the water source is
considered microbiologically safe. If, however, any tube in the series shows acid and gas, the water
is considered unsafe and the confirmed test is performed on the tube displaying a positive reaction.
The method of presumptive test varies for treated and untreated water.
Requirements :
● Medium: Lactose broth or Mac Conkey Broth or Lauryl tryptose (lactose) broth
● Glasswares: Test tubes of various capacities (20ml, 10ml, 5ml), Durham tube
● Others: Sterile pipettes
To view full table download the PDF file from the link given in the reference.
B. For untreated water
1. Take 1 tube of single strength (50ml) and 5 tubes of double strength (10ml) for each
water sample to be tested.
2. Using a sterile pipette add 50 ml of water to the tubes containing 50 ml single strength
medium.
3. Similarly add 10 ml of water to 5 tubes containing 10 ml double strength medium
Incubate the tubes at 37°C for 24 hrs. If no tubes appear positive re-incubate up to 48
hrs.
4. Compare the number of tube giving positive reaction to a standard chart and record
the number of bacteria present in it.
For example: a water sample tested shows a result of 1-4 (1 × 50 ml positive, 4 × 10
ml positive) gives an MPN value of 16, i.e. the water sample contains an estimated 16
coliforms per 100 ml
2. Confirmed test:
Some microrganisms other than coliforms also produce acid and gas from lactose fermentation. In
order to confirm the presence of coliform, confirmatory test is done.
From each of the fermentation tubes with positive results transfer one loopful of medium to:
1. 3 ml lactose-broth or brilliant green lactose fermentation tube,
2. to an agar slant and
3. 3 ml tryptone water.
Incubate the inoculated lactose-broth fermentation tubes at 37°C and inspect gas formation after 24
± 2 hours. If no gas production is seen,further incubate up to maximum of 48 ±3 hours to check gas
production.
The agar slants should be incubated at 37°C for 24± 2 hours and Gram-stained preparations made
from the slants should be examined microscopically.
The formation of gas in lactose broth and the demonstration of Gram negative, non-spore-forming
bacilli in the corresponding agar indicates the presence of a member of the coliform group in the
sample examined.
The absence of gas formation in lactose broth or the failure to demonstrate Gram-negative,
non-spore-forming bacilli in the corresponding agar slant constitutes a negative test (absence of
coliforms in the tested sample).
Tryptone water Test
1. Incubate the tryptone water at (44.5 ±0.2°C) for 18-24 hours
2. Following incubation, add approximately 0.1ml of Kovacs reagent and mix gently.
3. The presence of indole is indicated by a red colour in the Kovacs reagent, forming a
film over the aqueous phase of the medium.
a. Confirmatory tests positive for indole, growth, and gas production show the presence of
thermotolerant E. coli.
b. Growth and gas production in the absence of indole confirm thermotolerant coliforms.
3. Completed test:
Since some of the positive results from the confirmatory test may be false, it is desirable to do
completed tests. For this inoculum from each positive tube of the confirmatory test is streaked on a
plate of EMB or Endo agar.
In this process, a loopful of sample from each positive BGLB tubes is streaked onto selective
medium like Eosin Methylene Blue agar or Endo’s medium. One plate each is incubated at 37°C
and another at 44.5± 0.2°C for 24 hours.
High temperature incubation (44.5 ±0.2) is for detection of thermotolerant E.coli.
Following incubation,all plates are examined for presence of typical colonies.
● Coliforms produce colonies with greenish metallic sheen which differentiates it from
non-coliform colonies (show no sheen). Presence of typical colonies on high
temperature (44.5 ±0.2) indicate presence of thermotolerant E.coli.
Advantages of MPN :
● Ease of interpretation, either by observation or gas emission
● Sample toxins are diluted
● Effective method of analyzing highly turbid samples such as sediments, sludge, mud,
etc.
● that cannot be analysed by membrane filtration.
Disadvantages of MPN:
● It takes a long time to get the results
● Results are not very accurate
● Requires more hardware (glassware) and media
● Probability of false positives.