Operator Manual

Manual Steer

PC
 Notes Warning Labels
You Must be Trained

IT'S THE LAW, YOU MUST BE TRAINED AND CERTIFIED

Federal
EACH law LABEL
WARNING states that only properly trained operators

STOP ON YOUR TRUCK ISto

are
that
permitted
your employer
operate a powered industrial truck and
IMPORTANT
Read and obey all of them
are qualified
musttotrain you and certify that you
protect
to operate this powered industrial truck.
It’s the law, you must be trained and certified to operate this truck. yourself and others.
(OSHA §1910.178, Rev. 1999)
(OSHA § 1910.178, Rev. 1999)

You or others around you can be seriously injured or even Do not operate this truck in your work place until you have
killed if you don't use this truck correctly. been trained and certified by your employer.
With brake lever off, the
brake is not automatically
Read and obey all warnings and instructions in this Manual* off
applied when the handle
is released.
and on the truck. WAR NI N G The truck will coast.
brake off
Minimum battery size allowed Lift handle to apply brake.
Head, arms, hands, legs or feet outside the operator area XXX mm (XX.XX in.) wide
XXX mm (XX.XX in.) long
853-A

can be pinned or crushed whenever the truck is moving. Undersize battery can affect truck
Stay within the operator area and stop the truck completely handling and stability. You could have
an accident.
WARNI NG
before getting off. Use U.L. classified Type E battery.

You could be killed or seriously injured if you are not Avoid being crushed. Keep head,
arms, hands, legs, and feet within the
A dockboard can move or drop while you are on it. Or adequately trained for lift truck operation! operator area. Stop truck completely
before getting off.
you could drive off a dock. Falls from docks or dockboards Stay clear of all Objects placed on the operator Tipovers and falls from docks can cause
can cause serious injury or even death. Make sure you are moving parts. platform could affect truck
operation, or cause you to trip
serious injury or even death.
Make sure you are safe.
safe. Moving parts can
cut or crush hands,
and be injured.
281

feet, arms or legs. Keep operator platform clear.

Inspect your truck before starting work, make sure it is in 07 870

WARNI NG
good working order. It’s the law, you must be trained
and certified to operate this truck.
(OSHA § 1910.178, Rev. 1999)

* Additional copies of this Operator Manual and all Truck Labels can be Batteries can produce explosive gas. Do not
You or people around you could be
seriously injured or even killed if you

obtained from Crown Equipment Corporation, New Bremen, Ohio 45869 Connect charger
properly or truck
smoke, use open flame, or create an arc or sparks
near this battery. Ventilate well when in an enclosed
don't use this truck correctly.
Obey all warnings and instructions on the truck
U.S.A. can be damaged.
area and when charging.
and in the operator manual*.
This battery contains Sulfuric Acid which causes Inspect your truck before starting work, make
Make certain
severe burns. Do not get in eyes, on skin, or clothing. sure it is in good working order.
charger is plugged In case of contact, flush immediately and thoroughly
into the battery with water. Get medical attention if your eyes are * Additional copies of the Operators Manual and Truck
Labels can be obtained from Crown Equipment Corp.,
connector, not the affected. New Bremen, OH 45869 U.S.A.
truck connector.
20 04
47

All rights reserved under International All rights reserved under International
and Pan American copyright conventions and Pan American copyright conventions
Copyright 2008 Crown Equipment Corp. Copyright 2008 Crown Equipment Corp.

1 Warning
37 Notes Warning Labelsbe 36
You Must Trained 2
 Protect Yourself
Battery Maintenance continued Notes
Know the Hazards Know the Hazards
DRIVE CAREFULLY LOOK WHERE YOU'RE DRIVING
• When allowing the truck to coast, travel power unit first Always be alert to the area around you and watch
only. Do not turn. Keep to the side of the truck. Make where you are driving. You could be pinned or crushed
certain the truck won't hit the back of your leg or foot. by objects intruding or poking into the operator area.
Don't let the truck run over your foot. When allowing the truck to coast, make certain the
Recommended
Walking Path
Know the Hazards
• When riding, keep your hands on the controls and feet
on the platform. Keep your body within the operator
area ahead of you is clear.

area.
AVOID FALLS
• Don't putBEFORE
handsCHARGING
or arms overYOURthe
TRUCK BATTERY
backrest.
• Charge the battery only in areas designated for that Falls are very serious accidents, you can be crushed or
• Never stick a foot or any part of your body outside the even killed. The best way to prevent injury is to know
use.
truck, no matter how slow the truck is moving. You where you are at all times and follow the rules of safe
• Make
can not stop 4535sure the10,000
kg or truck key switch
pounds is turned
with any partoff and all truck operation. Unless you can safely jump completely
other
of your body. controls
A foot are caught
or hand in the off or neutral
between position.
the truck clear of the falling truck, there is no sure way to avoid
and a fixed object will be crushed or even cut off.
• See that the battery cells are filled to the proper level. injury if you drop from a dock or dockboard.
• Never place Never useanywhere
objects an open flameon thetooperator
check the battery. Be extremely careful when working around docks,
platform.•They would be a trip hazard and
Make certain the charger is the same could voltage
affect and dockboards and trailers.
truck speed.amperage as your battery.
• Stay away• from USE YOUR TRUCK SAFELY
Read the
the edge
batteryof charger
docks and dockboards.
instructions.
Make sure dockboards are secure. Check that trailer • Keep your hands and feet away from all moving parts
wheels are• Be sure theYou
chocked. charger
couldis be
turned OFF before
seriously injuredconnecting Stay clear of all such as forks or wheels.
the in
or even killed battery
a fall to theacharger.
from dock or Otherwise
dockboard. you might create moving parts.

a spark which could cause the battery to explode. Moving parts can
• Never allow passengers on the truck. There is no safe
• Keep your truck under control at all times. Drive at a cut or crush hands, place for them.
feet, arms or legs.
speed that allows you to stop safely. Be even more 07 • Before you leave your truck:
careful onBATTERY
slippery orISuneven
SIZE IMPORTANTsurfaces. Do not drive • Come to a complete stop.
over objects on the floor.
Make certain you use the correct size, type and weight
Minimum battery size allowed
• Lower the forks to the floor.
•
XXX mm (XX.XX in.) wide
Perform all truck movements
of battery. Never operate smoothly
a truckand
thatathas
a speed
an underweight • Shut the truck off with the key or disconnect the
XXX mm (XX.XX in.) longthat will or
give you timebattery
undersize to reactinstalled.
in an emergency.
Undersize battery can affect truck
battery.
handling and stability. You could have
an accident.
Use U.L. classified Type E battery.

3 Protect
35 Yourself
Battery Maintenance continued Protect
NotesYourself
36 4
Contents
Battery Maintenance What's in it for You?
WHAT'S IN IT FOR YOU?
The better you understand your truck and how to use it,
WHEN YOU INSTALL OR CHANGE BATTERIES the better and safer operator you can be. Here are some
Warning 1 • Turn the truck OFF. Check that all controls are in guides to using this manual.
You Must be Trained 2 neutral and disconnect the battery.
Protect Yourself 3 • Make certain you use the correct size and weight QUICK LOCATORS
Battery
battery. NeverMaintenance
operate a truck that has an underweight In addition to the "Contents" page you
Contents 5 or undersize battery installed. can use page headings to find topics.
What's in it for You? 6 • Never let anything metal touch the top of the cells. Some pages also have a picture of the
You could cause sparks or do damage to the battery. truck in the corner showing features
Your Rider Pallet Truck 7 or functions covered on that page.
Use an insulator (such as plywood) when necessary.
Pallet Truck Parts 9
• Use an approved spreader bar to place a battery in, or "KNOW THE HAZARDS"
Capacity Plate 11 remove it from, the battery compartment or a stand. Know the Hazards Watch for and read these special
Know the Hazards
Display 13 Make sure you adjust the spreader bar hooks to fit the
battery. DANGER
Know the Hazards
DANGER
blocks. You will find information about
possible safety hazards and how to
Power On & Off 15 avoid them.
Steering & Travel 16 USING A ROLLER STAND TRUCK BATTERIES CAN BE DANGEROUS
If you use a roller stand to install or remove a battery Your truck battery produces aHOW-TO-DRAWINGS
Batteries produce explosive gas.

gas that can explode.

Batteries produce explosive gas.
Do not smoke, use open flame, or
Do not smoke, use open flame, or

Coasting 17
create an arc or sparks near this
create an arc or sparks near this
battery. Ventilate well in enclosed

make sure the roller stand is the same height as the rollers Onburn
manyorpages youyou.
will find pictures
battery. Ventilate well in enclosed

It also contains acid that could disfigure

areas and when charging.
areas and when charging.
Batteries contain Sulfuric Acid which
Batteries contain Sulfuric Acid which

in the truck's battery compartment. Also make sure the

causes severe burns. Do not get in

Braking 19 as well as text to help you understand

causes severe burns. Do not get in

• Do not try to install, remove, charge or service your

eyes, on skin, or clothing. In case of
eyes, on skin, or clothing. In case of
contact, flush immediately. Get medical
contact, flush immediately. Get medical
attention if your eyes are affected.

roller stand is at least as long as your battery.

attention if your eyes are affected.

Raising & Lowering

107
107

how to use your truck

truck battery unless you are trained and authorized. safely and
21
productively.
Traveling & Plugging 23 • Never smoke or use an open flame around batteries.
Batteries produce explosive gas.

Additional Options 25
Do not smoke, use open flame, or
create an arc or sparks near this
• Your company should provide an area where it is safe
AFTER INSTALLING YOUR BATTERY battery. Ventilate well in enclosed to work on batteries. Use that area for all battery work.
Daily Safety Check 27 • Replace the battery retainers. Make certain the retainers
areas and when charging.
31 Battery Maintenance Battery
Batteries contain Sulfuric Acid which
• Use
Maintenance protective
Battery Maintenance equipment
32 32 such as gloves, eye shields,
Be a Safe Driver 29 on both sides of the truck are in place. causes severe burns. Do not get in aprons etc.
eyes, on skin, or clothing. In case of
Battery Maintenance 33 • Connect the battery. Turn the truck ON and check contact, flush immediately. Get medical

truck operation.
attention if your eyes are affected.
BATTERY RETAINERS MUST BE IN PLACE
Warning Labels 36 107

The battery could slide out if retainers are not in place.

Check that both retainers are installed before operating
your truck.

33 Battery Maintenance
5 Contents What's in it for34
Battery Maintenance You? 6
YourBe
Rider Pallet
a Safe Truck
Driver continued

WATCHTRUCKS
RIDER PALLET OUT FOR OTHER PEOPLE AVOID FALLS
As a rider yourdown.
• Slow pallet truck
Yield is
ordesigned to move
stop for pedestrians. • Stay GIVE
awayYOUR
fromBODY
the Aedge
BREAK
of docks and ramps.
loads over
Uselong
yourdistances.
horn whenYou youcan alsotouse
come it
a crosswalk Take advantage of stop time. Flex your arms and
• Check that bridgeplates and dockboards are secure.
as a walk-beside truck when picking stock.
or intersection. legs. Staying alert will help you be a better and safer
Be certain that either the trailer wheels are chocked or
driver.
• Be careful that you don't pin or crush someone. the trailer is locked to the dock. Check capacities. Be
YOUR PALLET
For TRUCK IS NOT
example: AN AUTOMOBILE
Never drive your truck toward anyone sure your truck, with load, isn't too heavy for where
With a load it mayinweigh
standing more
front of thanobject.
a fixed you are driving.
3 automobiles.
• Never allow passengers on your truck. • Make sure the load you are moving is stable. Center
• You don't steer the same.
the load. Be even more careful with long, high or wide
• You •don't
Keepbrake
otherstheaway from your truck while you're working.
same. loads. They can be less stable.
Don'taccelerate
• You don't ever allowthe anyone
same.to ride on the load or forks.
• Don't let anyone use your truck unless they are trained • Don't drive onto an elevator unless you are authorized.
and certified. Check the capacity or load limit and make sure there
HOW TO DRIVE WHEN COASTING are no people present. Enter load first and come to a
Path of • Don't
• Travel powerallow the truck
unit first only. toDocoast in a congested
not turn. Stay area or
Truck complete stop.
if there are people in the aisle.
to one side of the truck. Use the hand closest to Hands on BUILT TO STANDARDS
controls This truck was designed and
the truck
• Watchto operate the control
out for power handle.
unit swing. BE CAREFUL TRAVELING ON RAMPS AND GRADES
Lean against built to current industry and
Recommended • Watch your feet. Stay out of the path of the truck. government standards and
Walking Path
the backrest • Always operate your truck from the rider position when
• MakeWHEN LEAVING
certain YOURahead
the area TRUCK of you is clear. traveling on a grade. guidelines. For more
information see the following:
• Lower the forks. Turn the truck off or disconnect the
• With a load, drive with the forks pointed upgrade.
• American National
battery.
HOW TO DRIVE YOUR TRUCK WHILE RIDING Standards Institute
Keep both • Without a load, drive with forks downgrade.
• Wait foron
feet the to
truck platform.
come toPlace both hands
a complete stop. (ANSI/ITSDF) B56.1
on the control handle and lean against the backrest. • Occupational Safety and
• Avoid
Keep your parking
entire bodyon inclines.
within But if you
the operator must, block the
area. Slow down and don't turn on ramps or grades.
Health Act (OSHA)
wheels of your truck. §1910.178, Rev. 1999
• Underwriters Laboratory
HOW TO DRIVE YOUR TRUCK FORKS FIRST (UL 583)
Keep both feet on the platform. Place one hand on • National Fire Prevention
the backrest and the other on the control handle Association (NFPA 505)
while leaning against the backrest. Keep your entire Feet on
platform
body within the operator area.

31 BePallet
7 Your Rider a Safe Driver
Truck continued Be a SafeYour
Driver
Rider Pallet32
continued Truck 8
Pallet
BeTruck
a SafeParts
Driver
Standard Control Handle
WHEN USING COAST Lower Button
Control Arm • Travel power unit first only. Do not turn.
The most MAKE SURE YOU ARE READY TO DRIVE
• Do not use this truck unless youLever
Brake are trained
Raise Button
• Keep to the side of the truck. Make certain the truck
and certified. TravelDon't
won't hit the back of your leg or foot. Twist let
Gripthe
important
(Standard handle only)
• Be certain you understand how your truck works and Recommended truck run over your foot. Horn Button
the hazards that go with it.Key Switch Walking Path
Don't drive the truck if you • Be certain the area ahead of you is clear.
(On power unit)
component have any doubts.
• Know the capacity of yourControl
truck.Handle
Make certain you WHEN RIDING "T" Control Handle (Optional)
use the correct units of measure. • Never stick a foot or any part of your body outside the
is you. Power Disconnect
• Some trucks are not allowed in areas where there are
Lower Button
operator area, no matter how slow the truck is moving.
fire hazards. Be certain your truck is the correct fire • Don't put your hands or arms over theRaisebackrest.
Button Keep
safety type for the area. your hands on the controls and feetHand
on the platform.
Brake Lever
• Make sure your hands and shoes are clean and dry, • Stop your truck completely before Travel
getting off.Grip
Twist
and your clothing is proper for the job.
Horn Button
DRIVE CAUTIOUSLY, BE ALERT
MAKE SURE YOUR TRUCK IS READY
• Inspect your truck before using it (see pages 27 and • Look where you are going. Don't let your hands or
28). If it's not working right, or something is broken, feet get pinned or crushed.
report the problem to your supervisor. Don't use the • Travel in the direction that gives you the best view.
truck. Slow down in congested areas.
High Speed
• In an open area, test the braking. Switchat a slow
Check • Slow down for wet or slippery floors. Don't run over
(On platform)
travel speed first, then a faster one. Know the distance things.
it takes to stop before you start work. • Look where you are going before you change direction
Platform
• Make certain there are no objects stored anywhere on of travel.
the operator platform. They would
Battery be a trip hazard
Retainer • See that you have room to drive and turn. Watch out
and could affect truck speed. for power unit swing. Slow down when making turns.
• Avoid sudden movement of controls. Learn to use
them smoothly at a moderate, even rate.
• Be extra careful if you must use your truck in an area
where there is a risk of falling objects.
Continued next page...

9 Pallet29Truck
Be aParts
Safe Driver Pallet
Be a Safe Truck30
Driver Parts 10
 Capacity
Daily Plate
Safety Check

CAPACITY
CHECK YOUR TRUCK PLATE
BEFOREINFORMATION
STARTING WORK 2. Test drive your truck in an uncongested area.
You mustThe capacity
make platetruck
sure your is onisthe
safetop
to of
use. • Try all the hydraulic functions.
the power unit cover. It contains:
• Check the steering.
1. Walk •around
Capacity information
your truck and check it over.
• Drive the truck slowly in both directions.
• Check to make surefire
• Truck type (a thesafety
batteryrating)
is charged.
• Truck weight (does not include load) • Check braking distance in both directions. Load size
• After checking water level, be sure vent caps are in
• Grade rating and floor conditions can affect these distances.
place. Don't use an open flame to check the battery.
• Battery information • Drive through the full speed range in both directions.
• Make certain the battery retainers on both sides of the
• Truck
truck information
are properly installed. • Know the distance it takes to stop before you start
working. If the braking distance is too long to stop
• See that all wheels are in good condition.
WHAT IS YOUR TRUCK CAPACITY? safely, don't drive the truck.
SAMPLE CAPACITY PLATE
• Clean the twist
Capacity grips
is the and handload
maximum holds.
that can be lifted or Know the Hazards
• Check parking brake operation.
The information
transported with your truck. See
• Make certain there are no objects placed the capacity
or storedplate
shown on this sample on youron
anywhere truck. Make certain
the operator you use the correct units
platform. If anything doesn't look, work orKNOW YOURdon't
feel right, LOADdrive the truck. Report
plate does not apply of measure. the problem to your supervisor.Do not exceed the capacity shown on your truck's capacity
to your truck.
• Check that forks are not bent, cracked or badly worn.
plate. Make certain you use the correct units of measure.
• Look under the truck for signs of hydraulic leaks. You can get checklist formsBe careful
from yourwhen handling
Crown dealerlong, high or wide loads. Do not
• Try the horn. handle unstable
(part no. OF3772). Used properly, loads. can alert
this checklist
• Make sure the power disconnect works. service people to needed repairs.
TRUCK TYPE
• Check that all controls work smoothly. Some truck types are not permitted in areas where there
are fire hazards. Watch for marked areas. For example:
You must not drive a type E or ES truck into an area restricted
to EE or EX trucks.

TRUCK WEIGHT
Dockboards, elevators and some floors have limited
Note: ANSI B56.1 requires that all
capacity. Check your capacity plate for the weight of your
data be shown first in Metric units
truck. Remember to add the weight of the battery and the
and then USA units.
load you have on the forks.

27 Daily
11 Capacity PlateSafety Check Daily Safety Capacity
Check 28 Plate 12
Display
Additional Options

BATTERY CHARGE DISPLAY

SKID ADAPTOR OPTION
The greenLiftbarsthe
show
skidhow muchuntil
adaptor charge
youiscan
left.move it forward and
Have the battery
lower itchanged or recharged if the yellow
to the forks.
light is flashing.
Make certain the skid adaptor is secure when you return
it to the upright position.
MESSAGE PANEL
Displays truck information such as: hours of operation,
event codes along with instructions, battery charge
and other data.
ThisThis
pagepage
PERFORMANCE SETTING
Indicates the level that your company has left left
blankblank
programmed this truck to operate at.
intentionally.
intentionally.
ENTER OR RETURN BUTTON
Use to navigate in and out of menus and select
inputs.
NAVIGATION BUTTONS
Up, Down. Left and Right Arrows are used to
scroll through menus.
EVENT CODE LIGHT (OPERATOR CORRECTABLE)
The display light shows a detected event which the
Know the Hazards
operator can correct. See the display for instructions.
EVENT CODE LIGHT (SERVICE REQUIRED)
The display showsLOOKING
SIMILAR the code for a CAN
TRUCKS detected event which
BE DIFFERENT
requires service. Contact your supervisor or
Your company has selected the optionsservicewhich are best
department.
for your work area.
If you ever drive a different truck, even one that looks
just like yours, be careful. It may not have the same
control handle, functions or other options.

13 Display
25 Additional Options 26 14
Power On & Off& Plugging
Traveling Steering & Travel
HORN
Press the horn button on the control handle to sound the
horn. Use it to warn pedestrians and other drivers.
KEY SWITCH TRAVEL STEERING
Rotate
Turn the truck on bytheturning
top of the keytwist grip in the direction you Use your
You control steering byhorn when
moving theyou leavehandle
control an aisle, or come
from side totoside.
a
clockwise towant
ON. to travel.
Check that all display lights are working. crosswalk or intersection.
For example: This picture shows the directions the truck can turn when
Theoff
Turn the truck farther you rotate
by turning the keythe counterclockwise
grip from the neutral position, the control handle is moved to the approximate position shown.
to OFF. the faster the truck will travel.
Always turnPLUGGING
the key off when leaving the truck.
Plugging is another way to slow down your truck.
Know the Hazards
Travel, power
unit first n Di
o r
Travel,
forks first

o f T c t io
n

ec Turn
ur
D i re

f
t ion
While the truck is moving, in either direction, move the
twist grip through neutral to the opposite direction of WATCH YOUR FEET AND HANDS
POWER DISCONNECT
travel. • While riding, keep your feet on the platform and hands
Pull up on the battery connector, or the optional handle,
Plugging
to disconnect will not
the battery andhurt
cutyour truck.
all power. on the controls at all times. A loaded truck can weigh
Always disconnect
ONE TOUCH the battery
HIGH any
TRAVEL timeOPTION
SPEED, the truck isn't Know the Hazards over 4535kg (10,000 lbs). You can not stop or even
slow it down with your foot, hand or any part of your
working right. The key switch does not
For high travel speed while riding cut allthe
power to rotate the
truck, body, no matter how slow the truck is moving.
the truck. twist grip, then step down on the high travel speed
POWER UNIT
• When coasting, SWING
protect your legs and feet by staying
pedal.
Don't use the truckIf ifyou
it'sremove your foot
not working right.from the pedal,
Report the the truck to the side. Keep out
Be careful of thewhile
turning path traveling
of the truck.
forksTravel
first. The power
problem towill
yourcontinue
supervisor. to travel in high speed. power unit first
unit willonly.
swingDo not in
wide turn.
the opposite direction. Make sure
When the twist grip is returned to neutral, the speed you have clearance, and watch out for people in the area.
LOOK WHERE YOU'RE DRIVING
control will reset to standard operation. Keep
• Always be alertyour hands
to the areaand feet you
around in the operator
and watch area.
HIGH TRAVEL SPEED WITHOUT ONE TOUCH where you are driving.
Warning: Never place objects anywhere on the operator
Rotate the twist grip, then step down on the high travel • A hand orplatform.
foot caught between theatruck and a wall,
They would be trip hazard and could affect
speed pedal. post or any fixed object will be crushed or even cut
truck speed.
When you remove your foot from the pedal,or the twist off.
grip is returned to neutral, the speed control will reset • You couldSLOW
also DOWN FOR SPILLS
be seriously OR WET
injured FLOORS intruding
by objects
to standard operation. or pokingPowder
into theor operator area.can cause slippery floors. Slow
liquid spills
down
PLUGGING VS. BRAKING or you could lose control of steering and braking.
Be careful and allow for a longer stopping distance.
Of the two, the foot brake is designed to stop the truck
Don't
in the shortest run overUse
distance. objects on the
the foot floor.
brake in an
emergency, on ramps or in busy areas.

15 Power
23 On & Off & Plugging
Traveling Traveling &Steering
Plugging& 24
Travel 16
 Raising & Lowering
Coasting
COASTING
Coasting can make it easier for you to pick
RAISE
loads whilePush
walking to the button
the RAISE side of until
the truck.
the forks are at the WHEN COASTING
desired
The ability to coast isheight.
standard on all handles. The coasting • Travel power unit first only. Do not turn.
distance can be adjusted by your service personnel.
PRESET LIFT HEIGHT Path of • Don't get in the path of the truck. Watch
Truck your feet.
TO COAST This feature, when used, allows your company to select
Brake the most efficient lift height for your use. Press and hold
On If the brake lever is placed in the OFF position when you • Stay to the side of the truck. Keep your
the RAISE button until the forks stop. To raise beyond Recommended arm extended to give maximum clearance
release the control handle and/or the twist grip, the brake Walking Area
that height, release and then press and hold the RAISE between you and the truck.
Coasting is partially applied to allow the truck to coast to a
button again.
controlled stop. • Make sure the area ahead of you is clear.
However you LOWERcan apply the brake by moving the control
handle up to the
Push theBRAKE
LOWERONbutton
position.until the forks are at the
This page
left blank
desired height.
Be even more careful when coasting. Make sure you
understand the possible hazards. Don't place yourself
Know the Hazards
intentionally.
or others atADDITIONAL
risk. WhenRAISE & LOWER
moving fromBUTTONS, OPTION
the riding position
to the walkYoubeside or coast
can also position,
control stop from
raise & lower your the
truck
optional Backrest
completelyControl
before Module.
getting off.
COASTING REQUIRES EVEN MORE CAUTION
Don't place your hands or arms over the backrest. They • Floors must be level and free of obstacles.
BRAKE LEVERcould
ON, Standard Control
be pinned or Handle
crushed by the load.
Move the brake lever toward the control handle. • Never allow the truck to coast into a cross aisle.
ON When you let go of the control handle it will automatically • Do not coast in pedestrian walkways.
go to the BRAKE ON position.
• Watch out for people and other trucks.
Know the Hazards • Do not walk in the path of a coasting truck. Stay to the
side of the truck with your arm extended and keep
your feet clear.
BRAKE LEVERWATCH YOUR HANDS
OFF, Standard ControlAND ARMS
Handle • When coasting, travel power unit first only. Do not
With brake lever off, the
OFF Your lever
Move the brake arm could
away be pinned
from or crushed
the control between the
handle. off brake is not automatically
turn.
applied when the handle
backrest and a load.
When you let go of the control handle the truck will coast.
is released.
The truck will coast. • Always move the brake lever to the on position when
To apply theLoads
brakecan
youshift
must and fall the
move against the handle
control backrest.
up brake off
Lift handle to apply brake. you finish a coast operation.
to the BRAKE ON position.
Keep your hands and arms on the power unit side of the • Always stop your truck completely before getting off.
853-A

Stop your truck completely before getting off.

backrest.

17 Coasting
21 Raising & Lowering Coasting
Coasting & Parking22
Brake 18
Braking
Braking

Brake Brake BRAKING WITHBRAKING

THE STANDARD
WITH THECONTROL
STANDARD
HANDLE
CONTROL HANDLE BRAKING WITH
BRAKING
THE "T"WITH
CONTROL
THE "T"
HANDLE
CONTROL
OPTION
HANDLE OPTION
On On
To apply theTobrake,
apply the
movebrake,
the control
move the
handle
control
up handle
to the up to the Hand Brake Hand Brake
Brake Off
BRAKE
Brake Off
ONBRAKE
position.
ON position. Pull the brake
Pulllevers
the brake
toward
levers
thetoward
twist grips
the twist
to apply
grips to apply
If the brakeIflever
the brake
(see page
lever 17)
(seeispage
ON, the
17) control
is ON, the
handle
control handle the brake. the brake.
will automatically
will automatically
go to the BRAKE
go to the
ONBRAKE
position
ONwhen
position when Always check
Always
the braking
check the
distance
brakingbefore
distance
youbefore
start you start
you let go of
youit.let go of it. driving. driving.
If the brakeIflever
the brake
is OFF lever
whenis OFF
you let
whengo of
youthe
letcontrol
go of the control
handle, thehandle,
handlethewillhandle
stay inwill
the stay
BRAKEin the
OFFBRAKE
position
OFF position PARKING BRAKE
PARKING BRAKE
and the truck
andwill
thecoast
truck unless
will coast
youunless
move theyoucontrol
move the control The parking Thebrake
parking
is automatically
brake is automatically
applied when
applied
the when the
handle up handle
to the BRAKE
up to the
ONBRAKE
position.
ON position. key switchkeyis turned
switchoff,
is turned
the battery
off, the
is disconnected
battery is disconnected
or or
after the truck
aftercomes
the truck
to acomes
stop. to a stop.
This applies
This
to applies
the standard
to thehandle
standard
andhandle
all optional
and all optional
handles. handles.

KnowKnow
the Hazards
the Hazards

??
MAKE SURE YOUR
MAKEBRAKE
SURE YOUR
WORKSBRAKE WORKS
Test the brake
Test ontheyour
braketruck
on your
at thetruck
startatofthe
each
start
shift.
of each shift.
Know the distance
Know theitdistance
takes to it
stop
takesbefore
to stop youbefore
start you start
working. working.
If at any time
If atthe
anystopping
time thedistance
stoppingisdistance
too longisfortooyou
long for you
to stop safely,
to stop
don't
safely,
drivedon't
the truck.
drive the
Report
truck.
anyReport any
problem toproblem
your supervisor.
to your supervisor.
SIMILAR LOOKING
SIMILAR
TRUCKS
LOOKING
CANTRUCKS
BE DIFFERENT
CAN BE DIFFERENT
Your companyYourhascompany
selected
hastheselected
optionsthe
which
options
are best
which are best
for your work
for your
area.work area.
If you everIfdrive
you ever
a different
drive atruck,
different
eventruck,
one that
evenlooks
one that looks
just like yours,
just like
be careful.
yours, beIt careful.
may not Ithave
maythe
notsame
have the same
controls, functions,
controls, functions,
or options.or options.

19 Braking
19 Braking BrakingBraking
20 20
Raising & Lowering
Coasting
COASTING
RAISE Coasting can make it easier for you to pick
loadsbutton
Push the RAISE while walking
until thetoforks
the side
are atofthe
the truck.
WHEN COASTING
desired height.
The ability to coast is standard on all handles. The coasting • Travel power unit first only. Do not turn.
distance can be adjusted by your service personnel.
PRESET LIFT HEIGHT Path of • Don't get in the path of the truck. Watch
This feature, Truck your feet.
TOwhen
COASTused, allows your company to select
Brake the most efficient lift height for your use. Press and hold
On If the brake lever is placed in the OFF position when you • Stay to the side of the truck. Keep your
the RAISE button until the forks stop. To raise beyond Recommended arm extended to give maximum clearance
release the control handle and/or the twist grip, the brake Walking Area
that height, release and then press and hold the RAISE between you and the truck.
is partially applied to allow the truck to coast to a
Coasting again.
button
controlled stop. • Make sure the area ahead of you is clear.
LOWER However you can apply the brake by moving the control
handlebutton
Push the LOWER up to the BRAKE
until ONare
the forks position.
at the
This page
left blank
desired height.
Be even more careful when coasting. Make sure you
understand the possible hazards. Don't place yourself
Know the Hazards
intentionally.
ADDITIONALor RAISE & LOWER
others BUTTONS,
at risk. When OPTION
moving from the riding position
You can alsotocontrol
the walk
raisebeside
& lowerorfrom
coast
theposition, stop your truck
optional Backrest
completely before getting off.
Control Module.
COASTING REQUIRES EVEN MORE CAUTION
Don't place your hands or arms over the backrest. They • Floors must be level and free of obstacles.
BRAKE LEVER
could be pinned ON, Standard
or crushed by theControl
load. Handle
Move the brake lever toward the control handle. • Never allow the truck to coast into a cross aisle.
ON When you let go of the control handle it will automatically • Do not coast in pedestrian walkways.
go to the BRAKE ON position.
• Watch out for people and other trucks.
Know the Hazards • Do not walk in the path of a coasting truck. Stay to the
side of the truck with your arm extended and keep
your feet clear.
WATCH YOURBRAKE
HANDSLEVER
AND ARMS
OFF, Standard Control Handle
With brake lever off, the • When coasting, travel power unit first only. Do not
Your arm could
OFF Movebe thepinned or crushed
brake lever between
away from the
the control handle. off brake is not automatically
turn.
applied when the handle
backrest and a load.
When you let go of the control handle the truck will coast.
is released.
The truck will coast. • Always move the brake lever to the on position when
Loads can shift and the
To apply fall brake
againstyou
themust
backrest.
move the control handle up brake off
Lift handle to apply brake. you finish a coast operation.
to the BRAKE ON position.
Keep your hands and arms on the power unit side of the • Always stop your truck completely before getting off.
853-A

backrest. Stop your truck completely before getting off.

17 Coasting
21 Raising & Lowering Coasting
Coasting & Parking Brake 18 22
 Power&On
Traveling & Off
Plugging Steering & Travel
HORN
Press the horn button on the control handle to sound the
horn. Use it to warn pedestrians and other drivers.
TRAVEL KEY SWITCH STEERING
Rotate theTurn
top of
thethe twist
truck ongrip in the direction
by turning the key you You control steering by moving theUse yourhandle
control horn when
from you
sideleave an aisle, or come to a
to side.
want to travel.
clockwise to ON. Check that all display lights are working. crosswalk or intersection.
For example: This picture shows the directions the truck can turn when
The fartherTurn
you the
rotate theoff
truck grip
byfrom the the
turning neutral
key position,
counterclockwise the control handle is moved to the approximate position shown.
the faster the truck will travel.
to OFF.
PLUGGING Always turn the key off when leaving the truck.
Plugging is another way to slow down your truck.
Travel, power
unit first Know the Hazards
n Di
o r
Travel,
forks first

o f T c t io
n

ec Turn
ur
D i re

f
t ion
While the truck is moving, in either direction, move the
twist grip through neutral to the opposite direction of WATCH YOUR FEET AND HANDS
POWER DISCONNECT
travel. • While riding, keep your feet on the platform and hands
Pull up on the battery connector, or the optional handle,
Plugging will not hurt your
to disconnect thetruck.
battery and cut all power. on the controls at all times. A loaded truck can weigh

ONE TOUCH Always disconnect

HIGH TRAVEL the battery any time the truck isn't
SPEED, OPTION Know the Hazards over 4535kg (10,000 lbs). You can not stop or even
slow it down with your foot, hand or any part of your
For high travel speed while ridingswitch
working right. The key doesrotate
the truck, not cut
theall power to body, no matter how slow the truck is moving.
the truck.
twist grip, then step down on the high travel speed POWER UNIT•SWING
When coasting, protect your legs and feet by staying
pedal. If you remove
Don't yourtruck
use the footiffrom the working
it's not pedal, the truckReport the
right. to the while
Be careful turning side. traveling
Keep outforks of thefirst.
pathTheof the truck. Travel
power
will continue to travel
problem in high
to your speed.
supervisor. power
unit will swing wideunit
in thefirst only. Do
opposite not turn.Make sure
direction.
When the twist grip is returned to neutral, the speed you have clearance, and watch out for people in the area.
LOOK WHERE YOU'RE DRIVING
control will reset to standard operation. Keep your •hands andbefeet in to
thethe
operator area. you and watch
Always alert area around
HIGH TRAVEL SPEED WITHOUT ONE TOUCH where you are driving.
Warning: Never place objects anywhere on the operator
Rotate the twist grip, then step down on the high travel • A hand or be
foot caught between the truck and a wall,
platform. They would a trip hazard and could affect
speed pedal.
truck speed.post or any fixed object will be crushed or even cut
When you remove your foot from the pedal,or the twist off.
grip is returned to neutral, the speed control will reset SLOW DOWN•FOR YouSPILLS
couldOR WETbe
also FLOORS
seriously injured by objects intruding
to standard operation. or poking
Powder or liquid spillsinto
can the
causeoperator
slipperyarea.
floors. Slow
down or you could lose control
PLUGGING VS. BRAKING of steering and braking.
Be careful and allow for a longer stopping distance.
Of the two, the foot brake is designed to stop the truck
Don't run over
in theobjects
shortestondistance.
the floor. Use the foot brake in an
emergency, on ramps or in busy areas.

15 Power
23 Traveling On & Off
& Plugging Steering & Travel
Traveling 16
& Plugging 24
 DisplayOptions
Additional

SKID ADAPTORBATTERY
OPTION CHARGE DISPLAY
Lift the skid The greenuntil
adaptor barsyou
show
canhow much
move charge is
it forward andleft.
Have
lower it to the the battery changed or recharged if the yellow
forks.
Make certainlight
the is flashing.
skid adaptor is secure when you return
it to the upright position.
MESSAGE PANEL
Displays truck information such as: hours of operation,
event codes along with instructions, battery charge
and other data.
This page
This page
PERFORMANCE SETTING
Indicates the level that your company has left blank
left blank
programmed this truck to operate at.
intentionally.
intentionally.
ENTER OR RETURN BUTTON
Use to navigate in and out of menus and select
inputs.
NAVIGATION BUTTONS
Up, Down. Left and Right Arrows are used to
scroll through menus.
EVENT CODE LIGHT (OPERATOR CORRECTABLE)
The display light shows a detected event which the
Know the Hazards operator can correct. See the display for instructions.
EVENT CODE LIGHT (SERVICE REQUIRED)
TheTRUCKS
SIMILAR LOOKING displayCAN
shows the code for a detected event which
BE DIFFERENT
requires service. Contact
Your company has selected the options yourwhich
supervisor or service
are best
department.
for your work area.
If you ever drive a different truck, even one that looks
just like yours, be careful. It may not have the same
control handle, functions or other options.

13 Display
25 Additional Options 14 26
DailyCapacity Plate
Safety Check

CAPACITY
CHECK YOUR TRUCK BEFORE STARTING WORKPLATE INFORMATION 2. Test drive your truck in an uncongested area.
You must make sure your truck The capacity
is safe plate is on the top of
to use. • Try all the hydraulic functions.
the power unit cover. It contains:
• Check the steering.
1. Walk around your truck and • Capacity
check itinformation
over.
• Truck type (a fire safety rating) • Drive the truck slowly in both directions.
• Check to make sure the battery is charged.
• Truck weight • Check braking distance in both directions. Load size
• After checking water level, be sure vent (does notininclude load)
caps are
and floor conditions can affect these distances.
place. Don't use an open• flame
Gradetorating
check the battery.
• Battery information • Drive through the full speed range in both directions.
• Make certain the battery retainers on both sides of the
• Truck information
truck are properly installed. • Know the distance it takes to stop before you start
working. If the braking distance is too long to stop
• See that all wheels are in good condition.
WHAT IS YOUR TRUCK CAPACITY? safely, don't drive the truck.
• Clean the twist grips andCapacity
SAMPLE CAPACITY PLATE
hand holds.
is the maximum load that can be lifted or Know the •Hazards
Check parking brake operation.
transported
• Make certain there are no objects placed
The information
with or
your truck. See the capacity plate
stored
shown on this anywhere
sample on the operatoronplatform.
your truck. Make certain you use the correct units KNOWdoesn't
If anything YOUR LOAD
look, work or feel right, don't drive the truck. Report
plate does not apply of measure. Do not exceed the capacity shown on your truck's capacity
the problem to your supervisor.
• Check that forks are not bent, cracked or badly worn.
to your truck. plate. Make certain you use the correct units of measure.
• Look under the truck for signs of hydraulic leaks. You canBe careful when handling
get checklist forms fromlong, high
your or wide
Crown loads. Do not
dealer
• Try the horn. (part handle unstableUsed
no. OF3772). loads.
properly, this checklist can alert
• Make sure the power disconnect works. service people to needed repairs.
TRUCK TYPE
• Check that all controls work smoothly. Some truck types are not permitted in areas where there
are fire hazards. Watch for marked areas. For example:
You must not drive a type E or ES truck into an area restricted
to EE or EX trucks.

TRUCK WEIGHT
Dockboards, elevators and some floors have limited
Note: ANSI B56.1 requires that all
capacity. Check your capacity plate for the weight of your
data be shown first in Metric units
truck. Remember to add the weight of the battery and the
and then USA units.
load you have on the forks.

27 Daily
11Safety Check
Capacity Plate Capacity Plate Check
Daily Safety 12 28
Be aPallet Truck Parts
Safe Driver
Standard Control Handle
WHEN USING COASTLower Button
Control Arm • Travel power unit first only. Do not turn.
The most MAKE SURE YOU ARE READY TO DRIVE
• Do not use this truck unless you are trained Brake Lever
Raise Button
• Keep to the side of the truck. Make certain the truck
and certified. won't hit the Travel
back Twist Gripleg or foot. Don't let the
of your
important
(Standard handle only)
• Be certain you understand how your truck works and Recommended truck run overHorn
your foot.
Button
the hazards that go with it. Don't drive the truck Key Switch Walking Path
if you • Be certain the area ahead of you is clear.
(On power unit)
component have any doubts.
• Know the capacity of your truck. Make certain youControl Handle WHEN RIDING "T" Control Handle (Optional)
use the correct units of measure. • Never stick a Lower
foot or any part of your body outside the
is you. Power Disconnect
• Some trucks are not allowed in areas where there are
Button
operator area, no matter how slow the truck is moving.
fire hazards. Be certain your truck is the correct fire • Don't put yourRaise Button
hands or arms over the backrest. Keep
safety type for the area. your hands on theBrake
Hand controls
Leverand feet on the platform.
• Make sure your hands and shoes are clean and dry, • Stop your truck completely
Travel Twist Grip before getting off.
and your clothing is proper for the job.
Horn Button
DRIVE CAUTIOUSLY, BE ALERT
MAKE SURE YOUR TRUCK IS READY
• Inspect your truck before using it (see pages 27 and • Look where you are going. Don't let your hands or
28). If it's not working right, or something is broken, feet get pinned or crushed.
report the problem to your supervisor. Don't use the • Travel in the direction that gives you the best view.
truck. Slow down in congested areas.
• In an open area, test the braking. Check at a slow High Speed Switch • Slow down for wet or slippery floors. Don't run over
(On platform)
travel speed first, then a faster one. Know the distance things.
it takes to stop before you start work. • Look where you are going before you change direction
Platform
• Make certain there are no objects stored anywhere on of travel.
the operator platform. They would be a trip hazard Battery Retainer • See that you have room to drive and turn. Watch out
and could affect truck speed. for power unit swing. Slow down when making turns.
• Avoid sudden movement of controls. Learn to use
them smoothly at a moderate, even rate.
• Be extra careful if you must use your truck in an area
where there is a risk of falling objects.
Continued next page...

29 Be a9Safe Driver
Pallet Truck Parts Pallet Truck
Be Parts
a Safe 10
Driver 30
Be aYour
SafeRider
DriverPallet Truck
continued

WATCH OUT FORRIDEROTHER PEOPLE

PALLET TRUCKS AVOID FALLS
As a rider
• Slow down. Yield your
or stop forpallet truck is designed to move
pedestrians. GIVE YOUR BODY A• BREAK
Stay away from the edge of docks and ramps.
Use your hornloads
whenover
you long
comedistances. You can also use it
to a crosswalk Take advantage of stop time. Flex your arms and
• Check that bridgeplates and dockboards are secure.
as a walk-beside truck when picking stock.
or intersection. legs. Staying alert will help you be a better and safer
Be certain that either the trailer wheels are chocked or
driver.
• Be careful that you don't pin or crush someone. the trailer is locked to the dock. Check capacities. Be
For example: YOUR
NeverPALLET
drive TRUCK IS NOTtoward
your truck AN AUTOMOBILE
anyone sure your truck, with load, isn't too heavy for where
With
standing in front of aa load
fixeditobject.
may weigh more than you are driving.
3 automobiles.
• Never allow passengers on your truck. • Make sure the load you are moving is stable. Center
• You don't steer the same.
• Keep others away from yourbrake
truckthe
while you're working. the load. Be even more careful with long, high or wide
• You don't same. loads. They can be less stable.
Don't ever allow anyone
• You don'ttoaccelerate
ride on thetheload or forks.
same.
• Don't let anyone use your truck unless they are trained • Don't drive onto an elevator unless you are authorized.
and certified. HOW TO DRIVE WHEN COASTING Check the capacity or load limit and make sure there
are no people present. Enter load first and come to a
Path of • Don't allow the truck to
• Travel coastunit
power in afirst
congested
only. Doarea
notorturn. Stay
Truck complete stop.
if there are people in the aisle.
to one side of the truck. Use the hand closest to Hands on BUILT TO STANDARDS
controls This truck was designed and
the truck
• Watch out for power unittoswing.
operate the control handle. BE CAREFUL TRAVELING ON RAMPS
Lean against built to current industryAND
andGRADES
Recommended • Watch your feet. Stay out of the path of the truck. government standards and
Walking Path
the backrest • Always operate your truck from the rider position when
WHEN LEAVING YOUR TRUCKcertain the area ahead of you is clear.
• Make traveling guidelines.
on a grade.For more
information see the following:
• Lower the forks. Turn the truck off or disconnect the
• With a load, drive with
• American the forks pointed upgrade.
National
battery. HOW TO DRIVE YOUR TRUCK WHILE RIDING Standards Institute
• Without a load, drive with
B56.1forks downgrade.
• Wait for truck Keep
to come bothtofeet on the platform.
a complete stop. Place both hands (ANSI/ITSDF)
on the control handle and lean against the backrest. • Occupational Safety and
• Avoid parkingKeep
on inclines.
your entireBut body
if youwithin
must, block the
the operator area. Slow down andHealth
don't turn
Act on ramps or grades.
(OSHA)
wheels of your truck. §1910.178, Rev. 1999
• Underwriters Laboratory
HOW TO DRIVE YOUR TRUCK FORKS FIRST (UL 583)
Keep both feet on the platform. Place one hand on • National Fire Prevention
the backrest and the other on the control handle Association (NFPA 505)
while leaning against the backrest. Keep your entire Feet on
platform
body within the operator area.

31 Be a7 Safe
YourDriver
Rider continued
Pallet Truck Be aPallet
Your Rider Safe Driver
Truck continued
8 32
 Contents
Battery Maintenance What's in it for You?
WHAT'S IN IT FOR YOU?
The better you understand your truck and how to use it,
WHEN YOU INSTALL OR CHANGE BATTERIES the better and safer operator you can be. Here are some
Warning • Turn the1truck OFF. Check that all controls are in guides to using this manual.
You Must be Trained neutral and 2 disconnect the battery.
Protect Yourself • Make certain
3 you use the correct size and weight QUICK LOCATORS
Battery
battery. Never operate a truck Maintenance
that has an underweight In addition to the "Contents" page you
Contents 5 battery installed.
or undersize can use page headings to find topics.
What's in it for You? • Never let6 anything metal touch the top of the cells. Some pages also have a picture of the
truck in the corner showing features
Your Rider Pallet Truck You could 7 cause sparks or do damage to the battery. or functions covered on that page.
Use an insulator (such as plywood) when necessary.
Pallet Truck Parts 9
• Use an approved spreader bar to place a battery in, or "KNOW THE HAZARDS"
Capacity Plate remove11 it from, the battery compartment or a stand. Know the Hazards Watch for and read these special
Know the Hazards
Display Make sure
battery.
13 you adjust the spreader bar hooks to fit the
DANGER DANGER
Know the Hazards blocks. You will find information about
possible safety hazards and how to
Power On & Off 15 avoid them.
Steering & Travel USING A ROLLER
16 STAND TRUCK BATTERIES CAN BE DANGEROUS
If you use a roller stand to install or remove a battery
Batteries produce explosive gas.
Do not smoke, use open flame, or
Batteries produce explosive gas.
Do not smoke, use open flame, or HOW-TO-DRAWINGS
Your truck battery produces a gas that can explode.
Coasting
make sure17the roller stand is the same height as the rollers
create an arc or sparks near this
create an arc or sparks near this
battery. Ventilate well in enclosed

On manyacidpages you will burn

find pictures
battery. Ventilate well in enclosed

It also contains that could or disfigure you.

areas and when charging.
areas and when charging.
Batteries contain Sulfuric Acid which
Batteries contain Sulfuric Acid which

in the truck's
19 battery compartment. Also make sure the
causes severe burns. Do not get in

Braking as well as text to help you understand

causes severe burns. Do not get in

• Do not try to install, remove, charge or service your

eyes, on skin, or clothing. In case of
eyes, on skin, or clothing. In case of
contact, flush immediately. Get medical
contact, flush immediately. Get medical
attention if your eyes are affected.

roller stand is at least as long as your battery.

attention if your eyes are affected.

Raising & Lowering

107
107
how to unless
truck battery use youryoutruck safely and
are trained and authorized.
21
productively.
Traveling & Plugging 23 • Never smoke or use an open flame around batteries.
Batteries produce explosive gas.

Additional Options 25
Do not smoke, use open flame, or
create an arc or sparks near this
• Your company should provide an area where it is safe
AFTER INSTALLING YOUR BATTERY battery. Ventilate well in enclosed to work on batteries. Use that area for all battery work.
Daily Safety Check • Replace27 the battery retainers. Make certain the retainers
areas and when charging.
31 Battery Maintenance Battery
Batteries contain Sulfuric Acid which
• Use protective
Battery Maintenance 32Maintenance 32 equipment such as gloves, eye shields,
Be a Safe Driver on both29sides of the truck are in place. causes severe burns. Do not get in aprons etc.
eyes, on skin, or clothing. In case of
Battery Maintenance • Connect33the battery. Turn the truck ON and check contact, flush immediately. Get medical

truck operation.
attention if your eyes are affected.
BATTERY RETAINERS MUST BE IN PLACE
Warning Labels 36 107

The battery could slide out if retainers are not in place.

Check that both retainers are installed before operating
your truck.

33 Battery Maintenance
5 Contents What'sBattery
in it forMaintenance
You? 6 34
 Protect
Battery Yourself continued
Maintenance Notes
Know the Hazards Know the Hazards
DRIVE CAREFULLY LOOK WHERE YOU'RE DRIVING
• When allowing the truck to coast, travel power unit first Always be alert to the area around you and watch
only. Do not turn. Keep to the side of the truck. Make where you are driving. You could be pinned or crushed
certain the truck won't hit the back of your leg or foot. by objects intruding or poking into the operator area.
Don't let the truck run over your foot. When allowing the truck to coast, make certain the
Recommended

Know the Hazards

Walking Path • When riding, keep your hands on the controls and feet
on the platform. Keep your body within the operator
area ahead of you is clear.

area.
BEFORE CHARGING YOURhands
TRUCKor BATTERY AVOID FALLS
• Don't put arms over the backrest.
• Charge the battery only in areas designated for that Falls are very serious accidents, you can be crushed or
• Never stick a foot or any part of your body outside the even killed. The best way to prevent injury is to know
use.
truck, no matter how slow the truck is moving. You where you are at all times and follow the rules of safe
• Make sure canthenot
truck
stopkey switch
4535 kg oris10,000
turnedpounds
off and with
all any part truck operation. Unless you can safely jump completely
other controls
of yourare in theAoff
body. footororneutral position.
hand caught between the truck clear of the falling truck, there is no sure way to avoid
andbattery
• See that the a fixedcells
object
arewill beto
filled crushed or even
the proper cut off.
level. injury if you drop from a dock or dockboard.
Never use an open
• Never placeflame to check
objects the battery.
anywhere on the operator Be extremely careful when working around docks,
platform. They would be a trip
• Make certain the charger is the same voltage and hazard and could affect dockboards and trailers.
truck speed.
amperage as your battery.
• Stay away from the edge of docks and dockboards. USE YOUR TRUCK SAFELY
• Read the battery charger instructions.
Make sure dockboards are secure. Check that trailer • Keep your hands and feet away from all moving parts
• Be sure the charger
wheels are is turned OFF
chocked. Youbefore
could connecting
be seriously injured Stay clear of all such as forks or wheels.
the battery to the charger. Otherwise you might create
or even killed in a fall from a dock or dockboard.
moving parts.

a spark which could cause the battery to explode. Moving parts can
• Never allow passengers on the truck. There is no safe
• Keep your truck under control at all times. Drive at a cut or crush hands, place for them.
feet, arms or legs.
speed that allows you to stop safely. Be even more 07 • Before you leave your truck:
BATTERY SIZEcareful on slippery or uneven surfaces. Do not drive
IS IMPORTANT • Come to a complete stop.
over objects
Make certain you use the oncorrect
the floor.
size, type and weight
Minimum battery size allowed
• Lower the forks to the floor.
XXX mm (XX.XX in.) wide
• Perform all truck movements
of battery. Never operate a truck that has an smoothly and at a speed
underweight • Shut the truck off with the key or disconnect the
XXX mm (XX.XX in.) long or undersize that will give
battery you time to react in an emergency.
installed. battery.
Undersize battery can affect truck
handling and stability. You could have
an accident.
Use U.L. classified Type E battery.

3 Protect
35 Battery Yourself continued
Maintenance Protect Yourself Notes
4 36
Notes Warning
You Must Labels
be Trained

IT'S THE LAW, YOU MUST BE TRAINED AND CERTIFIED

Federal law states that only
EACH properly
WARNING trained operators
LABEL
STOP are permitted to operate
ON YOUR TRUCK IS IMPORTANTtruck and
that your employer must
are qualified to operate
a powered
Read train
and obey
industrial
you and certify
all of
this powered
themthat you
to protect
industrial truck.
It’s the law, you must be trained and certified to operate this truck. yourself and others.
(OSHA §1910.178, Rev. 1999)
(OSHA § 1910.178, Rev. 1999)

You or others around you can be seriously injured or even Do not operate this truck in your work place until you have
killed if you don't use this truck correctly. been trained and certified by your employer.
With brake lever off, the
brake is not automatically
Read and obey all warnings and instructions in this Manual* off
applied when the handle
is released.
and on the truck. WAR NI N G The truck will coast.
brake off
Minimum battery size allowed Lift handle to apply brake.
Head, arms, hands, legs or feet outside the operator area XXX mm (XX.XX in.) wide
XXX mm (XX.XX in.) long
853-A

can be pinned or crushed whenever the truck is moving. Undersize battery can affect truck
Stay within the operator area and stop the truck completely handling and stability. You could have
an accident.
WARNI NG
before getting off. Use U.L. classified Type E battery.

You could be killed or seriously injured if you are not Avoid being crushed. Keep head,
arms, hands, legs, and feet within the
A dockboard can move or drop while you are on it. Or adequately trained for lift truck operation! operator area. Stop truck completely
before getting off.
you could drive off a dock. Falls from docks or dockboards Stay clear of all Objects placed on the operator Tipovers and falls from docks can cause
can cause serious injury or even death. Make sure you are moving parts. platform could affect truck
operation, or cause you to trip
serious injury or even death.
Make sure you are safe.
safe. Moving parts can
cut or crush hands,
and be injured.
281

feet, arms or legs. Keep operator platform clear.

Inspect your truck before starting work, make sure it is in 07 870

WARNI NG
good working order. It’s the law, you must be trained
and certified to operate this truck.
(OSHA § 1910.178, Rev. 1999)

* Additional copies of this Operator Manual and all Truck Labels can be Batteries can produce explosive gas. Do not
You or people around you could be
seriously injured or even killed if you

obtained from Crown Equipment Corporation, New Bremen, Ohio 45869 Connect charger
properly or truck
smoke, use open flame, or create an arc or sparks
near this battery. Ventilate well when in an enclosed
don't use this truck correctly.
Obey all warnings and instructions on the truck
U.S.A. can be damaged.
area and when charging.
and in the operator manual*.
This battery contains Sulfuric Acid which causes Inspect your truck before starting work, make
Make certain
severe burns. Do not get in eyes, on skin, or clothing. sure it is in good working order.
charger is plugged In case of contact, flush immediately and thoroughly
into the battery with water. Get medical attention if your eyes are * Additional copies of the Operators Manual and Truck
Labels can be obtained from Crown Equipment Corp.,
connector, not the affected. New Bremen, OH 45869 U.S.A.
truck connector.
20 04
47

All rights reserved under International All rights reserved under International
and Pan American copyright conventions and Pan American copyright conventions
Copyright 2008 Crown Equipment Corp. Copyright 2008 Crown Equipment Corp.

1 Warning
37 Notes You Must beWarning
Trained Labels
2 36
 PC
4500 SERiES

This operator manual

has information for all

models of PC 4500 series

plus some options and

accessories. Some of the

illustrations and information

may not apply to your truck.

The most important component is you.

New Bremen, Ohio 45869 USA © 2008 PF14948 Rev. 9/10 Printed in U.S.A.