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SHENGJI GROUP (formerly known as General Machinery Plant of Shengli Oilfield, SINOPEC),

established in 1964 and restructured in 2007, is a comprehensive enterprise integrating design, R


& D, manufacturing and oilfield services. Diversified business covers eight blocks: conventional
drilling & recovery equipment, complete sets of thermal recovery equipment, anti-corrosion and
anti-abrasion solution, multiphase flowmeter solution, mechanized workover system, tertiary oil
recovery (EOR), drilling & completion technology and products, engineering design, installation
and maintenance service. The Group owns high level R & D center and National laboratories
carrying out strategic cooperation with China University of Petroleum and other several scientific
research institutes of SINOPEC. SJ has obtained more than 100 national patents and been
awarded various honorary titles, such as “National High-New Tech Enterprise”, “AAA Grade
Credit Enterprise”, “Contract Abiding and Trustworthy Enterprise”, “Top 10 Enterprises of China
Petroleum and Petro-chemical Industry”, “Standard Innovative Enterprise”, “Star Enterprise”, etc.
By now we have set up 8 subsidiaries and several offices all over the world.

International Certificates

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Workshop & Facility

Tubing Upsetting Tubing Heat Treatment HDPE Tubing

Precise Rolling Pipe Tungsten Alloy Tubing Pumping Unit

Oilfield Steam Boiler Wellhead and X-mas Tree Sucker Rod Pump

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Partners

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Contents
Oil Country Tubular Goods (OCTG) 5

Wellhead and Christmas Tree 6

Blowout Preventer (BOP) 7

pumping Unit 8

Sucker Rod Pump 9

Anti-corrosion & Anti-abrasion Products 10

Steam Boiler and Injection Service 12

Flow Meter Device 14

Pressure Vessel 15

Mechanized Work Over System 16

Tertiary Oil Recovery (EOR) 17

Oil Recovery Tools 18


Engineering Design, Installation
and Maintenance Service 19

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OCTG

Tubing Casing

OD 2 3/8~4 1/2 4 1/2~13 3/8

Grade J55, K55, N80, L80, P110

Connection EUE, NUE STC, LTC, BTC, Premium

Length R2 R3

Conventional Tubing and Casing

Shengji has 22-year experience in manufacturing tubing and casing. The annual production reaches 100,000 tons.
The products have been exported to U.S.A, Canada, Venezuela, India, Kazakhstan and etc.

Specification Basic parameter


Outer tube OD × Inner
Tube ID Steel grade Connection Thread
(in × in)
3 1/2×2 3/8 31/2 USS
1 7 Inner
4 /2×2 /8 41/2 BC
connection
4 1/2×3 1/2 N80 41/2 BC
Outer
L80
5×3 /21 connection 5 BC
P110
Extreme line
5 1/2×4 1/2 connection 51/2 BC
7×5 1/2 7 BC
Vacuum Insulated Tubing (Casing)
Shengji can manufacture grade E, grade D vacuum insulated tubing, the connection way covers inner connection,
outer connection, direct connection, the vacuum insulated tubing have been exported to Canada, Kazakhstan,
Oman and other countries.

Dimension  Dimension 
WT Tolerance Straightness Ovality
Range Accuracy
(mm) (mm/m) (mm)
(mm) (mm)

287~14 ±0.05 <0.35 <0.4 <0.03

Precision Rolling Pipe

The quality and accuracy are in the leading level in China. The annual production capacity reaches 4,000 tons.
Shengji is GE, SCHLUMBERGER, DOVER excellent supplier.

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Wellhead and Christmas Tree
Shengji has more than 40 years history in designing and manufacturing wellhead and Xmas tree. Shengji has
gained PR2 certificates for gate valve, choke valve and tubing head. Annual production is 5000 sets. Products
have been exported to America, Saudi Arabia, India, Russia, Oman, Turkmenistan, Kazakhstan, Venezuela, etc.

Rated Working Pressure


2000-20000
(psi)
Rated Working Temperature
-46℃~390℃
(℃)

Material Class AA, BB, CC, DD, EE, FF,HH

Product Specification Level PSL1, PSL2, PSL3, PSL3G, PSL4

Performance Rate PR1, PR2

PR2 11-01 PR2 14-02 PR2 16-01

Offshore Thermal Recovery PR2 Oil(Gas) Recovery

Fracturing wellhead & X-mas tree Anti-H2S Oil(Gas) Recovery


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Blowout Preventer

TYPE Triple, Double, Single, Annular

Rated Working Pressure (psi) 3000~15000

Control System Working pressure (psi) 1200~1500

Material Class AA BB CC DD EE FF HH

Temperature Class PU

Ram Type Seal, Shear

Annular BOP

Ram BOP
Drilling BOP Group

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Pumping Unit
Shengji produces API 11E series pumping unit and unconventional pumping unit, the annual production reaches
1200 sets. Shengji is one of Schlumberger suppliers.

API Pumping Unit Compound Balance Pumping Unit

Double-horsehead Pumping Unit Derrick Frame Pumping Unit

Pumping Unit Model Stroke length (in) SPM (min-1)

Beam pumping unit C25-C1824 36-192 4-12

Compound balance pumping unit 8-16 78-216 4-7

Derrick Frame Pumping Unit 10-14 ≤240 ≤2

Double-horsehead pumping unit 6-12 83-240 3-9

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Sucker Rod Pump
Shengji has 40-year experience in designing and manufacturing downhole pumps and participated in the draw
up of the national standard of downhole pump. Shengji also developed the unconventional pump suitable for
complex field conditions. Annual production reaches 15,000 sets. Shengji downhole pump has been exported to
SHELL, CHEVRON, SCHLUMBERGER, GE, NOV, JOHNCRANE, CAMERON, KBM, etc.

Rod pump Tubing pump

Brass sucker rod pump Injection & recovery integral pump

Type Heavy wall rod pump Thin wall rod pump Tubing pump

Bore size(in) 1 1/16~2 1/4 1 1/4~2 1/2 1 3/4~3 3/4

Plunger length (in) 2~24

Barrel length (in) 2~34

Barrel: A1-A6, B1-B6, C1-C5, D1-D5, N1-N6


Material
Plunger: B1-B3, C1-C3, D1-D3, E1-E3, F1-F3

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Anti corrosion & anti abrasion products
In order to solve the eccentric wear and corrosive problems in some oilfields, Shengji developed complete sets
of anti-corrosion and anti-abrasion products, which have greatly improved the production efficiency and reduced
the recovery cost.

Working
Inner bore Coupling OD Drift Diameter
temperature
(in/mm) (in/mm) (in/mm)
(℃)
2.0×47.2
2 7/8 2.1/53 3.7/93.17
51×1200
2.5×47.2
3 1/2 2.6/67 4.5/114.3 100
64×1200
3.4×47.2
4 1/2 3.5/88 5.6/141.3
86×1200

HDPE/EXPE Liner tubing

Oilfield Application

Comparison of normal tubing and HDPE liner tubing after water


injection the same well for 8 months.

Coated material Composite nylon

Coated thickness (mm) 2 (as per client’s requirement)

Spray layer length (mm) 320

Spray layer thickness (mm) 0.2

Coated sucker rod

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Anti corrosion & anti abrasion products
After two years of intensive research and development, Shengji successfully developed a new type of
composite plating technology, which is widely applied in tubing and polished rod surface treatment. At
present, related products have realized mass production.

Thickness ≥35μm

Hardness 500~550HV

CASS No discoloration, pitting, cracks in 96 hours

Tungsten-plating Tubing

Advantages Product Application

High anti-abrasion ability


The plating hardness is 940-1100HV, and the
anti-abrasion ability is greatly increased and
two to three times more than the tungsten
plating.

Anti-corrosion ability
◆ Anti-abrasion water injection
well tubing
Due to excellent anti-corrosion,there is
no needle-hole-like morphology or micro
crack in the plating so the protection of
the substrate is increased.

Purity ability
Composite plating owns admirable purity
ablitity besides,the flushing fluid can be
fully recycled.
◆ Anti-abrasion with excellent
anti-corrosionSucker rod, drill rod,
anti-eccentric wear pipeline, plunger,
screw drill, pump barrel, etc.

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Steam Boiler and injection service
Shengji can manufacture subcritical boiler, supercritical boiler and overheated boiler with 100% steam
dryness.The unique matching water treatment equipment can realize the oil field sewage as the steam
boiler feed water, to solve the oil field sewage and steam boiler water problem.

Rated Working Steam Heat


steam quality
Evaporation pressure Temperature Efficiency Fuel Mobile method
(%)
capacity (t/h) (MPa) (℃) (%)

Crude oil
Trailer Mounted/
Sub critical 5~50 15,17.2,21 342~370 85 ≥90 Diesel
Skid Mounted
Gas

Crude oil
Super Trailer Mounted/
9.2~11.5 21,26 390 85 ≥90 Diesel
critical Skid Mounted
Gas

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Injection service
Shengji has complete qualifications and rich experience in steam injection. Shengji has complete
qualifications and rich experience in steam injection. Shengji has already obtained Safety Production
License, Fireman Certificate, HSE Certificate, H2S Certificate, Well Control Certificate and other
qualifications. Since 2011, Shengji has provided steam injection service for both domestic and oversea
oil companies. Till 2016, total amount of steam injection has reached 330 thousand tons.

Service qualification Service team

Sudan oilfield steam injection site

Shengli Oilfield steam injection site

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Flow Meter Device
Shengji has nearly 20-year history in manufacturing multiphase metering devices. Shengji can design
and manufacture multiphase metering device according to complex field conditions.

Universal Gas and Liquid Automatic Metering Device

Gas Range (Nm3/d) 0~30000


Metering Range 3
Liquid Range (m /d) 0~1500
3
Air Current (m /d) ±5.0%
Metering Error 3 ±2.0% (0-400)
Liquid Current (m /d)
±3.0% (400-1500)
Nominal Pressure (psi) 350
Working temperature (℃) 5-80
Power supply AC480V 60Hz
Explosion Proof ExdⅡBT4
Signal output RS485, Modbus, Ethnet

LPT-50 Single Well Gas and Liquid Automatic Metering Device

Metering Gas Range (am3/d) 0~1000


Range Liquid Range (m ) 3
0~50 (Optional)

Metering Air Current (%) ±5.0


Error Liquid Current (%) ±3.0
Nominal Pressure (psi) 350
Power Supply AC 220V/50Hz
Explosion Proof ExdⅡBT4
Max. Pressure Loss (psi) ≤6
Signal Output Automatic save, USB Read
Connection Flange GB9115.17-19-88, ASME16.5

Wellhead Direct-connected Flowmeter Device

Metering Gas content(%) 0~100


Range Liquid Range(m /d) 3
0~800

Metering Air Current (%) ±15.0


Error Liquid Current (%) ±3.0
Working Temperature(℃) 0~80
Nominal Pressure (psi) 900
Power Supply DC8~30V
Explosion Proof ExdⅡBT4
Max. Pressure Loss (psi) ≤1.45
Local display, GPRS remote
Signal Output
monitoring system
Flange connection,
Connection Type
clamp connection

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Pressure Vessel
Shengji has more than 30-year experience and equipped with class I, II & III pressure vessel
production certificate. Leading products include tank, tower, furnace and structure parts. The annual
production capacity is 10,000 tons .

Working pressure (psi) 8000

Design Pressure (psi) 9000


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Gas quantity (Nm /d) 30 × 104

Measuring method Automatic


Magnetic reversible
Liquid level display
level meter
Water drainage method Automatic

Shale Gas Separator

Volume (m³) 30-50

Design pressure (psi) 60

Maximum working pressure 40

Testing pressure (psi) 70


Maximum working temperature
90
(℃)
Ambient temperature (℃) -20~50
2)
Heat exchange area (m 12

Consumable gas (m³/h) 80


Oil well multi-phase storage and collection vessel

Heating capacity (kW) 50~1500


Maximum working pressure
3600
(psi)
Maximum heating
200
temperature (℃)
Heating Medium Oil, water, gas

Split-type phase change heater

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Mechanized work over system

Ambient temperature (℃) -20 ~45

Ambient humidity ≤90% +20℃

Working wind speed (m/s) 0–17.1 level 7 wind

Drilling speed (s/string) 120

Hydraulic system rated pressure


2300
(psi)
Electricity requirement 380V
80kW
(±10%)

Air source pressure (psi) ≥116

The system uses advanced robot closed loop control,


fault early warning, remote monitoring technology
and one key automatic operation. It only needs one
driller, one wellhead operator and one inspector
while operating.
Workover automatic system

Loading efficiency
30
(joints/hour)
Rated capacity 90000, Max capacity
Loading capacity (lb)
15100
Loading power 37kW

Applied tubing 2 3/8, 2 7/8, 3 1/2 NU tubing

Operating staff 3 persons

Minor workover automatic system cooperates with


working derrick and tractor hoist and replace manual
operation with mechanized one to realize unattended
Minor workover automatic system wellhead job.

Drift diameter (mm) 186

Accurate sealing pressure (psi) 5000

Dynamic sealing pressure (psi) 1000

Lifting force (lb) 112000

Anti jacking force (lb) 67500

Clamping force (lb) 45000

Rate of lifting (mm/s) 160

Rate of descent (mm/s) 100

The equipment match with workover rig, can pull


Snubbing operation equipment
out the tubing with blanking plug, tool string, hanger
under pressure.
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Tertiary Oil Recovery (EOR)
Shengji is committed to the development of tertiary recovery technology and equipment since 1996. Shengji has
developed a large number of high-tech tertiary recovery equipment and mechatronics  products which gained
several national patents.

MobileChemicalFlooding&InjectionStation MicrobialFloodingDevice

OffshorepolymerDevice PolymerInjectionPumpSet

Dispersing and Dissolving Device Three Cylinder Polymer Injection Pump

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Oil Recovery Tools

Working pressure (psi) 3600

Applicable polish rod 1, 1 /8, 1 1/4, 1 1/2


1

Dimension (mm) 190×190×460

Weight (lb) 53

Bottom connection Clamp, thread

CWG Polished Rod Stuffing Box


(Self-aligning and Deviation Adjustment)

Specification (in) Working capacity (lbf)

1 17660
1
1 /8 22500, 26550
1
1 /4 26550, 35325

1 1/2 35325, 40050

Polished Rod Clamp

Applied sucker rod 1, 1 1/8, 1 1/4, 1 1/2

Rotating angle per time 4°

Loading capacity (lb) 28000

Polished Rod Rotator

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Engineering design, installation and maintenance
Shengji specializes in contracting for installation and maintenance of CNC machine, design, installation,
commission and operation of large equipment, troubleshooting and maintenance of offshore drilling
platform, service for offshore wellheads etc. Based on complete qualifications, strong technical power
and good credit, Shengji enjoys excellent reputation home and abroad.

Construction project of tubing & sucker rod repairing line in Xinchun oil production plant

Construction project of well control laboratory


for National Petroleum Machinery products quality supervision and inspection center

Dongying Compression station maintenance service

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HSE management system
HSE Policy: People oriented Precaution first Environment improvement
Sustainable development
HSE Target: Zero accidents zero pollution zero personal injuries
zero occupational Diseases zero claims

Health

First aid kit eyewash equipment staff health examination

Safety

Fire-fighting exercise Anti-falling net Painting room

Environment

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Laboratory

Physical laboratory

Chemical laboratory

Precision measurement laboratory

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Laboratory

Well control equipment laboratory

Multiple Phase Flow Lab

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