2019

Method Statement for RCC Bored

Cast In-Situ Piling

For JMC PROJECTS (INDIA) LIMITED

Submitted By

PROJECT IN-CHARGE

Checked By

Approved By

JMC PROJECTS (INDIA) LIMITED

Doc No: JMC/I&P/HDFC/QMS/MS/03, R1
DATE: 02.11.2017
Method Statement for RCC Bored Cast In-Situ Piling, HDFC Project
2

Construction Method Statement

For
Installation of Bored Cast-In-Situ Piles
INDEX

Contents
1.0 PURPOSE ........................................................................................................................................... 3
2.0 SCOPE ................................................................................................................................................ 3
3.0 REFERENCES ...................................................................................................................................... 3
4.0 RESPONSIBILITIES .............................................................................................................................. 3
5.0 CONSTRUCTION EQUIPMENTS: ........................................................................................................ 4
6.0 METHODOLOGY ................................................................................................................................ 5
7.1 SETTING OUT: ............................................................................................................................... 5
7.2 DRIVING OF TEMPORARY CASING: .............................................................................................. 5
7.3 MATERIAL: .................................................................................................................................... 5
7.4 SURVEY: ........................................................................................................................................ 7
7.5 BORING--BY HYDRAULIC ROTARY RIG:.......................................................................................... 8
7.6 REINFORCEMENT CAGE LOWERING BY F 16 3RD GENERATION PICK AND CARRY: ...................... 9
7.7 REINFORCEMENT COVER BLOCK: .............................................................................................. 10
7.8 FLUSHING OPERATION- BY TRIPOD AND 3 T CAPACITY WINCH: ... Error! Bookmark not defined.
7.9 CONCRETING BY TRIPOD AND WINCH: ...................................................................................... 10
7.10 WITHDRAWL OF TEMPORARY CASING: .......................................................................................... 11
8.0 SAFETY, HEALTH & ENVIRONMENT: ................................................................................................. 11
9.0 QUALITY ASSURANCE AND QUALITY CONTROL .................................................................................... 12
10.0 FORMATS IN ANNEXURE 2: ................................................................................................................. 12

Page 2 of 12
Method Statement for RCC Bored Cast In-Situ Piling, HDFC Project
3

1.0 PURPOSE
The purpose of this document is to describe the work procedure to be adopted for bored
cast-in-situ pile.

2.0 SCOPE
Method for Piling is cast in situ-bored piles with hydraulic rigs using partial depth casing with
bentonite and oscillator arrangement. Concreting of bored cast-in-situ pile as per approved
drawings of HDFC including reinforcements fabrication.

3.0 REFERENCES
 Contract documents/Tech Spec
 Good for Construction drawing of pile
 IS:2911 1979 Part 1 Section 2
 IS: 2911 1985 Part 4
 Bar bending schedules as prepared by JMC and approved by PMC.
 JMC Quality Assurance manual
 Project Quality Assuarance Plan & Field Quality Plan
 Health, Safety and Environment plan.

4.0 RESPONSIBILITIES
Following are the responsibilities and reporting structure of personnel involved in the scope
of the procedure:

Position Reporting / Responsibilities

Project In-Charge
Construction In-Charges
Piling In charge / Engineers
Survey Engineer/Surveyor
 Shall report to Project Coordinator
 Shall oversee Project progress, Resource management and new
resource induction
 Shall monitor cashflow and resource allocations, prioritising
works and coordination with Customer
 Shall report to the Project Manager
 Shall be responsible for control, supervision and direction for
implementation and execution of construction plans.
 Shall also be responsible for supervision of construction activities
and preparation of records, Develop construction schedules,
procedures and prepare progress and accomplishment reports.
 Shall report to Deputy Project Manager
 Shall be responsible for day-to-day planning of site. Piling
activities and preparation of construction records.
 Shall report to Project Manager
 Pile points shall get jointly checked by JMC Engineer or HDFC
Page 3 of 12
Method Statement for RCC Bored Cast In-Situ Piling, HDFC Project
4

Position Reporting / Responsibilities

surveyor.
QA/QC Incharge  Shall report to Project Manager & RO Coordinator
 Shall be responsible for overall control of QA activities & QC
activities and sub-contractors’ QC activities, implementation of
QAP and ITPs’
 Shall be responsible for carrying out Inspection as per
specification.
HSE Manager  Shall report to Project Manager
 Shall be responsible for overall control of SHE Activity

5.0 CONSTRUCTION EQUIPMENTS:

S. No. DESCRIPTION CAPACITY NO.
Piling Rig with Kelly augur 5 nos. + 1 no as
1. As required
cleaning bucket casing etc redundant
Vats made of MS or made by Atleast 4 number,
2 brickwork and plaster to avoid As required Kacha vat will not be
soil contamination used
3. Crane TATA 320 or similar As per requirement
0.25 cum/as
4. Excavator As per requirement
required
5. Dumpers 4 cum As per requirement
RMC to be used till
60
Batching Plant/Approved the time Batching
6. cum/hr/Approved
Source by HDFC Plant is set-up at site
RMC
As per project need
7. Tanker 12000 Lit 12000 Lit
and direction of PMC
8. Transit Mixers 6/4 cum As per requirement
Welding
Generator/Transformer and
9. 400 Amps As per requirement
welding electrode of ADOR
make 3.15mm
10. Tremie Pipe Min 150 or 200 Dia. As per requirement
11. Hopper with Charging Plate 0.5 to 1.0m3 As per requirement

The number of equipment mentioned above may increase or decrease as per actual site condition.
Any other equipment, machinery, tools and plants etc. whenever required to complete the erection
successfully shall be deployed.

Page 4 of 12
Method Statement for RCC Bored Cast In-Situ Piling, HDFC Project
5

Pile points will be marked by

Total station.
6.0 METHODOLOGY

7.1 SETTING OUT:

Necessary survey is to be completed and pile points marked. The pile location is set
out with respect to the control points by suitable peg marked at location and
checked by HDFC representative. The permission to start boring will be obtained in
writing as per the checklist. The guide points (min. 3Temporary casing should be
used from the ground level to stabilize the sides of the bore hole. nos.) as per
enclosed sketch in 7.4 are fixed at suitable locations outside the casing for future
reference and the reference points are guarded.

7.2 DRIVING OF TEMPORARY CASING:

Rotary drilling rig fitted with suitable tool (soil boring tool) to be positioned at the
pile point. Temporary casing of length 5 to 6m or as suitable considering the cut off
level of pile to be bored, shall be used from ground level to stabilize the sides of the
bore hole. After necessary checks for verticality of the mast, boring shall be started.
On completion of boring up to about 1m on top, temporary steel casing pipe 12mm
thick will be installed in position using special attachment to the rotary head. The
casing pipe shall be gradually pushed to the required depth in advance of boring;
ensuring verticality. Casing shall be driven preferably in multiple pieces. The casing
pipe shall be lifted by piling rig and lowered in the borehole. The diameter of cutting
tool shall in no case be less than the diameter of the pile minus 75 mm maximum.
The working level should be 0.3m to 0.5 meter above ground level or in ground
level. The centre line of the casing pipe is then checked with respect to the
reference points. Casing pipe is driven in by hammering / tempering / rotating by
hydraulic rig. The thickness of bottom and other casing pipes will be provided
depending upon the diameter of the pile and the subsoil conditions. After concreting
the same is extracted.

7.3 MATERIAL:
(A) WATER:
Water (Tested in Third party Lab and approved by EIC) & Cement
(B) BENTONITE/Pile Polymer:
Bentonite slurry for stabilizing the sides of the pile borehole.
remove polymer from all places
Page 5 of 12
 Method Statement for RCC Bored Cast In-Situ Piling, HDFC Project
6

(i) PROPERTIES OF BENTONITE SLURRY IN CASE OF USE OF BENTONITE:

SL EQUIPMENT To be done
TYPE OF TEST REQUIRED VALUE
NO TO BE USED Frequency/Location
1  Density of freshly prepared
bentonite should be
between 1.03 to 1.10 g/ml.
Mud Density After contamination density
(i) 24 hrs after mixing should increase upto 1.25 Hydrometer At site
(ii) Prior to concreting g/ml.Density should be
brought down to less than
or equal to 1.12 g/ml @
bore bottom by flushing.
2 Marsh cone
Viscosity Prior to concrete 30-60 seconds viscosity Randomly At site
apparatus
3 pH value 9 to 11.5 pH meter At site
4 MTC Review/Random
Liquid Limit minimum 400% Casagranda
checking at lab
 In case of use of Bentonite, it shall be saturated for 24hrs before used at the first
instance per tank.
 Frequency of test: 24 hrs after mixing prior to concreting.

 An arrangement required for using bentonite in HDFC project
is shown in the Annexure 1.
(ii) HANDLING OF BENTONITE SLURRY:

 Use of tank / storage & return vat arrangements for storage and circulation of return
mud. All vats will be either made of MS Sheet or constructed by using B/W and
plaster.
 Not splashing of bentonite mud/slurry outside the specified area.
(iii) QUALITY CHECKING TOOLS
SPT testing equipment not
included
 Digital pH meter
 Mud Balance
 Hydrometer
 Marsh Cone viscometer with beaker/s & 1000ml measuring cylinder
 Weighing Machine

(B) CONCRETE:
Page 6 of 12
 Method Statement for RCC Bored Cast In-Situ Piling, HDFC Project
7

 Grade of Concrete : M30 (Pile) with PSC from

approved own/commercial RMC plant
 Slump of concrete : 150 to 180 mm
 The maximum size of Coarse aggregate shall not exceed 20mm
 The cement used for piling work as per IS: 455 specifications for Portland slag
cement.
 Minimum cement content for design Mix shall not be less than 400kg/m3
 For Piling, quantity of cement shall be as per the Design Mix.
 Concrete cube shall be tested as per specifications shall be manufactured by
SAIL, Tata Iron & Steel
(C) REINFORCEMENT STEEL: Company Ltd/RINL or other
manufacturers having valid
BIS Licence
 Fe 500/500D TMT bars shall be used
 Bending of reinforcement shall be as per IS:2502 1963
Fe500D only  The reinforcement shall extend for the full length of the pile and shall project
750mm or 36D whichever is more,. above the cut-off level. Inhibitor solution of
approved quality as per technical Specification.

7.4 Survey:
At least three reference Pillars shall be erected in each building location and outside the piling
area by erecting RCC footing and column or by B/W and marking level and coordinate on the
steel plate embedded on the top of the column. The column with known co ordinate and known
Reduced Level shall be the reference point and BM for that particular building. All the
coordinates shall be verified by HDFC Engineers. Total Station shall be placed atop any one pillar
and pile centre point for each Pile shall be given after verifying each time the other two
reference points. Two reference peg in the right angle direction of Pile centre point at 2 to 3m
away from the pile centre points shall be marked in each pile and all the points given by the
surveyor shall be cross verified by JMC Site Engineer/s for minimizing human errors. A protocol
with a heading ‘Reference Point for Checking Pile Location’ shall be maintained and signed by
JMC Surveyor and JMC Site Engineer, after checking coordinates of each pile points, and before
offering HDFC Engineers for checking. Temporary benchmarks of sufficient number shall also be
fixed in the same manner for ease of work.

Pegs driven in the ground at d1 & d2 m from center and at right angle to each other, before
starting of driving of liner.

Piles shall not deviate more than 75 mm or

Page 7 of 12 one-tenth of diameter whichever is more in
case of piles having diameter more than
600 mm from their designed positions at
working level of the piling rig. In case of
single pile in a column, positional tolerance
shall not be more than 50 mm.
Method Statement for RCC Bored Cast In-Situ Piling, HDFC Project
8

Centre of Pile marked (Coordinate will be given by TS)

d1 d2

7.5 BORING--BY HYDRAULIC ROTARY RIG:

Rig shall be centered on pile point. Base machine with rotary drill shall be positioned on firm
leveled ground. The level of base-machine shall be checked with the help of spirit level on the
base frame. The casing shall be driven with the help of hydraulic press & its verticality shall be
checked before starting boring operation. The diameter of the boring tools/Auger shall be 75mm
shall not be less than 75 mm shall not be less than 75 mm
less than the diameter of the pile.
only bentonite

Initial Boring of about 1.5/2.5 meters shall be done by using auger attached with the Hydraulic
Rotary Rig. The diameter of cutting tool shall be lesser than the outside diameter of casing minus
75mm. Bentonite/Pile Polymer tanks, made with 5/6 mm thick MS Plate & stiffened in every
corner with ISMC 75/ISA 75 shall be placed outside the piling area. One bentonite/Polymer tank
per rig shall be positioned on the ground and each tank (MS/ made of bricks) shall be fitted with
at least 15 HP capacity vertical pump for mixing bentonite in the tank and for pumping it on the
pile boring while pile driving by rotary rig. Bentonite slurry shall be prepared by mixing
bentonite/Polymer powder with water to the required density in vats and its density and
viscosity (as per Table 1) shall be checked as per specification. Bentonite slurry shall be filled up
upto the level of subsoil water or upto the bottom of Casing. Normally density of fresh bentonite
slurry shall be kept between 1.03 to 1.1 g/ml. Bentonite/Polymer suspension shall be filled into
the pile bore for stabilization of sides, as and when required, before starting boring, upto the
bottom of temporary casing. The hole shall be always kept almost full with the bentonite slurry
shall be agitated time to time to avoid formation of sedimentation cakes. The level of Bentonite
in the pile bore shall always be maintained 1.5 m above the bottom of casing or ground water
table which ever is higher. The properties of bentonite slurry, if bentonite is used shall be as per
the specification.
The drilling mud shall be used at least from the level of
sub-soil water or from the level of bottom of M.S. liner
depending upon site conditions and the hole shall then
be always kept almost full with the fluid which should
preferably be kept in motion

Page 8 of 12
Method Statement for RCC Bored Cast In-Situ Piling, HDFC Project
9

a) Bentonite powder, if used in the process should be tested randomly for its liquid limit
and Sand content to verify it with the MTC. Sand content should be 2% maximum &
Liquid limit should be 400% minimum.
b) Bentonite slurry/Polymer should be made by mixing it with potable water using pump
for circulation. The density of the solution should be 1.035 or more.
Further boring will be continued using suitable boring tools. Auger boring may be continued till
water table is reached. However when boring is required to be done below ground water table
and bored muck is not getting collected in the auger, bucket tools (soil / bucket) will be used for
boring. Once the bore has reached the desired depth, the bottom of the bore shall be cleaned by
cleaning bucket and by bentonite/polymer flushing.

Mixing of polymer with water shall be done by using air bubbles as extensive stirring may
damage the chain of polymers affecting the consistency of the fluid. Before mixing polymer with
the water, a little dose of Caustic Soda (NaOH) shall be mixed with the water to maintain a pH
value above 8. Polymer shall be mixed with the water till the slurry reaches a viscosity of 60 s or
more. The polymer slurry shall be taken into the return tank directly for reuse with/without re-
dosing. As Polymer never mixes with the drilling muck, sand percentage of polymer slurry always
remains lower than the stipulated, thus no flushing is even required after cage lowering in case
of use of polymer as stabilization fluid. remove polymer from
methodology. Submit a
separate methodology using
Cleaning of the Borehole polymer

After completion of boring the borehole bottom shall be cleaned by the Cleaning Bucket till all loose,
disturbed or softened material is removed from the borehole base. After cleaning, the bore hole
shall be flushed with fresh bentonite slurry till such time so as to obtain a slurry density of equal to
or less than 1.12 g/ml.

7.6 REINFORCEMENT CAGE LOWERING BY CRANE:

The bar bending schedule based on approved drawing shall be prepared. Reinforcement shall be cut
and bent to required size and shape. Reinforcement cage shall be fabricated at fabrication yard
adjacent to piling location and transported to location by crawler mounted/ wheel mounted crane of
suitable capacity. Specified approved cover blocks shall be provided to reinforcement cage for the
pile. Reinforcement cage shall be lowered in 1 pieces or more depending on the available length of
steel bars & length of pile. Bottom cage shall be lowered inside the borehole and after temporarily
supporting on the casing pipe top and keeping the dowel length projecting above, second cage, if
required, shall be lifted and lapped as per approved drawings or construction drawings. Helicals /
rings shall be tied & tack welded @600mm c/c distance as per specification and main reinforcement
laps shall be welded upto a length of 10 D on both sides to provide more rigidity to the cage. The
cage shall then be lowered further in the borehole. Alternatively, both the cages may be lapped &
Page 9 of 12
 Method Statement for RCC Bored Cast In-Situ Piling, HDFC Project
10

welded on ground & the entire cage shall be lowered inside the bore. The reinforcement shall
project above the cut off level as per GFC drawing; I.e. upto 36 D or 750mm above cut-off level.

as per GFC drawing

or 36D or 750 mm
whichever is more

7.7 REINFORCEMENT COVER BLOCK:

Circular Cover Block 80 mm dia shall be made and fixed to helical as mentioned in drawings. The
cover block shall be provided at approximately meters intervals and suitably staggered.

100mm dia
minimum Strength of cover
block should be same of
7.8 Flushing of the Borehole concrete using in pile

After lowering of Reinforcement Cage and tremmie Pipe, flushing shall be done using fresh
Bentonite solution of density not exceeding 1.05 gm/cc. Fresh bentonite slurry shall be poured
with force into borehole through tremmie pipe by the help of suitable Pump Arrangement. The
contaminated drilling mud, coming out from the borehole, shall be guided along a channel into a
muck pit provided near to the bore and then to the return tank. This procedure shall be
continued till the density of the drilling mud at bore bottom is less than or equal to 1.12 gm/cc
or as specified in the specification.

7.9 CONCRETING BY CRANE:

Once the flushing operation is complete, hopper shall be attached on top of the tremie pipe for
pouring of concrete. Joints shall be sealed by using 1/4th Kg vermiculite if required. The concrete
shall be placed in the bore through the tremie. Charging plate shall be used before allowing
concrete to flow inside Tremie in first instance and in every instance when concreting operation
will be interrupted for any reason. The bottom of the Tremie shall be 150 mm above the bottom
of the bore. During concreting care has to be taken to see that the tremie pipe is always
embedded in concrete for atleast 1 mtr.
Use of vermiculite wrongly stated. Right use stated as below:-
to ensure that concrete entering the tremie pipe does not get mixed up
Page 10 of 12with the slurry and 1/4 kg of granulated vermiculite shall be poured in
ADD the line: The top of concrete in a pile shall be brought 1 the tremie pipe before pouring concrete as directed by the Architects/
metre above the cut off level to permit removal of all laitance Owner.
and weak concrete before capping and to ensure good concrete
at the cut-off level for proper embedment into the pipe cap.
Remaining bore will be filled by silver sand.
 No re-dozing of concrete with admixture
shall be allowed in whatsoever manner.
Method Statement for RCC Bored Cast In-Situ Piling, HDFC Project In case the concrete in transit exceeds
11 04 hrs from the time of batching from
RMC plant, the same shall be
considered as rejected.

Workability of concrete & testing of concrete cubes to be done as per specification requirements
or following IS. Cubes shall be tested to know 7 days and 28 days strength on a regular basis.

On completion of concreting to the required depth, temporary casing shall be withdrawn. On

completion of boring the piling rig will be shifted to next pile location. The concreting operation
shall be completed within 11 hrs after completion of boring operation.

7.10 WITHDRAWL OF TEMPORARY CASING:

Temporary casing shall be withdrawn with the help of Crane. Bailer shall be used for back
hammering in case of difficulty in removing temporary casing.

8.0 SAFETY, HEALTH & ENVIRONMENT:

For pile to be carried out in scheduled location approved barricading shall be provided. All site
personnel shall wear all required Personal Protective Equipment. For other activities such as
welding, handling of reinforcement, electrically operated equipment etc., safety devices /
precautions will be taken as per the approved safety plan. All precautions will be taken for
carrying out the activity.

Safe working Procedure of HDFC for Piling work shall be followed strictly.

PRECAUTIONS:
 Pile location shall be barricaded.
 Excavator use for excavation must have reverse horn and swing horn.
 Skilled Excavator / JCB operators, will be engaged for the work. They will be
educated and trained as per guidelines of safety regulations, about the procedures
of the job and high degree of risks involved in the job.
 Caution boards indicating danger will be fixed at proper place.
Safe access should be provided.

 Safety goggles to be provided for chipping workers.

 During night floodlight shall be used for lighting.
 All the workers and supervisory staff’s shall wear PPE, s during the execution.
 The work methodology of the activity will be explained to all the key personnel and
workmen involved in that activity and standing instructions will be given.
 Activity checklist to be completed by site engineers and safety personnel before
starting the work. The safety manager, through deputing safety personnel at the
site, round the clock, will look after all safety aspects of the job.

Page 11 of 12
 Method Statement for RCC Bored Cast In-Situ Piling, HDFC Project
12

 Tool Box meeting to be conducted before starting the work.

 All the workmen will follow the safety rules as per the contract & Site requirement.

9.0 QUALITY ASSURANCE AND QUALITY CONTROL

Quality control and assurance shall be strictly followed as per FQP.

Workability Test shall be carried out on the concrete on arrival of Transit Mixer from Batching
plant and records shall be maintained in a specific format. Test Cubes shall be cast as specified
and the 07 days as well as 28 days strength results shall be submitted to the Customers. Cube
Identifications shall be embossed on cubes with date of casting, structure identification,
concrete grade and reference number.

The reinforcement cages, fabricated as per approved Bar Bending Schedule, shall be inspected
as per AFC drawing and inspection checklist before lowering into the bore of pile. While lowering
the tremmie pipes, the length of each pipe shall be entered in a specific format and removal of
the pipes shall also be recorded in the same format. Removal of tremmie Pipes shall be
monitored very carefully to eradicate the chances of accidental withdrawal from concrete.

Viscosity of stabilization slurry shall be checked by Marsh cone. Hydrometer shall be used for
checking density of slurry. Mud balance shall be used to know the sand content of the slurry.

11.0 FORMATS:
Reference Points for Checking Pile Location: Format attached No. JMC/I&P/HDFC/PILE / 01

Permission for Boring: FCN-BB-08/04

Reinforcement Inspection Checklist.: Format attached No. FCN-BB-08/06

Piling Pour Card: Format attached No. JMC/I&P/HDFC/PILE / 06

Bar Bending Schedule. Format attached No. JMC/I&P/HDFC/PILE / 07

Pile Safety Work Permit : Format attached No. FCN-BB-08/01

Rig Condition Checking: Format attached No. FCN-BB-08/0212.0 ANNEXURE:

Annexure 1: Layout of Bentonite delivery system (2 pages)

Annexure 2: Formats
Page 12 of 12
 A
ARE
FC
HD L
W AL
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NDA
BOU

BOU
5 CF M
ES SO R

NDA
90 TO 10
COM PR

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B UILD
MAIN
FU NN EL

WA
IN G
MS MIX

pile point
VERTICAL

LL
PUMP 100 mm canvas/
flexible pipe
Return to bentonite tank after sedimentation
Sedimentation
Tank
ALL

E
FU NN EL

LV
BALL VA
IN G
MS MIX
AR Y W

VERTICAL
PUMP
BOUND
HDFC PROJECT
B OU ND Location of bentonite
A RY W AL
L arrangement
JMC PROJECTS (INDIA) LIMITED
 NNEL
I N G FU
MS MI X

pile point
VERTICAL
PUMP 100 mm canvas/
flexible pipe
Return to bentonite tank after sedimentation
Sedimentation
Tank HDFC PROJECT
Bentonite arrangement
JMC PROJECTS (INDIA) LIMITED
JMC PROJECTS (INDIA) LIMITED

JOB: Construction of Office building for HDFC

Bank Limited Kolkata
Customer: HDFC BANK LIMITED
CONTRACTOR: JMC PROJECTS (INDIA) LIMITED
Form No. JMC/I&P/HDFC/PILE / 01
Building : Date:
Structure Identification: Location:

Reference Point for Checking Pile

Location

Centre of Pile marked

d1

d2

Pegs driven in the ground at d1 & d2 m from center and at right angle to each other, before starting of driving of liner.

D1

D2

Check te distance D1 & D2 while driving. D1=d1-1/2 dia of pile- thickness of liner
D2=d2-1/2 dia of pile-thickness of liner

Signature of JMC Representative Signature of C&W Representative

 Pour Card No :
JMC Projects (India) Limited

Project :HDFC BANK REGIONAL OFFICE AT RAJARHAT, KOLKATA Project Management Consultant: Cushman & Wakefield (I)
Contractor: JMCPIL Pvt. Ltd.
Client: HDFC BANK LTD
PILE POUR CARD
Block No. / Location : Date :-
Ref Dwg No. : Rig No:
A. PILE DETAILS

1 Diameter of Pile :
2 Column Reference:
3 Pile Mark:
4 E.G.L (Spot EGL)
5 Cut Off Level:
6 Length of Pile from EGL (Spot EGL)
7 Length of Pile from C.O.L(cut-off level)
8 Length of Empty Bore :
B Check for Boring :

1 Work Method Statement approved Yes / No

2 Pile Center & Circumference for Pile is marked Yes / No
3 Verticality of Guide casing checked
4 Density Checked Yes / No Value
5 Marsh Cone Viscosity Checked Yes / No Value
6 pH Value Checked Yes / No Value
7 Boring Started : Date :- Time:-
8 Boring Completed : Date :- Time:-
9 R.L. Of Casing Top :
10 R.L. Of Founding Level :
11 Shaft Length (Sound Test)
12 SPT done for Pile Yes / No for results refer SPT Table
C Check for Cage Lowering :

1 Bar Bending Schedule is approved / Checked : Yes / No

2 Reinforcement cage is fabricated as per BBS Yes / No
3 Details of Hanger Bar (if any) Dia of Bar :-
4 Extra Bar (if any) Dia of Bar :-
5 Welding check for Reinforcement cage done Yes / No
6 Flushing before cage lowering done Yes / No
7 All arrangements are made for cage lowering Yes / No
8 Welding check - LAP position of Reinforcement cage OK Yes / No
9 All arrangements are made for cage lowering: Yes / No
D Check for Bore Flushing :

1 Cage Lowering Complete with hanger Bar Yes / No Date :- Time:-

2 Tremie Pipe Lowering complete Yes / No Date :- Time:-
3 Density Checked Yes / No Value
4 Marsh Cone Viscosity Checked Yes / No Value
5 pH Value Checked Yes / No Value
6 Sand Content Checked Yes / No Value
7 Bore Flushing / washing complete Yes / No Date :- Time:-
E Check for Concreting :

1 All arrangements are made for concreting. Yes / No

2 Pouring of vermiculite in the tremie pipe Yes / No Qty:
3 Grade of Concrete
4 Theoritical Volume of Concrete (Cum)
5 Actual Volume of concrete (Cum)
6 Concreting Started : Date :- Time:-
7 Concreting Completed : Date :- Time:-
8 Source of Concrete:
9 No. of Cubes taken
10 Slump Obtained :
11 Filling of Empty Bore With Silver Sand after Concreting Yes / No
Approved/ Not Approved Site Engineer QA/QC Safety
Contractor
PMC

permission for boring 1 of 1 CUSHMAN WAKEFIELD

 JMC PROJECTS (INDIA) LIMITED Format No :
FCN-BB-08/06 Rev-00, dt.
01.02.2017
REINFORCEMENT INSPECTION CHECKLIST-PILE

Project : Construction of Office Building for HDFC Bank Limited

Client : HDFC Bank Limited

Engineer : Cushman & Wakefield

Architect : Ghosh Bose & Associates

Contractor : JMC Projects (India) Limited

Location : -

REF. DRG. NO. Revision No

Sr.No. Items Yes No NA

1 Working drawing checked and approved

2 Latest revision being used

3 Bar schedules approved

4 Reinforcing Steel material approved

5 Bar Bending & cutting satisfactory

6 Corrosion treament of bars

7 Bar sizes correct.

8 Bar spacing correct

9 Bar lap lengths correct

10 Bar laps at Staggered locations

11 Bar tied as specified

Bar assembly rigid and adequately supported (incl. spacers/chair
12
supports)
13 Cover to bottom bars correct

14 Cover to side bars correct

15 Cover top bars correct

16 Cover blocks are approved

17 Cover block fixing at sufficient distance

Execution Engineer
JMC Projects (India) Limited For C&W
 JMC Projects (India) Limited Pour Card No :

Project :HDFC BANK REGIONAL OFFICE AT RAJARHAT, KOLKATA Project Management Consultant: Cushman & Wakefield (I)
Contractor: JMCPIL Pvt. Ltd.
Client: HDFC BANK LTD
PILE POUR CARD
Block No. / Location : Date :-
Ref Dwg No. : Rig No:
A. PILE DETAILS
1 Diameter of Pile :
2 Column Reference:
3 Pile Mark:
4 E.G.L (Spot EGL)
5 Cut Off Level:
6 Length of Pile from EGL (Spot EGL)
7 Length of Pile from C.O.L(cut-off level)
8 Length of Empty Bore :
B Check for Boring :
1 Work Method Statement approved Yes / No
2 Pile Center & Circumference for Pile is marked Yes / No
3 Verticality of Guide casing checked
4 Density Checked Yes / No Value
5 Marsh Cone Viscosity Checked Yes / No Value
6 pH Value Checked Yes / No Value
7 Boring Started : Date :- Time:-
8 Boring Completed : Date :- Time:-
9 R.L. Of Casing Top :
10 R.L. Of Founding Level :
11 Shaft Length (Sound Test)
12 SPT done for Pile Yes / No for results refer SPT Table
C Check for Cage Lowering :
1 Bar Bending Schedule is approved / Checked : Yes / No
2 Reinforcement cage is fabricated as per BBS Yes / No
3 Details of Hanger Bar (if any) Dia of Bar :-
4 Extra Bar (if any) Dia of Bar :-

5 Welding check for Reinforcement cage done Yes / No

6 Flushing before cage lowering done Yes / No
7 All arrangements are made for cage lowering Yes / No
8 Welding check - LAP position of Reinforcement cage OK Yes / No
9 All arrangements are made for cage lowering: Yes / No
D Check for Bore Flushing :
1 Cage Lowering Complete with hanger Bar Yes / No Date :- Time:-
2 Tremie Pipe Lowering complete Yes / No Date :- Time:-
3 Density Checked Yes / No Value
4 Marsh Cone Viscosity Checked Yes / No Value
5 pH Value Checked Yes / No Value
6 Sand Content Checked Yes / No Value
7 Bore Flushing / washing complete Yes / No Date :- Time:-
E Check for Concreting :
1 All arrangements are made for concreting. Yes / No
2 Pouring of vermiculite in the tremie pipe Yes / No Qty:
3 Grade of Concrete
4 Theoritical Volume of Concrete (Cum)
5 Actual Volume of concrete (Cum)
6 Concreting Started : Date :- Time:-
7 Concreting Completed : Date :- Time:-
8 Source of Concrete:
9 No. of Cubes taken
10 Slump Obtained :

permission for boring 1 of 2 CUSHMAN WAKEFIELD

 JMC Projects (India) Limited Pour Card No :

Project :HDFC BANK REGIONAL OFFICE AT RAJARHAT, KOLKATA Project Management Consultant: Cushman & Wakefield (I)
Contractor: JMCPIL Pvt. Ltd.
11 Filling of Empty Bore With Silver Sand after Concreting Yes / No
Approved/ Not Approved Site Engineer QA/QC Safety
Contractor
PMC

permission for boring 2 of 2 CUSHMAN WAKEFIELD

 JMC PROJECTS (I) LTD.
Office Building for HDFC Bank Limited

PILING WORK PERMIT

(This permit to be revalidated every day)

Permit No. : Date

Contractor : Sub-contractor :

Area / Location : Piling Point No. :

Rig No. : Rig Operator's Name :

Engineer / Supervisor : Name of Electrician :

Following Check list points are to be ensured : YES / NO REMARKS

1) Tool Box talk given

2) Adequate PPEs provided to all workmen
(Helmet, Gum Boot, Safety Shoes, safety Belt & Hand Gloves)
3) Condition of Tripod and its stability checked with lock Pin
4) Condition of Wire ropes, D-shackles, Bull dog grips, Lock Pin etc.checked
5) All the lifting gears are physically tested by Competent Person and
having Load Test Certificates
6) Winch properly earthed and fixed
7) Loose earth, slush, etc. removed regularly
8) Entry in register/record maintained for periodical checking
9) Guards for rotating parts of revolving machines provided
10) Qualified electrician to be available at the worksite
11) All the electrical equipments earthed properly and routed through
30 mA ELCB / RCCB
12) Flexible cable to be used
13) All the electrical cables to be routed by overhead
14) All cut-outs, extension boards covered
15) Edge protection provided for each pile hole, pit and vat
16) Provision of dewatering / drainage facility provided
17) Removal and disposal of BENTONITE slush at a designated area
18) Area cordened off by providing caution tapes / displying danger sign /
red light, etc.
19) Movement of traffic to be prohobited at piling areas
20) Emergency vehicle to be provided
21) First-aid box to provided at the work site
22) Condition of the gas cutting set to be checked
23) All the gas cutting sets are well equiped and have flash back arrester
24) All the welding m/c.s, cables, holder, etc. checked properly
25) Any other requirement : Please specify
26

Signature of Concerned Engineer Signature of Safety Officer Signature of C&W

(JMC) (JMC) C&W
 Update the Rig condition checklist as er rotary Rig....
mention cutter, auger, kelly, bucket etc. condition

Statement of Rig Condition

Name of Contractor:………… Name of Sub-Contractor: …………………….. Area:………….. Date:………..

SL. RIG- Winch Wheel Motor Lock Pin Lock ELCB Proper Proper Shifting Tripod Trained
NO. NO. Condition Guard Guard Of inter Pin Provided Earthing Illumination Register Condition Operator
connecting Of Provided. Provided. Provided Step/Base Deployed.
Shaft Pulley

Site Engineer Safety Officer PMC Safety Engineer

(JMC) (JMC) (C&W) (C&W)