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ABSTRACT
With rapid increase in the number of vehicles every day, the amount of scrap tire
generated keeps skyrocketing as it is estimated to reach 1.2 billion tonnes annually by
2030. Scrap tires continue to pose serious environmental, health and aesthetic
problems as they are bulky, non-biodegradable, good breeding area for mosquitos
and rodents and also flammable materials. Several attempts have been made for the
proper utilization and management of scrap tires. Due limitation in the recycling of
scrap tires, one of the most viable solution is to used crumb rubber from scrap tire as
partial replacement to fine aggregate in concrete industry. This is rationalized as the
production of concrete hit more than 3.8 billion cubic meters annually, therefore, it
could provide a solution on conservation of natural aggregate and as well as improve
properties of concrete. This paper present a review of the recent researches carried
out on investigating the fresh and hardened properties of rubbercrete. Construction
members and products made of rubbercrete have highlighted as well. In addition,
future application related to rubbercrete advancement has been discussed.
Key words: Waste Tire, Crumb Rubber, Rubbercrete, Sustainability, Recycling
Materials.
Cite this Article: Bashar S Mohammed, Musa Adamu and Nasir Shafiq, A Review on
The Effect of Crumb Rubber On The Properties of Rubbercrete, International Journal
of Civil Engineering and Technology, 8(9), 2017, pp. 599–615.
http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=8&IType=9
1. INTRODUCTION
The world population keeps on increasing, with projection of 70% of the population to be
living in the cities by 2050 necessitating the need of automobiles since transportation is
needed more in the cities [1]. With this increase in population, and transportation been one of
the basic necessities in life, thus leading increase in vehicle usage, with China being the
largest automobile producing and marketing country [2, 3]. In the developed countries, it was
estimated that the rate of generation of waste tires stands in the ratio of one passenger tire per
person, with an estimate of 1 billion waste tires generated annually, with an expectation that
the waste tire generation will reach 1.2 billion by 2030, and a total of about 4 billion tires
deposited as landfills globally, with more than 50% of the average 1 billion waste tires
produced globally are discarded without any treatment [4-7]. The amount of waste tires
generated in U.S.A escalated to more than 3.8 million tonnes by 2013 with civil engineering
application consuming only about 5% of the waste tire generated [8]. While in 2015 it
escalated to more than 4.1 million tons with civil engineering utilizing about 7% [9]. A tire
can be defined as complex elastomeric formulations composite combined with steel and fiber
codes while a waste tire can simply be defined as a type of solid waste generated from used,
unwanted or discarded tires, irrespective of its size or type and has been removed from its
original usage [10, 11].
used to produce chipped rubber which is used as coarse aggregate in concrete while crumb
rubber is used as fine aggregate in concrete is produced using cryogenic grinding at low
temperature [7]. For example, waste tire has being used as crumb rubber to partially replace
fine aggregate in concrete [32-40]. Other researchers uses waste tire to partially replace both
fine and coarse aggregate in concrete etc. [41-43]. However few cases exists where waste tires
was used in form of chips to replace coarse aggregate in concrete due to the high reduction in
strength [44, 45]. Waste tires was also used as fine aggregate replacement in concrete for
composite slabs applications, exterior walls, hollow blocks and roller compacted concrete [46-
50].
Different terminologies such as rubbercrete, rubberized concrete and rubcrete were used
to denote concrete containing waste tires as partial replacement of aggregate [24, 42, 51-59].
For this paper rubbercrete will be adapted.
2. CRUMB RUBBER
Crumb rubber is a waste tire in which the size of the whole tire is reduced and grinded into
smaller particle ranging from 4.75 mm to 75μm as shown in figure 2 [10]. It is produced in a
special mill through grinding of the waste tire to granular sizes between 0.425 mm to 4.75
mm, with different sizes produced based on the properties and temperature of the milling
machine generated [31]. It can be used as a partial replacement of fine aggregate in concrete
or mortar [10, 31].
3. PROPERTIES OF RUBBERCRETE
3.1. Fresh Properties of Rubbercrete
Rubbercrete at its fresh state can be cast and molded to any desired shape; therefore fresh
properties of rubbercrete such as workability, density, unit weight, and air content are
important parameters as they may adversely affect the hardened properties of rubbercrete.
3.1.1. Workability
It has been reported that workability of rubbercrete improved with increasing the partial
replacement of crumb rubber percentage to fine aggregate up to 50% [12, 65]. Other
researchers have reported drop in the workability [65, 66]. Similarly, when crumb rubber
replacement percentage increases in dry mix roller compacted rubbercrete, the consistency
improved [49]. This finding was in contrary to another study where consistency was reported
to decrease [37]. However, in another study, it has been concluded that partial replacement of
crumb rubber to fine aggregate has no effect on workability of rubbercrete [14]. The
improvement in the workability is due to the hydrophobic nature of crumb rubber, it would
repels water which results in increasing the water available for the cementitious matrix and
consequently lead to increasing in the flowability of the rubbercrete [37]. On the other hand,
smaller size and surface roughness of crumb rubber particles could adversely effects the
workability. The higher rough surface area of crumb rubber might lead to increase friction
inside the fresh rubbercrete mixture resulting in reduce the flowability [66, 67].
3.2.2. Strengths
The reduction in strengths of rubbercrete as shown in table 1 was mainly due to the physical
properties of crumb rubber and its compatibility with fine aggregate. Increased air content in
the fresh rubbercrete mix due to the hydrophobic nature of crumb rubber leads to increased
void content in the hardened rubbercrete thereby allowing stresses concentration across the
pose causing micro cracks formation and consequently reduction in strength [48, 75, 96, 97].
In addition, the entrapped air on the crumb rubber surface increases the interfacial transition
zone (ITZ) thickness, and causes poor bonding with the hardened matrix as the ITZ itself is a
weak porous zone between cement paste and aggregate with the weak bonding causing micro
cracks formation leading to reduced strength and premature failure [6, 52, 98, 99]. In addition
crumb rubber is also non-compactible with sand, having lower specific gravity, strength,
stiffness, and load carrying capacity thus leading to reduced strength when replaced part of
fine aggregate [77, 84]. In addition as crumb rubber changes the aggregate grading in the
rubbercrete mix to a non-continuous with more voids formed due to the inability of the voids
in the aggregate to be filled by the crumb rubber, this leads to a more porous rubbercrete thus
reducing its strength [61]. However, some reported an increase in flexural strength and this is
attributed to the fiber nature of crumb rubber, high ductility and post cracking behavior of
rubbercrete which allows it to resist flexural loads even after failure [34, 100].
In order to reduce the strength loss in rubbercrete several attempts have been made to
either enhancing the bonding between hardened cement paste and crumb rubber or to increase
the chemical reaction in cement to densify the hardened rubbercrete micro structure. For
instance crumb rubber has been pre-coated with limestone and in another case it has been
coated with cement mortar to densify the ITZ and subsequently improving bonding [14, 62,
74, 101, 102]. Others researchers have treated the crumb rubber with sodium hydroxide so as
to make its surface rougher to improve bonding [103, 104]. Similarly ultraviolet using water
retention has been applied to crumb rubber to change its surface energy so that to prevent it
from repelling water and entrapping air and consequently improve its bonding [105].
Furthermore, to densify the hardened rubbercrete microstructure, cement replacement
materials have been used such as silica, ground granulated blast furnace slag, metakoalin and
fly ash [65, 77, 104, 106]. Additionally, crumb rubber has been oxidized using potassium
permanganate (KMnO4) solution before sulphonating it with sodium bisulfite (NaHSO3)
solution so that can have better bonding with hardened cement matrix [107]. Recently nano
silica has been added to rubbercrete to refine the pore system, increase chemical reaction of
cement and densify the ITZ as shown in Figure 3 [52]. While in another study deairing agent
was added to rubbercrete to reduce the air content and consequently improve strength [108].
However in contrary to this it was reported that treating crumb rubber does not significantly
improve strength in rubbercrete compared to normal concrete [109, 110]. It is worthy of note
that treating the crumb rubber would increases the cost of rubbercrete thus offsetting its
advantage. However, using Nano Silica would present an economical solution in mitigating
strength loss in rubbercrete due to its physical and chemical properties and also to its
relatively low cost.
ratio of rubbercrete are attributed to the more elastic, higher deformation and lower stiffness
of crumb rubber in comparing to fine aggregate. Therefore, rubbercrete has better ability to
absorb shock, vibration and consequently having higher impact resistance and damping ration
[65, 83]. The energy absorption capacity is measured through different ways such as
brittleness index, peak deflection, ultimate strain, peak strain and peak load. It can also be
measured through the load deflection curve as shown in Figure 4. The improvement in energy
absorption is attributed to the ability of low stiffness crumb rubber to bridge cracks, bend,
twist and compress to allowing the rubbercrete to be relatively more flexible and thus be able
to absorb more energy[65, 67, 86]. In addition, the low stiffness of crumb rubber particles
enables it to decrease internal frictions and recovering extra strain in the rubbercrete matrix
[12, 65]
blocking the paths for electric wave to transfer across the rubbercrete, while increase in sound
absorption is due to the ability of the sound to be absorbed by the entrapped air on the crumb
rubber surface [48].
5. FUTURE TRENDS
In some developing countries, scrap tires are being used as a low cost supplementary fuel due
to its high calorific value. This is lead to dramatically increase the emission of greenhouse
gases which is the main contributor to the global warming. However, to address this issue,
Kyoto protocol has put in place an enforcement mechanism restriction on production of
greenhouse gases which causes climate changes. Therefore, there will be a serious problem
of scrap tire disposal due to limitation in the landfill availability and also to the associated
multiple environmental and health hazards problems. The current scenario on recycling of
scrap tires is quite narrow for limited applications such as children’s playground, flower beds
mulch, landfill liners, artificial reefs, breakwaters, embankments, retaining walls, sport
surfacing, animal bedding, as high volume fill for septic systems, fill material for turf grasses,
and in concrete as partial replacement to aggregate, there is an urgent need to use recycled
scrap tire in useful mass applications. On the other hand, production of concrete has hit more
than 3.8 billion cubic meters annually. This will lead to depletion in the natural resources
which also will adversely affect the eco-system.
Using crumb rubber from scrap tires as partial replacement to fine aggregate in concrete
results rubbercrete. In comparison with normal concrete, rubbercrete has several improved
properties such as ductility, fatigue performance, impact resistance, thermal conductivity,
acoustic properties, electrical resistivity, etc. However, rubbercrete exhibits lower strengths
and modulus elasticity which discourage personals in the construction industry to practically
accept it. Therefore, attempts have been made to recover the strengths lost by treating and
coating crumb rubber particles. These attempts have failed to provide an acceptable economic
solution. Recently, nano silica has been added to rubbercrete and successfully improves it
strengths without offset cost and other improved properties. Therefore, this will provide
available economical solution to the waste tire management. Although the fresh and hardened
properties of rubbercrete have been thoroughly investigated and well documented by
researchers. However, some aspects require further attention such as: systematic mix design,
fire resistance, behavior in elevated temperatures, carbonation resistance and deformation
properties (shrinkage and creep).
6. CONCULDING REMARKS
This paper reviews the latest works have been conducted to investigate rubbercrete properties
in both fresh and hardened state. The fresh properties include unit weight, air content, and
workability while the hardened properties include compressive, tensile and flexural strengths,
static and dynamic modulus of elasticity, shrinkage, abrasion resistance, impact resistance,
ductility, energy absorption, toughness and fatigue properties. It also covers durability
performances which include chloride Ion Penetration, water absorption, porosity, carbonation
resistance, corrosion resistance, and freeze/thaw resistance. Other physical properties such as
sound absorption, electrical resistivity, and thermal conductivity have been reviewed. The
summary of the remarks derived from this paper are as follows:
Rubbercrete has improved workability and freeze / thaw resistance.
Reduction in the strengths of rubbercrete can be offset economically using nano silica as
cementitious addition.
The lower drying shrinkage of rubbercrete will promote it as good repair mortar and also in
mass concreting application such dams and rigid pavements.
Due to the ability of rubbercrete in absorbing impact loading, members subject to accidental
impact loads can be made of rubbercrete such as crush barrier
The improved fatigue load cycles and toughness of rubbercrete make it suitable for roller
compacted rigid pavement
The rubbercrete can be used in producing of members/products that can be used in improving
life quality of habitants due to its high sound absorption, high electrical resistivity and lower
thermal conductivity.
ACKNOWLEDGEMENTS
The authors would like to thank the Ministry of Education (MOE) of Malaysia for granting
the project under code PRGS/1/13/TK03/UTP/02/02.
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