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DOI: 10.1002/ente.

201700705

Recent Advances in Flexible Electrochromic Devices:


Prerequisites, Challenges, and Prospects
Alice Lee-Sie Eh,[a, c] Alvin Wei Ming Tan,[a, c] Xing Cheng,[a, c] Shlomo Magdassi,[b, c] and
Pooi See Lee*[a, c]

Electrochromic (EC) technology has progressed tremendous- performance is discussed, from flexible to stretchable and
ly in recent years. Rigid EC devices have advanced to offer the foldable device being the latest trend in deformable elec-
additional attractive physical attributes such as flexibility, tronics. Next, we address the pertinent challenges often en-
stretchability, and foldability. These features are appealing countered in the fabrication of flexible EC devices and out-
for wearable and futuristic technologies, and hence serve to line the adopted strategies from the literature to this point.
revolutionize EC applications toward deformable electronics. Finally, the concept of the multifunctional EC device is dis-
In this review, the essential prerequisites of each component cussed for achieving versatile emerging applications. We en-
of the flexible EC devices are delineated, such that each vision that this review will shed light on the properties of
component is mechanically flexible to maintain the structural flexible ECs and shape the new milestones to be set for real-
integrity of the device. The recent progress in flexible EC izing a more versatile multifunctional EC device.

1. Introduction

Electrochromic applications have found widespread success tionize fashion with infinite designs that could set a pave the
in smart windows for architectural buildings (SageGlass, way towards wearable displays or sensors, human advertising,
View, Inc.), auto-dimming rear view mirrors (Gentex), ther- or expressive garments.
mal control in space satellites, and camouflage applications. EC materials hold potential in flexible displays due to
Prominent successful commercialization of EC applications their low power consumption and compatibility with flexible
is found in the Boeing 787 Dreamliner airplane[1] and Ferrari substrates.[8] Typically, EC displays fulfil the prerequisites of
575M Superamerica.[2] EC smart windows are highly valued paper-based media such as switching speed, readability,
for their aesthetic glazing, low energy consumption, and a power consumption, and stability.[4, 9] EC displays offer reada-
good coloration memory effect, which can reduce glare and bility under wide illumination angles, high angle-independent
incoming solar irradiation into the buildings, thereby lower- contrast, highly diffusive reflective properties, high degree of
ing the energy consumption of air conditioning in the build- viewing angles, and good coloration memory effects.[4, 9] EC
ing by 26 %.[3, 4] However, most of these EC technologies are has also positioned itself as one of the attractive candidates
typically built on rigid substrates such as transparent con- for the next-generation displays, owing to features such as
ducting oxides on glass. Currently there is an unmet need for excellent ink-on-paper optical qualities, fast switching times,
flexible EC devices that can provide energy savings by retro- low-power consumption, the ability to use thin and flexible
fitting of existing windows or sunroofs. materials.[4, 10–13] Such displays are expected to address diverse
There has been tremendous interest in developing flexible needs such as advertising, information signage, point-of-sale
devices for various applications in wearable and other futur-
istic technologies, ranging from robotic skin, biometric devi-
[a] A. L.-S. Eh, A. W. M. Tan, X. Cheng, Prof. P. S. Lee
ces, the human-machine interface, and energy devices, to soft School of Materials Science and Engineering
electronics and optoelectronic devices.[5] The development of Nanyang Technological University
flexible, lightweight, low-power and inexpensive deformable 50 Nanyang Avenue, Singapore 639798 (Singapore)
E-mail: pslee@ntu.edu.sg
electronics is urgently needed to realize these applications.
[b] Prof. S. Magdassi
The design and fabrication of these devices in their soft form
Institute of Chemistry and the Center for Nanoscience and Nanotechnology
will make the next generation of electronics possible in The Hebrew University of Jerusalem, Jerusalem 91904 (Israel)
terms of flexibility, stretchability, foldability, wearability, and [c] A. L.-S. Eh, A. W. M. Tan, X. Cheng, Prof. S. Magdassi, Prof. P. S. Lee
implantability. Technically, imparting stretchability to rigid Singapore-HUJ Alliance for Research and Enterprise (SHARE)
EC devices is more challenging than attaining flexibility.[6] Nanomaterials for Energy and Energy Water Nexus (NEW)
Campus for Research Excellence and Technological Enterprise (CREATE), Sin-
By imparting flexibility, stretchability and foldability, diverse
gapore 138602 (Singapore)
wearable EC applications can be realized such as adaptive
This publication is part of a special collection on the work of the
camouflage, biomimicry, wearable displays, and fashion.[7] “CREATE Research Campus”. To view the collection’s Table of Contents,
Notably, fabrics integrated with EC function could revolu- please visit http://bit.ly/CREATE-10.

Energy Technol. 2018, 6, 33 – 45 T 2018 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim 33
Figure 1. Progress of EC devices from rigid to deformable electronics.

systems, switchable displays, e-readers, and mobile communi- long-term cycling stability, the deterioration in EC devices
cations.[4] performance should be minimized.
In brief, a typical flexible EC device consists of a soft sub- This Review focuses on the prerequisites of flexible EC
strate, transparent conductive electrode (TCE), EC layer, ion devices that are required for the substrate, TCE, EC layers,
storage layer, and electrolyte. The performances of conven- and ion storage layer, as well as the electrolytes. Next, we
tional EC devices are evaluated based on the coloration effi- review the progress made to this point on EC device per-
ciency (CE), optical modulation, switching speed, lifetime, formances that are aimed for flexible, stretchable, and folda-
and cycling stability.[14] CE is defined as the ratio between ble devices (Figure 1). This Review also illustrates the cur-
optical modulation and the consumed charge density. The rent challenges in the fabrication of flexible EC devices, as
higher the CE, the larger optical modulation that is achieved well as delineates the proposed solutions to bottleneck
with minimal charge consumption. Switching speed is defined issues. In the final part of the Review, the future prospects of
as the time needed for the EC system to reach 90 % of its the multifunctional EC devices are discussed.
full modulation between the bleached and colored states. For

2. Prerequisites
Pooi See Lee is a full Professor in the 2.1. Substrate
School of Materials Science and Engineer- An ideal flexible TCE substrate for EC applications should
ing, Nanyang Technological University simultaneously possess high optical transparency and electri-
(NTU), Singapore. She obtained her cal conductivity, good chemical durability, excellent thermal
B.Sc. (Hons) and Ph.D. at the National stability, a low coefficient of thermal expansion, high trans-
University of Singapore. Her research parency, and mechanically durability. Conventional flexible
work focuses on the theme of electro- TCE substrates have been dominated by plastics such as
chemical- and electrical-inspired devices poly(ethylene), poly(ethylene terephthalate) (PET), polyeth-
based on nanostructures and nanocompo- yleneimine (PEI), polyimide (PI), polypropylene (PP), poly-
sites, and the human machine interface.
carbonate (PC), polyurethane (PU), and poly(dimethylsil-
Her works have demonstrated applica- oxane) (PDMS).[15–17] Recently, nanocellulose-based sub-
tions in electrochromics, energy storage, strates have stirred excitement in anticipation of sustainable
stretchable devices, electrical memory devices, light-emission devices, electronics. Its availability, recyclability, biocompatibility, and
nanowire transistors, photodetectors, and sensors. She currently serves degradability have been well-received. We have recently
as the Associate Dean in the College of Engineering, NTU. demonstrated the use of nanocellulose substrates for electro-

Energy Technol. 2018, 6, 33 – 45 T 2018 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim 34
chromics.[16, 17] Compared to inert plastic substrates, cellulose
fibers can provide strong hydrogen bonding with the active
material to ensure mechanical reliability under repeated
bending cycles.[18] Paper is considered the most extensively
used and cheapest soft substrate material in our everyday
life. The major advantage of the paper substrate is that it
does not deform as much as plastics upon heating.[19] Nano-
cellulose paper has good optical transparency, excellent ther-
mal stability (> 180 8C), chemical durability, and a low ther-
mal expansion coefficient of 5–10 ppm K@1 (close to metals
and glass), which ensures an excellent processability and
compatibility with a wide range of processing tech-
niques.[16, 19–20] On the contrary, poly(ethylene terephthalate),
polypropylene, and poly(ethylene) have higher thermal ex-
pansion coefficients between 60 and 200 ppm K@1. Moreover,
poly(ethylene) and polypropylene have low melting tempera-
tures of 105–130 8C and 130–170 8C, respectively, whereas the
glass transition temperature of poly(ethylene terephthalate)
is approximately 70 8C.[19] The bending radius of transparent
conducting oxides on plastics is limited (typically & 5 mm) if
the conductivity and transparency are to be maintained.[21–23]
These constraints are posing challenges in realizing flexible
and deformable electrochromics, which has attracted atten-
tion towards emerging flexible transparent conductors, for
which some of the approaches will be illustrated below.

2.2. Transparent Conductive Electrode (TCE)


Low resistivity, high transparency, good chemical and elec-
trochemical stability, wide potential window, high Figure of
Merit (FoM, the ratio of electrical conductivity sCV and opti-
cal conductivity sOP, sCV/sOP), and high endurance to physical
Figure 2. Intrinsically stretchable EC film based on PEDOT/PU. (a) Molecular
deformation (bending, stretching, and folding) are some of
structures of PEDOT and digital images of the stretched EC film of the
the important features that influence the performance of the PEDOT/PU composite in reduced and oxidized states. (b) Configuration of
TCE in flexible EC devices.[16, 24] The most extensively used EC film/hydrogel hybrid device. (c) EC film/hydrogel wrapped around a glass
TCEs are indium tin oxide (ITO) and fluorine-doped tin rod. (d) Color change of the hybrid device upon placing on a human finger.
Reproduced with permission.[26] Copyright 2017, American Chemical Society.
oxide (FTO) due to their low resistivity and high transparen-
cy. However, their brittle nature makes them unsuitable for
flexible device applications, and the high costs complicate ITO/PET using conductive graphene quantum dots (anions)
the economic commercialization of the EC devices.[25] To ac- where the methyl viologen electrochromes (cations) interact
complish versatile emerging applications, there are various with the graphene quantum dots through electrostatic inter-
ongoing efforts to impart attractive features such as mechani- actions, p–p stacking interactions, and cation–p electron in-
cal flexibility, stretchability, and foldability properties in EC teractions.[33] The conductive graphene quantum dots provid-
devices. This can be achieved by replacing the rigid ITO or ed efficient electron transport, leading to better operational
FTO glass with flexible TCEs such as ITO or FTO on PET stability even under mechanical stress.
and silver (Ag) rings/grids on PET substrates. A variety of Percolating nanowire networks were reported to exhibit
flexible TCEs have been investigated, including conducting good tolerance towards stretching before the networks rup-
polymers (Figure 2),[24, 26] carbon nanotubes,[27] graphene,[15, 28] ture into patches due to intersliding of entangled silver nano-
metal nanowires,[6, 15–17, 29] and metal grids.[30, 31] wires (AgNWs).[6] To overcome this issue, we have fabricated
Graphene is a viable candidate for flexible TCEs due to its AgNWs/PDMS elastic conductors using lithographic filtra-
high electrical conductivity, good chemical stability, good op- tion, which enabled patterning.[6] These unique embedded
tical properties, and good flexibility.[15, 28] Polat et al. demon- structures have good stretchability without the issue of de-
strated reflective/transmissive multipixel EC devices on lamination during repeated stretching and improved durabili-
transparent PVC substrates using multilayer graphene as ty against mechanical scratching. Metal grids or connected
both the EC material and electrode, achieving up to 55 % of rings on plastics can be formed using the well-investigated
optical modulation in the visible and near-infrared range.[32] coffee-ring effect coupled with a room-temperature chemical
Hwang et al. fabricated electrolyte-free flexible EC cells on sintering approach.[34–36]

Energy Technol. 2018, 6, 33 – 45 T 2018 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim 35
2.3. Electrochromic layer and ion storage layer which involves hydrogen-induced phase transitions to realize
variable reflectivity.[65–69] This switchable mirror switches be-
The basic prerequisite of an EC material is the reversible tween transparent and reflective states through hydrogena-
electrochemical redox behavior, with the ability to modulate tion and de-hydrogenation of the films. The third category
the optical properties (absorption, transmittance, and reflec- comprises reversible electrodeposition and dissolution of ma-
tance) upon application of electrical bias.[37–43] In general, EC terials, for example metals (Bi, Ag, Cu, Al, Ni, and
materials can be classified into three different categories. Pb)[43, 70–79] and viologens[80–83] onto the TCE, hence changing
The first category comprises transition metal oxides, for ex- their optical properties. We have recently demonstrated tri-
ample, the most commonly adopted are tungsten oxide state electrochromics with a Cu-based electrolyte in which
(WO3),[37, 40] nickel oxide (NiO),[41] vanadium pentoxide the transparent, colored, and reflective states can be activat-
(V2O5),[44, 45] and the polymers, such as polyaniline,[46] 3,4-pro- ed by modulated potential.[43]
pylendioxythiophene (ProDOT),[11–13] and poly(3,4-ethylene- Beyond the primary EC layer, the secondary EC layer is
dioxythiophene):poly(styrenesulfonate) (PEDOT:PSS).[47] . equally important to ensure enhanced stability of the EC
Inorganic EC materials are rich in their structure–property device. This ion storage layer acts as the complementary
diversification and significant progress has been made in tai- counter electrode, preferably to remain optically passive or
loring them into various nanostructures such as nanoparti- add complementary coloration during the intercalation and
cles,[48–50] nanorods,[51, 52] and nanosheets.[53] In our recent deintercalation process.[84] Ma et al. reported a flexible EC
Review, the current state-of-the-art strategies of nanostruc- device with poly(3,4-(2,2-dimethylpropylenedioxy)thiophene)
tured inorganic EC materials are discussed in detail for the as the EC layer and a composite film of vanadium oxide/tita-
recent developments in zero-dimensional (0D), one-dimen- nium oxide as the ion storage layer.[85] The flexible device ex-
sional (1D), two-dimensional (2D), three-dimensional (3D) hibited long cycling stability of over 40 000 cycles with a fast
hierarchical nanostructured, and ordered macroporous EC switching speed of & 0.5 s.
materials.[14] Polymeric electrochromics are attractive for EC There are various ways to coat the EC layer and ion stor-
applications as they offer fast response time, high contrast age layer such as inkjet-printing,[31, 41, 50] spray-coating,[11–13]
ratio, high coloration efficiency, mechanical flexibility, long- electrochemical polymerization,[86] electrochemical deposi-
term redox stability, solution processability, and a range of tion,[6, 87, 88] spin-coating,[89] slot–die coating,[90] roll coat-
colors spanning the full visible spectrum, along with color ing,[32, 91, 92] screen printing,[93] or layer-by-layer self-assembly,[94]
tunability through structural control.[12, 13] Color switching as well as hydrothermal,[51, 52] solvothermal,[95] and solution-cast-
occurs through intercalation or de-intercalation of ions (H + , ing polymerization.[96] Our group has reviewed the recent prog-
Na + , and Li + ) and electron injection or extraction with the ress in EC fabrication using solution-processible techniques.[4]
exertion of electrical bias.[54] Transition metal oxides and
polymeric electrochromics for EC applications have been re-
2.4. Electrolyte
viewed extensively in earlier Reviews.[37, 38, 54–60]
Besides the much-celebrated smart windows application, In EC applications, the electrolyte is used as the ionic con-
the EC display has also garnered tremendous attention in ductor between the two EC-coated electrodes. The electro-
recent years as it offers multicolor capability and fast switch- lyte separates both cathodes and anodes to avoid direct elec-
ing times. Hereby, the progression from rigid EC displays to trical contact, but permits mutual ionic exchanges. The fol-
flexible displays is summarized. Berridge et al. reported the lowing section discusses the prerequisites and advances on
fast switching of dual color polythiophene, which is attribut- polymer electrolytes (PEs), the single layer approach, and
ed to the bent conformation of the non-aromatic dithiin rings solid electrolytes for EC applications.
that inhibit the strong p-interactions between polymer
chains.[61] This effectively promotes anion diffusion through
2.4.1. Polymer electrolyte
the polymer film during doping and dedoping. Bar et al.
demonstrated a multicolor EC using viologen derivatives, of- Liquid electrolytes are known to possess high ionic conduc-
fering red, green, and blue (RGB) colors upon electrochemi- tivity but face several drawbacks, for instance low electro-
cal reduction.[62] Achieving fast switching kinetics is of chemical stability, hydrostatic pressure concerns, possible
utmost importance in realizing ECs for display applications. electrolyte leakage, and sealing issues that render them prac-
Jain et al. achieved millisecond switching in ionic self-assem- tically unsafe for large-scale processes.[97] Compared to liquid
bled solid-state EC polymer devices using a self-assembly electrolytes, PEs offer good chemical and electrochemical
technique that allowed the fabrication of thin, homogeneous stability, a wider potential window, and good separator func-
EC films with large diffusion coefficient.[63] Xu et al. pre- tionality.[39, 42] PEs incorporating ionic liquids are beneficial in
pared plasmonic Au and Al nanoslit arrays in which the EC EC devices as they offer high ionic conductivity, low viscosi-
polymers were coated conformally to achieve high contrast ty, and a wider electrochemical window.[39, 42, 90] The key chal-
and fast switching due to the fast charge transport in the lenges in formulating the ideal PE for EC applications are
ultra-thin film.[64] the preservation of the high ionic conductivity, high optical
The second category consists of rare-earth metals and mix- transparency, high stability, good chemical and electrochemi-
tures of transition metals/rare-earth metals with magnesium, cal stabilities, wide potential window, wide range of working

Energy Technol. 2018, 6, 33 – 45 T 2018 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim 36
Inexpensive and environmental neutrality: Low-
cost, environmental friendly PEs are highly desira-
ble for practical EC applications.
Recently, stretchable, solid PEs have attracted
immense attention as they offer enhanced safety,
thin-film manufacturability, and mechanical and
electrochemical stability. Kelly et al. conducted in-
vestigations on the effects of tensile strain on the
ionic conductivity of a stretchable polymer electro-
lyte based on polyethylene oxide (PEO) by in situ
impedance spectroscopy.[98] Both in-plane and
through-plane ionic conductivities showed a steady
and linear increase during the axial stretching of
the PE, which can be attributed to the disentangle-
ment of polymer chains due to the reduction of the
degree of tortuosity in the ion transport path. Pu-
thirath et al. demonstrated a flexible solid PE
based on PEO–PDMS which was mechanically
robust and flexible with a YoungQs modulus of ap-
proximately 1 MPa and transparency of 85 %.[99] In
their work, a polymer blend of high ion conductivi-
ty was realized through the addition of a polymer
of lower glass transition temperature, which result-
Figure 3. Important considerations in the synthesis of versatile PEs. Reproduced with per- ed in polymer chain relaxation and improved ion
[44]
mission. Copyright 2013, Wiley-VCH.
transport behavior. Whitten et al. reported on me-
chanically robust poly(methyl methacrylate)
temperatures, while retaining the ease of processing with (PMMA) ionogels with elasticity of 480 % strain, breaking
good mechanical strength and robustness (Figure 3).[39, 42] strength of 3.2 MPa, and tear energy as high as 2.8 kJ m@2 for
Tailoring the ideal PE is about finding the right combina- stretchable electronics applications.[100] In a separate work,
tion of both chemical and physical properties. A brief sum- we have demonstrated the extremely stretchable alternating-
mary of the requirements of PEs in EC applications is de- current electroluminescent (ACEL) devices employing a PE
scribed below:[39, 42] as the ionic conductor.[29] This highly transparent, solid
Transference number: The transference number analysis of PMMA-based electrolyte possessed excellent mechanical sta-
Li + ions characterizes the dissolution behavior of Li salt in bility, which allowed it to retain its low resistance after being
the electrolytes. repetitively stretched to 700 % for 1000 cycles.
High ionic conductivity: To facilitate ion transport, PEs
should have high ionic conductivity and remain electronically
2.4.2. Single layer approach
insulating at the same time. Higher ionic conductivity facili-
tates faster coloration and bleaching of the EC states. The single layer approach is a strategy of combining the EC
Functional separator: PE acts as a separator by providing polymer with the electrolyte to simplify EC device configura-
physical separation between the anode and cathode, and pro- tion.[101] The EC device configuration is rather simple, as it
viding good adhesion to the adjoining EC layers, besides only requires an EC electrolyte layer and two electrodes.
serving as a reservoir of anions and cations to balance the The aim is to optimize the manufacturing process through
redox reactions. the reduction of the number of coating steps, prevent leakage
Stability (chemical and electrochemical stability, thermal of the electrolyte, reduce the waste of materials, and increase
stability, mechanical stability): PEs should be stable against device stability.[101] MoonQs group used EC ion gels for flexi-
electrical, thermal, and mechanical stress. ble displays on ITO/PET by adding an EC redox molecule
Ease of processing: The facile processing of a PE is attrib- (methyl viologen) in the formulation of the ion gels.[102–104]
uted to its flexible film-forming ability with controllable These solid-state ion gels possessed high ionic conductivity,
thickness. flexibility, and low volatility, and could be solution-processi-
Wide range of operating temperatures: PEs should be able ble. The well-tailored electrolyte also composed of 1-ethyl-3-
to work over wide temperature range. methylimidazolium bis(trifluoromethylsulfonyl)imide ([EMI]
High transparency: Highly transparent PEs maximize the [TFSI]) ionic liquid and block copolymer PS-b-PMMA-b-
transmittance of the EC device during the bleached state. PSS. The device showed excellent coloration efficiency of
Low volatility: PEs must not be volatile to ensure durabili- 105 cm2 C@1, good operational stability over 24 hours in
ty of the EC device as minor seepage will have adverse air, and a low power consumption of approximately
effect of the EC performance. 9 mW mm@2.[103]

Energy Technol. 2018, 6, 33 – 45 T 2018 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim 37
2.4.3. Solid electrolyte reflective colors that can be electrically modulated and al-
lowed the generation of a color palette by varying the alumi-
A semi-solid electrolyte is an attractive electrolyte candidate na thickness. The alumina layer plays the role of tuning the
for EC devices due to its high ionic conductivity. However, reflective color through Fabry–P8rot interference. For this
the possible issue of electrolyte leakage would affect the du- part of the Review, we will capture the recent progress made
rability and lifespan of EC devices. It was postulated that the on flexible EC devices, including the efforts to push EC devi-
solid electrolyte is the “holy grail” of tailoring the ideal elec- ces from flexible to stretchable and finally foldable.
trolyte for EC devices. The amorphous tantalum pentoxide
(Ta2O5) is a potential solid electrolyte candidate due to its
high proton conductivity. Its ability for reversible ion inser-
tion provides good cycling stability during the lithiation and
de-lithiation process of a WO3 EC device.[105] When tantalum
3.1. Flexible EC devices
oxide is deposited in a thin layer, it provides good optical
transparency, and at the same time provides high ionic con- Although conventional rigid EC devices have achieved re-
ductivity that leads to fast switching. In addition, Ta2O5 is markable cycling stability, which paves the technology to the
known to be stable under a wide range of environmental and route of commercialization, the migration from rigid EC de-
chemical conditions. In view of large-scale production, Ta2O5 vices to flexible devices would first require a change in the
can be deposited by RF sputtering or wet synthesis.[106, 107] substrate from the conventional ITO/FTO glass to other
Jensen et al. demonstrated a printable, cross-linked, solid forms of flexible TCEs.[112] One of the most popular choices
electrolyte in flexible EC display devices that were driven by is the ITO/PET substrate, as PET is highly transparent and
polymer solar cells. The flexible EC display devices were fab- flexible. Liang et al. demonstrated the use of ITO/PET sub-
ricated using roll-coating onto ITO/PET and switched in less strates for the construction of flexible EC devices with ultra-
than 10 s between a magenta state and bleached state with thin WO3·2 H2O nanosheets as the active EC layer.[53] The
low current density and 58 % transmittance contrast at the nanostructured WO3 improved the optical modulation with
visible wavelength of 550 nm.[91] The EC polymers were 48 % contrast, and, simultaneously improved the adhesion of
crosslinked with the electrolyte matrix to increase the elec- the EC layer to the plastic substrate. During the cycling test,
trochemical stability of the EC devices. The electrolyte solu- the device remained stable for the first 400 cycles before
tion was a mixture of PMMA, tetrabutylammonium-hexa- showing signs of degradation under constant bend state.
fluorophosphate, and propylene carbonate with a UV cura- Alternative substrates such as Ag/PET are also adopted as
ble binder mixture composed of EbecrylU 150, EbecrylU 116, TCEs for flexible EC applications. We have reported the
AdditolU BCPK, and Zonyl FSO. self-assembled Ag grids on PET as a flexible TCE for EC ap-
In the glass industry, poly(vinyl butyral) (PVB) has been plications.[31] WO3 nanoparticles were inkjet-printed onto the
used for laminated safety glass for about 70 years.[108, 109] PVB Ag conductive grid substrates, which enabled EC patterning
offers unique features for EC applications such as excellent to be accomplished. The printed samples were tested in a 3-
adhesion to glass, high transparency, excellent toughness and electrode electrochemical cell configuration to obtain an op-
flexibility, and high impact strength. PVB allows good lami- tical modulation of 72 % with 15 printed layers of WO3 nano-
nation between the TCEs to produce a robust, solid-state EC particles. The EC TCE sustained 10 bending cycles at a bend-
device. Hence, PVB has been used as a matrix to host the ing angle of 1808 without substantial optical modulation
electrolyte. The ionic conductivity of this ionic-conducting decay.[31]
PVB electrolyte ranges from approximately 10@5 to Though the inferior mechanical properties are the
10@7 S cm@1, which is within acceptable limits for typical EC AchillesQ heel of ITO- or FTO-based TCEs, the vulnerabili-
devices.[108, 110] Nevertheless, it is still a challenge to realize a ties of Ag-based TCEs for EC application attributed to their
stable and flexible EC due to the limited availability of flexi- electrochemical instabilities cannot be ignored. This could be
ble polymeric electrolytes with high ionic conductivity. detrimental for the cycling stability as evident in a series of
studies conducted.[31, 113, 114] To improve the cycling stability in
both electrochemical and mechanical aspects, we have pro-
3. Flexible EC Performance
posed the incorporation of a passivation layer to encapsulate
The development of soft electronics, robotics, and wearable the Ag grid and enhance the electrochemical stability.[30] PE-
technologies has catalyzed the development of EC devices in DOT:PSS was spin-coated onto the self-assembled Ag grid–
different form factors.[6, 16, 17, 30] A series of flexible EC tech- PET substrates, leading to the formation of Ag grid/PE-
nologies has been developed to cater for diverse applications. DOT:PSS film, followed by electrodeposition of nanostruc-
For example, Xiong et al. realized flexible electronic paper in tured WO3. The electrode was subjected to 1200 cycles of
full color using a combination of conjugated polymers and compressive bending with only 7.5 % optical modulation deg-
ultrathin nanostructured plasmonic metasurfaces which deliv- radation (Figure 4). Improved electrochemical cycling stabili-
ered switching time reduction (millisecond regime), good ty was also demonstrated as the electrode was reported to
contrast (30–50 %), and ultralow power consumption (< sustain 1000 cycles without significant change in its optical
0.5 mW cm@2).[111] These plasmonic nanostructures provided modulation.[30]

Energy Technol. 2018, 6, 33 – 45 T 2018 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim 38
Figure 4. (a–d) The transmittance and optical modulations of WO3 on the Ag grid/PEDOT:PSS film in both bleached and colored states under repetitive com-
pressive bending (a, b) or tensile bending (c, d) with a curvature radius of 20 mm. Reproduced with permission.[32] Copyright 2016, Wiley-VCH.

3.2. Stretchable EC device


sulfonic acid (PEDOT:PTS) and PEDOT/PU, and its integra-
The sophisticated and futuristic soft robotics in conjunction tion with a hydrogel as a free-standing, stretchable EC dis-
with complex ergonomics considerations in wearable technol- play.[26] The PEDOT/PU composite film was prepared by
ogies have motivated researchers to venture and integrate spin-coating a solution containing the EDOT monomer and
stretchability into EC applications.[115] The realm of stretcha- polyurethane (PU), followed by oxidative polymerization
ble devices is enabled by the development of incorporating using iron(III) tosylate at elevated temperature. PU is an
metallic nanostructures into elastomeric substrates such as elastic polymer with excellent stretchability that can be used
PDMS. These intrinsic stretchable TCEs encounter a signifi- for intrinsically stretchable devices. The reduced form of
cant challenge to balance the conductivity, optical transpar- PEDOT exhibits a deep blue color due to visible light ab-
ency, and mechanical stretchability. We have recently provid- sorption that accompanies the p–p* transition, whereas the
ed a Review and analyses on the development of stretchable oxidized form is pale blue because of the depletion of low-
transparent conductors for energy and electronic devices.[5] energy p–p* absorption bands. The double-network hydrogel
Our initial efforts on stretchable electrochromics started is a class of hydrogels that is made of two interpenetrating
with the use of the embedded structures of the AgNWs/ cross-linked polymer networks, and it is mechanically tough-
PDMS electrodes to ensure durability and robustness against er and more stretchable than conventional hydrogels. The
adhesive forces, surface scratching, and repeated stretching.[6] double-network hydrogel consisted of poly(acrylamide)
The electrodeposited WO3 microstructures retained their cross-linked with N,N’-methylenebis(acrylamide) and gellan
structural integrities upon stretching due to the non-continu- gum cross-linked with Ca2 + , and this gel functioned as a
ous film morphology, which was resistant towards stretching. stretchable electrolyte reservoir. The robust EC device was
This mechanically robust EC device exhibited fast switching stretchable and could be wrapped around a glass rod or
speed (coloration time of 1 s and bleaching time of 4 s) while mounted on a human finger.
retaining 81 % of the initial contrast after cycling stability for
100 cycles in the relaxed state (Figure 5). To demonstrate its
3.3. Foldable EC device
compatibility for wearable applications, the device was also
transferred to textile-based substrates for testing. To realize foldable EC devices, we reported the preparation
Kai et al. demonstrated stretchable EC films of a uniform of nanocellulose-based transparent conductors (or nanopaper
composite of poly(3,4-ethylenedioxythiophene):p-toluene electrodes) using the approach of nanocellulose transfer to

Energy Technol. 2018, 6, 33 – 45 T 2018 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim 39
form an adhering layer of AgNWs to the transparent nano-
cellulose substrates. The nanopaper electrode can also be
crumpled with minimal loss in conductivity. The WO3 layer
was subsequently electrodeposited onto the AgNWs, forming
the EC electrode.[16] 50 cycles of folding test on the foldable
EC electrode were realized, and beyond 50 folding cycles
some delamination was observed (Figure 6). The nanopaper
electrode achieved optical modulation of 41 % and surpassed
500 cycles of EC testing without significant change in optical
modulation.
Li et al. realized a lightweight, bendable, and foldable EC
film that showed good optical contrast, a high coloration effi-
ciency of 118.1 cm2 C@1, and good electrochemical stability
for 100 cycles, and it maintained structural stability even
after 500 bending or 100 folding cycles.[116] This film was fab-
ricated by spray-coating bilayer nanowire networks of
AgNWs and W18O49 onto the PET substrates. The alginic
acid/poly(dopamine) complex was used as a binder to im-
prove the interfacial stability with the PEDOT:PSS layer as
charge-balancing layer to prevent electrochemical corrosion
of AgNWs.

4. Challenges and Possible Solutions


4.1. Challenges to electrode stability
Figure 5. (a) Schematic diagram of the stretchable EC device. (b, c) Stretcha-
ble EC device in the twisted and crumpled states. (d, e) Patterned EC device 4.1.1. Alternative solutions to thermal annealing of metal-based
in colored and bleached states at 0 and 50 % strain. Reproduced with permis- TCE
sion.[6] Copyright 2013, American Chemical Society.
One of the key challenges in flexible EC devices is the fabri-
cation of stable electrodes. A typical issue is the formation of

Figure 6. Nanopaper electrode undergoing foldability test. a) Schematic diagram for the folding method; FESEM images of the folded AgNWs nanopaper,
b) @1808 and c) + 1808, d) sheet resistance versus cycling with 100 cycles to @1808 and + 1808 conducted sequentially; digital images of the foldability test of
AgNWs nanopaper connected in a circuit with light-emitting diode (LED) bulbs e) before crumpling and f) after crumpling. Reproduced with permission.[17]
Copyright 2015, Wiley-VCH.

Energy Technol. 2018, 6, 33 – 45 T 2018 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim 40
cracks upon sintering the printed nanoparticle inks, which ciency of 124 cm2 C@1, large optical modulation of 81.9 %,
can be detrimental to the conductivity.[19] This is caused by a fast switching, good electrochemical cycling stability (retain-
large volume reduction upon removing the organic surfac- ing 79.1 % of the initial optical modulation after 1000 cycles),
tants that leads to a denser structure. Allen et al. applied and outstanding mechanical flexibility (7.5 % of the optical
electrical sintering to reduce the volume resistivity of the Ag modulation decay after 1200 compressive bending cycles).
nanoparticles on photopaper to 2.7 mW cm@1 within a Considering the severe operating conditions (strong acid,
minute.[117] Kim et al. used a xenon flash lamp to sinter H2SO4, and the application of positive potential during
copper nanoparticles to form a micrometer thick film and ac- device cycling), the Ag grid/PEDOT:PSS TCE demonstrated
complished a volume resistivity of 5 mW.[118] The short sinter- excellent cycling stability, which indicates that PEDOT:PSS
ing time overcame the issues of oxidation of the copper is an effective passivation layer by successfully protecting the
nanoparticles in ambient environment and prevented the de- Ag grid during the electrochemical testing.
formation of the plastic substrate. The Magdassi group intro-
duced a room-temperature chemical sintering approach to
4.2. Adhesion of EC layer
deliver metal grids or interconnected metallic rings on plas-
tics using the coffee ring effect.[34–36] The inkjet-printed TCEs EC devices usually experience a drastic decrease in colora-
made up of transparent Ag rings have a high transparency of tion efficiency with repeated mechanical bending due to the
95 % and resistivity of 4 : 0.5 W/&.[35] poor adhesion of the EC layer onto the flexible substrate.[18]
The adhesion of the EC layer onto the electrode must be
strong to ensure that the EC layer does not delaminate from
4.1.2. Blooming effect
the electrode, especially after long-term device cycling test.
Jensen et al. addressed the issue of sluggish kinetics and in- In rigid EC devices, thermal treatment is the common prac-
homogeneous switching of the flexo-printed Ag hexagonal tice to ensure good adhesion of the EC film to the electro-
grid-based EC devices, which caused a blooming effect des. Thermal treatment is usually avoided during the coating
during coloration.[89] This was caused by the variation in sur- of the EC layer onto flexible substrates, as these soft sub-
face resistance, resulting in faster switching response of areas strates cannot undergo high-temperature treatment. Hence,
that were in close proximity to the Ag grid lines. To over- the fabrication of stable EC films without the need of ther-
come this issue, a conductive PEDOT:PSS layer was coated mal annealing is highly desirable. Our group introduced
onto the Ag grids to homogenize the electric field distribu- linear polyethylenimine (LPEI) to improve the interfacial in-
tion in the EC devices, thereby leading to prevention of the teraction between the ITO substrate and the vanadium oxide
blooming effect and homogeneous coloration. film.[47] Film stabilization was achieved by hydrogen-bonding
and electrostatic interactions between the secondary amine
groups (LPEI) and the V = O groups (vanadium oxide frame-
4.1.3. Passivation layer
work). The modified EC film showed good cycling stability
For metal-based TCEs, it is imperative to have a passivation for 1500 cycles with retention of 63.3 % of the initial contrast.
layer on top of the metals to prevent metal oxidation and The adhesion of the EC layer to the underlying substrates
corrosion. CuiQs group addressed this issue by encapsulating could be enhanced by surface functionalization, which may
large-area, monolayer graphene films on Ag and Cu nano- also be applicable to stretchable devices.[6, 45] Optimization of
wire-based TCEs using roll-to-roll technique.[119] The encap- the EC layer thickness can also improve the adhesion stabili-
sulation reduced the resistance of wire-to-wire junctions and ty.[6] For instance, denser WO3 layers provide better contrasts
graphene grain boundaries while strengthening the adhesion but tend to be more rigid and prone to delamination upon
of nanowires to the plastic substrate, thereby resulting in a mechanical deformation. It was concluded that mechanical
low sheet resistance of approximately 8 W/&, high transmit- stability against repetitive stretching can be improved by sur-
tance of 94 %, resistance to corrosion, and mechanical flexi- face functionalization and optimization of the EC layer
bility with outstanding mechanical cycling stability of thickness.[6]
10 000 cycles. Yun et al. also addressed the susceptibility of
Ag nanowires to oxidation upon exposure to oxygen and
4.3. Electrolyte
moisture by using reduced graphene oxide to overcome the
increase in the electrode resistivity.[18] In the EC device, the interface properties between the elec-
Ag-based TCEs are known to show poor cycling stability trolyte and the two electrodes played key roles in the overall
for EC applications because they undergo oxidation and cor- performance.[39, 42] Both the TCEs and EC layers must retain
rosion at positive potentials in the electrolyte, which results good chemical stability upon contact with the PEs to ensure
in the degradation in the EC performance.[31, 89] Our group no degradation in the EC performance in terms of optical
has successfully fabricated highly stable Ag grid/PEDOT:PSS modulation, switching speed, and long-term cycling. For in-
TCEs for bifunctional flexible EC supercapacitors.[30] The Ag stance, both the TCEs and EC layers should not dissolve or
grid/PEDOT:PSS TCE has a high conductivity of 0.62 W/& delaminate when exposed to the PEs. Typically, the device is
and transparency of over 70 %. The Ag grid-PET/PE- sealed using epoxy sealant to avoid electrolyte leakage and
DOT:PSS/WO3 hybrid film exhibited a high coloration effi- promote facile handling of the device.[39]

Energy Technol. 2018, 6, 33 – 45 T 2018 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim 41
In the EC devices that use solid-state electrolyte, electro- times of 6 s for coloration at an applied voltage of @3 V and
lyte cracking and formation of blisters during the processing 5 s for bleaching at an applied voltage of + 3 V; the devices
are major issues. The Sotzing group reported on the impor- also tolerated a bending radius of 7.5 cm. After 8000 cycles
tance of the addition of poly(ethylene glycol) dimethacrylate of coloration and bleaching, irregular stains were observed
to the gel electrolyte composition, which allowed the EC on the EC device during the bleached state, and a drop in
device to flex without cracking the gel electrolyte and to the initial current density was observed during coloration
extend the lifetime of the device.[8] Jensen et al. noted the and bleaching.
differences in surface energies between the EC layer and the Eventually, lifetime and durability are the critical aspects
electrolyte which caused mechanical stress, resulting in blis- that determine the successful commercialization of EC appli-
ters in the electrolyte layer.[90] By introducing a wetting layer cations. Granqvist and colleagues discussed how the shelf-life
of poly[9,9-bis(3’-(dimethylethylammoniumbromido)propyl)- of EC foil was tested, the deterioration in EC properties, and
2,7-fluorene]-alt-2,7-(9,9-dioctylfluorene) onto the primary techniques used to assess the EC degradation in their book
EC layer, this ensured good wettability of the electrolyte on chapter.[122] Durability testing and the accelerated weathering
the EC film prior to UV-crosslinking in the curing chamber. test are typical tests conducted to investigate the durability
of EC devices against UV irradiation, high temperature, and
humidity.[123, 124]
4.4. Addressing cycling stability
Coloration efficiency is one of the most crucial characteris-
tics for describing the performance of EC devices. Higher
5. Summary and Outlook
coloration efficiency is preferred as less charge or energy is We have discussed the prerequisites of the flexible electro-
needed to reach larger optical modulations. Higher ions in- chromic (EC) device components, followed by the recent ad-
sertion/extraction causes deformation of the crystal structure, vances of the flexible EC devices, highlighting the challenges
which in turn affects the electrochemical cycling stability. that are often encountered in the flexible EC, and we out-
Thus, a higher coloration efficiency is desirable to improve lined possible solutions to address these challenges.
the device stability for practical applications.[6] Increased ap- The prospects of flexible EC devices are further enriched
plied potentials resulted in faster switching speed but the op- with the advancements in various device architectures, proc-
erational stability of the EC devices was compromised.[90] essing techniques, and novel materials. EC device fabrication
Remmele et al. reported that asymmetric switching caused that incorporates other smart multifunctionalities, while re-
rapid device failure compared to symmetrically switched de- taining configurational integrity against mechanical deforma-
vices.[120] The EC device stability could be greatly improved tion, has been pursued recently. Yun et al. demonstrated a
using narrower potential windows and slower
device switching speed.
The presence of oxygen or moisture is another
pertinent issue that affects the device stability. This
can be overcome by having encapsulation or pro-
tective barrier foil to protect the EC device from
moisture or oxygen. The device fabrication can also
be conducted in an inert environment such as a
glove box or a clean room with low-humidity con-
trol measures. To enhance the operational stability,
Jensen et al. encapsulated the EC devices in
oxygen-protecting barrier foils. This extended the
operational device stability, with the device exhibit-
ing optical modulation of 16 % after 7500 double
potential steps.[90] The cause of the operational deg-
radation was attributed to the presence of oxygen
or moisture that reacted with the electrochemically
charged polymers. The unprotected devices were
susceptible to irreversible oxidation by oxygen in
the ambient environment. Tang et al. also ex-
plained that the degradation in their EC device
Figure 7. Demonstration of a photoresponsive EC supercapacitor device. (a) When inte-
performance was ascribed to the immobilized Li grated with solar cell, the device undergoes reversible photoresponsive coloration.
ions caused by the residual water molecules that (b) Demonstration of a solar-cell-integrated, photoresponsive, EC supercapacitor device
adsorbed onto the film during device fabrica- attached to a glass cylinder illuminated with a Xenon arc lamp. (c) The device can under-
go wide range of transmittance changes by varying Xenon-light intensity. (d) Demonstra-
tion.[121] Tang et al. fabricated all-solid-state mono-
tion of energy storage capability in which the EC supercapacitor can store the solar
lithic, flexible EC devices (24 cm X 18 cm) using energy, which is later used to power another photoresponsive, EC supercapacitor device.
magnetron sputter deposition with a good response Reproduced with permission.[18] Copyright 2017, Wiley-VCH.

Energy Technol. 2018, 6, 33 – 45 T 2018 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim 42
photoresponsive smart EC supercapacitor based on a cellu- coloration, thereby enabling tunable energy saving capabili-
lose-nanofiber/AgNW/reduced graphene oxide/WO3 elec- ties by heat control for insulation. A bio-inspired stretchable
trode that could undergo reversible coloration while simulta- electronic skin with tactile-sensing control by integrating a
neously functioning as an energy-storage device (Figure 7).[18] stretchable pressure sensor and stretchable organic EC
The EC supercapacitor exhibited a good coloration efficiency device was demonstrated (Figure 8).[125] The highly sensitive
(CE) of 64.8 cm2 C@1, specific capacitance of 406.0 F g@1, pressure sensor was fabricated using pyramidal-microstruc-
energy/power densities of 40.6–47.8 Wh kg@1 and 6.8– tured PDMS with a thin film of single-walled carbon nano-
16.9 kW kg@1, with a long cycle life of 75.0 % and 94.1 % re- tubes as transparent conducting electrode (TCE). The e-skin
tention of its CE and electrochemical performance over was able to detect varying applied pressures by using real-
10 000 charge–discharge cycles. The smart EC supercapacitor time visible color change using poly(3-hexylthiophene-2,5-
was integrated with a solar sensor to enable photoresponsive diyl) (P3HT) as EC layer due to its good stretchability.

Figure 8. (a) Illustration of chameleon-inspired e-skin concept. Bottom left: Structures of electrochromic polymer, poly(3-hexylthiophene-2,5-diyl, P3HT), in the
neutral and oxidized states. Bottom right: Schematic diagram of the circuit layout (ECD: EC device; PS: pressure sensor; SWNT: single-walled carbon nano-
tube). (b) The absorption spectra of the neutral and oxidized P3HT. (c) Clor switching behavior of the stretchable polymer-based EC device at 0 % strain. (d) Ab-
sorption spectra related to the various applied pressures. (e) Speed of color saturation for different pressures in which each pressure was applied until color
saturation. Reproduced with permission.[125] Copyright 2015, Nature Publishing Group.

Energy Technol. 2018, 6, 33 – 45 T 2018 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim 43
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