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Yahya
ENGINEERING Email: zaireen.yahya@utp.edu.my
Chapter 2:
Polymerisation,
Molecular weight
& structure
2
1. Polymerisation Method:
i. Addition Polymerisation
ii. Condensation Polymerisation
3
LESSON OUTCOME
At the end of this lecture, students should be able to;
•Describe the two types of polymerization, addition and
condensation polymerization
•Calculate molecular weight, Mn, Mw, polydispersity
•Understand the effect of molecular weight on the
properties and processability of the polymer
4
POLYMERIZATION
5
POLYMERIZATION
• There are two major classes of polymer formation mechanisms
– Addition polymerization:
The polymer grows by sequential addition of monomers to a
reactive site
• Chain growth is linear
• Maximum molecular weight is obtained early in the reaction
– Condensation Polymerization/Step-Growth polymerization:
Monomers react together to make small oligomers. Small
oligomers make bigger ones, and big oligomers react to give
polymers.
• Chain growth is exponential
• Maximum molecular weight is obtained late in the reaction
6
7
Polymerization Methods
i. Addition polymerization
A. Free Radical Polymerization
1. Initiation H H Radical
H H
R R C C
transferred
Free radical C C
initiator (unpaired H H H H
electron)
monomer
R
R
H H H
C C C C
sp2 carbons
H H H H
H
s bonds sp3 carbon
p bond
8
Polymerization Methods
A. Free Radical Polymerization
H H
2. Propagation C C
H H
H H H H H H H H H H H H
H H
R C C C C R C C C C R C C C C C C
H H H H H H H H H H H H
H H
H H
C C
H H
R
H H
H
9
Polymerization Methods
H H H H
R C C + R R C C R
H H H H
H H H H H H H H
R C C + R C C R C C C C R
H H H H H H H H
10
Addition Polymerization
A *A A A A A
m
In A A A A A In A A A A A
n
n
A* B A A A A
m
Chain Transfer Disproportionation
New reactive site
is produced
Termination
Reactive site is consumed
MW
0 100
11
% conversion
ii. Condensation or Step-Growth Polymerization
Stage 1
n n
Consumption
of monomer
Stage 2
Combination
of small fragments
Stage 3
Reaction of
oligomers to give
high molecular
weight polymer
12
Step-Growth Polymerization
• Because high polymer does not form until the end of
the reaction, high molecular weight polymer is not
obtained unless high conversion of monomer is
achieved.
1000
Degree of Polymerization
1
100 Xn
1 p
Xn = Degree of polymerization
p = mole fraction monomer 10
conversion
1
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Mole Fraction Conversion (p)
13
Nylon-6,6
O O O O
NaOH
Cl Cl H2N NH2 H
4 4 Cl 4
N 4 N
H H
Adipoyl chloride 1,6-Diaminohexane
O O
H
Adipoyl chloride HO 4
N 4 N
in hexane H H n
14
Nylon-6,6
Since the reactants are in different
phases, they can only react at the
phase boundary. Once a layer of
polymer forms, no more reaction
occurs. Removing the polymer
allows more reaction to occur.
Adipoyl chloride
in hexane
Nylon 6,6
15
MOLECULAR WEIGHT AND
MOLECULAR WEIGHT
DISTRIBUTION 16
POLYETHYLENE (PE)
17
Degree of Polymerization, DP
DP = average number of repeat units per chain
Mn
DP
n
where n repeat unit molecular weight
Example:
for PVC: what is the DP if Mw =21150 g/mol
n = 2(carbon) + 3(hydrogen) + 1(Clorin)
= 2(12.011) + 3(1.008) + 1(35.45)
= 62.496 g/mol
DP = 21,150 / 62.496 = 338.42 18
MOLECULAR WEIGHT
• Molecular weight, M: Mass of a mole of chains.
Low M
high M
19
Effect of Molecular weight
Effect on:
• melting point 145 C for polyethylene
Melting temperature
• the degree of polymer
entanglement
• the degree of intermolecular
interactions
H – (CH2)n – H
• At room T, polymers with :
• very short chains
(roughly 100 g/mol) will
exist as liquids Molecular weight
• weights of 1000 g/mol
are typically waxy solids
and soft resins.
• range between 10,000 Tensile strength
and several million g/mol
are solid polymers.
• physical and mechanical
properties
• tensile strength
• melt-processing conditions Molecular weight
• application 20
Molecular weight: a few definitions
Synthetic polymers are polydisperse, i.e. a given polymer sample exhibit
distribution of molecular weights
__ M N i i
Mn number average molecular weight Mn i
Mz N i
kinetics i
Mi
N M
2
__ i i
Mw weight average molecular weight Mw i
Ð = Mw /Mn
load-bearing properties
N Mi
i i
dispersity (1 – 10)
N M
3
__ i i
Mz or Z-average molecular weight Mz i
N M
2
expresses all the features i i
melt viscosity i
- kinetics 1
Ni M i 1
- processing __
M viscosity average molecular weight M i
- properties
2
Ni M i
Mn < M < Mw i 21
(0 < < 1)
Molecular Weight, and
22
Molecular Weights
Not only are there different structures (molecular arrangements)
…… but there can also be a distribution of molecular weights
(i.e. number of monomers per polymer molecule).
20 mers 16 mers
10 mers
20 16 10
Average molecular weight = M monomer 15.3M monomer
3
This is what is called number average molecular weight. (Mn)
23
Molecular Weight
• The figure to the right
represents a typical molecular
weight distribution.
24
Molecular Weight
• The Number Average Molecular
• Weight ( ) is the total
weight of the polymer
molecules divided by the total
number of polymer molecules.
25
Molecular Weight
Number Average Molecular Weight ( )
Example:
We have:
10 moles of Polyethylene (PE) that are 500 monomers long
5 moles of PE that are 100 monomers long
5 moles of PE that are 800 monomers long
What is ?
Molecular Weight
Number Average Molecular Weight ( )
Example:
Each monomer is 2 Carbons and 4 Hydrogens
10 moles X 500 monomers = 5,000
5 moles X 100 monomers = 500
5 moles X 800 monomers = 4,000
Total number of moles = 20 = (10 + 5 + 5)
Total number of monomers = 9,500
Calculate the
28
Average Mass Molecular Weight, Mw
Calculate the Mw
Find the weight fractions:
10 x 500 / 9500 = 52.6%
5 x 100/ 9500 = 5.3%
5 x 800 / 9500 = 42.1%
29
Molecular Weight
• The Weight Average
Molecular Weight ( )
takes into account that the
larger molecules contain a
much higher amount of
the molecular mass of the
polymer.
• The Weight Average
Molecular Weight is
almost always higher than
the Number Average
Molecular Weight ( ).
30
MOLECULAR WEIGHT
31
MOLECULAR WEIGHT DISTRIBUTION
Molecular Weight
• Just knowing the averages is
not enough, the distribution
of the molecular weights
also has a large effect on
how the material will
process and its properties.
• A broader or ‘wide spec’
distribution may make the
material unsuitable for
processes like injection
molding, but better suited
for processes like extrusion,
blow-molding, or
thermoforming.
32
Molecular Weight
• For injection molding
grades of material, a
narrower distribution
is better.
• When the distribution
is narrow, the polymer
chains will melt and
flow at around the
same temperature.
• The longer the chains,
the higher the viscosity
or resistance to flow.
•33
Molecular Weight
• When you have a broad or
even a bi-modal distribution,
the shorter chains melt more
quickly and allow some flow,
while the longer chains hold
the material together.
• This gives the polymer mixture
melt strength which allows it
to be used for some of the
other processes mentioned
other than injection molding.
34
Molecular Weight
• You can have virtually
an infinite number or
distributions with the
same number average
molecular weight.
35
Properties
When making polymers, the goal is to make a material with
the ideal properties.
The longer the molecules (or the higher the molecular weight)
the higher the entanglement forces:
• Longer hair is harder to get untangled than shorter
hair
36
Properties
•Increasing the molecular weight of the material increases
many of the properties of the material by increasing the
entanglement of the molecules.
•A higher molecular weight:
•Increases the chemical resistance - to a point
– It takes more damage to the main chains of the
molecules before it will affect the strength of the
material
– The big loophole to this is if you have a chemical
• that is very similar to the chemical makeup of the
main chain, it will dissolve it much more easily
»Like Dissolves Like
37
Properties
A higher molecular weight:
•Increases how far the material can stretch before
rupturing (ductility)
– The higher degree of entanglement allows the
material to be pulled further before the chains break
38
Properties
A higher molecular weight:
– Increases ductility: A candle and Polyethylene (PE) have
basically the same molecular structure. The chain length of
the candle is just much shorter than that of the PE. If you
bend a bar of PE in half – it will bend, if you bend a candle in
half, it will fracture.
39
Properties
• Processors want materials that will flow easily in order to form
complex geometries, but that can affect the properties of
material used to create the product.
• CD’s and DVD’s are made from the same material as most safety
glasses, Polycarbonate.
40
Properties
41
Molecular weight: characterization techniques
Mn techniques related to colligative properties (dependence on the number of
molecules)
▪ membrane osmometry (> 25 000 g/mol)
▪ vapor pressure osmometry (< 25 000 g/mol)
mass spectrometry
▪ electrospray ionization mass spectrometry (ESI-MS)
▪ matrix-assisted laser desorption/ionization (MALDI)
size exclusion chromatography
Mn
Mw static laser light scattering
analytical ultracentrifuge Mw
size exclusion chromatography
wi
Mz static laser light scattering Mz
analytical ultracentrifuge
size exclusion chromatography
Mi
M viscometry
size exclusion chromatography
42
MOLECULAR WEIGHT
Property/process parameters Increase the
MW
Tensile strength increase
Impact strength increase
Brittleness decrease
Abrasion resistance increase
Melt viscosity increase
Processing temperature increase
43
Gel Permeation Chromatography Theory
44
Molecular Weight Distribution Comparison
by Gel Permeation Chromatography
Mw = 73800, Mn = 37400, MWD = 2.0
16 18 20 22 24 26 28
ELUTION VOLUME (mls)
Ni
Mi
N iM i
2
N M i i
polydispersity index = Mw/Mn
Mw i
Mn i
N M i i N i
i
i
46
Molecular weight and dispersion
Synthetic polymers always show a distribution in molecular
weights.
number average : M n n i Mi
n i
weight average: Mw
w M n M M
i i i i i
w n M i i i
47
Molecular weight and dispersion -
an example:
Here are:
10 chains of 100 molecular weight
20 chains of 500 molecular weight
40 chains of 1000 molecular weight
5 chains of 10000 molecular weight
Mw
Polydispersity 4
Mn
48
What the Weights Mean
Mn: This gives you the true average weight
1 Dalton = 1 g/mole
49
Weight Average Molecular Weight
Mw: Since most of the polymer mass is in the heavier fractions, this gives
the average molecular weight of the most abundant polymer fraction by
mass.
2,000,000
0.20 1,000,000 200,000
10,000,000
3,500,000
0.35 700,000 245,000
10,000,000
4,000,000
0.40 400,000 160,000
10,000,000
400,000
0.04 100,000 4,000
10,000,000
100,000
0.01 50,000 500
10,000,000
Total 609,500
50
Molecular Weights
Why do we care about weight average MW?
-some properties are dependent on MW (larger MW polymer chains can
contribute to overall properties more than smaller ones).
Distribution of
polymer weights
Examples –
Light scattering: larger molecules scatter more light than smaller ones.
Degree of Polymerization:
Mn
Number avg degree of polymerization nn
mo
Mw
Weight avg degree of polymerization nw
mo
52
Example 1
Compute the number-average degree of polymerization for polypropylene,
given that the number-average molecular weight is 1,000,000 g/mol.
Mn 106 g / mol
nn 23,700
mo 42.08g / mol
53
Problem 1 (a, b, and c)
A. Calculate the number and weight average degrees of polymerization
and polydispersity for a polymer sample (PP) with the following
distribution.
54
Problem 2 (b)
B. If the polymer is PMMA: number and weight average degrees of
polymerization
CH3
|
-CH2-C-
|
CO2CH3
55
Problem 3 (c)
C. If we add polymer chains with avg # of monomers = 10 such that their
relative abundance changes from 5 to 10, what are the new number
and weight average degrees of polymerization and polydispersity?
56
Polymer Molecular Configurations
• Regularity and symmetry of side groups affect properties
Can it crystallize?
Melting T?
Polymerize
Isotactic Atactic
On one side Randomly placed
57
Polymer Geometrical Isomerism
• Regularity and symmetry of side groups affect properties
H H
cis-structure trans-structure
58
Polymer Microstructure
• Covalent chain configurations and strength:
More rigid
Van der Waals, H
60
Example 3
Nitrile rubber copolymer, co-poly(acrylonitrile-butadiene), has
3 C = 3 x 12.01 g/mol
3 H = 3 x 1.008 g/mol 4 C = 4 x 12.01 g/mol
6 H = 6 x 1.008 g/mol
1 N = 1 x 14.007 g/mol
m2= 54.09 g/mol
m1= 53.06 g/mol
1,4-addition product
Mn 106,740
We need to use an mo 53.57g / mol
nn 2000
avg. monomer MW:
mo f1m1 f2m2 f1(m1 m2 ) m2
f2 0.7
m0 m2 53.57 54.09
f1 0.7 f2 1 f1 0.3 7 :3
m1 m2 53.06 54.09 f1 0.3
61
Vulcanization
• Crosslinking in elastomers is called vulcanization, and is achieved by
irreversible chemical reaction, usually requiring high temperatures.
(S)m
Double bonds+ (m+n) S
(S)n
Stress-strain curves
62
Molecular Weight and Crystallinity
• Molecular weight, Mw: Mass of a mole of chains.
c (s a )
%crystallinity 100%
s (c a )
64
Polymer Crystallinity
Degree of crystallinity depends on processing conditions (e.g. cooling
rate) and chain configuration.
65
Semi-Crystalline Polymers
Fringed micelle model: crystalline region embedded in amorphous
region. A single chain of polymer may pass through several
crystalline regions as well as intervening amorphous regions.
s a
fc
c a
66
Packing of Polymers
• Packing of “spherical” atoms as in ionic and metallic
crystals led to crystalline structures.
H O H O H H
|| | ||
|
C C
N C N C C N C
H H
| | | | |
H H
6 H
H
4 H
a)
What is the source of intermolecular cohesion in Nylon vs PE?
b) How does the source of linking affect temperature?
+
H
+ H20
70
Polymer Microstructure
Polyolefins with side chains have stereocenters on every other carbon
CH3
n
CH3 CH3 CH3 CH3 CH3 CH3 CH3
71
Tacticity
Tacticity – stereoregularity of chain
H H H H H H H H
isotactic – all R groups on
C C C C C C C C
same side of chain
H R H R H R H R
syndiotactic – R groups H H H R H H H R
alternate sides C C C C C C C C
H R H H H R H H
H H H H H R H H
atactic – R groups random C C C C C C C C
H R H R H H H R
72
Why is this important?
• Tacticity affects the physical properties
– Atactic polymers will generally be amorphous, soft,
flexible materials
– Isotactic and syndiotactic polymers will be more
crystalline, thus harder and less flexible
• Polypropylene (PP) is a good example
– Atactic PP is a low melting, gooey material
– Isoatactic PP is high melting (176º), crystalline, tough
material that is industrially useful
– Syndiotactic PP has similar properties, but is very
clear. It is harder to synthesize
73
LINEAR POLYMERS WITH SIDE BRANCHES
Isotactic Atactic
• Same side of the linear • Irregular points on both sides
polymer of the linear polymer
• Greater effect of • Chains of molecules cannot
dispersion forces get close together, therefore
therefore high density, low density.
rigid and tough and a high • Soft, waxy – little use
softening temp.
74
POLY(PROPENE)
•This varying degree of randomness will affect the
strength and melting point of the polymer.
75
HOMEWORK
1. During normal operation Melt index is used to check the MW,
explain why.
2. Explain how MW of PE is controlled under the following
condition:
a. Initiator such as peroxide is used
b. Catalyst is used
3. Why broad and narrow MWD Polymer products are
produced
4. Name three processing/fabrication equipment and the
application or targeted market
5. Explain TWO reason for copolymerization
76
SUMMARY
•In the addition polymerization, the polymers are
synthesized by the addition of unsaturated monomers to
the growing chain, i.e Polyethylene,
•For condensation polymerization, two functional units
combined to form a monomer then polymerize in step
growth, splitting off a small molecule usually water, i.e
polyester, polyamide
•The molecular weight, Mn, Mw, molecular weight
distribution will effect the properties and processability
of the polymer
77