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Foreword
This publication provides an overview of the range of material
solutions that are used at Schaeffler, especially in the Industrial
Division, as a widely applied standard or in the form of a specific
special solution.
The overview serves as an initial reference for Business Units,
Sectors, particularly their Application Engineering and Product Design
functions, External Sales, Commercial functions and those interested
in getting more intensively involved in the field of materials technology.
This overview should be regarded as a summary which can be used to
make qualitative comparisons and is in no way a substitute for specific
application support service provided by the specialist department.
The information contained on the following pages is not intended
to generate a “definitive image” of a material or its heat treatment.
The aim of this publication is rather to present characteristics,
advantages and disadvantages as a means of illustrating the technical
facets of individual solutions in comparison with each other.
We hope that you enjoy reading this compact reference work and,
above all, that it provides you with additional information, helps in your
day-to-day work and provides an introduction to materials technology
at Schaeffler.
Comparison of standard solutions
Classification of material and heat treatment according to performance capability under various requirements.
In technical comparison with reference: 1) The cost-effectiveness only provides an initial qualitative indication,
+++ Excellent
while the costs and prices are essentially dependent on the product and quantity.
++ Significantly better 2)
+ Better Stress peaks in the region of the static load carrying capacity.
3)
⬅ Identical The classification can differ depending on the medium and the temperature.
– Worse 4) ⬅ With standard heat treatment (W230),
–– Significantly worse ++ With heat treatment for dimensional stabilisation (W230S, secondary hardening).
In price comparison with reference:
Slightly more expensive
More expensive
2
Comparison of special solutions
Classification of material and heat treatment according to performance capability under various requirements.
In technical comparison with reference: 1) The cost-effectiveness only provides an initial qualitative indication,
+++ Excellent
while the costs and prices are essentially dependent on the product and quantity.
++ Significantly better 2)
+ Better Stress peaks in the region of the static load carrying capacity.
3)
⬅ Identical The classification can differ depending on the medium and the temperature.
– Worse 4) Higher performance capability compared with Cronidur 30.
In price comparison with reference:
Slightly more expensive
More expensive
Significantly more expensive
3
Standard solutions
100Cr6 (reference 1) Martensitic hardening, thermal stabilisation SN
Applications
■ Rolling bearings:
all series.
00018E4D
00018EE7
6
100Cr6 (reference 2) Martensitic hardening, thermal stabilisation S0
Applications
■ Rolling bearings:
all series.
00018E4D
00018EE7
7
100Cr6 Martensitic hardening, thermal stabilisation S1
Applications
■ Small combustion engines
■ Fan bearing supports for steel mills.
00018E54
00018E57
8
100Cr6 Bainitic hardening, thermal stabilisation S1
Applications
■ Bucket wheel excavators
■ Trams:
wheelset bearings.
00018E5B
00018E59
9
St4 Case hardening
Applications
■ Universal joints:
drawn cup needle roller bearings
with closed end, all types
■ Motorcycles: 00018E5D
00018E5F
chassis, swing arm arrangement.
10
100CrMnSi6-4 Martensitic hardening with defined residual austenite
Applications
■ Steel production
■ Automotive:
passenger car gearboxes.
00018E72
11 00018E74
100CrMnSi6-4 Carbonitriding
Applications
00018E64
0001A3F7
■ Hydraulic axial piston motor:
output shaft bearing arrangement
■ Construction/
agricultural machinery:
gearbox bearings.
12
Case hardening steel Case hardening (carburisation and martensitic hardening)
Applications
00018E66
00018E68
■ Wind turbines:
main rotor bearings
■ Heavy duty trucks:
wheelset bearings.
13
Case hardening steel Carbonitriding
Applications
■ Steel production:
rolling mill bearings
■ Wind power gearboxes.
00090DAC
00018E72
14
Cronidur 30 Martensitic hardening
Applications
00018E6A
00018E6C
■ Machine tools:
spindle bearing arrangement
■ Fluid technology:
process pump.
15
Cronitect Case hardening with nitrogen
Applications
■ Food industry:
bottle filling plant
■ Sport and fitness:
00018E70
inline skates. 00018E6E
16
Special solutions
M50 Martensitic hardening
Applications
00018E76
■ Aircraft engines:
main shaft bearing
■ Current generation for aerospace:
turbine rotor bearing arrangement.
18
M50NiL Case hardening (carburisation and martensitic hardening)
Applications
■ Aircraft engines:
main shaft bearings rotating at
extremely high speeds.
00018E78
19
Austenite Carburisation
Applications
■ Butterfly valve:
positioning bearing arrangement
■ Gimbal mounting:
00018E7D
stud bearing arrangement. 00018E7B
20
M50NiL Duplex hardening
Applications
00018E81
■ Aircraft engines:
main shaft bearings rotating at
extremely high speeds.
21
32CrMoV13 Nitriding
Applications
■ Aircraft engines:
main shaft bearing arrangement.
0001A3FB
22
Vacrodur
Applications
■ Spindle bearing arrangement
of machine tools
■ Engine components.
000B9CD8
000B9CCF
23
Cermadur
Applications
■ Ocean energy generation
■ Pumps, compressors.
000B9D0E
000B9CFC
24
Silicon nitride Si3N4
00018E88
00018E86
■ Food industry
■ Machine tools:
spindle bearings.
25
Zirconium oxide ZrO2
Applications
■ Automotive:
motors for electric windows
■ Food technology.
00018E8D
00018E8A
26
MATNR 036936430-0000 / TPI 226 / 03 / GB-D / 201906.25 / Printed in Germany by pms
Schaeffler Technologies Schaeffler Technologies All data have been prepared with a great
AG & Co. KG AG & Co. KG deal of care and checked for their accuracy.
However, no liability can be assumed
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for any incorrect or incomplete data.
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Germany Germany We reserve the right to make technical
Internet www.schaeffler.de/en Internet www.schaeffler.de/en modifications.
E-mail info.de@schaeffler.com E-mail info.de@schaeffler.com
© Schaeffler Technologies AG & Co. KG
In Germany: In Germany:
Phone 0180 5003872 Phone 0180 5003872 Issued: 2019, June
Fax 0180 5003873 Fax 0180 5003873
Reproduction in whole or in part without
From other countries: From other countries:
Phone +49 9132 82-0 Phone +49 9721 91-0 our authorisation is prohibited.
Fax +49 9132 82-4950 Fax +49 9721 91-3435 TPI 226 GB-D
Legend
Suitability for increased load carrying capacity
(basic dynamic load rating, EHD)