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www.schaller-automation.com
Make your life easier
and safer than ever
That’s why we created
Visatron® VN301plus
Function overview
The day-to-day mission of Schaller is to
detect potentially harmful operating
conditions in which hazardous oil mist is
released as a result of bearing damage.
In extreme cases, these oil mists which
consist of tiny oil particles have a
tendency to cause an explosion in the
crankcase of the engine – Schaller oil
mist detection systems represent the
last reliable safeguard against such
accident.
In order to respond to today’s market
demands, we at Schaller have put con-
siderable thought into how we could
make our product even safer and sim-
pler.
For Schaller, “safety first” is not just an
empty phrase or marketing slogan, it
has been part and parcel of our corpo-
rate culture and practised every day for
more than 60 years. Our VN301plus is
based on 50 years of experience in oil
mist detection.
The VN301plus system consists of a
central unit to which up to 20 sensors
(Master-Slave version) can be
connected. Each sensor monitors one
crankcase compartment independently
and is an standalone unit. When a
sensor is replaced, the surrounding
2
Engine Room Control Room
Remote Indicator II
Engine Control
4 - 20 mA
Ready pre-alarm, alarm signal
Unit
Oil mist concentration
Alarm monitoring
system
rpm / load
Engine safety
system
CAN open
sensors ensure that the crankcase is And what’s more, there are no wear CAN and Modbus interface options.
monitored. parts or time-consuming repairs.
All of our know-how and many decades
We use fresh air to keep our sensors of experience has gone into making this
Flexibility and outstanding completely clear of dirt. This reduces product which means we can confidently
maintenance overheads significantly say, ONE engine, ONE VN301plus, FOR
safety
and rules out false alarms. LIFE…
Our hybrid cable solution offers flexible The no-frills display of our central unit
installation options and, as always, of- means you quickly gain an overview of
fers the benefits of our technology the system status. Our products are
which is based on the Venturi principle. geared towards Industry 4.0 due to our
Remote Indicator II
4 - 20 mA
Ready pre-alarm, alarm signal
Unit
Oil mist concentration
Alarm monito-
ring system
rpm / load
Oil mist concentration
Engine safety
system
CAN open
www.schaller-automation.com 3
The sensor
The sensor consists of 3 parts to its structure, protects the cable from
damage due to external factors.
- Engine wall screw fitting
- Sensor By using compressed air we provide ac-
- Hybrid cable tive protection against soiling. Fresh air
continuously flows round the measure-
Flexibility, simplicity and reliability
ment optics which means that oil cannot
this is how we control your operat-
be deposited and trigger a false alarm.
ing costs more effectively.
You will be notified by the central unit
The engine wall screw fitting allows the Thanks to the rugged compact design when the optics need to be cleaned to
sensor to be mounted on the engine of our sensor, it can easily be mounted ensure monitoring continues smoothly.
and also the intake and return flow of the on every engine. Our VN301plus can be
attached to diesel/gas and dual-fuel en- Our latching system for the hybrid cable
crankcase atmosphere.
gines. Universal solution. at the sensor also makes installation
4
More than 55,000 engines
with outstanding protection
Central unit
The central unit of the VN301plus important information is available at a therefore prevents false alarms.
system has the following functions: glance.
The Remote Indicator 2 can be
- Distributing power supply to the Up to 10 sensors can be connected to connected as an option, and is installed
sensors the central unit, and up to 20 as master- on the control desk in the engine control
slave version. room.
- Providing the operator with the
necessary information on the Our new software makes it possible to The central unit can communicate with
system status calibrate the sensors so they are always modern control systems via ModBus/
perfectly adjusted to the engine CAN Bus. All data on the system is
- Programming and adjustment
operating conditions. Our tried and stored in the central unit for analysis.
The central unit is designed to withstand tested “floating-zero algorithm” adapts
extreme conditions such as vibrations or to the opacity in the crankcase arising
high temperatures at the engine. All from the operating conditions and
www.schaller-automation.com 5
VN301plus / VN301plus EX sensor unit
Sensor
Type Sensor VN301plus
Communication sensor - central unit RS485
Display Green : Ready
Red : Alarm
Installation G ¾“
M27 x 1.5
IP IP 65
Housing PPA + GF, halogen-free
Air pressure 2,5 bar
Weight Sensor : 850 g
Engine wall screw fitting : 350 g
Operating temperature 5°C-70°C
Max. length of hybrid cable 30 m
Atex classification (VN301 Plus
EX) II -/2G Ex OP IS IIB T4-/Gb
engine wall
engine wall
Motorwand
Motorwand
Kabel - Biegeradius
Kabel - Biegeradius
ca. 112
ca. 112
125
125
Bending Radius
Bending
of Cable
Radius of Cable
>60mm >60mm
ca. 82
ca. 82
75 43
75 43
(altern. 95) (altern. 95)
92 92
ca.205
ca.205
(altern. M27x1,5)
(altern. M27x1,5)
engine wall
engine wall
Motorwand
Motorwand
engine wall
engine wall
Motorwand
Motorwand
Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind verboten, soweit nicht ausdrücklich gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent- und Gebrauchsmustereintragung vorbehalten.
140
140
127
127
112.5
112.5
G3/4
G3/4
ca.27
ca.27
ca.27
ca.27
ca. 82
ca. 82
81.86
81.86
92 92 75 75 70 70 70 70 75 75 92 92
(altern. 95) (altern. 95) (altern. 95) (altern. 95)
ca. 148 ca. 148
38110.7
Werkstoff, Halbzeug Werkstoff, Halbzeug
Bliesk
Abtlg. Freigegeben durch Dokumentenstatus
Abtlg. Freigegeben durch Ex-Schutz-Beauftragter
Dokumentenstatus Dokumente
TE TE
Original Erstellt durch Geprüft
Original
durch Erstellt durch Geändert durch Geprüft durch Ausgabedat
A0 A0
Projektionsmethode Benennung, zus. Benennung
Projektionsmethode Benennung, zus. Benennung Sachnumme
6
VN301plus / EX Sensor Unit
VN301plus / EX Sensor Un
VISATRON® VN301plus central unit
Central unit
Type Central unit VN301plus
Communication interface CAN open/ MODBUS (RS485)
Installation 4 x M10
Display Oil mist concentration
Alarm localisation
Pressure setting
System status
Installation
IP IP 65
Housing Aluminium
Voltage 18 - 32 VDC
Current max. 3A
Air pressure max. 12 bar
Air pressure connection, pressure regulator G 1/4”
Air quality ISO 8473-1:2010 (6-4-4)
Weight 7 kg
Vibration +/- 1.6 mm displacement or 4G (5-100 Hz)
Operating temperature 5°C - 70°C
Number of sensors 10
20 in master-slave configuration
Relay Output 2x oil mist alarm
1 x Ready
1 x pre-alarm
Storage Events: 8000
Air humidity max. 95%
Communication cable to sensor Schaller hybrid cable, halogen-free
ca. 418
348
ca. 418
Dimensions
141 10 250
Druckluftanschluss 348
air supply
141 max. 1210bar 250
Druckluftanschluss
air supply
max. 12 bar
Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind verboten, soweit nicht ausdrücklich gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent- und Gebrauchsmustereintragung vorbehalten.
ca.289
Weitergabe sowie Vervielfältigung dieses Dokuments, Verwertung und Mitteilung seines Inhalts sind verboten, soweit nicht ausdrücklich gestattet. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patent- und Gebrauchsmustereintragung vorbehalten.
ca.289265
215
265
215
19
G1/4
Druckluftanschluss
Mounting / Befestigung
19
air supply
max.G1/4
12 bar.
4 threaded holes or
ca. 163 throughholes for M10 bolts Druckluftanschluss
Mounting / Befestigung air supply
4 Gewinde oder Durchgangs-
bohrungen für Schrauben max. 12 bar.
4 threadedM10
holes or
Toleranzen Gewicht [kg] Maßstab
703338.536 1:1
Option: Externer Wasserabscheider 4 Gewinde oder Durchgangs- Abtlg. Freigegeben durch Dokumentenstatus Ex-Schutz-Beauftragter
Blieskastel / Germany
Dokumentenart
1:1
Hinweis/note:
ProjektionsmethodeWerkstoff,
Benennung,
Halbzeug zus. Benennung Sachnummer
ME VN301plus 33K2
mit Wasserabscheider VERTRIEB_180403
Option: Externer Wasserabscheider
Blieskastel / Germany
Abtlg. Freigegeben durch Dokumentenstatus Ex-Schutz-Beauftragter Dokumentenart
TE
Option: external water seperator Original
A1
Erstellt durch
Winter
Geprüft durch Geändert durch Ausgabedatum
05.09.11
Ausgabe Blatt
2/2
Projektionsmethode Benennung, zus. Benennung Sachnummer
ME VN301plus 33K2
mit Wasserabscheider VERTRIEB_180403
www.schaller-automation.com 7
Safety for you
and your engine:
Worldwide!
Headquarters:
SCHALLER Automation
Industrielle Automationstechnik GmbH & Co. KG
Industriering 14
D-66440 Blieskastel
Tel.: +49 6842 508 0
Fax: +49 6842 508 260
Mail: info@schaller.de
www.schaller-automation.com
China
Schaller Automation - China
Room 401, Juyang Mansion No. 1200
Pudong Avenue,
Shanghai 200135, P.R.China
Phone: +86 - 21 - 5093 - 7566
Mobile: +86 - 1390 - 1890 - 736
USA
Schaller Automation LP
811 Shotgun Road
Sunrise, FL 33326
United States of America
Phone: +1 954 794 1950
Mobile: +1 561 289 1495
Fax: +1 954 794 1951
Mail: info@schalleramerica.com